SICK MARSIC200 Technical Information

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MARSIC200

Ship Emission Measuring Device

Installation and Initial Start-up

T E C H N I C A L I N F O R M A T I O N

Described product

MARSIC200

Manufacturer

SICK AG Erwin-Sick-Str. 1 79183 Waldkirch Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐ tion, abridgment or translation of this document is prohibited without the express writ‐ ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

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CONTENTS

1 About this document........................................................................ 6

1.1 Function of this document....................................................................... 6

1.2 Target group.............................................................................................. 6

1.3 Further information................................................................................... 6

1.4 Symbols and document conventions...................................................... 6

1.4.1 Warning symbols...................................................................... 6

1.4.2 Warning levels / Signal words................................................. 7

1.4.3 Information symbols................................................................ 7

2 Installation.......................................................................................... 8

2.1 Gas supply terminology............................................................................ 8

2.2 Installation information............................................................................ 8

2.2.1 Power supply information........................................................ 8

2.2.2 Notes on the gas supply.......................................................... 8

2.2.3 Tube screw fitting..................................................................... 9

2.3 Scope of delivery....................................................................................... 10

2.4 Provision by operator................................................................................ 10

2.5 Installation overview................................................................................. 11

2.5.1 System layout for 1 ... 4 measuring points............................ 13

2.6 Checklist for mechanical and electrical installation............................... 15

2.6.1 Installing the enclosure........................................................... 15

2.6.2 Laying and connecting the gas lines...................................... 15

2.6.3 Lay and connect the electric lines between sampling

probe with sample conditioning and distribution unit........... 16

2.6.4 Lay and connect the electric line between distribution unit

and analyzer............................................................................. 19

2.7 Installing the sampling probe.................................................................. 21

2.8 Installing the sample gas line.................................................................. 22

2.9 Installing the sample conditioning........................................................... 24

2.9.1 Fitting the sample conditioning.............................................. 24

2.9.2 Gas connections on sample conditioning ............................. 25

2.9.3 Electrical installation of sample conditioning........................ 27

2.10 Installing the distribution unit.................................................................. 27

2.10.1 Fitting the distribution unit...................................................... 29

2.10.2 Gas connections on distribution unit..................................... 30

2.10.3 Electrical installation of distribution unit............................... 31

2.10.4 Measuring point switchover.................................................... 32

2.11 Installing the analyzer.............................................................................. 33

2.11.1 Fitting the analyzer.................................................................. 34

2.11.2 Gas connections on analyzer.................................................. 34

2.11.3 Electrical installation of analyzer............................................ 35

3 Initial start-up..................................................................................... 36

3.1 Initial start-up............................................................................................ 36

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CONTENTS

4 Configuration software..................................................................... 38

4.1 Software SOPAS ET................................................................................... 38

4.2 Passwords................................................................................................. 38

5 Adjustment functions....................................................................... 39

5.1 Configuring test gases (Test Gas Table).................................................. 39

5.2 Performing a manual adjustment............................................................ 41

5.3 Automatic adjustments/validations........................................................ 44

5.3.1 Function of automatic adjustments/validations.................... 45

5.3.2 Start options............................................................................ 45

5.3.3 Programming automatic adjustments/validations................ 45

6 Tests and settings............................................................................. 47

6.1 Information................................................................................................ 47

6.2 Setting the time........................................................................................ 47

6.3 Interfaces (I/O)......................................................................................... 47

6.3.1 Digital inputs............................................................................ 47

6.3.2 Digital outputs.......................................................................... 48

6.3.3 Analog outputs......................................................................... 49

6.4 Adapting the hardware............................................................................. 49

6.4.1 Setting analog interfaces........................................................ 50

6.5 Configuring measured values.................................................................. 50

6.6 Measuring points - automatic.................................................................. 52

6.6.1 Function of the measuring points automatic......................... 52

6.6.2 Criteria for measuring point automatic.................................. 52

6.6.3 Configuring measuring point automatic................................. 53

6.7 Backup of settings.................................................................................... 53

7 Technical data.................................................................................... 55

7.1 Dimensional drawings.............................................................................. 55

7.1.1 Dimensional drawing of sample conditioning........................ 55

7.1.2 Dimensional drawing of distribution unit............................... 56

7.1.3 Dimensional drawing of analyzer............................................ 57

7.1.4 Dimensional drawing of sampling probe................................ 58

7.1.5 Sample gas line, heated.......................................................... 58

7.2 Gas flow diagram...................................................................................... 59

7.3 Measuring parameters............................................................................. 61

7.4 Ambient conditions................................................................................... 61

7.5 Sample gas conditions............................................................................. 62

7.6 Design as wall enclosure.......................................................................... 62

7.7 Sample gas line, heated........................................................................... 63

7.8 Interfaces and protocols.......................................................................... 63

7.9 Energy supply............................................................................................ 64

7.10 Emissions.................................................................................................. 65

7.11 Torques for screw fittings......................................................................... 65

7.12 Tube connections...................................................................................... 66

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CONTENTS

7.13 Sample gas conditions............................................................................. 66

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1 ABOUT THIS DOCUMENT

1 About this document

1.1 Function of this document

This document describes:

Installation

•

Initial start-up

•

Operation via SOPAS ET

•

NOTICE

This Manual is only valid in combination with the MARSIC Operating Instructions.

1.2 Target group

This document is addressed to technicians (persons with technical understanding) operating and maintaining the measuring system.

The technicians must have been trained on the device.

Requirements for the technician

The technician must be familiar with the exhaust gas technology on the ship (over‐

•

pressure, toxic and hot flue gases) and be able to avoid hazards when working on gas ducts. The technician must be familiar with handling compressed gas cylinders (test

•

gases). The technician must be able to avoid hazards caused by noxious test gases.

•

Only allow an authorized electrician to work on the electrical system or electrical

•

subassemblies.

1.3 Further information

“MARSIC200” Operating Instructions

•

Sampling Probe Operating Instructions

•

Instructions for laying the sample gas line

•

Sample Gas Cooler Operating Instructions

•

GMS800 BCU Operating Instructions

•

GMS800 Technical Information

•

Optional: MPR (Meeting Point Router) Operating Instructions

•

System documentation (parts list, device data, wiring diagram, system-relevant

•

components)

1.4 Symbols and document conventions

1.4.1 Warning symbols

Table 1: Warning symbols

Symbol Significance

Hazard (general)

Hazard by voltage

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Symbol Significance

Hazard in potentially explosive atmospheres

Hazard by explosive substances/mixtures

Hazard by toxic substances

Hazards by noxious substances

Hazard by high temperature

Hazard for the environment/nature/organic life

1.4.2 Warning levels / Signal words

ABOUT THIS DOCUMENT 1

DANGER

Risk or hazardous situation which will result in severe personal injury or death.

WARNING

Risk or hazardous situation which could result in severe personal injury or death.

CAUTION

Hazard or unsafe practice which could result in less severe or minor injuries.

Notice

Hazard which could result in property damage.

Note

Hints

1.4.3 Information symbols

Table 2: Information symbols

Symbol Significance

Important technical information for this product

Important information on electric or electronic functions

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2 INSTALLATION

2 Installation

2.1 Gas supply terminology

Definition of the gases used:

Zero gas: Gas used to adjust the zero point. Instrument air or nitrogen (N2).

•

Span gas: Gas used to adjust the upper measuring range value.

•

Test gas: Generic term for zero and span gas.

•

Instrument air: Clean compressed air.

•

Quality of gases: see "Sample gas conditions", page 66.

2.2 Installation information

2.2.1 Power supply information

The operator is responsible for correct laying and connection of the electric lines.

WARNING

Danger to life by electric voltage

Only allow an authorized electrician to work on the electric system

ATTENTION

Observe 115 V or 230 V versions. The following subassemblies have a 115 V or 230 V version:

Sample gas line

•

Sample gas pump (in distribution unit)

•

Cooler (in sample conditioning)

•

Analyzer

•

Check that the voltage on the type plate matches the power supply.

When selecting and laying the electric lines for power supply, observe the technical data (see "Energy supply", page 64) and the applicable local standards and guide‐ lines.

2.2.2 Notes on the gas supply

The operator is responsible for the correct laying of the sample gas lines.

ATTENTION

Risk of contamination of the analyzer by unclean instrument air.

Only use instrument air corresponding to the prescribed specification (see Techni‐

cal Data). Install a suitable instrument air conditioning when necessary.

Gas Quality Inlet pressure Flow rate

Instrument air Particle size max. 1 μm

Oil content max. 0.1 mg/m

Zero point gas Nitrogen 5.0 Max. +300 hPa Typically 60 l/h

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Max. +300 hPa Typically 60 l/h

Subject to change without notice

INSTALLATION 2

Gas Quality Inlet pressure Flow rate

Span gas External span gas

Precision: ± 2 % Concentration: 80% ... 100% of measuring range The span gas must comply with the specifications of the standards to be applied (e.g., MARPOL Annex VI)

Flow plan see "Gas flow diagram", page 59

Dimension of connections of PTFE tubes: DN4/6.

The operator is responsible for the correct laying of the sample gas lines.

Observe the enclosed information concerning the laying of the heated sample gas line.

CAUTION

The PTFE tubes are susceptible to kinks.

Lay PTFE tubes in large arcs and plan a kink protection as necessary.

Observe the clearances when fitting the enclosures: see "Dimensional drawings",

page 55.

Max. +300 hPa Typically 60 l/h

2.2.3 Tube screw fitting

Swagelok screw fitting

Push the tube up to the stop in the tube screw fitting. Turn the cap nut finger-tight.

During initial assembly: Hold the fitting

bolt steady and tighten the cap nut with 1 1/4 revolutions. During refitting: Tighten the cap nut to

the previous position (the resistance increases noticeably) and then slightly tighten.

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2 INSTALLATION

Plastic fitting

Figure 1: Hose fitting

Screw-in piece

Clamping ring

Knurled nut

Hose

Place the knurled nut and the clamping ring on the hose.

Observe the location of the clamping ring (see drawing). Place the hose on the screw-in piece.

Turn the knurled nut hand-tight.

Push-in fitting pneumatic

Retaining ring

2.3 Scope of delivery

Please see the delivery documents for the scope of delivery.

2.4 Provision by operator

Inserting the tube: Push the tube in.

Removing the tube: Press the retaining ring

in and pull the tube out.

To be provided by operator:

Fixing accessories of enclosures (dowels, screws, etc.)

•

PTFE tubes and screw fittings: Depending on order

•

Grounding conductor for analyzer

•

Fixing accessories for heated sample gas line

•

Fixing accessories for PTFE tubes

•

Nitrogen or instrument air as zero gas: Observe the required quality: see "Sample

•

gas conditions", page 66

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2.5 Installation overview

7 7

NOTE

Gas flow diagram see "Gas flow diagram", page 59

INSTALLATION 2

Figure 2: Installation - overview

Red Power supply Blue and green Signal line Yellow PTFE gas line

Heated sampling probe with:

Sampling tube

•

Sample gas filter

•

Backflushing

•

Heated sample gas line, sampling probe - sample conditioning:

Sample gas

•

Instrument air/test gas (optional)

•

Lines, sampling probe - sample conditioning

Power supply of the sampling probe

•

Signal line

•

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2 INSTALLATION

Sample conditioning with:

Sample gas cooler

•

Solenoid valve for feeding instrument air/test gas to the sampling probeTest gas feed

•

Gas inlets of sample conditioning:

Instrument air to backflush the probe

•

Only possible for measuring point 1: Test gas for adjustment via probe (optional)

•

Unheated sample gas line, sample conditioning - distribution unit

Lines, sample conditioning - distribution unit:

Power supply of sample conditioning

•

Signal line

•

Distribution unit with:

Power supply, complete system with central power distribution

•

System fuses

•

Main switch

•

“Stand-by” switch

•

Flow indicator

•

Sample gas fine filter

•

Water trap

•

Sample gas pump

•

Sample gas valve (test gas feed optional)

•

Measuring point switchover (for 2 ... 4 measuring points)

•

Bypass pump (for 2 ... 4 measuring points)

•

Inlet for central power supply for the complete system

The distribution unit provides electrical power for all system modules.

•

Unheated sample gas line from distribution unit to analyzer

Lines, distribution unit - analyzer:

Analyzer power supply

•

Signal lines

•

Analyzer

Control unit

•

Measuring modules:

•

Gas module (flow, humidity and pressure)

DEFOR (NO, NO2 and SO2)

FINOR (CO2)

OXOR (O2), option

Analog and digital interfaces

•

Ethernet

•

Sample gas outlet

Test gas inlet

Test gas connection during adjustment

Condensate outlet

Signal lines/Ethernet to periphery

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2.5.1 System layout for 1 ... 4 measuring points

1 measuring point

Red Power (3x1.5; Order no: 6056215) Blue Signal (4x0.75; Order no: 6056229) Green Signal (7x1.5; Order no: 6056230) Yellow PTFE line (4/6; Order no: 5310243)

INSTALLATION 2

2 measuring points

Red Power (3x1.5; Order no: 6056215) Blue Signal (4x0.75; Order no: 6056229) Green Signal (7x1.5; Order no: 6056230) Yellow PTFE line (4/6; Order no: 5310243)

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2 INSTALLATION

3 measuring points

Red Power (3x1.5; Order no: 6056215) Blue Signal (4x0.75; Order no: 6056229) Green Signal (7x1.5; Order no: 6056230) Yellow PTFE line (4/6; Order no: 5310243)

4 measuring points

Red Power (3x1.5; Order no: 6056215) Blue Signal (4x0.75; Order no: 6056229) Green Signal (7x1.5; Order no: 6056230) Yellow PTFE line (4/6; Order no: 5310243)

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2.6 Checklist for mechanical and electrical installation

NOTE

The circuit diagrams shown in this Chapter are also available in larger format in the sys‐ tem documentation..

2.6.1 Installing the enclosure

Table 3: Installing the enclosure

Enclosure Reference

Installation of sampling probe see "Installing the sampling probe", page 21

Installation of sample conditioning see "Fitting the sample conditioning", page 24

Installation of distribution unit see "Installing the distribution unit", page 27

Installation of analyzer see "Fitting the analyzer", page 34

Optional: Installation of MPR see enclosed “MPR Operating Instructions”

2.6.2 Laying and connecting the gas lines

Table 4: Connecting gas lines

Gas line Connection

Heated sample gas line: From sampling probe

to sample conditioning

Sample gas line: From sample conditioning to

distribution unit

Sample gas line: From distribution unit to ana‐

lyzer

Analyzer sample gas outlet Analyzer: see chapter 2.11.2

Instrument air feeding to sample conditioning Sample conditioning: see chapter 2.9.2

Test gas feeding to sample conditioning

(optional)

Instrument air feeding from sample condition‐

ing to sampling probe (optional)

Zero gas feeding to distribution unit Distribution unit: see chapter 2.10.2

Sample conditioning condensate outlet Sample conditioning: see chapter 2.9.2

Numbering see "Installation overview", page 11

Sampling probe: see chapter 2.7 Sample conditioning: see chapter 2.9.2

Sample conditioning: see chapter 2.9.2 Distribution unit: see chapter 2.10.2

Distribution unit: see chapter 2.10.2 Analyzer: see chapter 2.11.2

Sample conditioning: see chapter 2.9.2 Sampling probe: see chapter 2.7

INSTALLATION 2

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To sampling Probe (Power)

Marine Line (3x1,5) 6056215

Preparation Unit (UM1) Distribution unit (UM5)

101314

147

123

Alarm

Valve KK10

Power

Marine Line

(4x0,75)

6056229

Marine Line

(3x1,5)

6056215

XD21

XD61

XD2

To distributor unit (Power)

Marine Line (3x1,5) 6056215

To distributor unit (Signal)

Marine Line (4x0,75) 6056229

Power

+24V

XD1

DI 10Vcontrol

bu bu

556

gnye

PELN

Line 1

Distribution unit

(see next Page for details)

UM1

UM5

BQ1

UC1

sample gas line

UM1

junction box

UM5

XD2XD21 XD61

All cable diameters are proposals! The customer must check this diameters!

Parameters are e.g.: voltage drop, cable cluster, laying procedure etc.

WD3

WD6

WD2

WD1

Preparation Unit (UM2) Distribution unit (UM5)

101314

147

123

Alarm

Valve KK10

Power

Marine Line

(4x0,75)

6056229

Marine Line

(3x1,5)

6056215

XD21

XD61

XD2

Power

+24V

XD1

DI 20Vcontrol

Line 2

XD1

Preparation Unit

L PEN

PELN

Preparation Unit (UM3) Distribution unit (UM5)

101314

147

123

Alarm

Valve KK10

Power

Marine Line

(4x0,75)

6056229

Marine Line

(3x1,5)

6056215

XD21

XD61

XD2 Power

+24V

XD1

DI 30Vcontrol

Line 3

4 5

To sampling Probe (signal)

Marine Line (4x0,75) 6056229

Preparation Unit (UM4) Distribution unit (UM5)

101314

147

123

Alarm

Valve KK10

Power

Marine Line

(4x0,75)

6056229

Marine Line

(3x1,5)

6056215

XD21

XD61

XD2 Power

+24V

XD1

DI 40Vcontrol

Line 4

Connection of the sample preparation

is always the same

5...15m

200W

rdbu

KK10

EC1

-EC1

-KK10

INSTALLATION

2.6.3 Lay and connect the electric lines between sampling probe with sample conditioning and distribu‐ tion unit

MULTI version distribution unit for two to four measuring points

Figure 3: Wiring diagram

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SINGLE version distribution unit for one measuring point

Preparation Unit

L PEN

PELN

4 5

To sampling Probe (signal)

Marine Line (4x0,75) 6056229

To sampling Probe (Power)

Marine Line (3x1,5) 6056215

Preparation Unit (UM1) Distribution unit (UM5)

101314

147

123

Alarm

Valve KK10

Power

Marine Line

(4x0,75)

6056229

Marine Line

(3x1,5)

6056215

XD21

XD61

XD2

To distributor unit (Power)

Marine Line (3x1,5) 6056215

To distributor unit (Signal)

Marine Line (4x0,75) 6056229

Power

+24V

XD1

DI 10Vcontrol

bu bu

556

gnye

XD1

PELN

Line 1

UM1

UM5

BQ1

UC1

UM1

junction box

UM5

XD2XD21 XD61

All cable diameters are proposals! The customer must check this diameters!

Parameters are e.g.: voltage drop, cable cluster, laying procedure etc.

WD3

WD6

WD2

WD1

Connection of the sample preparation

is always the same

5...15m

sample gas line

Distribution unit

(see next Page for details)

200W

rdbu

KK10

EC1

-EC1

-KK10

INSTALLATION

Figure 4: Wiring diagram

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2 INSTALLATION

Line Connection

Power supply from distribution unit to sample conditioning Distribution unit: see "Electrical installation of distribution

unit", page 31

Sample conditioning: see chapter 2.9.3

Power supply from sample conditioning to sampling probe Sample conditioning: see chapter 2.9.3

Sampling probe: see chapter 2.7

Status signals between analyzer and sample conditioning Distribution unit: see "Electrical installation of distribution

unit", page 31

Sample conditioning: see chapter 2.9.3

Status signals from sampling probe to sample conditioning Sampling probe: see chapter 2.7

Sample conditioning: see chapter 2.9.3

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XD61

Analog Signals

supplyes by customer

All cable diameters are proposals! The customer must check this diameters!

Parameters are e.g.: voltage drop, cable cluster, laying procedure etc.

MARSIC200 Analyzer

Status Signals

supplyes by customer

WD1

UM1

UM5

BQ1

WD4

WD6

WD2

WD3

WD5

WD7

Marine Line

(7x1,5) 6056230

Marine Line

(3x1,5) 6056215

Marine Line

(7x1,5) 6056230

Marine Line

(7x1,5) 6056230

35678

1-X3

State SP 10VState SP 2

State SP 3

State SP 4

Standby

SP2

124710

1-X5

bypass pump

sample gas pump

Purge gas

Test gas

4710

2-X4

MP1 Bypass (KF4)

MP2 Bypass (KF5)

MP3 Bypass (KF6)

MP4 Bypass (KF7)

147

2-X5

MP1 Active (KF8)

MP2 Active (KF9)

MP3 Active (KF10)

MP4 Active (KF11)

24V*

SP3

SP4

SP1

XXX

XXXXX

XXXXXXX

Analyzer (BQ1)

XXX X

XXX

XXXXXXX

XXXXX

XXX

1-X5

2 5 8 11

2-X4

2 5 8 11

2-X5

2 5 8 11

SP1...SP4

X X X X

X X X X X X X X X X X X

External Power supply

supplyes by customer

distributor unit

XD61

XD2

XD21

XD1

12345

XD61

12345

789

101112

Distribution unit (UM5)

456

XD2

5PE

SP1 SP2...SP4

State SP 10VState SP 2

State SP 3

State SP 4

Standby

bypass pump

sample gas pump

Purge gas

Test gas

MP Bypass (KF4)

MP2 Bypass (KF5)

MP3 Bypass (KF6)

MP4 Bypass (KF7)

MP1 Active (KF8)

MP2 Active (KF9)

MP3 Active (KF10)

MP4 Active (KF11)

24V*

XD62

* connect 24V at 1-X5; 2-X4 and 2-X5

according to the wiring diagram

24V+

/1-X5

INSTALLATION

2.6.4 Lay and connect the electric line between distribution unit and analyzer

MULTI version distribution unit for two to four measuring points

Figure 5: Wiring diagram

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XD61

Analog Signals

All cable diameters are proposals! The customer must check this diameters!

Parameters are e.g.: voltage drop, cable cluster, laying procedure etc.

MARSIC200 Analyzer

Status Signals

supplyes by customer

WD1

UM1

UM5

BQ1

WD4

WD6

WD2

WD3

Marine Line

(7x1,5) 6056230

Marine Line

(3x1,5) 6056215

supplyes by customer

359

1-X3

Status SP10VStandby

1-X5

sample gas pump

Purge gas

Analyzer (BQ1)

1-X5

2 5 8 11

X X X X

24V*7Test gas

External Power supply

supplyes by customer

distributor unit

XD61

XD2

XD21

XD1

123

XD62

* connect 24V at 1-X5

according to the wiring diagram

Distribution unit (UM5)

456

XD2

5PE

SP1 SP2...SP4

Status SP10VStandby

123

sample gas pump

Purge gas

Test gas

24V*

XD61

24V+

/1-X5

INSTALLATION

SINGLE version distribution unit for one measuring point

Figure 6: Wiring diagram

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min.70

10°

~30

INSTALLATION 2

NOTE

Pay attention to the function indicator of the terminals! Example: 1-X3:9 “Standby” to XD62:2 “Standby”.

Line Connection

External power supply on distribution unit Distribution unit: see "Electrical installation of distribution

unit", page 31

Power supply from distribution unit to analyzer Distribution unit: see "Electrical installation of distribution

unit", page 31

Analyzer: see chapter 2.11.3

Status signals between analyzer and distribution unit Analyzer: see chapter 2.11.3

Distribution unit: see "Electrical installation of distribution

unit", page 31

External analog and digital signals, Ethernet to analyzer Analyzer: see chapter 2.11.3

2.7 Installing the sampling probe

The sampling probe is system-specific: For information on the installation of the sam‐ pling probe, see the enclosed Operating Instructions of the sampling probe.

NOTICE

Risk of soiling the measuring system

First install the gas sampling system on the exhaust duct just before the analyzer

is switched on. Switch the instrument air feed on immediately after installing the sampling tube.

Installation

Install the sampling probe in accordance with the specifications in the Operating

Instructions of the sampling probe.

Fit the sampling tube with the probe tip tilted down about 10°.

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2 INSTALLATION

Gas connections

Connect the following gas connections:

Heated sample gas line

Avoid cold bridges

No cold bridges may occur on the sample gas line connection on the gas sampling probe.

Line marked red: Sample gas line

•

Line marked blue: Instrument air

•

No cold bridges here, close flush or insu‐

late

Electrical connections

Connect the following electric lines:

Power supply from sample conditioning

“Heating” signal line to sample conditioning

2.8 Installing the sample gas line

Figure 7: Heated sample gas line

Installation

•

Lay the sample gas line, starting from the sample conditioning towards the sam‐ pling probe.

ATTENTION

Observe the laying instructions for the sample gas line (enclosed with the sample gas line).

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INSTALLATION

Assembly on the sampling probe

ATTENTION

Do not damage the core of the sample gas line.

A hose cutter must be used to cut off the core.

Shorten the PTFE core of the heated sample gas line to the length of the cap nut

•

of the screw fitting. Assembly on the sampling probe: see "Installing the sampling probe", page 21.

•

Assembly on the sample conditioning

1. Clamp the cable bushing on the corrugated hose approx. 10 cm behind the start of the corrugated hose. The groove on the cable bushing must point away from the hose end.

Corrugated hose

Cable bushing

Groove in cable bushing

2 clamping screws (from below or above)

4 frame screws

Frame

Groove in frame

2. Push the frame with 2 clamping screws over the cable bushing and fasten lightly. The groove of the frame must point towards the hose end (in the direction of the enclosure side).

3. Insert the line in the enclosure.

4. Preassemble the frame on the enclosure.

5. Align the sample gas line so that the electric line points upwards.

The line marked red (sample gas) must continually lead downwards (danger of clogging by condensate).

6. Connect the lines:

The line marked red on the cooler inlet (cooler is system-specific).

The line marked blue on the solenoid valve KK10, connection “A”.

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2 INSTALLATION

Sample gas cooler (system-specific)

Solenoid valve KK10 for feeding test gas to the sampling probe

Terminal box

R Instrument air connection P Connection of span gas/test gas A Connection to heated sample gas line

7. Screw the lines tight (see "Tube screw fitting", page 9).

8. Check the red mark (sample gas line) and the blue mark (instrument air line) match the connections on the sample gas cooler (see Operating Instructions, Chapter “Removing and fitting the sampling probe”).

9. Screw the frame tight (1.5 Nm).

10. Screw the clamping screws tight (1.5 Nm).

11. Electrical connection: See the wiring diagram on the inside of the terminal box cover.

Core cross-section: 1.5 mm

Connections: BK 1, BK 2, GNYE: See identification rings on the crimp lead

end sleeves.

2.9

Installing the sample conditioning

2.9.1 Fitting the sample conditioning

Figure 8: Sample conditioning (exterior view)

Enclosure duct for heated sample gas line

Sample gas cooler with hose pump

Cooler sample gas inlet (inlet of heated sample gas line)

Figure 9: Sample conditioning (interior view, the sample gas cooler is system-specific)

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INSTALLATION 2

Sample gas outlet from cooler (outlet of unheated sample gas line)

Solenoid valve KK10 for feeding test gas to the sampling probe

Hose pump for draining the condensate

Acid condensate escapes from the condensate outlet.

Make sure the condensate is safely collected or drained off.

The hose end can end max. 10 m above the condensate outlet.

CAUTION

Risk of chemical burns by acid medium

Take appropriate protective measures for work (for example, by wearing a safety

mask, protective gloves and acid resistant clothes). In case of contact with the eyes, rinse immediately with clear water and consult a

doctor.

Fasten the enclosure on a suitable panel using the mounting bracket provided.

Drilling plan: see "Dimensional drawings", page 55.

Fit the enclosure horizontal.

Observe the clearances for the heated sample gas line and the PTFE lines:

see "Dimensional drawings", page 55.

Observe the relevant ambient conditions: see "Technical data", page 55.

2.9.2 Gas connections on sample conditioning

Overview of connection positions

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2 INSTALLATION

Connections

Cooler inlet (observe designation on

cooler) Cooler outlet (observe designation on

cooler) Solenoid valve KK10, always acti‐

vated during normal operation (LED on)

1 2

Gas inlet Gas outlet

Condensate inlet in hose pump

Condensate outlet from hose pump

Lay all PTFE tubes into the enclosure from the bottom.

Enclosure duct of heated sample gas line: see "Installing the sample gas line",

page 22.

Connect the lines.

Line Connect to:

Line marked red (sample gas line) from heated sam‐ ple gas line

Line marked blue (instrument air/span gas) from heated sample gas line

PTFE line from external instrument air Solenoid valve KK10: Inlet “R”

PTFE line from external span gas (only possible for measuring point 1)

PTFE line sample gas outlet to distribution unit Cooler: Gas outlet (see Figure above)

Condensate outlet Cooler: Condensate outlet of hose pump

Cooler: Gas inlet (see Figure above)

Solenoid valve KK10: Outlet “A”

Solenoid valve KK10: Inlet “P” If span gas is not connected: Close off the inlet with a dummy plug.

Cooler

The sample gas cooler is system-specific.

For further information concerning the sample gas cooler, see the Operating

Instructions of the sample gas cooler.

Condensate outlet

The condensate outlet is at the bottom of the cooler.

Acid condensate escapes from the condensate outlet.

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Make sure the condensate is safely collected or drained off.

The hose end can end max. 10 m above the condensate outlet.

2.9.3 Electrical installation of sample conditioning

Terminal box

Lay the electric lines through the enclosure openings.

Connect the electric lines.

For the circuit diagram, see the attached system documentation and inside

the cover of the terminal box.

INSTALLATION 2

Electric line Connect to:

Power supply from distribution unit

Power supply to sampling probe

Cooler and probe status on distribution unit

Control signals to sample conditioning from distribu‐ tion unit

“Heating” status from sampling probe

Enclosure grounding optional

2.10 Installing the distribution unit

View

MULTI version distribution unit for two to four measuring points (example)

See enclosed system documentation

Figure 10: Distribution unit (exterior view)

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Figure 11: Distribution unit (interior view sys‐ tem-specific)

2 INSTALLATION

Main switch

ON: Voltage is on OFF: Voltage is off

“Stand-by” switch

OFF: Regular operation ON: Stand-by

Sample gas inlet from sam‐

ple conditioning(s)

Solenoid valve KK1, inlet

“R” Connection: D/N 4/6

Solenoid valve KK1, inlet “P” Connection: D/N 4/6

Solenoid valve KK1, outlet “A” Connection: D/N 4/6

Sample gas pump For extraction of the respective active measuring point

Bypass pump For advance extraction of the sample gas for 2 ... 4 measur‐

Flow indicator with adjust‐

ment wheel

Sample gas fine filter Serves to filter the sample gas for all measuring points before

Water trap The water trap protects the analyzer against damp sample

Sample gas outlet to ana‐

lyzer

Main switch set to “OFF”:

Sample conditioning voltage: “OFF”

•

Sampling probe voltage: “OFF”

•

The purge air valve is “open when no current is

applied”: The sampling tube is flushed with instrument air

Sample gas line heating: “OFF”

•

Analyzer voltage: “OFF”

•

Main switch set to “ON”:

All voltages come on.

•

“Stand-by” switched to ON:

The maintenance signal on the analyzer becomes “active”

•

and the yellow LED lights The measured values continue to “live”

•

A zero point validation is performed

•

The sample gas pump and the (optional) bypass pump go

•

off The heaters remain switched on

•

The sampling tube is flushed with instrument air

•

“Stand-by” switched to OFF:

Sample gas pump and the (option) bypass pump are

•

switched on The system goes into measuring operation: Only the green

•

LED lights on the analyzer

Sample gas inlet For 1 measuring point: From sample conditioning For 2 ... 4 measuring points: From measuring point switchover in distribution unit

Test gas inlet During test gas adjustment with gas feed on the distribution unit, the test gas is passed directly to the analyzer.

Gas outlet to analyzer

ing points

Setpoint flow rate: Approx. 60 l/h. The flow is displayed as measured value on the analyzer.

feeding to the analyzer. The analyzer signals the flow is too low when the filter clogs up.

gas. The analyzer signals the flow is too low when the filter clogs up.

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Fuse 1 24 V power supply unit

Fuse 2...5 1 fuse per measuring point (probe, line, sample conditioning)

Fuse 6 Sample gas pump

Fuse 7 Bypass pump (as from 2 measuring points)

Fuse 8 Analyzer

Measuring point switchover

2.10.1 Fitting the distribution unit

INSTALLATION 2

Figure 12: MULTI version distribution unit for two to four measuring points (example)

Connection of PTFE line from sample

conditioning Connection of PTFE line to analyzer

Valve KK1

Fasten the enclosure on a suitable panel using the mounting bracket provided.

Drilling plan: see "Dimensional drawings", page 55.

Fit the enclosure horizontal.

Observe the clearance for the PTFE line: see "Dimensional drawings",

page 55.

Observe the relevant ambient conditions: see "Technical data", page 55.

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2 INSTALLATION

2.10.2 Gas connections on distribution unit

Figure 13: SINGLE version distribution unit for one measuring point (example)

Gas inlet from sample conditioning(s)

Gas outlet to analyzer

Valve KK1

Lay all PTFE tubes into the enclosure from the bottom.

Connect the lines.

Line Connection of

SINGLE version

PTFE line from sample conditioning

Valve KK1, inlet “R” Measuring point

(sample gas inlet)

PTFE line to analyzer (sample gas out‐

Figure 14: MULTI version distribution unit for two to four measuring points (example)

Connection of PTFE line from sample

conditioning Connection of PTFE line to analyzer

Valve KK1

Connection of MULTI version

switchover “P1-P4”

Sample gas outlet on the enclosure outside

let)

Test gas inlet (zero gas: nitrogen or instrument air)

This gas is used as zero gas during automatic zero point adjustment. When the reference point is adjusted via the distribution unit (not via the sampling probe), the span gas must be connected to this inlet during the adjustment.

Valve KK1, inlet “P”

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2.10.3 Electrical installation of distribution unit

Figure 15: SINGLE version distribution unit for one measuring point (example)

Terminal strips

Grounding

INSTALLATION 2

Lay the electric lines through the enclosure openings.

Connect the electric lines.

For the circuit diagram, see the attached system documentation and inside

the cover of the terminal box.

Electric line Signal Connect to:

External power supply See the wiring diagram in the system documentation

Power supply to sample conditioning See the wiring diagram in the system documentation

Power supply to analyzer See the wiring diagram in the system documentation

Status signals from sample conditioning DI Sampling probe and cooler

See the wiring diagram in the system documentation

Control signals to sample conditioning DO See the wiring diagram in the system documentation

Signal lines to/from analyzer DI See the wiring diagram in the system documentation

DO See the wiring diagram in the system documentation

AI See the wiring diagram in the system documentation

AO See the wiring diagram in the system documentation

Signal lines to/from external DI See the wiring diagram in the system documentation

Optional for stand-by operation

DO See the wiring diagram in the system documentation

Maintenance and status

AI See the wiring diagram in the system documentation

optional

AO See the wiring diagram in the system documentation

Meas. values

Enclosure grounding Inside, bottom right.

Install an external power disconnection unit which disconnects all connectors and

fuses near the analyzer. The power disconnection unit must have a unique mark‐ ing and be easily accessible. Observe the max. power input of the complete system: see "Energy supply",

page 64.

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INSTALLATION

The local power network for power supply to the system must be installed and

safeguarded in accordance with the relevant regulations. A protective conductor must always be connected to PE.

2.10.4 Measuring point switchover

Measuring point switchover

For systems with 2 to 4 measuring points, a measuring point switchover with advance extraction of the sample gas is installed.

Figure 16: Measuring pont switchover for 4 measuring points (example)

Measuring point

switchover Advance extraction

Installation: see "Gas flow diagram", page 59.

Programming the measuring point switchover: see "Measuring points - automatic",

page 52.

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2.11 Installing the analyzer

Exterior view

INSTALLATION 2

Figure 17: Analyzer (exterior view)

Analyzer top part with electronics

Control unit

Analyzer bottom part with measurement technology

Sample gas inlet Screw fitting: DN4/6 stainless steel

Sample gas outlet Screw fitting: DN4/6 stainless steel

On/Off switch The On/Off switch switches the analyzer on/off.

Data interfaces Analog and digital inputs and outputs

Fuse Check the fuse

Measuring module CO2 (FINOR)

Measuring module O2 (OXOR E) optional

Measuring module SO2/NOx (DEFOR)

Measuring module flow/humidity/pressure (gas

module)

Figure 18: Analyzer (interior view)

The digital outputs switch to “Zero”

•

The analog outputs switch to “Zero”

•

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2 INSTALLATION

2.11.1 Fitting the analyzer

Figure 19: Clearance for PTFE lines

PTFE line (sample gas inlet)

PTFE line (sample gas outlet)

Fasten the analyzer on a suitable panel using the mounting bracket provided.

Drilling plan: see "Dimensional drawings", page 55.

Fit the enclosure horizontal.

Observe the clearance for the PTFE line: see "Dimensional drawings",

page 55.

Observe the relevant ambient conditions: see "Technical data", page 55.

2.11.2 Gas connections on analyzer

Sample gas inlet (seen from the front,

bottom left) Sample gas outlet (seen from the front,

bottom right)

Lay all PTFE tubes into the enclosure from the bottom.

Connect the lines.

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Line Connect to:

PTFE line from distribution unit (sample gas inlet)

PTFE line sample gas outlet Lower part of analyzer, to enclosure duct “Out‐

Sample gas outlet

Discharge the sample gas outlet in a suitable environment.

The sample gas output must be open against the ambient pressure.

WARNING

The exhaust gases are toxic

Dispose of the exhaust gases in a suitable manner.

2.11.3 Electrical installation of analyzer

INSTALLATION 2

Lower part of analyzer, to enclosure duct “Inlet”

let”

Power voltage connection at terminal

strip Signal connections (I/O)

Distributor board with Ethernet for MPR

(option), Modbus, service interface (LAN)

Electric line Connect to:

Power supply from distribution unit Terminal strip near On/Off switch

Signal lines to/from distribution unit See attached circuit diagram

Analyzer grounding On the right of the enclosure outside

MPR for remote maintenance via Ethernet (option)

PC with SOPAS ET (Ethernet) (option)

Modbus

In analyzer upper part on distribution board RJ45 connection 0X5 “LAN”

NOTE

The green coiled network line in the analyzer bottom part serves as spare line and does not have to be connected.

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Back Enter

See logbook

1 1 2 2 3 3 4 4

Meas.point (MPi) .5.10.1.1

./Parameter/Special fct.

On On On On

INITIAL START-UP

3 Initial start-up

3.1 Initial start-up

NOTE

Prerequisite: The system has been fully installed and connected

1. Check installation is correct.

2. Instrument air must be available on the sample conditioning and zero gas on the

3. Remove the red protective foil from the control unit on the analyzer.

4. Switch on all fuses in the distribution unit.

✓

5. Set the Stand-by switch on the distribution unit to OFF (normal operation).

6. Set the number of available measuring points.

distribution unit.

The LEDs on the control unit are on, the measured values blink.

Four measuring points are activated upon delivery

Set the available number of measuring points:

Call up menu Parameter/Special fct./Meas.point autom./Meas.point

(MPi).

Activate each measuring point desired (set to “On”).

7. Set the date and time in menu Parameter/Date-Time.

8. Wait until the system has warmed up (approx. 2 hours).

9. The system performs an automatic zero point adjustment.

10. The green LED goes on, the measured values do not blink and MEASURE is shown on the screen

11. Check the flow rate on the flowmeter (in the distribution unit): Approx. 60 l/h. Set on the flowmeter when necessary.

12. Check that only the green LED lights on the control unit.

When the yellow or red LED is on: Press the “DIAG” button and/or check in

the logbook.

13. Check the time. Set the time, if required: Menu: Parameter/Date-Time.

14. Configure the test gas concentration in the respective menu on the control unit: See “Operating Instructions MARSIC200”.

15. Perform manual test gas adjustment: See “Operating Instructions MARSIC200”.

16. Check measured values for plausibility.

17. Perform the leak tightness check: See “Operating Instructions MARSIC200”.

✓

The system is in operation.

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INITIAL START-UP 3

NOTICE

If you change parameters in the control unit (BCU) as required by the operating com‐ pany:

Save the BCU settings in a suitable manner (for example on a USB stick) and keep

this backup. To do this, connect the analyzer to a PC and use the SICK SOPAS-ET software (see

"Backup of settings", page 53).

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4 CONFIGURATION SOFTWARE

4 Configuration software

4.1 Software SOPAS ET

The MARSIC200 can be easily configured on a PC with SOPAS ET.

SOPAS ET runs on an external PC connected to the MARSIC200 via the Ethernet inter‐ face.

You can download SOPAS ET free of charge from the SICK website.

Install SOPAS ET on a laptop.

•

Connect the laptop to the MARSIC200 analyzer (Ethernet cable): see "Electrical

•

installation of analyzer", page 35.

Open SOPAS ET.

•

In SOPAS ET: Click “Device search”.

•

The MARSIC200 modules are displayed:

•

Gas module (measuring module for flow, moisture and pressure of the sam‐

ple gas in the analyzer) DEFOR (measuring module for NO, NO2 and SO2 of the sample gas in the

analyzer) FINOR (measuring module for CO2 of the sample gas in the analyzer)

OXOR (measuring module for O2 of the sample gas in the analyzer (optional)

Mark all modules and drag and drop them into the left window (Project).

•

Save the project.

•

Enter the password, see "Passwords", page 38. To configure: Double-click on the module window.

•

4.2 Passwords

NOTE

See “Technical Information BCU” for menus based on SOPAS ET.

There are three user levels each with an own password.

The passwords are the same for operation using the analyzer control unit and for using SOPAS ET.

User level Password (case-sensitive)

MARSIC EMI

Authorized operator HIDE

Service hidden

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5 Adjustment functions

5.1 Configuring test gases (Test Gas Table)

Function

The Test Gas Table serves as basis for adjustments. 12 different test gas settings can be programmed. Each test gas setting can be used for up to 8 components. The test gas settings can also be used for validation measurements.

NOTE

The same real test gas can be used in several test gas settings. This means a cer‐

•

tain test gas can be used for different adjustment procedures. Recommendation: Only program one adjustment or validation function for each

•

test gas. Suitable test gas settings are normally preprogrammed at the factory.

•

Procedure

1. Call up BCU/Parameter/Test gas table.

ADJUSTMENT FUNCTIONS 5

Figure 20: Menu “Test gas table” – Table (example)

2. Deactivate Live view.

3. Select the desired Table rows.

4. Select Edit.

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

   









5 ADJUSTMENT FUNCTIONS

Figure 21: Menu “Test gas Table” – Edit (example)

1 2 3 4 5

6 7 8 9

Test gas number (cannot be changed).

= this test gas can be used for adjustments/validations. Test gas name (free text field, max. 20 characters). Boolean variable to control this test gas (cannot be changed).

= the sample gas pump is switched off automatically when this test gas is used.

= this test gas can be used for the specified component. Tag of the component for which this test gas is to be used. Component name in the Sensor module (cannot be changed). Setpoint value of the test gas in the physical unit of the measuring component. ▸ Use the decimal point (.) for numerical values. Wait time after switching to the test gas. The measurement for the adjust‐ ment/validation first starts after the flush time/wait time.

à á

Cuvette: Concentration of the adjustment cuvette

= the test gas is used for zeo point validations. Simultaneous use for reference point validations is not possible.

= the test gas is used for reference point validations.. Simultaneous use for zero point validations or reference point validations with adjustment cuvette is not possible.

= the test gas is used for zero point adjustments. Simultaneous use for reference point adjustments is not possible.

= the test gas is used for reference point adjustments. Simultaneous use for zero point validations or reference point validations with adjustment cuvette is not possible.

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ADJUSTMENT FUNCTIONS 5

= the test gas is used for reference point validations with adjustment cuvette. Simultaneous use for reference point validations is not possible.

= the test gas is used for reference point adjustments with adjustment cuvette. Simultaneous use for reference point adjustments is not possible.

= the test gas is used for linearity adjustments. Simultaneous use for other adjustments is not possible.

Tag format: SiMVj (i = Sensor module number, j = measured value number in the Sensor module)

The longest flush time is effective when the test gas is used simultaneously for several components.

NOTE

The settings are first effective after Save has been selected.

5.2 Performing a manual adjustment

Function

“Manual adjustment” means a single adjustment or validation procedure is selected and manually started.

NOTE

The standard setting with checkbox “Automatic” selected (see figure 23, page 43) means the test gas is fed automatically via solenoid valves controlled by the MAR‐ SIC200 digital outputs. The controlling output is defined in the respective test gas set‐ ting (“Action on start” see "Configuring test gases (Test Gas Table)", page 39). The test gas can also be fed manually.

Procedure

Inform connected locations on the impending interruption in measuring operation.

1. Call up BCU/Maintenance/Manual adjust.

2. Select the measuring component for which the procedure is to be applicable ([ << ] [ >> ]).

3. Select the desired function ([ << ] [ >> ]).

✓

The Start button is displayed when a suitable test gas setting exists for the mea‐ suring component and function combination.

4. Select Start.

With manual test gas feed With automatic test gas feed

✓

Actual state = Test gas

5 Feed the suitable test gas into the sam‐

ple gas inlet of the MARSIC200.

6 Wait until Sample gas is displayed as

actual state.

7 Now feed sample gas into the sample

inlet again.

8 Wait until Stop is displayed as actual

state.

✓

The manual adjustment has com‐

✓

The automatic procedure starts. Actual state = part of the procedure currently running (see table 5,

page 42)

5 Wait until Stop is displayed as actual

state.

✓

The manual adjustment has com‐ pleted.

pleted.

Alternative (when a further manual adjustment is to follow): The test gas for the next manual adjust

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5 ADJUSTMENT FUNCTIONS

Table 5: Procedure phases during manual adjustment

Actual state Internal function

Stop Function idle

Test gas Wait for flush time to elapse (after switching to test gas)

Measuring Determine measured values with the test gas

Calculate Calculate mean value from measuring time, calculate devia‐

Sample gas Wait for flush time to elapse (after switching to sample gas)

Table 6: Information in menu Manual adjustment during the procedure

Identifier Significance

Actual state Part of the procedure running (see table 5, page 42)

Meas. value Current measured value of component

Actual countdown timer (SCCDGi) Name of countdown timer running

Remaining time Remaining time of countdown timer running

tion from setpoint, adapt adjustment

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











 



ADJUSTMENT FUNCTIONS 5

Figure 22: Menu Manual adjust (example)

1 2 3 4 5

6 7 8 9 ß à á â

Name of the measured values to be calculated from this sensor component Measuring component for which this manual adjust is applicable Number of the Sensor module to measure the measuring component Number of sensor component in the Sensor module

= standard setting: Adjustment runs with preset time sequences.  = adjustment steps are started singly by the user (manual test gas feed). Select measured value(s) Adjustment or validation to be performed Select function Name of test gas to be used Setpoint value of the test gas / concentration of the adjustment cuvette Wait time after switching to the test gas; then measurement starts Defines how long the measured values of the test gas are measured Internal interval for computation of the values measured

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

 

5 ADJUSTMENT FUNCTIONS

Wait time after switching to sample gas, then the manual adjustment is regarded as completed

1 2

Start the selected manual adjustment

Empty field: No suitable test gas setting programmed for the selected function Actual value for the adjustment = mean value of measured values within the measuring time

Result

Figure 23: Menu Manual adjust with result (example)

1 2 3

Cancel the running manual adjust Error shown when no result available. Erroneous sequence or drift overrun. The actual measured value measured

5.3 Automatic adjustments/validations

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5.3.1 Function of automatic adjustments/validations

 

 



8 adjustment or validation procedures that can run fully automatically can be pro‐ grammed. Each procedure uses one of the test gases configured in the Test Gas Table (see "Configuring test gases (Test Gas Table)", page 39).

Programming defines which measuring component is to be adjusted or validated with the procedure and which adjustment or validation function is to be used. Several com‐ ponents can be adjusted in one function.

5.3.2 Start options

Manual start:

•

Use menu Operator commands (see "Start options", page 45). Automatic start (in regular intervals):

•

Use a long-term timer in the start conditions (see “Technical Information BCU”). Remote-controlled start:

•

Control the value of a Boolean variable (VBVi) with a digital input (see “Technical Information BCU”). Programmed start conditions:

•

Calculate the value of a Boolean variable (BVIi) with a formula (see “Technical Information BCU”).

For representation of the adjustment and validation results (see “Technical Information BCU”).

ADJUSTMENT FUNCTIONS

5.3.3 Programming automatic adjustments/validations

1. Menu: Call up BCU/Parameter/Adjustment/Validation.

Figure 24: Menu Adjustment / Validation – Table (example)

1 2 3 4 5 6 7

Index number of the adjustment or validation procedure Programmed name

= automatic starts activated Start time of next automatic function Start date of next automatic function Component X that will be addressed by the respective function Number of the next function to start automatically (only when procedures are chained)

2. Deactivate Live view.

3. Select the desired Table rows.

4. Select Edit.

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



   



 



5 ADJUSTMENT FUNCTIONS

Figure 25: Menu Adjustment / Validation – Edit (example)

1 2

Index number of the adjustment or validation procedure Procedure name (freely selectable text)

Settings for automatic start of this procedure:

3 4 5

Time of first start of this procedure (format: hh:mm = Hours:Minutes) Date of first start of this procedure (format: yyj-mm-dd = Year-Month-Day) Time interval in which this procedure regularly starts automatically (hours, days or weeks).

6 7

= starts are activated (time-controlled starts). The fields below start time and start date show the next start.

Component X (up to 8 components can be processed by one procedure):

8 9 ß à á â ã ä å æ ç

2 3

5 6

Tag of component Name of component in Sensor module Function selected for this component Flush time set from the test gas settings (information) Name of test gas from the test gas settings (information) Sequence for procedure execution Test gas flush time for this adjustment/validation procedure Duration of measurements (seconds) Internal processing duration (drift calculation, data storage) Flush time with sample gas after the adjustment (seconds) If required: Index number of the procedure to be started automatically after this procedure.

When the same function is selected for all components and the same test gas is planned, the function is executed simultaneously for all components during the procedure. Otherwise the functions are executed sequentially during the procedure. Functions with identical execution position run at the same time. When the same test gas is used for all functions: The longest of the individual test gas flush times (used automatically by the procedure). Otherwise: “0” (= the individual test gas flush times are valid). The mean value of measured values during the measuring time is used as actual value of the measure‐ ment. The procedure first has the status completed after this flush time. Starts immediately after the end of this procedure.

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6 Tests and settings

6.1 Information

NOTE

SOPAS ET is required for the tests and settings: see "Software SOPAS ET", page 38.

6.2 Setting the time

Date and time setting is synchronized to that of the PC.

Open SOPAS ET and connect to the MARSIC200.

Menu: Parameter/Device.

Click “Time XX:XX” to transfer the time setting of the PC to MARSIC200.

TESTS AND SETTINGS 6

6.3 Interfaces (I/O)

2 3

For 2 “Signal connections”: See the wiring diagram in the system documentation for the terminal plan.

Ref. 3 “Modbus”: Setting the IP address, see “Operating Instructions BCU” and “Tech‐ nical Information BCU”.

6.3.1 Digital inputs

Menu: Parameter/I/O/Digital input

Figure 26: BCU: Internal clock

Power voltage connection at terminal strip

Signal connections (I/O) Distributor board with Ethernet for MPR

(option), Modbus, service interface (LAN)

Select the digital output to be tested and click “Test”. A LED (green) is on when the selected digital input is active.

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TESTS AND SETTINGS

6.3.2 Digital outputs

Figure 27: Test digital inputs

Significance

Number of selected input.

Topographic addressing.

[State]

Computed value of [Source] (“Inverted” is taken into consideration).

[Source]

LED is off: Physical contact open. LED is on: Physical contact closed.

Menu: Parameter/I/O/Digital output

Select the digital output to be tested and click “Test”.

The digital output can be activated or deactivated for the function check using the checkmark (see “Test value” in the Figure below).

Figure 28: Test of digital outputs

Significance

Number of selected output.

Topographic addressing.

No checkmark: Physical contact should be open.

Checkmark: Physical contact should be closed.

[State]

LED is off: Relay energized. LED is on: Relay de-energized.

[Source]

LED is off: Program specification: Physical contact should be open. LED is on: Program specification: Physical contact should be closed.

Set the checkmark next to the Test value checkbox.

The status of the LEDs changes.

Use an ohmmeter to check the status of the relay outputs on X4 (DO 1-4) and X5 (DO 5-8).

If relay outputs do not function, the I/O modules must be exchanged because they can‐ not be repaired onsite.

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6.3.3 Analog outputs

Menu: Parameter/I/O/Analog output

This menu checks the analog outputs.

Select the analog output to be tested and click “Test”.

Figure 29: Test of analog outputs

Significance

Number of selected output.

Topographic addressing.

Test value.

Input: Nominal value of the current to be output.

Actual value of the current output.

Output value converted to the physical unit.

TESTS AND SETTINGS 6

Select the analog output to be tested and click “Test”. The current test current is

shown in the menu. To change the test current on the analog output, modify the value “Test value

[phys. unit]”. The test value [phys. unit] always refers to the active output range of the analog output. To check the settings for the analog outputs, go to: “BCU/Para‐ meter/I/O/Analog outputs”. Use an ammeter to check the analog output values directly on plug X7.

Example (with 2 measuring ranges set):

Range 1 = 0 - 200 ppm

Range 2 = 0 - 400 ppm

LiveZero = 4 mA

Test value [phys. unit] Test current on analog output

0 ppm 4 mA

100 ppm 12 mA

200 ppm 20 mA

300 ppm 16 mA

400 ppm 20 mA

6.4 Adapting the hardware

NOTE

You have to perform this work when deviations of the analog signal are detected during the hardware check. Analog inputs and/or analog outputs must then be adapted.

Tools required

Ammeter

Constant current source or analog output

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6 TESTS AND SETTINGS

6.4.1 Setting analog interfaces

1. Connect the I/O module.

2. Login as “Service” on the control unit.

3. Measuring screen “8” starts.

4. Configure the analog displays with “AI01I” and “AI02I”.

5. Select menu Parameter/Variables and functions/Real values (Rvi).

6. If “Live view” is activated at the top left: Click checkmark off.

7. Mark “RV1” and then select “Edit”.

8. Enter “15” as start value.

9. “Save” the input.

10. Select menu Parameter/IO/ Analog outputs. (Selecting this action sends the setpoint value 15 mA on the analog outputs of the I/O module).

° ° ° ° ° °

11. “Save” the configuration.

12. Select menu Diagnosis/IO module.

° ° ° °

13. Select Menu Maintenance/Tests/Adjustment IO-module 1.

14. Measure the current on pin 5 and pin 6 on X7. Setpoint: 15 mA.

15. Repeat this procedure with pin 7 / pin 8 on X7 and test value “AO2”.

16. Repeat this procedure with pin 9 / pin 10 on X7 and test value “AO3”.

17. Repeat this procedure with pin 11 / pin 12 on X11 and test value “AO4”.

18. Fit jumpers on X7:

w w w w

° ° ° ° °

This completes the adjustment of the analog inputs and outputs.

Select and edit the 4 defined analog outputs Source = RV1 Null/Zero = 0 mA Measuring range 1 active = yes Measuring range 1: Start value = 0 Measuring range 1: End value = 20

Activate “Configuration view”. Activate “Reset adjustment value”. Wait until the green LED goes on. Reset “Live view” again. (This action resets all parameters in the I/O module to start values).

Mark index 1 to index 6 and then select Test.

Enter the measured value as “AO1”. The measured value must now be 15 mA. Enter “0” as test value. This saves the input value as final value. Attention! Only “0” must remain as test value when leaving the menu.

From pin 12 to pin 4 From pin 11 to pin 2 From pin 10 to pin 3 From pin 9 to pin 1 Measured values appear on the display in both analog inputs. Enter value “15” for “AI1” in the input menu. The display must now show the value 15 mA. Set the test value for AI1 to 0 again. Repeat the procedure for the 2nd analog input with “AI2”.

6.5 Configuring measured values

Procedure

1. Menu: Call up BCU/Parameter/Measured values (MVi).

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Figure 30: Menu “Measured values (MVi)” - Table (example)



   



  

2. Deactivate Live view.

3. Select the desired Table rows.

4. Select Edit.

TESTS AND SETTINGS 6

Figure 31: Menu “Measured values (MVi)” - Edit (example)

1 2 3

Consecutive number (1 = MV1, 2 = MV2 etc.)

= the measured value is displayed and output = the measured value is not shown on the display (all other usage options

remain available)

4 5

= an own “measured value” is created for each measuring point Configuration of the measured value (MVi) relative to name, unit and mea‐ sured value fare as the source (sensor measured value)

6 7 8 9 ß à

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Programmed name of the measured value Start value of physical measuring range End value of physical measuring range Programmed physical unit for the measured value Formula for assignment or calculation of the measured value Limit value

6 TESTS AND SETTINGS

â ã

å æ

5. Make the desired entries.

6. Select Save.

Off: Limit value not active

•

Overflow (+): The limit value message is active when the measured value is

•

larger than the limit value. Underflow (–): The limit value message is active when the measured value

•

is smaller than the limit value. Hysteresis This flag is activated for the measured value (“-” in flag means no flag activa‐ tion) when the measured value is beyond the limit value. Programmed time limit value for an internal failure of the measuring signal or the source value for this measured value. Activated flag when the time limit value is overflown. Start value for using the measured value mask. Is also the output value in the measured value mask range. Effective range of the measured value mask. Valid as from the start value; pos‐ itive or negative value possible. Number of decimal places.

6.6 Measuring points - automatic

6.6.1 Function of the measuring points automatic

Measuring point switchover

Measuring points are extraction points for sample gas. The “measuring points auto‐ matic” allows the BCU to control automatically up to 8 measuring points.

Hold function for analog outputs

When the measuring point automatic is activated for a measured value, the measured values of the measuring points (MViMPj) are also provided internally as well as the measured value (MVi). These measured values of the measuring points can be output via the analog outputs. During the measuring time of the measuring point (see "Mea‐

suring points - automatic", page 52), the current measured value measured by MAR‐

SIC200 is output as measured value. During the remaining times, the last measured value measured with this measuring point is output as a constant value.

NOTE

When the measuring point automatic is activated, an identifier of the current measuring point is shown on the Measuring Screens and on the BCU display.

6.6.2 Criteria for measuring point automatic

One digital output exists for each measuring point in the MARSIC200. The digital

•

output is configured for the measuring point (see “Technical Information BCU”). A device is installed outside the MARSIC200 that switches the sample gas path to

•

the measuring point (e.g., a solenoid value). The associated digital output controls this device. At least two measuring points are configured and switched to “active” (see "Config‐

•

uring measuring point automatic", page 53).

NOTE

Digital outputs for measuring points automatic are controlled using tag MPiS (see “Technical Information BCU”).

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6.6.3 Configuring measuring point automatic







 

Procedure

1. Menu: Call up BCU/Parameter/“Measuring point automatic”.

Figure 32: Menu “Measuring point automatic” – Table (example)

2. Deactivate Live view.

3. Select the desired Table rows.

4. Select Edit.

TESTS AND SETTINGS 6

Figure 33: Menu “Measuring point automatic” – Edit (example)

1 2 3 4 5

1 2

3 4

Consecutive number (1 = MP1, 2 = MP2 etc.)

= this measuring point is used by measuring point automatic Name of the measuring point Wait time after switching to this measuring point Measuring time with the sample gas from this measuring point3

Defines the sequence of the measuring points during switchover. Criterion: Response time + T

Select as required. Flush time + measuring time = activation time of the digital output = total time for this measuring point.

90 %

5. Make the desired entries.

6. Select Save.

6.7

Backup of settings

Current parameter settings can be stored in internal storage.

Backup files can be created in the device at any time. Each module has its own backup. A maximum of two backups are stored on the sensor modules and the BCU. The first backup is overwritten when the third backup is created. This means only the last two backups are saved.

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6 TESTS AND SETTINGS

The saved data are marked with the date and time.

Displaying the data of the new backup can take up to one minute.

Creating a backup copy

b b

Go to menu BCU/Maintenance/User settings. Click “Save”.

Figure 34: Backup

Restoring the SW

Only data marked with the time and date of the backup can be restored. Either the last or the second last backup can be chosen to load the device data. After the data have been loaded, the module carries out a restart (warm start) automatically so the loaded data are then used during processing. The means the operating data existing before the restore are irretrievably deleted.

Go to menu BCU/Maintenance/User settings (Maintenance/Backup/Restore).

Menu, see above.

Restoring factory settings

The factory settings can be restored.

Go to menu BCU/Maintenance/User settings (Maintenance/Backup-Restore) and

click “Restore” (production settings).

Backup on the PC

Module parameters can be saved and then restored later using SOPAS ET.

Select the module in the SOPAS ET project tree.

Export the device data to the PC with “Project/Export device”.

It is recommended to integrate the module type, device and date in the file names to simplify later identification. For example: MARSIC_11018001_2014-12.sdv.

A *.sdv file is created.

Restoring data from the PC

Only parameters configured at Service level are overwritten.

Restore the *.sdv files with “Edit/Load device data ...”.

Search for *.sdv files and click “Continue”.

Select a user level and enter the associated password.

All parameters that can be modified with the selected user level are overwritten.

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7 Technical data

500

560

500

210

534

442

Ø 10

NOTE

The technical data depend to some extent on the individual equipment of your device.

See the enclosed System Description for the configuration of your device.

7.1 Dimensional drawings

7.1.1 Dimensional drawing of sample conditioning

TECHNICAL DATA 7

NOTICE

Observe clearances:

Bottom: 20 cm

•

Right: 30 cm

•

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660

600

634

Ø 10

542600

210

7 TECHNICAL DATA

7.1.2 Dimensional drawing of distribution unit

NOTICE

Observe clearance:

Bottom: 20 cm

•

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7.1.3 Dimensional drawing of analyzer

849

550

405

ø 10

68,5

491

740

714

680

484

191

167

319

658570

TECHNICAL DATA 7

NOTICE

Observe clearance:

Right: 10 cm

•

Bottom: 20 cm

•

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7 TECHNICAL DATA

7.1.4 Dimensional drawing of sampling probe

Probe tube length Part number

400 5329476

600 5329477

800 5329478

7.1.5 Sample gas line, heated

Figure 35: Technical drawing - heated sample gas line

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7.2 Gas flow diagram

-HQ1

0,1 µm

OUT IN

-EB2

120 °C

-EB1

COND

IN OUT

-EC1

+UM1/4.6

A R

-KK10

+UM5/8.2

C/T

OPTION

Reference gas CO2/SO2/O2

and/or N2 for O2 zero,

manual application

Test gas

Zero gas

! Note backpressure !

reed manual for details.

Instrument air

Reference gas manual

-QN1

[max.0,5 bar(ü)]

HP LP

OUT

-BQ1

SO2

CO2O2(NO)

(NO2)

-GQ1

+UM5/7.4

E A

-RM1

cracking pressure

0,2 bar

-PG1

10...100 Nl/h

(60 Nl/h)

flow meter

-HS1

acid absorber

filling cotton

R A

-KK1

+BQ1/6.5

C/T

OUT

KOND

-01

-XL9

-XL10

-XL50

+UM1

+UM5

+STACK

-XL1

-XL10

-XL2

Referenzgas manual

-QN1

[max.0,5 bar(ü)]

HP LP

SINGLE version distribution unit for one measuring point

TECHNICAL DATA

Figure 36: Gas flow diagram

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-HQ1

0,1 µm

OUT IN

-EB2

120 °C

-EB1

-EB3

-EB4

120 °C

-EB5

-EB6

120 °C

-EB7

-EB8

120 °C

P A

-KK11

+UM5/13.2

P A

-KK21

+UM5/13.3

P A

-KK31

+UM5/13.4

P A

-KK41

+UM5/13.5

P A

-KK30

+UM5/12.4

P A

-KK20

+UM5/12.3

P A

-KK10

+UM5/12.2

P A

-KK40

+UM5/12.5

A R

-KK10

+UM5/14.1

A R

-KK10

+UM5/14.8

A R

-KK10

+UM5/14.6

A R

-KK10

+UM5/14.4

! Note backpressure !

reed manual for details.

OPTION

Reference gas CO2/SO2/O2

and/or N2 for O2 zero,

manual application

Reference gas manual

Zero gas

Test gas (OPTION)

Reference gas CO2/SO2/O2

and/or N2 for O2 zero,

manual application only

via Probe at measuring point 1

COND

IN OUT

-EC1

+UM1/4.6

-QN1

[max. 0,5 bar(ü)]

HP LP

OUT

-BQ1

SO2

CO2O2(NO)

(NO2)

-GQ1

+UM5/10.4

E A

-RM1

cracking pressure

0,2 bar

-PG1

10...100 Nl/h

(60 Nl/h)

-HS1

acid absorber

filling cotton

R A

-KK1

+BQ1/6.5

C/T

OUT

KOND

-XL9

-XL10

-XL50

Instrument air

+UM1

+STACK

-XL2

Referenzgas manual

COND

IN OUT

-EC1

+UM2/4.6

-01

-XL9

-XL10

+UM2

COND

IN OUT

-EC1

+UM3/4.6

-01

-XL9

-XL10

+UM3

COND

IN OUT

-EC1

+UM4/4.6

-01

-XL9

-XL10

+UM4

KOND

GQ2

+UM5/11.4

E A

-PG2

10...100 Nl/h

(100 Nl/h)

-RM2

cracking pressure

0,3 bar

OUT

-XL3

-XL10

-XL20

-XL30

-XL40

+UM5

-XL1

-XL50

Instrument air

-XL50

Instrument air

-XL50

Instrument air

Test gas (OPTION)*

-01

TECHNICAL DATA

MULTI version distribution unit for two to four measuring points

Figure 37: Gas flow diagram

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7.3 Measuring parameters

Variant Components

DeSO

Full configuration SO2, CO2, NO, NO2, optional O

Number of measured variables

Number of measured variables Max. 5

Measuring method

Measuring method Cold-extractive

Sample volume

Sample volume 60 ... 100 l/h

Spectral range

Spectral range UV, VIS

Component Measuring ranges

NO 0 ... 300 ppm; 0 ... 1500 ppm

SO2, CO2, optional O

0 ... 100 ppm; 0 ... 500 ppm

0 ... 25% by volume

0 ... 21%volume

0 ... 200 ppm; 0 ... 500 ppm

TECHNICAL DATA 7

Measuring point switchover

Measuring point switchover Max. 4 measuring points

Measured value characteristics

Measuring precision < 1% of the respective full scale value

Detection limit < 0.5% of the respective full scale value

Sensitivity drift < 2% of the respective full scale value per week

Zero drift < 2% of the respective full scale value per week

Span drift < 2% of the respective full scale value per week

Setting time t

7.4 Ambient conditions

Ambient conditions in operation

Installation location Below deck

Ambient temperature +5 ... +45 °C

Relative humidity < 90% (without condensate)

Air pressure 900 ... 1100 hPa

Degree of protection IP 54

15 ... 30 s, total active measuring path as from sampling (With advance extraction with several measuring points)

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7 TECHNICAL DATA

Ambient conditions in storage

Ambient temperature -20 ... +70 °C

Relative humidity < 90% (without condensate)

7.5 Sample gas conditions

Sample gas at the measuring point Characteristics

Process temperature 10 ... 550 °C

Sample gas temperature 200°C

Process pressure –90 ... +200 hPa relative

Dust load < 200 mg/m

7.6 Design as wall enclosure

Sampling probe

Ambient temperature -25 ... 65 °C

Working temperature +180 °C, self-regulating

Filter element Fine filter 0.1 µm

Power supply 115 V / 230 V

Power consumption Start: 400 VA, operation: 100 VA

Degree of protection IP 54

Weight Approx. 7.5 kg

Dimensions see "Dimensional drawing of sampling probe", page 58

Design as wall enclosure

Design 3 x wall enclosure

Sample conditioning

•

Distribution unit

•

Analyzer

•

Material, general Steel plate according to EN 10130

Dimensions see "Dimensional drawings", page 55

Installation Wall fitting

Weight

Materials with media contact

Degree of protection

Sample conditioning: Approx. 27 kg

•

Distribution unit: Approx. 30 kg

•

Analyzer: Approx. 37 kg

•

PTFE

•

Viton B

•

PVDF

•

Stainless steel 1.4571

•

Platinum, nickel

•

Aluminum

•

CaF

•

Sample conditioning: IP54

•

Distribution unit: IP54

•

Analyzer: IP54

•

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7.7 Sample gas line, heated

Sample gas line

Ambient temperature –20 ... 80 °C

Working temperature +120°C

Heating Self-regulating parallel heater line

Power supply 115 V / 230 V

Power consumption 60 W/m at 10 °C

Dimensions see "Sample gas line, heated", page 58

Degree of protection IP 54

Protection class I

7.8 Interfaces and protocols

Operation and interfaces

Operation Via LC-Display or SOPAS ET software, several operating

Display and input Black-and-white foiled screen with function buttons

Remote control Ethernet (TCP/IP):

Remote maintenance SICK MPR (optional)

PC operation SOPAS ET via Ethernet

levels, password-protected

Status LEDs:

“Power”

•

“Malfunction”

•

“Maintenance request”

•

Connector: RJ 45

•

Type: TCP/IP Peer-to-Peer.

•

Method: 10 MBit half-duplex

•

Modbus

TECHNICAL DATA 7

Analog outputs

Number 8

Reference potential Potential-free (electrically isolated)

Signal range 0 … 24 mA

Residual ripple 0.02 mA

Resolution/precision 0.1% (20 μA)

Accuracy 0.25% of full-scale value

Maximum load 500 Ω

Maximum output voltage 15 V

Start or error state Adjustable

Analog inputs

Number 2

Reference potential GND

Input signal 0 … 20 mA

Highest allowable input signal 30 mA

Overcurrent protective device ±1000 mA

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7 TECHNICAL DATA

Analog inputs

Input load 50 Ω

Transducer precision 0,5 %

Digital inputs

Design Optical coupler

Number 8

Switching range 18 … 42 V

Highest allowable voltage ±50 V DC

Digital outputs

Number 16

Contact type: 1-pole changeover switch, 3 connections

Contact load: See Table below

Highest allowable voltage ±50 V DC

Table 7: Maximum load per relay switching contact

Application area AC voltage DC voltage Current

Standard: Max. 30 VAC Max. 48 VAC Max. 500 mA

CSA Either Max. 30 VAC Max. 48 VAC Max. 50 mA

or Max. 15 VAC Max. 24 VAC Max. 200 mA

or Max. 12 VAC Max. 18 VAC Max. 500 mA

NOTICE

Only use discharging diodes to connect inductive loads (e.g., relays, solenoid valves) to the switching outputs.

•

7.9 Energy supply

Power supply

Supply voltage 115/230 VAC, 50/60 Hz

Current 8 A (with 230 V)

Power consumption

•

Power input, complete system (max. for each 5 m sample gas line)

Number of measuring points

1 1400 VA 6 A 12 A

2 2300 VA 10 A 20 A

3 3200 VA 14 A 28 A

For inductive loads: Check that discharging diodes are fitted. If this is not the case: Install external discharging diodes.

Deviating power supply via upstream transformer

Power consumption

Sampling probe Sample gas line Sample conditioning Distribution unit Analyzer

Power consumption Current (230 VAC) Current (115 VAC)

400 VA

•

60 VA/m

•

150 VA

•

200 VA (1 MPI), 300 VA (2 ... 4 MPI)

•

300 VA

•

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TECHNICAL DATA 7

Power input, complete system (max. for each 5 m sample gas line)

4 4000 VA 17 A 35 A

Connections

Connections, analyzer

Distribution unit

Sample conditioning

Sample gas line

Sampling probe

Signal cable, 7-wire, 1.5 mm2, shielded, e.g., Marine‐

•

line (Sick Part No. 6056230) Power cable, 3-wire, min. 1.5 mm², e.g., Marineline

•

(Sick Part No. 6056215)

Signal cable, 7-wire, 1.5 mm2, shielded, e.g., Marine‐

•

line (Sick Part No. 6056230) Signal cable, 4-wire, 0.75 mm2, shielded, e.g.,

•

Marineline (Sick Part No. 6056229) Power cable, 3-wire, min. 1.5 mm², e.g., Marineline

•

(Sick Part No. 6056215)

Signal cable, 4-wire, 0.75 mm2, shielded, e.g.,

•

Marineline (Sick Part No. 6056229) Power cable, 3-wire, min. 1.5 mm², e.g., Marineline

•

(Sick Part No. 6056215)

Power cable, 3-wire, 1.5 mm²

•

Signal cable, 4-wire, 0.75 mm2, shielded, e.g.,

•

Marineline (Sick Part No. 6056229) Power cable, 3-wire, min. 1.5 mm², e.g., Marineline

•

(Sick Part No. 6056215)

7.10 Emissions

Emissions

Condensate For water vapour-saturated exhaust gas (e.g., after

7.11 Torques for screw fittings

A medium total friction coefficient of µ=0.12 is assumed in the specification of torques.

This means that the screws are installed lightly oiled.

Analyzer Property class Torque

Analyzer door screw fitting A2-50 3 Nm

Analyzer enclosure 4 screws M8 bolts and bracket on analyzer enclosure

FINOR 3 screws base plate 4 Nm

Ground screw FINOR 3 Nm

Ground screw analyzer 3 Nm

Gas module 4 screws base plate 3 Nm

Complete analyzer module, 7 black screws

exhaust gas washer): Approx. 2 liters of condensate per week

8.8 23.1 Nm

10.9 34 Nm

12.9 39.6 Nm

A2/4-50 7.1 Nm

A2/4-70 16 Nm

A2/4-80:9 22 Nm

9 Nm

8017324/15A2/V6-0/2019-10 | SICK T EC H NI C AL IN F OR M AT I ON | MARSIC200

Subject to change without notice

7 TECHNICAL DATA

Sample conditioning and distribu‐ tion unit

Insertion of sample gas line 2 clamp‐ ing screws

Insertion of sample gas line 4 frame screws

Solenoid valve M4 2 Nm

Cover of solenoid valve M2.5 0.35 Nm

Pump M4 2 Nm

Sample gas cooler M6 6 Nm

Enclosure, complete See above ”Analyzer“

7.12 Tube connections

Connection Dimension

Sample gas connections Swagelok DN 4/6

Instrument air Hose coupling DN 4/6

Test gas Hose coupling DN 4/6

7.13 Sample gas conditions

Torque

1.5 Nm

NOTICE

Risk of contamination of analyzer

Observe the specified quality of the instrument air

If required, provide for instrument air conditioning

Gas Quality Inlet pressure Flow rate

Instrument air Particle size max. 1 μm

Oil content max. 0.1 mg/m

Zero point gas Nitrogen 5.0 Max. +300 hPa Typically 60 l/h

Span gas External span gas

Precision: ± 2 % Concentration: 80% ... 100% of measuring range The span gas must comply with the specifications of the standards to be applied (e.g., MARPOL Annex VI)

Max. +300 hPa Typically 60 l/h

T EC H NI C AL IN F OR M AT I ON | MARSIC200 8017324/15A2/V6-0/2019-10 | SICK

Subject to change without notice

TECHNICAL DATA 7

8017324/15A2/V6-0/2019-10 | SICK T EC H NI C AL IN F OR M AT I ON | MARSIC200

Subject to change without notice

Detailed addresses and further locations at www.sick.com

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E-Mail sales

.gsg@sick.com

8017324/15A2/V6-0/2019-10/en

SICK AG | Waldkirch | Germany | www.sick.com

SICK MARSIC200 Technical Information

Specifications and Main Features

Frequently Asked Questions

User Manual

T E C H N I C A L I N F O R M A T I O N

Contents

1 ABOUT THIS DOCUMENT

1.1 Function of this document

1.2 Target group

1.3 Further information

1.4 Symbols and document conventions

1.4.1 Warning symbols

1.4.2 Warning levels / Signal words

1.4.3 Information symbols

2 INSTALLATION

2.1 Gas supply terminology

2.2 Installation information

2.2.1 Power supply information

2.2.2 Notes on the gas supply

2.2.3 Tube screw fitting

2.3 Scope of delivery

2.4 Provision by operator

2.5 Installation overview

2.5.1 System layout for 1 ... 4 measuring points

2.6 Checklist for mechanical and electrical installation

2.6.1 Installing the enclosure

2.6.2 Laying and connecting the gas lines

2.6.4 Lay and connect the electric line between distribution unit and analyzer

2.7 Installing the sampling probe

2.8 Installing the sample gas line

Installing the sample conditioning

2.9.1 Fitting the sample conditioning

2.9.2 Gas connections on sample conditioning

2.9.3 Electrical installation of sample conditioning

2.10 Installing the distribution unit

2.10.1 Fitting the distribution unit

2.10.2 Gas connections on distribution unit

2.10.3 Electrical installation of distribution unit

2.10.4 Measuring point switchover

2.11 Installing the analyzer

2.11.1 Fitting the analyzer

2.11.2 Gas connections on analyzer

2.11.3 Electrical installation of analyzer

3 Initial start-up

3.1 Initial start-up

4 CONFIGURATION SOFTWARE

4.1 Software SOPAS ET

4.2 Passwords

5 Adjustment functions

5.1 Configuring test gases (Test Gas Table)

5.2 Performing a manual adjustment

5.3 Automatic adjustments/validations

5.3.1 Function of automatic adjustments/validations

5.3.2 Start options

5.3.3 Programming automatic adjustments/validations

6 Tests and settings

6.1 Information

6.2 Setting the time

6.3 Interfaces (I/O)

6.3.1 Digital inputs

6.3.2 Digital outputs

6.3.3 Analog outputs

6.4 Adapting the hardware

6.4.1 Setting analog interfaces

6.5 Configuring measured values

6.6 Measuring points - automatic

6.6.1 Function of the measuring points automatic

6.6.2 Criteria for measuring point automatic

6.6.3 Configuring measuring point automatic

Backup of settings

7 Technical data

7.1 Dimensional drawings

7.1.1 Dimensional drawing of sample conditioning

7.1.2 Dimensional drawing of distribution unit

7.1.3 Dimensional drawing of analyzer

7.1.4 Dimensional drawing of sampling probe

7.1.5 Sample gas line, heated

7.2 Gas flow diagram

7.3 Measuring parameters

7.4 Ambient conditions