This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
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Subject to change without notice
CONTENTS
7.13 Sample gas conditions.............................................................................66
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5
1 ABOUT THIS DOCUMENT
1About this document
1.1Function of this document
This document describes:
Installation
•
Initial start-up
•
Operation via SOPAS ET
•
NOTICE
This Manual is only valid in combination with the MARSIC Operating Instructions.
1.2Target group
This document is addressed to technicians (persons with technical understanding)
operating and maintaining the measuring system.
The technicians must have been trained on the device.
Requirements for the technician
The technician must be familiar with the exhaust gas technology on the ship (over‐
•
pressure, toxic and hot flue gases) and be able to avoid hazards when working on
gas ducts.
The technician must be familiar with handling compressed gas cylinders (test
•
gases).
The technician must be able to avoid hazards caused by noxious test gases.
•
Only allow an authorized electrician to work on the electrical system or electrical
•
subassemblies.
1.3Further information
“MARSIC200” Operating Instructions
•
Sampling Probe Operating Instructions
•
Instructions for laying the sample gas line
•
Sample Gas Cooler Operating Instructions
•
GMS800 BCU Operating Instructions
•
GMS800 Technical Information
•
Optional: MPR (Meeting Point Router) Operating Instructions
•
System documentation (parts list, device data, wiring diagram, system-relevant
•
components)
1.4Symbols and document conventions
1.4.1Warning symbols
Table 1: Warning symbols
Symbol Significance
Hazard (general)
Hazard by voltage
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Symbol Significance
Hazard in potentially explosive atmospheres
Hazard by explosive substances/mixtures
Hazard by toxic substances
Hazards by noxious substances
Hazard by high temperature
Hazard for the environment/nature/organic life
1.4.2Warning levels / Signal words
ABOUT THIS DOCUMENT 1
DANGER
Risk or hazardous situation which will result in severe personal injury or death.
WARNING
Risk or hazardous situation which could result in severe personal injury or death.
CAUTION
Hazard or unsafe practice which could result in less severe or minor injuries.
Notice
Hazard which could result in property damage.
Note
Hints
1.4.3Information symbols
Table 2: Information symbols
Symbol Significance
Important technical information for this product
Important information on electric or electronic functions
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7
2 INSTALLATION
2Installation
2.1Gas supply terminology
Definition of the gases used:
Zero gas: Gas used to adjust the zero point. Instrument air or nitrogen (N2).
•
Span gas: Gas used to adjust the upper measuring range value.
•
Test gas: Generic term for zero and span gas.
•
Instrument air: Clean compressed air.
•
Quality of gases: see "Sample gas conditions", page 66.
2.2Installation information
2.2.1Power supply information
The operator is responsible for correct laying and connection of the electric lines.
WARNING
Danger to life by electric voltage
Only allow an authorized electrician to work on the electric system
b
ATTENTION
Observe 115 V or 230 V versions.
The following subassemblies have a 115 V or 230 V version:
Sample gas line
•
Sample gas pump (in distribution unit)
•
Cooler (in sample conditioning)
•
Analyzer
•
Check that the voltage on the type plate matches the power supply.
When selecting and laying the electric lines for power supply, observe the technical
data (see "Energy supply", page 64) and the applicable local standards and guide‐
lines.
2.2.2Notes on the gas supply
The operator is responsible for the correct laying of the sample gas lines.
ATTENTION
Risk of contamination of the analyzer by unclean instrument air.
Only use instrument air corresponding to the prescribed specification (see Techni‐
b
cal Data).
Install a suitable instrument air conditioning when necessary.
b
GasQualityInlet pressureFlow rate
Instrument airParticle size max. 1 μm
Oil content max. 0.1 mg/m
Zero point gasNitrogen 5.0Max. +300 hPaTypically 60 l/h
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Max. +300 hPaTypically 60 l/h
3
Subject to change without notice
INSTALLATION 2
GasQualityInlet pressureFlow rate
Span gasExternal span gas
Precision: ± 2 %
Concentration: 80% ... 100%
of measuring range
The span gas must comply
with the specifications of the
standards to be applied (e.g.,
MARPOL Annex VI)
Flow plan see "Gas flow diagram", page 59
Dimension of connections of PTFE tubes: DN4/6.
The operator is responsible for the correct laying of the sample gas lines.
Observe the enclosed information concerning the laying of the heated sample gas line.
CAUTION
The PTFE tubes are susceptible to kinks.
Lay PTFE tubes in large arcs and plan a kink protection as necessary.
b
Observe the clearances when fitting the enclosures: see "Dimensional drawings",
b
page 55.
Max. +300 hPaTypically 60 l/h
2.2.3Tube screw fitting
Swagelok screw fitting
b
Push the tube up to the stop in the tube
screw fitting.
Turn the cap nut finger-tight.
During initial assembly: Hold the fitting
b
bolt steady and tighten the cap nut with
1 1/4 revolutions.
During refitting: Tighten the cap nut to
b
the previous position (the resistance
increases noticeably) and then slightly
tighten.
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9
2 INSTALLATION
Plastic fitting
Figure 1: Hose fitting
Screw-in piece
1
Clamping ring
2
Knurled nut
3
Hose
4
Place the knurled nut and the clamping ring on the hose.
b
Observe the location of the clamping ring (see drawing).
Place the hose on the screw-in piece.
b
Turn the knurled nut hand-tight.
b
Push-in fitting pneumatic
Retaining ring
1
2.3Scope of delivery
Please see the delivery documents for the scope of delivery.
2.4Provision by operator
Inserting the tube: Push the tube in.
b
Removing the tube: Press the retaining ring
b
in and pull the tube out.
10
To be provided by operator:
Fixing accessories of enclosures (dowels, screws, etc.)
•
PTFE tubes and screw fittings: Depending on order
•
Grounding conductor for analyzer
•
Fixing accessories for heated sample gas line
•
Fixing accessories for PTFE tubes
•
Nitrogen or instrument air as zero gas: Observe the required quality: see "Sample
•
gas conditions", page 66
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2.5Installation overview
7
7
8
9
1
ß
2
3
3
4
5
5
6
à
à
á
â
ã
ä
NOTE
Gas flow diagram see "Gas flow diagram", page 59
INSTALLATION 2
Figure 2: Installation - overview
RedPower supply
Blue and greenSignal line
YellowPTFE gas line
Heated sampling probe with:
1
Sampling tube
•
Sample gas filter
•
Backflushing
•
Heated sample gas line, sampling probe - sample conditioning:
2
Sample gas
•
Instrument air/test gas (optional)
•
Lines, sampling probe - sample conditioning
3
Power supply of the sampling probe
•
Signal line
•
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11
2 INSTALLATION
Sample conditioning with:
4
Sample gas cooler
•
Solenoid valve for feeding instrument air/test gas to the sampling probeTest gas feed
•
Gas inlets of sample conditioning:
5
Instrument air to backflush the probe
•
Only possible for measuring point 1: Test gas for adjustment via probe (optional)
•
Unheated sample gas line, sample conditioning - distribution unit
6
Lines, sample conditioning - distribution unit:
7
Power supply of sample conditioning
•
Signal line
•
Distribution unit with:
8
Power supply, complete system with central power distribution
•
System fuses
•
Main switch
•
“Stand-by” switch
•
Flow indicator
•
Sample gas fine filter
•
Water trap
•
Sample gas pump
•
Sample gas valve (test gas feed optional)
•
Measuring point switchover (for 2 ... 4 measuring points)
•
Bypass pump (for 2 ... 4 measuring points)
•
Inlet for central power supply for the complete system
9
The distribution unit provides electrical power for all system modules.
•
Unheated sample gas line from distribution unit to analyzer
ß
Lines, distribution unit - analyzer:
à
Analyzer power supply
•
Signal lines
•
Analyzer
á
Control unit
•
Measuring modules:
•
Gas module (flow, humidity and pressure)
°
DEFOR (NO, NO2 and SO2)
°
FINOR (CO2)
°
OXOR (O2), option
°
Analog and digital interfaces
•
Ethernet
•
Sample gas outlet
â
Test gas inlet
ã
Test gas connection during adjustment
Condensate outlet
ä
Signal lines/Ethernet to periphery
å
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2.5.1System layout for 1 ... 4 measuring points
1 measuring point
RedPower (3x1.5; Order no: 6056215)
BlueSignal (4x0.75; Order no: 6056229)
GreenSignal (7x1.5; Order no: 6056230)
YellowPTFE line (4/6; Order no: 5310243)
INSTALLATION 2
2 measuring points
RedPower (3x1.5; Order no: 6056215)
BlueSignal (4x0.75; Order no: 6056229)
GreenSignal (7x1.5; Order no: 6056230)
YellowPTFE line (4/6; Order no: 5310243)
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13
2 INSTALLATION
3 measuring points
RedPower (3x1.5; Order no: 6056215)
BlueSignal (4x0.75; Order no: 6056229)
GreenSignal (7x1.5; Order no: 6056230)
YellowPTFE line (4/6; Order no: 5310243)
4 measuring points
RedPower (3x1.5; Order no: 6056215)
BlueSignal (4x0.75; Order no: 6056229)
GreenSignal (7x1.5; Order no: 6056230)
YellowPTFE line (4/6; Order no: 5310243)
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2.6Checklist for mechanical and electrical installation
NOTE
The circuit diagrams shown in this Chapter are also available in larger format in the sys‐
tem documentation..
2.6.1Installing the enclosure
Table 3: Installing the enclosure
EnclosureReference
Installation of sampling probesee "Installing the sampling probe", page 21
Installation of sample conditioningsee "Fitting the sample conditioning", page 24
Installation of distribution unitsee "Installing the distribution unit", page 27
Installation of analyzersee "Fitting the analyzer", page 34
Optional: Installation of MPRsee enclosed “MPR Operating Instructions”
2.6.2Laying and connecting the gas lines
Table 4: Connecting gas lines
1
Gas lineConnection
Heated sample gas line: From sampling probe
2
to sample conditioning
Sample gas line: From sample conditioning to
6
distribution unit
Sample gas line: From distribution unit to ana‐
ß
lyzer
Analyzer sample gas outletAnalyzer: see chapter 2.11.2
â
Instrument air feeding to sample conditioningSample conditioning: see chapter 2.9.2
5
Test gas feeding to sample conditioning
5
(optional)
Instrument air feeding from sample condition‐
3
ing to sampling probe (optional)
Zero gas feeding to distribution unitDistribution unit: see chapter 2.10.2
ã
Sample conditioning condensate outletSample conditioning: see chapter 2.9.2
ä
1
Numbering see "Installation overview", page 11
Sampling probe: see chapter 2.7
Sample conditioning: see chapter 2.9.2
Sample conditioning: see chapter 2.9.2
Distribution unit: see chapter 2.10.2
Distribution unit: see chapter 2.10.2
Analyzer: see chapter 2.11.2
Sample conditioning: see chapter 2.9.2
Sampling probe: see chapter 2.7
INSTALLATION 2
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15
To sampling Probe (Power)
Marine Line (3x1,5) 6056215
Preparation Unit (UM1)Distribution unit (UM5)
101314
15
147
1
2
14
18
123
Alarm
Valve KK10
Power
Marine Line
(4x0,75)
6056229
Marine Line
(3x1,5)
6056215
XD21
XD61
XD2
To distributor unit (Power)
Marine Line (3x1,5) 6056215
To distributor unit (Signal)
Marine Line (4x0,75) 6056229
Power
+24V
XD1
DI 10Vcontrol
2
2
gy
3
3
gy
bu
4
4
bu bu
556
6
gnye
7
7
gnye
8
8
gnye
9
9
1
1
gy
10
10
gy
gy
11
11
gy
12
12
gy
13
13
gy
14
14
gy
15
15
PELN
Line 1
Distribution unit
(see next Page for details)
UM1
UM5
BQ1
UC1
sample gas line
UM1
junction box
UM5
XD2XD21 XD61
All cable diameters are proposals! The customer must check this diameters!
Parameters are e.g.: voltage drop, cable cluster, laying procedure etc.
WD3
WD6
WD2
WD1
Preparation Unit (UM2)Distribution unit (UM5)
101314
15
147
3
4
15
19
123
Alarm
Valve KK10
Power
Marine Line
(4x0,75)
6056229
Marine Line
(3x1,5)
6056215
XD21
XD61
XD2
Power
+24V
XD1
DI 20Vcontrol
Line 2
XD1
Preparation Unit
LPEN
PELN
Preparation Unit (UM3)Distribution unit (UM5)
101314
15
147
5
6
16
20
123
Alarm
Valve KK10
Power
Marine Line
(4x0,75)
6056229
Marine Line
(3x1,5)
6056215
XD21
XD61
XD2Power
+24V
XD1
DI 30Vcontrol
Line 3
45
5
4
To sampling Probe (signal)
Marine Line (4x0,75) 6056229
Preparation Unit (UM4)Distribution unit (UM5)
101314
15
147
7
8
17
21
123
Alarm
Valve KK10
Power
Marine Line
(4x0,75)
6056229
Marine Line
(3x1,5)
6056215
XD21
XD61
XD2Power
+24V
XD1
DI 40Vcontrol
Line 4
Connection of the sample preparation
is always the same
5...15m
54
L
2
N
3
6
200W
200W
PE
1
PE
rdbu
KK10
A
EC1
IN
rd
bu
13
-EC1
x1
x2
-KK10
INSTALLATION
2
2.6.3Lay and connect the electric lines between sampling probe with sample conditioning and distribu‐
tion unit
MULTI version distribution unit for two to four measuring points
Figure 3: Wiring diagram
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SINGLE version distribution unit for one measuring point
Preparation Unit
LPEN
PELN
45
5
4
To sampling Probe (signal)
Marine Line (4x0,75) 6056229
To sampling Probe (Power)
Marine Line (3x1,5) 6056215
Preparation Unit (UM1)Distribution unit (UM5)
101314
15
147
1
2
14
18
123
Alarm
Valve KK10
Power
Marine Line
(4x0,75)
6056229
Marine Line
(3x1,5)
6056215
XD21
XD61
XD2
To distributor unit (Power)
Marine Line (3x1,5) 6056215
To distributor unit (Signal)
Marine Line (4x0,75) 6056229
Power
+24V
XD1
DI 10Vcontrol
2
2
gy
3
3
gy
bu
4
4
bu bu
556
6
gnye
7
7
gnye
8
8
gnye
9
9
1
1
gy
10
10
gy
gy
11
11
gy
12
12
gy
13
13
gy
14
14
gy
15
15
XD1
PELN
Line 1
UM1
UM5
BQ1
UC1
UM1
junction box
UM5
XD2XD21 XD61
All cable diameters are proposals! The customer must check this diameters!
Parameters are e.g.: voltage drop, cable cluster, laying procedure etc.
WD3
WD6
WD2
WD1
Connection of the sample preparation
is always the same
5...15m
sample gas line
Distribution unit
(see next Page for details)
54
L
2
N
3
6
200W
200W
PE
1
PE
rdbu
KK10
A
EC1
IN
rd
bu
13
-EC1
x1
x2
-KK10
INSTALLATION
2
Figure 4: Wiring diagram
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17
2 INSTALLATION
LineConnection
Power supply from distribution unit to sample conditioningDistribution unit: see "Electrical installation of distribution
unit", page 31
Sample conditioning: see chapter 2.9.3
Power supply from sample conditioning to sampling probeSample conditioning: see chapter 2.9.3
Sampling probe: see chapter 2.7
Status signals between analyzer and sample conditioningDistribution unit: see "Electrical installation of distribution
unit", page 31
Sample conditioning: see chapter 2.9.3
Status signals from sampling probe to sample conditioningSampling probe: see chapter 2.7
Sample conditioning: see chapter 2.9.3
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XD61
Analog Signals
supplyes by customer
All cable diameters are proposals! The customer must check this diameters!
Parameters are e.g.: voltage drop, cable cluster, laying procedure etc.
MARSIC200 Analyzer
Status Signals
supplyes by customer
WD1
UM1
UM5
BQ1
WD4
WD6
WD2
WD3
WD5
WD7
Marine Line
(7x1,5) 6056230
Marine Line
(3x1,5) 6056215
Marine Line
(7x1,5) 6056230
Marine Line
(7x1,5) 6056230
35678
9
1-X3
State SP 10VState SP 2
State SP 3
State SP 4
Standby
SP2
X
X
X
124710
1-X5
bypass pump
sample gas pump
Purge gas
Test gas
1
4710
2-X4
MP1 Bypass (KF4)
MP2 Bypass (KF5)
MP3 Bypass (KF6)
MP4 Bypass (KF7)
147
10
2-X5
MP1 Active (KF8)
MP2 Active (KF9)
MP3 Active (KF10)
MP4 Active (KF11)
24V*
SP3
SP4
SP1
XXX
XXXXX
X
XXXXXXX
Analyzer (BQ1)
L
N
XXX X
X
X
XXX
XXX
XXXXXXX
XXXXX
XXXXX
X
X
X
XXX
XXX
X
X
X
X
X
XXX
X
X
1-X5
2
5
8
11
2-X4
2
5
8
11
2-X5
2
5
8
11
SP1...SP4
X X X X
X X X X X X X X X X X X
External Power supply
supplyes by customer
distributor unit
XD61
XD2
XD21
XD1
12345
6
XD61
12345
6
789
101112
13
Distribution unit (UM5)
456
XD2
5
5N
5PE
SP1SP2...SP4
State SP 10VState SP 2
State SP 3
State SP 4
Standby
bypass pump
sample gas pump
Purge gas
Test gas
MP Bypass (KF4)
MP2 Bypass (KF5)
MP3 Bypass (KF6)
MP4 Bypass (KF7)
MP1 Active (KF8)
MP2 Active (KF9)
MP3 Active (KF10)
MP4 Active (KF11)
24V*
XD62
* connect 24V at 1-X5; 2-X4 and 2-X5
according to the wiring diagram
24V+
/1-X5
PE
INSTALLATION
2
2.6.4Lay and connect the electric line between distribution unit and analyzer
MULTI version distribution unit for two to four measuring points
19
Figure 5: Wiring diagram
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XD61
Analog Signals
All cable diameters are proposals! The customer must check this diameters!
Parameters are e.g.: voltage drop, cable cluster, laying procedure etc.
MARSIC200 Analyzer
Status Signals
supplyes by customer
WD1
UM1
UM5
BQ1
WD4
WD6
WD2
WD3
Marine Line
(7x1,5) 6056230
Marine Line
(3x1,5) 6056215
supplyes by customer
359
1-X3
Status SP10VStandby
2
10
1-X5
sample gas pump
Purge gas
Analyzer (BQ1)
L
N
1-X5
2
5
8
11
X X X X
24V*7Test gas
1
External Power supply
supplyes by customer
distributor unit
XD61
XD2
XD21
XD1
123
XD62
* connect 24V at 1-X5
according to the wiring diagram
Distribution unit (UM5)
456
XD2
5
5N
5PE
SP1SP2...SP4
Status SP10VStandby
123
sample gas pump
Purge gas
Test gas
24V*
4
XD61
24V+
/1-X5
PE
INSTALLATION
2
SINGLE version distribution unit for one measuring point
Figure 6: Wiring diagram
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min.70
10°
~
~30
INSTALLATION 2
NOTE
Pay attention to the function indicator of the terminals!
Example: 1-X3:9 “Standby” to XD62:2 “Standby”.
LineConnection
External power supply on distribution unitDistribution unit: see "Electrical installation of distribution
unit", page 31
Power supply from distribution unit to analyzerDistribution unit: see "Electrical installation of distribution
unit", page 31
Analyzer: see chapter 2.11.3
Status signals between analyzer and distribution unitAnalyzer: see chapter 2.11.3
Distribution unit: see "Electrical installation of distribution
unit", page 31
External analog and digital signals, Ethernet to analyzerAnalyzer: see chapter 2.11.3
2.7Installing the sampling probe
The sampling probe is system-specific: For information on the installation of the sam‐
pling probe, see the enclosed Operating Instructions of the sampling probe.
NOTICE
Risk of soiling the measuring system
First install the gas sampling system on the exhaust duct just before the analyzer
b
is switched on.
Switch the instrument air feed on immediately after installing the sampling tube.
b
Installation
Install the sampling probe in accordance with the specifications in the Operating
b
Instructions of the sampling probe.
w
Fit the sampling tube with the probe tip tilted down about 10°.
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21
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