SICK KTS Core Operating Instructions Manual
KTS Core
Contrast sensor
4-PIN EasyTeach 2P LED WHITE
O P E R A T I N G I N S T R U C T I O N S
Described product
2006/42/EG
NO
SAFETY
KTS Core EasyTeach 4-PIN LED WHITE
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
CONTENTS
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Scope......................................................................................................... 5
1.3 Explanation of symbols............................................................................ 5
1.4 Further information................................................................................... 6
1.5 Customer service...................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Limitation of liability................................................................................. 7
2.4 Requirements for skilled persons and operating personnel.................. 8
2.5 Hazard warnings and operational safety................................................. 8
2.6 Repair........................................................................................................ 8
3 Product description........................................................................... 9
3.1 Product ID.................................................................................................. 9
3.2 Product features and functions............................................................... 10
4 Mounting............................................................................................. 12
4.1 Scope of delivery....................................................................................... 12
4.2 Mounting requirements............................................................................ 12
4.3 Mounting the device................................................................................. 12
5 Electrical installation........................................................................ 13
5.1 Notes on the electrical installation.......................................................... 13
5.2 Note on the swivel connector................................................................... 13
5.3 Pin assignment of the connections......................................................... 14
5.4 Connecting the supply voltage................................................................. 14
5.5 Wiring the interfaces................................................................................ 14
6 Commissioning.................................................................................. 16
7 Operation............................................................................................ 18
7.1 Operating elements.................................................................................. 18
7.2 Activating or deactivating the pushbutton lock...................................... 18
7.3 Defaults..................................................................................................... 18
7.4 Other indicators and functions................................................................ 20
8 Troubleshooting................................................................................. 21
8.1 Possible errors during commissioning.................................................... 21
8.2 Possible errors during operation............................................................. 21
9 Maintenance...................................................................................... 22
9.1 Maintenance............................................................................................. 22
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CONTENTS
9.2 Cleaning the device.................................................................................. 22
10 Decommissioning............................................................................. 24
10.1 Disassembly and disposal....................................................................... 24
10.2 Returning devices..................................................................................... 24
11 Technical data.................................................................................... 25
11.1 General data............................................................................................. 25
11.2 Dimensional drawings.............................................................................. 25
12 Accessories........................................................................................ 27
13 Annex.................................................................................................. 28
13.1 EU declaration of conformity and certificates........................................ 28
13.2 Certification according to UL 60947-5-2................................................ 28
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
Compliance with all safety notes and handling instructions supplied
•
Compliance with local work safety regulations and general safety regulations for
•
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully before starting any work on the device, in
order to familiarize yourself with the device and its functions.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
ABOUT THIS DOCUMENT 1
These operating instructions do not provide information on operating the machine in
which the device is integrated. For information about this, refer to the operating instruc‐
tions of the specific machine.
1.2 Scope
These operating instructions serve to incorporate the device into a customer system.
Instructions are given by stages for all actions required.
These instructions apply to all listed device variants of the product.
Available device variants are listed on the online product page.
www.sick.com/KTS_Core
b
Commissioning is described using one particular device variant as an example.
Simplified device designation in the document
In the following, the sensor is referred to in simplified form as “KTS” or “device.”
1.3 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
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1 ABOUT THIS DOCUMENT
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.4 Further information
NOTE
All the documentation available for the device can be found on the online product page
at:
www.sick.com/KTS_Core
b
The following information is available for download there:
Type-specific online data sheets for device variants, containing technical data and
•
dimensional drawings
EU declaration of conformity for the product family
•
Dimensional drawings and 3D CAD dimension models in various electronic for‐
•
mats
These operating instructions, available in English and German, and in other lan‐
•
guages if necessary
Other publications related to the sensors described here
•
1.5 Customer service
If you require any technical information, our customer service department will be happy
to help. To find your agency, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
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2 Safety information
2.1 Intended use
The KTS contrast sensor is an opto-electronic sensor for the optical, non-contact detec‐
tion of contrasts.
A contrast sensor is designed for mounting and may only be operated according to its
intended function. For this reason, it is not equipped with direct safety devices.
The system designer must provide measures to ensure the safety of persons and sys‐
tems in accordance with the legal guidelines.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
SAFETY INFORMATION 2
2.2
Improper use
•
•
•
•
The device is not suitable for the following applications (this list is not exhaustive):
•
•
•
•
NOTICE
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
b
b
The device does not constitute a safety-relevant device according to the EC
Machinery Directive (2006/42/EC).
The device must not be used in explosion-hazardous areas.
Any other use that is not described as intended use is prohibited.
Any use of accessories not specifically approved by SICK AG is at your own risk.
As a safety device to protect persons, their hands, or other body parts
Underwater
In explosion-hazardous areas
Outdoors, without additional protection
The device should be used only in line with intended use specifications.
All information in these operating instructions must be strictly complied with.
2.3 Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■
Failure to observe the operating instructions
■
Improper use
■
Use by untrained personnel
■
Unauthorized conversions
■
Technical modifications
■
Use of unauthorized spare parts, wear and tear parts, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
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2 SAFETY INFORMATION
2.4 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training!
Improper handling of the device may result in considerable personal injury and material
damage.
■
All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■
Instructed personnel have been briefed by the operating entity about the tasks
assigned to them and about potential dangers arising from improper action.
■
Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks assigned to
them and to detect and avoid any potential dangers independently.
■
Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g., Master Electrician). Other relevant regulations applicable in other
countries must be observed.
The following qualifications are required for various activities:
Activities Qualification
Mounting, maintenance
Electrical installation,
device replacement
Commissioning,
configuration
Operation of the devices in
their particular application
Basic practical technical training
■
Knowledge of the current safety regulations in the workplace
■
Practical electrical training
■
Knowledge of current electrical safety regulations
■
Knowledge of the operation and control of the devices in their
■
particular application
Basic knowledge of the design and setup of the described con‐
■
nections and interfaces
Basic knowledge of data transmission
■
Knowledge of the operation and control of the devices in their
■
particular application
Knowledge of the operation and control of the devices in their
■
particular application
Knowledge of the software and hardware environment in the
■
application
2.5 Hazard warnings and operational safety
Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.
2.6 Repair
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The product is a replacement device. The device is not intended to be repaired. Interfer‐
ence with or modifications to the device on the part of the customer will invalidate any
warranty claims against SICK AG.
Subject to change without notice
3 Product description
1
2
7
6
3
4
5
KTS-WB41141142ZZZZZZ
3.1 Product ID
3.1.1 Type label
PRODUCT DESCRIPTION 3
3.1.2 Type code
Contrast sensor pictogram
1
Device type number
2
Part number
3
Date of manufacture
4
Electrical data and environmental data
5
Pin assignment
6
2D code
7
1 2 - 3 4 5 6 7 8 9 10 11 12 13
KT S M B 4 1 1 4 1 1 4 2 Z
Position Meaning
1 Basic type KT = contrast sensor
2 Form factor/housing size S = small
3 Light sender M = White
4 Switching output B = push/pull
N = NPN
5 Function 4 = 2-point teach-in
6 Light spot direction 1 = longitudinal
7 Sensing distance 1 = sensing distance 13 mm
8 Filtering 4 = no filter
9 Light emission 1 = long side
10 Operation 1 = long side
11 Connection type 4 = M12, male connector, 4-pin
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