SICK ICR890 Operating Instructions Manual

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OPERATING INSTRUCTIONS

ICR890 High-end CCD Camera System

Camera System for Reading 1-D and 2-D Codes with Superb

Image Quality suitable for OCR and Video Coding Applications

Operating Instructions

ICR890 High-end CCD Camera System

Software Versions

Software/Tool Function Version

ICR890 System SICK Firmware From version

1.0 0000

ICR890 Device Description

SOPAS-ET Configuration software From version

RF interference in case of use in residential areas.

¾ ICR890 High-end CCD Camera System is exclusively intended for use in an industrial

environment.

Device-specific software module for SOPAS-ET Configuration Software

From version

1.00

2.10

Trademark

Windows98

, NTTM, METM, 2000TM, XPTM and Internet ExplorerTM are registered trademarks

or trademarks of the Microsoft Corporation in the USA and other countries.

Latest manual version For the latest version of this manual (PDF), see www.sick.com.

Operating Instructions

ICR890

Quick Finder

ICR890 High-end CCD Camera System

Quick Finder …

• Included in the delivery ...

– Chapter 3.1.2 Included in delivery, page 25

• System projection

– Chapter 3.2 System requirements, page 26

• PLEASE NOTE

– Chapter 2 Safety information, page 17

• Installing the device in the reading station

– Chapter 4 Installation, page 45

• Connecting the device to the electricity supply

– Chapter 5 Electrical installation, page 53

• Familiarizing yourself with the device and its functions

– Chapter 3 Product description, page 23 – Chapter 6.3.6 Changing the device password for the user level "Authorized Client",

page 88

– Chapter 9 Technical data, page 103

• Starting up the device with the default setting

– Chapter 6.3 First startup, page 80

• Installing the SOPAS-ET Configuration Software on the PC

– Chapter 6.2.3 Installation of the Configuration Software SOPAS-ET, page 79

• Optimizing the device to the reading conditions

– Chapter 6.3.3 Configuring the ICR890 System/MSC800, page 83

• Assistance in case of problems

– Chapter 8 Troubleshooting, page 97

• Where is everything?

– Chapter Contents, page 5

Quick Finder

ICR890 High-end CCD Camera System

Operating Instructions

Overview of installation sequence

The following list summarizes the most important installation sequences for the ICR890 System as a stand-alone device in combination with the MSC800 for reading from above:

1. Check delivery for completeness.

2. Insert the ICI890 Illumination into two 180° brackets on the frame and screw tight. The front window of the ICI890 Illumination should face downwards.

3. Remove the yellow and black protective caps from the lens protection tube and from ICD890 Camera lens.

Do not touch the lens!

4. Align the ICD890 Camera from the correct side to the illumination and carefully insert the lens protection tube into the ICI890 Illumination opening.

5. Attach the ICD890 Camera to the ICI890 Illumination. Align the entire unit parallel to the conveyor level and screw on the 180° brackets.

6. Connect the control line and the ICI890 Illumination power supply to the ICD890 Camera.

7. Insert and tighten the deflection mirror incl. the protective film on the opposite side to the ICI890 Illumination in two additional 180° brackets, parallel to the conveyor level.

The deflection mirror must be positioned at the same height as and exactly parallel to the illumination.

8. Install the MSC800 close to the reading location.

9. Install the photoelectric reflex switch on the conveyor system in front of the reading location in opposite direction of transport.

10. Install the MLG Light Grid on the conveyor system in front of the photoelectric reflex switch in opposite direction of transport.

11. Install the incremental encoder on the conveyor system at the reading location.

12. Electrically connect the ICR890 System to the MSC800.

13. Connect the photoelectric reflex switch, MLG Light Grid, incremental encoder as well as data processing host and PC to the MSC800 configuration.

14. Connect the MSC800 to the supply voltage (100 to 264 V AC/50 to 60 Hz).

15. Switch on the MSC800 using the main switch. The ICR890 System and the MSC800 start up automatically.

16. Switch on the PC and install the SOPAS-ET Configuration Software (minimum requirements: Windows 98

17. Start the SOPAS-ET Configuration Software and set up the new SOPAS-ET Project by choosing the appropriate ICR890 and MSC800 Device Descriptions.

18. Establish communication with the MSC800.

19. Configure the ICR890 System via the register tabs in the SOPAS-ET Configuration Software (position of the ICR890 in relation to conveyor system, focus control, code configuration, reading pulse, etc.).

20. Trigger the ICR890 System (start reading pulse). To achieve this, move the object into the range of the photoelectric reflex switch and keep it in this position. The illumination switches on.

21. Remove the protective film from the deflection mirror and set up the deflection mirror ensuring that the ICI890 Illumination light hits the stationary object (code) at a 15° angle (skew angle on the conveyor level).

22. Carry out a test reading with the 1-D/2-D code. Move the object carrying the code several times across the conveyor level beneath the ICR890 System and display the reading results in the SOPAS-ET Configuration Software.

23. Repeat the test reading under real conditions and check that the data has been transferred to the host.

24. Correct or optimize the parameter values where necessary via the SOPAS-ET Configuration Software.

25. Save the parameter set as an “*.spr” configuration file to the SOPAS-ET Configuration Software. The ICR890 System is ready for operation once the application-specific setting has been set.

Note Detailed instructions can be found in Chapters 4 „Installation“, 5 „Electrical installation“

and 6 „Operation“.

Operating Instructions

ICR890

Contents

1 Notes on this document ................................................................................................. 15

1.1 Purpose............................................................................................................15

1.2 Target audience ..............................................................................................15

1.3 Information content ........................................................................................15

1.4 Symbols used ..................................................................................................16

2 Safety information ..........................................................................................................17

2.1 Authorized users .............................................................................................17

2.1.1 Installation and maintenance....................................................................17

2.1.2 Electrical installation and the replacement of system components.......17

2.1.3 Startup, operation and configuration........................................................17

2.2 Intended use ...................................................................................................18

2.3 General safety precautions and protection measures.................................19

2.3.1 Radio interferences ....................................................................................19

2.3.2 Installation work .........................................................................................19

2.3.3 Electrical installation work .........................................................................19

2.3.4 LED radiation from the ICI890 Illumination..............................................19

2.4 Quick stop and quick start..............................................................................20

2.4.1 Switch off the ICR890 System...................................................................20

2.4.2 Switch on the ICR890 System ...................................................................20

2.5 Environmental information.............................................................................21

2.5.1 Energy requirements ..................................................................................21

2.5.2 Dispose of the device after decommissioning .........................................21

3 Product description.........................................................................................................23

3.1 Design..............................................................................................................23

3.1.1 Device view .................................................................................................24

3.1.2 Included in delivery.....................................................................................25

3.1.3 Contents of the CD-ROM ............................................................................26

3.1.4 Device versions...........................................................................................26

3.2 System requirements......................................................................................26

3.2.1 General system requirements ...................................................................26

3.2.2 Installation requirements...........................................................................27

3.2.3 Electrical installation requirements ..........................................................28

3.2.4 Operation requirements.............................................................................28

3.3 Product features and functions (overview) ...................................................29

3.4 Method of operation .......................................................................................31

3.4.1 Reading configuration ................................................................................32

3.4.2 Object trigger control..................................................................................33

3.4.3 Focus control ..............................................................................................33

3.4.4 Illumination control.....................................................................................33

3.4.5 Position........................................................................................................35

3.4.6 Increment configuration.............................................................................35

3.4.7 Image requirement .....................................................................................36

3.4.8 Code configuration .....................................................................................37

3.4.9 Data processing.............................................................................................37

3.4.10 Output format .............................................................................................39

3.4.11 Network.......................................................................................................39

3.4.12 Data interfaces ...........................................................................................39

3.4.13 Digital outputs.............................................................................................40

3.4.14 Digital inputs...............................................................................................40

3.5 Indicators and control elements....................................................................41

3.5.1 User interface .............................................................................................41

3.5.2 LEDs of the ICD890 Camera......................................................................42

3.6 Impacts on the reading quality.......................................................................43

4 Installation .......................................................................................................................45

4.1 Overview of installation sequence.................................................................45

4.2 Installation preparations ................................................................................45

Contents

ICR890 High-end CCD Camera System

4.2.1 Layout the components which are to be installed................................... 45

4.2.2 Layout accessories ....................................................................................45

4.2.3 Selecting the installation location.............................................................46

4.2.4 Arrangement at the conveyor system.......................................................47

4.3 Installing and adjusting the device................................................................49

4.3.1 Installing the deflection mirror .................................................................. 50

4.3.2 Installing the ICI890 Illumination and the ICD890 Camera.................... 50

4.4 Installing external components .....................................................................51

4.4.1 External sensors for triggering .................................................................. 51

4.4.2 Installing the incremental encoder ........................................................... 52

4.4.3 Installing the MLG Light Grid..................................................................... 52

4.4.4 Installing the MSC800 Controller.............................................................. 52

4.5 Removing the device ......................................................................................52

5 Electrical installation...................................................................................................... 53

5.1 Overview of installation sequence.................................................................53

5.2 Electrical installation preparation ................................................................. 54

5.2.1 Electrical installation of the ICR890 System (without MSC800)............ 54

5.2.2 Electrical installation of the ICR890 System with MSC800

(single-side reading)................................................................................... 56

5.2.3 Electrical installation of the ICR890 System with MSC800

(multi-side reading)....................................................................................58

5.3 Electrical connections and cables.................................................................60

5.3.1 Electrical connections of the ICD890 Camera.........................................60

5.3.2 Electrical connections of the ICI890 Illumination.................................... 61

5.3.3 Electrical connections of the MSC800 (overview) ................................... 62

5.3.4 Assembled cables (overview) .................................................................... 63

5.4 Performing electrical installation...................................................................64

5.4.1 Connecting the power supply cable and the ICI890 Illumination

control line.................................................................................................. 64

5.4.2 Power supply of the ICR890 System ........................................................64

5.4.3 Data interfaces HOST/AUX........................................................................ 65

5.4.4 Data interface CAN 1-IN/OUT....................................................................66

5.4.5 Wiring the Ethernet interface HOST ETHERNET....................................... 68

5.4.6 Wiring the Ethernet interfaces GBIT 1 and GBIT 2 .................................. 69

5.4.7 Wiring the switching inputs IN 1 and IN 2 ............................................... 69

5.4.8 Wiring the switching outputs Result 1 and Result 2 (OUT connection). 70

5.5 Pin assignments and conductor colouring assignment............................... 71

5.5.1 ICD890 Camera connections .................................................................... 71

5.5.2 ICI890 Illumination connections............................................................... 75

5.5.3 Wire colours assignment of assembled cables with open end............... 75

6 Operation ......................................................................................................................... 79

6.1 Overview of the startup procedure................................................................ 79

6.2 Configuration Software SOPAS-ET................................................................. 79

6.2.1 Functions of the SOPAS-ET Configuration Software for the

ICR890 System/MSC800 (overview)........................................................ 79

6.2.2 System requirements for the SOPAS-ET Configuration Software ........... 79

6.2.3 Installation of the Configuration Software SOPAS-ET.............................. 79

6.2.4 Default setting for the SOPAS-ET Configuration Software....................... 80

6.3 First startup..................................................................................................... 80

6.3.1 Overview of the configuration procedure ................................................. 81

6.3.2 Establishing communication with the ICR890 System/MSC800........... 81

6.3.3 Configuring the ICR890 System/MSC800 ............................................... 83

6.3.4 Load changed parameter sets into the device ........................................ 87

6.3.5 Save, display and print the current parameter set.................................. 87

6.3.6 Changing the device password for the user level "Authorized Client".... 88

6.4 Default setting ................................................................................................ 88

6.4.1 Resetting the default setting in the ICR890 System ............................... 88

Operating Instructions

ICR890

Contents

6.4.2 Default setting MSC800 ............................................................................88

7 Maintenance ....................................................................................................................89

7.1 Maintenance during operation.......................................................................89

7.2 Cleaning the ICR890 System .........................................................................89

7.2.1 Cleaning the front window .........................................................................89

7.2.2 Cleaning the housing..................................................................................90

7.2.3 Cleaning the deflection mirror ...................................................................91

7.2.4 Cleaning further optical effective surfaces...............................................92

7.3 Replacing a system or a component .............................................................93

7.3.1 Replacing the ICD890 Camera or ICI890 Illumination ............................93

7.3.2 Replacing the deflection mirror .................................................................94

7.4 Disposal...........................................................................................................95

8 Troubleshooting...............................................................................................................97

8.1 Overview of errors and malfunctions which could occur..............................97

8.1.1 Installation error .........................................................................................97

8.1.2 Electrical installation error .........................................................................97

8.1.3 Configuration error .....................................................................................97

8.1.4 Malfunctions during operation ..................................................................97

8.2 Detailed malfunction analysis .......................................................................98

8.2.1 LEDs at the camera ....................................................................................98

8.2.2 System information ....................................................................................98

8.2.3 Status protocol ...........................................................................................98

8.3 ST error status in the reading result of a 1-D code (bar code) ................. 101

8.4 SICK support................................................................................................. 102

9 Technical data .............................................................................................................. 103

9.1 Data sheet for ICR890 Camera................................................................... 103

9.2 Data sheet for ICI890 Illumination ............................................................. 105

9.3 Data sheet for deflection mirror.................................................................. 105

9.4 Specification diagram.................................................................................. 106

9.4.1 Reading conditions for the diagram....................................................... 106

9.4.2 Reading areas of the ICR890 System.................................................... 106

9.4.3 Max. resolution across the direction of transport ................................. 107

9.4.4 Max. resolution in the direction of transport ......................................... 107

9.5 System dimensional drawing ICR890......................................................... 108

9.6 Deflection mirror dimensional drawing ...................................................... 110

10 Appendix........................................................................................................................ 111

10.1 Appendix overview ....................................................................................... 111

10.2 Configuring the ICR890 System with command strings............................ 111

10.3 Calculating code length of a bar code ........................................................ 112

10.4 Ordering information.................................................................................... 113

10.4.1 ICR890 High-end CCD Camera System ................................................. 113

10.4.2 Accessories: Controller and object distance detector .......................... 114

10.4.3 Accessories: Cables and connectors ..................................................... 115

10.4.4 Accessories: Incremental encoder......................................................... 116

10.4.5 Accessories: Cleaning agents for front window of the illumination ..... 116

10.5 Supplementary documentation................................................................... 117

10.6 Glossary ........................................................................................................ 118

10.7 EC Declaration of Conformity ...................................................................... 124

10.8 Code samples (decodeable)........................................................................ 127

Contents

Operating Instructions

ICR890 High-end CCD Camera System

Operating Instructions

ICR890

Figures and tables

Abbreviations

BMP

Bitmap (pixel-oriented Windows format for saving photos)

CAN Controller Area Network (field bus protocol based on the CAN bus)

CCD Charge Coupled Device

DOF Depth Of Field

dpi dots per inch ( 1 inch = 25.4 mm)

EEPROM Electrically Erasable Programmable Read Only Memory

FTP File Transfer Protocol

HTML Hyper Text Markup Language

IInput

ICD Image Capture Device

ICI Image Capture Illumination

ICR Image Code Reader (High-end CCD Camera System)

JPEG Joint Photographic Expert Group (pixel-oriented file format for saving high compression photos,

compression process for tiff formats)

LED Light Emitting Diode

lpi Lines per inch ( 1 inch = 25.4 mm)

MAC Medium Access Control

MLG Modular Light Grid

MSC Modular System Controller (MSC800)

MTBF Mean Time Between Failure

MTTR Mean Time To Repair

OOutput

RAM Random Access Memory

ROM Read Only Memory

SD Secure Digital Card

SMART SICK Modular Advanced Recognition Technology

SOPAS-ET SICK Open Portal for Application and Systems Engineering Tool (PC software for Windows for

configuration of the ICR890 System and the MSC800)

PLC ProgrammableLogic Controllers

TCP/IP Transmission Control Protocol/Internet Protocol

UDP User Datagram Protocol

VMS Volume Measuring System

Figures and tables

ICR890 High-end CCD Camera System

Note The ICR890 System components and other components in this document are referred to in

the following simplified terms:

• ICR890 High-end CCD Camera System , simplified: ICR890 System

• ICD890 Image Capture Device, simplified: ICD890 Camera

• ICI890 Image Capture Illumination, simplified: ICI890 Illumination

• MSC800 Modular System Controller, simplified: MSC800

• MLG Light Grid (Modular Light Grid), simplified: MLG Light Grid

• VMS4xx/5xx Volume Measuring System, simplified: VMS4xx/5xx

• SICK Open Portal for Application and Systems Engineering Tool, simplified:

SOPAS-ET Configuration Software

The register tabs for configuration of the ICR890 System are referred to in the SOPAS-ET Configuration Software online help as "device pages".

Operating Instructions

ICR890

Figures and tables

Tables

Tab. 1-1: Target audience ................................................................................................15

Tab. 3-1: Included in the delivery of the ICR890 High-end CCD Camera System........ 25

Tab. 3-2: System component versions............................................................................ 26

Tab. 3-3: General system requirements (standard device) ........................................... 27

Tab. 3-4: Data interface function..................................................................................... 39

Tab. 3-5: LED indications ................................................................................................. 42

Tab. 5-1: ICR890 System (stand-alone device) without MSC800: Overview of

the ICD890 Camera connections which have to be established ..................55

Tab. 5-2: ICR890 System (stand-alone device) with MSC800: Overview of

the ICD890 Camera connections which have to be established ..................56

Tab. 5-3: ICR890 System (stand-alone device) with MSC800: Overview of

the MSC800 connections which have to be established...............................57

Tab. 5-4: ICR890 System with MSC800 (multi-side reading): Overview of

the ICD890 Camera connections which have to be established ..................58

Tab. 5-5: ICR890 System with MSC800 (multi-side reading): Overview of

the MSC800 connections which have to be established...............................59

Tab. 5-6: ICR890 System with MSC800 (multi-side reading): Overview of

the VMS4xx/5xx connections which have to be established.........................59

Tab. 5-7: ICD890 Camera: Function of the electrical connections ............................... 61

Tab. 5-8: ICI890 Illumination: Function of the electrical connections.......................... 61

Tab. 5-9: MSC800-0000 logic controller: Function of the electrical

connections (overview)..................................................................................... 62

Tab. 5-10: Cables for connecting the ICR890 System .....................................................63

Tab. 5-11: Maximum cable lengths between ICR890 and the host................................65

Tab. 5-12: CAN bus: Maximum cable lengths, depending on the data transfer rate..... 66

Tab. 5-13: CAN bus: Maximum stub cable lengths, depending on the data

transfer rate ...................................................................................................... 66

Tab. 5-14: CAN bus: Required wire cross section, depending on the data

cable length.......................................................................................................67

Tab. 5-15: Ratings of the switching inputs IN1 and IN 2 .................................................69

Tab. 5-16: Ratings of the switching outputs Result 1 and Result 2................................ 70

Tab. 5-17: ICD890 Camera: Pin assignment of the 8-pole RJ-45 sockets

“GBIT1“ and “GBIT2“........................................................................................ 71

Tab. 5-18: ICD890 Camera: Pin assignment of the 5-pole M12 sockets

“CAN 1-OUT“/“CAN 2-OUT“ ..............................................................................71

Tab. 5-19: ICD890 Camera: Pin assignment of the 5-pole M12 plugs

“CAN 1-IN“/“CAN 2-IN“.....................................................................................72

Tab. 5-20: ICD890 Camera: Pin assignment of the 8-pole M12

socket “ILLUMINATION“.................................................................................... 72

Tab. 5-21: ICD890 Camera: Pin assignment of the 8-pole M12 plug “AUX“.................. 72

Tab. 5-22: ICD890 Camera: Pin assignment of the 8-pole M12 plug “HOST“ ...............72

Tab. 5-23: ICD890 Camera: Pin assignment of the 4-pole M12 plug “OUT“.................. 73

Tab. 5-24: ICD890 Camera: Pin assignment of the 5-pole M12 socket “IN 1“.............. 73

Tab. 5-25: ICD890 Camera: Pin assignment of the 5-pole M12 socket “IN 2“.............. 73

Tab. 5-26: ICD890 Camera: Pin assignment of the 4-pole M12 socket

“HOST ETHERNET“............................................................................................ 73

Tab. 5-27: ICD890 Camera: Pin assignment of the 8-pole Harting HanQ8 plug

“POWER IN“....................................................................................................... 74

Tab. 5-28: ICD890 Camera: Pin assignment of the 8-pole Harting HanQ8 socket

“POWER OUT“.................................................................................................... 74

Tab. 5-29: ICI890 Illumination: Pin assignment of the 8-pole Harting HanQ8 plug

“POWER IN“....................................................................................................... 75

Tab. 5-30: ICI890 Illumination: Pin assignment of the 8-pole M12 plug

“ILLUMINATION“................................................................................................ 75

Tab. 5-31: Wire colours assignment: Cable no. 6028420 (HOST/AUX), standard ........ 75

Tab. 5-32: Wire colours assignment: Cables no. 6021166/no. 6021175

Figures and tables

ICR890 High-end CCD Camera System

(CAN 1-IN), PVC-free ..........................................................................................76

Tab. 5-33: Wire colours assignment: Cable no.6024861 (IN 1/IN 2), standard............76

Tab. 5-34: Wire colours assignment: Cable no. 6027559 (OUT), standard....................76

Tab. 5-35: Wire colours assignment: Cable no. 2039398 (ICD890 Camera

power supply), standard....................................................................................77

Tab. 5-36: Wire colours assignment: Cable no. 2032926 (ICD890 Camera

power supply), PVC-free ....................................................................................77

Tab. 6-1: Default setting for the SOPAS-ET Configuration Software (excerpt)..............80

Tab. 6-2: Connection between the PC with the SOPAS-ET Configuration

Software and the ICR890 System/MSC800 ...................................................81

Tab. 6-3: ICR890 System (stand-alone device) with MSC800: Overview

of parameters which have to be set.................................................................83

Tab. 6-4: ICR890 System (stand-alone device) with MSC800: Overview

of parameters which have to be set.................................................................85

Tab. 6-5: ICR890 System (stand-alone device) without MSC800: Overview

of parameters which have to be set.................................................................86

Tab. 8-1: Request “Query warnings“................................................................................99

Tab. 8-2: Answer to the request “Query warnings“.........................................................99

Tab. 8-3: Request “Query errors“.................................................................................. 100

Tab. 8-4: Answer to the request “Query errors“........................................................... 100

Tab. 8-5: Request “Query fatal errors“ ......................................................................... 100

Tab. 8-6: Answer to the request “Query fatal errors“................................................... 100

Tab. 8-7: Meaning of the ST error status in the reading result................................... 101

Tab. 9-1: Technical specifications for the ICR890 Camera......................................... 103

Tab. 9-2: Technical specifications for the ICI890 Illumination ................................... 105

Tab. 9-3: Technical specifications for deflection mirror .............................................. 105

Tab. 9-4: Reading conditions for the specification diagram ....................................... 106

Tab. 10-1: Help table for calculating code length of a bar code................................... 112

Tab. 10-2: Ordering information: ICR890 High-end CCD Camera System ................... 113

Tab. 10-3: In stock accessories: Controller and object distance detector ................... 114

Tab. 10-4: In stock accessories: Cables and connectors .............................................. 115

Tab. 10-5: In stock accessories: Incremental encoder.................................................. 116

Tab. 10-6: In stock accessories: Cleaning agents for front window of the

illumination ..................................................................................................... 116

Tab. 10-7: Supplementary documentation for the ICR890 System.............................. 117

Operating Instructions

ICR890

Figures and tables

Figures

Fig. 2-1: LED radiation outlet opening ........................................................................... 19

Fig. 3-1: ICR890 System in combination with the MSC800 (single-side reading)...... 23

Fig. 3-2: View of the ICD890 camera and the ICI890 Illumination.............................. 24

Fig. 3-3: Work area of the ICR890 System (standard device)...................................... 26

Fig. 3-4: Example of simple system installation on the installation frame.................. 27

Fig. 3-5: The ICR890 System at a conveyor system, single-side reading from above 31

Fig. 3-6: System diagram for single-side reading from above...................................... 32

Fig. 3-7: Diagram of the illumination with illuminated area ......................................... 33

Fig. 3-8: ICR890 System with deflection mirror for reading from above..................... 34

Fig. 3-9: Position of the ICR890 System and the tilt angle........................................... 35

Fig. 3-10: Example of an image recording for analysis ...................................................36

Fig. 3-11: Image analysis (blue rectangle: Regions of interest; green rectangle:

Successful decoding; green line: Decoder runtime at end of the

reading pulse) ................................................................................................... 36

Fig. 3-12: Reading operation modi of the ICR890 System in stand-alone operation... 38

Fig. 3-13: SD memory card for parameter set ................................................................. 41

Fig. 3-14: LEDs at the ICD890 Camera............................................................................42

Fig. 3-15: Pixel resolution across the direction of transport (standard device,

135 mm (5.32 in) lens) .................................................................................... 43

Fig. 3-16: Line resolution in the direction of transport (standard device,

8,192 pixels CCD sensor)................................................................................. 43

Abb. 4-1: Example of a project-specific dimensional sheet for installation.................. 46

Abb. 4-2: Free space required for connecting the camera and the illumination.......... 47

Abb. 4-3: Arrangement above the conveyor system for single-side reading

from above ........................................................................................................ 47

Abb. 4-4: Arrangement at the conveyor system for multi-side reading with

VMS4xx/5xx....................................................................................................... 48

Abb. 4-5: Arrangement at the conveyor system.............................................................. 48

Abb. 4-6: Position of the components ............................................................................. 49

Abb. 4-7: 180° bracket for the deflection mirror and the illumination.........................49

Abb. 4-8: Removeable protective camera caps.............................................................. 51

Abb. 4-9: Position of the external components...............................................................51

Abb. 5-1: Block diagram: connection principle of the ICR890 (standard system) .......54

Abb. 5-2: Block diagram: Connection principle of a ICR890 (standard system)

with MSC800.....................................................................................................56

Abb. 5-3: Block diagram: Connection principle of several ICR890

(standard systems) with MSC800 ...................................................................58

Abb. 5-4: ICD890 Camera: Position of the electrical connections

(standard system) ............................................................................................. 60

Abb. 5-5: MSC800-0000 logic controller: Position of the electrical connections ........ 62

Abb. 5-6: ICD890 Camera: Wiring of the HOST/AUX data interfaces............................66

Abb. 5-7: Block diagram: Function of the Ethernet interface.........................................68

Abb. 5-8: Wiring of the switching inputs IN 1 and IN 2................................................... 69

Abb. 5-9: Wiring of the switching outputs Result 1 and Result 2.................................. 70

Abb. 5-10: ICD890 Camera: Electrical connections (standard system).......................... 71

Abb. 6-1: Configuration with SOPAS-ET ........................................................................... 80

Abb. 7-1: Cleaning the front window................................................................................90

Abb. 7-2: Cleaning the air inlet and outlet openings at the system's

illumination ICR890.......................................................................................... 90

Abb. 7-3: Cleaning of the external optical sensors (reading pulse generator,

detector for object distance)............................................................................92

Abb. 7-4: 180° bracket: Loosening clamping screws.................................................... 93

Abb. 7-5: ICD890 Camera: Position of the battery on the internal PC card.................. 95

Abb. 9-1: Reading areas of the ICR890 System (standard).........................................106

Abb. 9-2: Pixel resolution across the direction of transport (standard device,

135 mm (5.32 in) lens) ..................................................................................107

Figures and tables

ICR890 High-end CCD Camera System

Abb. 9-3: Line resolution in the direction of transport (standard device,

8,192 pixels CCD sensor) .............................................................................. 107

Abb. 9-4: Dimensions of the ICR890 System ............................................................... 108

Abb. 9-5: Total dimensions of the ICR890 System and the free space

required for connecting.................................................................................. 109

Abb. 9-6: Dimensions of the deflection mirror ............................................................. 110

Abb. 10-1: EC Declaration of Conformity for the ICD890 Camera

(page 1, scaled down version)....................................................................... 124

Abb. 10-2: EC Declaration of Conformity for the ICI890 Illumination

(page 1, scaled down version)....................................................................... 125

Abb. 10-3: Code samples of 1-D codes of various module widths

(print ratio 2:1) and 2-D code of various cell sizes ...................................... 127

Operating Instructions

Operating Instructions Chapter 1

ICR890

Notes on this document

1 Notes on this document

1.1 Purpose

This document provides instructions for technical staff on the installation and operation of the following ICR890 System models:

• The ICR890 System equipped with focus control, CCD sensor 8,192 pixels, standard lens (focal distance 135 mm (5.32 in))

This document contains the following information:

• Installation and electrical installation

• Startup

• Operation and configuration

• Maintenance

• Troubleshooting

• Replacing system components

A step-by-step approach is taken for all tasks.

1.2 Target audience

The target audience of this document is persons assigned the following tasks:

Tasks Target audience

Installation, electrical installation, maintenance, replacing system components

Startup, operation and configuration Qualified staff, e. g. technicians and engineers Operation of the conveyor system Qualified staff for startup and operation of the conveyor

Tab. 1-1: Target audience

Qualified staff, e. g. service technicians and factory electricians

system

1.3 Information content

This document contains all the required information for installation, electrical installation and operation of the ICR890 System at the installation location. The factory configuration (default setting) of the ICR890 System as a stand-alone device is optimized to a single-side reading (from above or from the side).

Configuration of the ICR890 System for the application-specific reading conditions and operation is carried out via the SOPAS-ET Configuration Software at a Windows SOPAS-ET Configuration Software contains an online help system to facilitate configuration.

Electrical installation of the MSC800 controller for a ICR890 System as stand-alone device and its configuration is detailed in the MSC800 Operating Instructions (no. 8011540). These instructions also described use of the MSC800 as a controller for a multi-side

reading.

Note Further information on High End CCD Camera Systems, Volume Measurement Systems and

Bar Code Scanners is available from SICK AG, Auto Ident division. On the Internet at www.sick.com.

TM-

PC. The

Chapter 1 Operating Instructions

Notes on this document

ICR890 High-end CCD Camera System

1.4 Symbols used

Some of the information in this document is marked specially so that you can access it quickly:

Warning!

Warnings are provided to prevent injury to operating personnel or serious damage to the ICR890 System. ¾ Always read warnings carefully and observe them at all times.

Reference Italics are used to refer to more detailed information elsewhere.

Note Notes indicate special features or characteristics.

Explanation Explanations provide background information on technical correlations.

Recommendation Recommendations help you carry out certain procedures more effectively.

TIP Tips explain settings in the SOPAS-ET Configuration Software.

ROJECT This font indicates a term in the user interface of the SOPAS-ET Configuration Software.

Icons refer to buttons in the user interface of the SOPAS-ET Configuration Software.

“0x0“ This font indicates messages output by the ICR890 System.

This symbol identifies sections that describe steps carried out with the SOPAS-ET Configuration Software.

This symbol refers to additional technical documentation.

¾ There is a procedure which needs to be carried out. This symbol indicates operational

instructions which only contain one operational step or operational steps in warning notices which do not have to be followed in any particular order.

Operational instructions comprising several steps are denoted using consecutive numbers.

Ö This symbol indicates a glossary entry.

Operating Instructions Chapter 2

ICR890

Safety information

2 Safety information

This chapter deals with your safety and operator safety.

¾ Read this chapter carefully before using the ICR890 System.

2.1 Authorized users

For correct and safe functioning, the ICR890 System must be installed, operated and maintained by sufficiently qualified staff.

Repairs to the ICR890 System should only be carried out by qualified and authorized SICK AG service staff.

¾ The operating instructions should be made available to the end user. ¾ The end user should be briefed and urged to read the operating instructions by the

technicians.

The following chapters summarize the required qualifications for the various tasks.

2.1.1 Installation and maintenance

• Practical technical training

• Knowledge of current health and safety regulations at the workplace

2.1.2 Electrical installation and the replacement of system components

• Practical electrical training

• Knowledge of current electrical safety regulations

• Knowledge of startup and operation of the device in each operational area

(e. g. conveyor system)

2.1.3 Startup, operation and configuration

• Knowledge of the mechanical and electrical parameters of the conveyor system and the characteristics of the conveyor system regarding startup and operation

• Basic knowledge of the Windows

• Basic knowledge of data transfer

• Basic knowledge of designing and setting up (addressing) Ethernet connections for

connecting the ICR890 System to the Ethernet

• Basic knowledge of working with an HTML browser (e.g. Internet Explorer) for using the online help

• Basic knowledge of 1-D/2-D code technology

operating system

Chapter 2 Operating Instructions

Safety information

ICR890 High-end CCD Camera System

2.2 Intended use

The ICR890 High-end CCD Camera System is an intelligent sensor for the automatic recognition and decoding of 1-D/2-D codes on moving objects in a reading station. In combination with the MSC800 modular system controller, the ICR890 System is used as a stand-alone device for single-side reading, e.g. from above or from the side. For a similarly possible multi-side reading on the conveyor system, the corresponding number of systems is combined with other SICK bar code scanners and with the co-coordinating MSC800.

The intended use of the system results from the following description of the system components and their functions:

• The system consists of the ICD890 Camera, the ICI890 Illumination and a deflection mirror. The ICD890 Camera is installed in a frame together with the ICI890 Illumination as a unit parallel to the deflection mirror, either above the conveyor system (reading from above) or at the side (side reading).

• The necessary object distance information is contained in the ICR890 System either by an MLG Light Grid (in the case of readings from above) or by a VMS4xx/5xx Volume Measurement System for focus control during

• The ICR890 System transfers the reading data via its HOST main data interface (serial RS 232, RS 422/485, Ethernet or CAN), with optionally selectable diagnosis data, to a superordinate host processor for further processing. The ICR890 System transfers its data via the CAN interface to the MSC800, in combination with the MSC800. The data can then be accessed from the HOST data interface.

• The processed image information of the ICD890 Camera is located on two fast GBit Ethernet channels. The image information can be transferred to the client display at extremely high data transfer rates on a special PC with compatible GBit Ethernet interface cards and GigE Vision Standard licence (real time image data transfer). The high image quality also allows use in OCR and video coding applications.

• Configuration/Operation of the ICR890 System is carried out as standard via the AUX auxiliary data interface (serial RS 232 or Ethernet) using the SOPAS-ET Configuration Software, which runs on a standard client PC. Alternatively, the configuration can also be carried out via the PC connection to the MSC800 (serial RS 232 or Ethernet).

Any warranty claims against SICK AG shall be deemed invalid in the case of other system use or system modifications, this includes modifications during installation and electrical installation or changes to the SICK software.

Note The ICD890 Camera and ICI890 Illumination must not be opened. If the devices are

opened, the manufacturer's warranty shall not apply.

Single or multi-side reading.

Operating Instructions Chapter 2

ICR890

Safety information

2.3 General safety precautions and protection measures

¾ Read the general safety precautions thoroughly and observe them during all ICR890

System activities. Also observe the warning notices above the operational instructions of each chapter.

2.3.1 Radio interferences

RF interference in case of use in residential areas.

¾ ICR890 High-end CCD Camera System is exclusively intended for use in an industrial

environment.

2.3.2 Installation work

Risk of injuries due to falling components!

The combined weight of the ICD890 Camera and the ICI890 Illumination is approx. 37 kg (81.6 lb) without installation accessories.

¾ Do not carry out installation work alone. ¾ A second person should always secure components during installation.

2.3.3 Electrical installation work

Risk of injuries due to electrical current!

Connect the MSC800 Controller to the mains power supply (100 to 264 V AC/50 to 60 Hz). ¾ Observe current safety regulations when working with electrical equipment.

2.3.4 LED radiation from the ICI890 Illumination

Output opening

Fig. 2-1: LED radiation outlet opening

LED radiation escapes from the entire front window of the ICI890 Illumination.

Chapter 2 Operating Instructions

Note The ICI890 Illumination works with LEDs on the λ = 620 nm (red light) wavelength.

Safety information

ICR890 High-end CCD Camera System

Class 1M LED radiation (in accordance with EN/IEC 60825-1)! Incorrect use can result in hazardous radiation exposure and the LED class being exceeded!

The accessible radiation of the ICI890 Illumination is not hazardous under reasonably foreseeable conditions, provided that the beam width is not reduced by optical instruments, e.g. magnifying glass, lenses or telescopes. Visual glare, loss of colour vision and eye injuries cannot be ruled out.

The entire window surface is the LED radiation outlet opening.

¾ Do not look directly into the radiation source with optical instruments. ¾ Do not open the housing. (The illumination is not switched off if the housing is opened). ¾ Always observe the latest valid version of laser protection regulations.

The radiation emitted is not harmful to human skin. Regular maintenance is not required to ensure compliance with laser class 1M. The ICI890 Illumination operates as follows:

• The reading pulse (pulse source) controls the on and off mechanism of the LED illumination during the reading process. The LEDs are switched on in pulsed mode

during the reading operation depending on the reading gate duration.

• A time stage (illumination timeout) automatically switches off the illumination during the reading operation after 3 seconds (default setting) following the start of a continuous reading pulse. This, however, does not switch off the reading pulse. The reading pulse should be stopped via a relevant pulse signal. The next reading pulse switches the illumination back on.

• The illumination timeout can be set or switched off within a range of 3 s to 25 h. For safety reasons, the minimum illumination power on time is 3 seconds.

2.4 Quick stop and quick start

The ICR890 System is operated via the MSC800 Controller as standard and can be switched on and off using the controller main switch.

2.4.1 Switch off the ICR890 System

¾ Switch off the power supply of the MSC800. When the system is switched off the following data is lost:

• Application-specific parameter sets in the ICR890 System and in the MSC800 Controller which were only temporarily saved in the devices

• The last reading result of the ICR890 System

• Daily operating hours counter of the ICR890 System

2.4.2 Switch on the ICR890 System

¾ Switch on the power supply of the MSC800 again.

The ICR890 System starts up using the most recent permanently saved configuration. The daily operating hours counter is reset.

Operating Instructions Chapter 2

ICR890

Safety information

2.5 Environmental information

The ICR890 System has been constructed with minimum environmental pollution in mind. Excluding the housing, the system does not contain any materials using silicone.

2.5.1 Energy requirements

The ICR890 System is electrically powered via the MSC800 Controller as standard (functional extra-low voltage in accordance with IEC 364-4-41).

The following power consumption details apply to the system components and the controller:

• ICD890 Camera: typically 75 W with 24 V DC ± 10 % (via MSC800 power supply)

• ICI890 Illumination: typically 350 W with 24 V DC ± 10 % (via MSC800 power supply)

• MSC800-0000 logic controller: typically 10 W with 24 V DC ± 10 %

2.5.2 Dispose of the device after decommissioning

At present SICK AG will not accept the return of any devices which can no longer be operated or repaired.

¾ Inoperable or irreparable devices must be disposed of in an environmentally friendly

manner and in accordance with valid country-specific waste disposal guidelines.

The design of the ICR890 System allows for its separation as recyclable secondary raw materials and hazardous waste (electronic scrap).

Please see Chapter 7.4 Disposal, page 95.

Note The battery on the internal PC card of the ICD890 Camera must be removed before the

device is scrapped. ¾ Dispose of the battery separately in accordance with ROHS regulations (Europe).

Chapter 2 Operating Instructions

Notes:

Safety information

ICR890 High-end CCD Camera System

Operating Instructions Chapter 3

ICR890

Product description

3 Product description

This chapter describes the design, the features and the functions of the ICR890 System. ¾ For installation, electrical installation and startup assistance as well as system

configuration using the SOPAS-ET Configuration Software, please read this chapter

prior to carrying out any of the tasks.

3.1 Design

The ICR890 System consists of the ICD890 Camera (Image Capture Device), the ICI890 Illumination (Image Capture Illumination) and a deflection mirror. The ICR890 System is operated in combination with the MSC800 (Modular System Controller) via a CAN bus. The MSC800 supplies the ICR890 System with power.

For further information on the MSC800, see the MSC800 Operating Instructions (no. 8011540).

External sensors are required for the reading pulse, detection of the object distance and for creation of the increment signal. These sensors and the superordinate host processor are connected to the MSC800.

ICR890 System

Power supply

CAN bus

MLG Light Grid/ VMS4xx/5xx

Object distance/ Object geometry

Fig. 3-1: ICR890 System in combination with the MSC800 (single-side reading)

MSC800

Mains connection

HOST

Reading pulse Conveyor speed

Alternatively, connection of the external sensors and the superordinate host processor can be carried out directly at the ICR890 System.

Chapter 3 Operating Instructions

Product description

ICR890 High-end CCD Camera System

3.1.1 Device view

Complete ICR890 System, from above

Complete ICR890 System, from below

ICD890 Camera, from below

Legend:

1 ICI890 Illumination 2 ICD890 Camera 3 Air inlet opening for cooling

the ICI890 Illumination

4 Guide pins (4 x) for use in

180° bracket

Fig. 3-2: View of the ICD890 camera and the ICI890 Illumination

5 ICD890 Camera reading window 6 Electrical connections for the

ICI890 Illumination

7 Electrical connections for the

ICD890 Camera

8 Fixing for bracket (2 x)

bm bn bo

Handhold for camera (2 x)

bl Threaded centering pin for

fixing to the ICI890 Illumination

bm LEDs for status indicator (5 x) bn SD memory card for parameter cloning bo Lens protection tube

Operating Instructions Chapter 3

ICR890

Product description

3.1.2 Included in delivery

Delivery of the ICR890 System includes the following components:

Piece(s) Components Comment

1 ICD890 Camera ICR890 System 1 ICI890 Illumination 1Deflection mirror 1 MSC800 Without connection cables 1 MLG Light Grid (preconfigured) height

distance detector with connection cable and installation kit

- or -

1 Object distance detector VMS4xx/5xx with

connection cables and installation kit 4 180° brackets with installation accessories For ICR890 System and deflection mirror 1 WL18-3 Reading Pulse Sensor (pulse

photoelectric reflex switch) with connection

cable and installation kit 1 Connection cable For the power supply of the ICR890

1 Connection cable For the power supply of the ICI890

1 Connection cable For control of the ICI890 Illumination via

1 CAN bus data link For networking the ICR890 System with

1 Terminal resistance For CAN bus termination at the ICR890

1 GigE Vision Standard licence for real time

image data transfer 1 Incremental encoder, resolution

10 mm (394 mil)/pulse

- or -

1 Incremental encoder, resolution

0.2 mm (7.9 mil)/pulse (using VMS4xx/5xx)

Installation frames Optional (application-specific)

Application-specific

Triggering the reading procedure

System

Illumination via the camera

the camera

MSC800 via the CAN bus

System Optional (application-specific)

Optional (application-specific)

1 Notes on Device with electrical connection

diagram as primary information min. 1 CD-ROM Depending on number of ordered devices

Operating Instructions ICR890 System in

printed form, in German and/or English

Tab. 3-1: Included in the delivery of the ICR890 High-end CCD Camera System

Included in the device packaging of the ICR890 System

Optional, depending on the number of issues explicitly ordered upon purchase

An overview of system components, in stock installation accessories, incremental encoders, cables and plug connections is available in Chapter 10.4 Ordering information,

page 113.

Chapter 3 Operating Instructions

Product description

ICR890 High-end CCD Camera System

3.1.3 Contents of the CD-ROM

• “SOPAS-ET Engineering Tool“: Configuration software for Windows

PCs with

integrated online help system (HTML files)

• ICR890 Operating Instructions: PDF version in German and English as well as further publications for MSC800, VMS4xx/5xx

• “Acrobat Reader“: Freely available PC software for reading PDF files

Note The current versions of publications and programs on the CD-ROM can be downloaded at

www.sick.com.

3.1.4 Device versions

The system components are available in the following versions:

Type Order no. Description

ICD890-0000000 1027582 Camera with lens (focal distance 135 mm (5.32 in)), standard

device

ICD890-0000001 1040277 the same as 1027582, but includes GigE Vision licence

ICI890-00000 1028219 ICI890 Illumination

Tab. 3-2: System component versions

3.2 System requirements

3.2.1 General system requirements

25°

3.000 mm

600 mm

1.000 mm

1.400 mm

2.400 mm

mm inch

600 23.6 1,000 39.4 1,400 55.2 2,400 94.6 3,000 118.2

Fig. 3-3: Work area of the ICR890 System (standard device)

Operating Instructions Chapter 3

ICR890

Product description

Requirement Value Comment

Max. reading distance

Shortest permissible distance to the object

Aperture angle

Max. track width 1,000 mm (39.4 in) also see reading area diagram in Fig. 9-1,

Achievable ICD890 Camera resolution

Max. conveyor speed

Tab. 3-3: General system requirements (standard device)

3,000 mm (118.2 in) from reading window (Fig. 3-3, page 26)

1,400 mm (55.2 in)

4.8 m/s (945 ft/min) with pixel size 0.25 mm (9.8 mil)

Work area up to 2,400 mm (94.6 in)

page 106

depends on the distance to the object and on the conveyor speed (see Chapter 3.4.12 Data

interfaces, page 39)

3.2.2 Installation requirements

• Typical space requirements above the highest object (for reading from above): application-specific

• Unobstructed view of the objects for the ICR890 System

• Stable installation frames with sufficient load capacity and measurements suited to the

ICR890 System (see Chapter 9.5 System dimensional drawing ICR890, page 108)

• Four 180° brackets for the ICR890 System and the deflection mirror (included in delivery)

• Shock absorbent and vibration free attachment

Note An installation frame made of 80 mm (3.15 in) item aluminium profiles can be used for

simple system installation (Fig. 3-4). The 180° brackets are aligned to these profiles.

Fig. 3-4: Example of simple system installation on the installation frame

Chapter 3 Operating Instructions

Product description

ICR890 High-end CCD Camera System

3.2.3 Electrical installation requirements

• Power supply (via MSC800): 100 to 264 V AC/50 to 60 Hz

• Reading pulse sensor (start/stop), e.g. photoelectric reflex switch (included in delivery):

For detecting an object with external reading pulse

• Additional appropriate reading pulse sensor (stop), e.g. photoelectric reflex switch: For detecting the end of pulse with extended external reading pulse

• Preconfigured MLG Light Grid(included in delivery): when reading from above to detect the object distance

• VMS4xx/5xx Volume Measurement System: when reading from the side or for multiside reading to detect the object distance

• Suitable incremental encoder, e.g. no. 2039455 (resolution 10 mm (394 mil)/pulse) or no. 2039457 (resolution 0.2 mm (7.9 mil)/pulse) when using the VMS4xx/5xx. Device is included in delivery depending on the system configuration

• Host processor with RS 232, RS 422/485 data interface or Ethernet: For further processing of the reading data via MSC800 also PROFIBUS-DP

• Suitable visualization PC or PLC: To display the system status

• Connection cables: See Chapter 5.3.4 Assembled cables (overview), page 63

3.2.4 Operation requirements

• PC in the following version: – Minimum Pentium III, 500 MHz, 128 MB RAM, CD drive, RS 232 serial data interface

or Ethernet interface card, mouse (recommended) and colour monitor (recommended resolution 1,024 x 768 pixels)

– Operating system Windows 98

2000

or Windows XP

, Windows NT4.0TM, Windows METM, Windows

– Free storage space on the hard drive: Approx. 100 MB for the SOPAS-ET

Configuration Software (V. 2.08) with help files and approx. 70 MB for “Acrobat Reader“

• Connection cables see Chapter 5.3.4 Assembled cables (overview), page 63

• PC HTML browser, e.g. Internet Explorer

: For online help system to the SOPAS-ET

Configuration Software

• Special PC for client display of the processed camera image information in real time equipped with the following:

– Two 1 GBit Ethernet “IntelPro/1000 network card“ interface cards with 8254x

(x = 0, 1, 2, 4, 5, 6, 7) chip set

– GigE vision standard licence for real time image data transfer

Operating Instructions Chapter 3

ICR890

Product description

3.3 Product features and functions (overview)

High-end CCD Camera ICD890

• CCD line with 8,192 pixels (standard device)

• Dynamic focus setting

• Lens with 135 mm (5.32) focal distance (standard device)

• Reading area 1,400 to 3,000 mm (55.2 to 118.2 in) (standard device)

• Image resolution 170 to 350 dpi (standard device)

• Conveyor speed max. 4.8 m/s (945 ft/min) with 0.25 mm (9.8 mil) pixel size

• Scanning frequency max. 19.1 kHz (standard device)

• Can be adapted to the print quality of the code

• Analysis area of the CCD line can be restricted

• Real time image output (grey values: “*.bmp“ or “*.jpg“)

User safety and convenience

• Robust, compact metal housing, enclosure rating max. IP 64, CE mark

• Laser class 1M, switching off the LED ICI890 Illumination in case of prolonged active

reading gate or if the output capacity is exceeded, minimum power on-time 3 s

• Automatic self-test on system startup

• Diagnosis tools for system setup and system (distance) monitoring

• Configurable reading diagnosis data display in two reading result formats

• Operational data retrieval, error code display on request in case of errors

• Activatable test string function for signalling readiness for operation

• Password protected configuration mode

• Back up of configuration parameter values (cloning) also on SD memory card

(can be removed when replacing the camera)

• Future proof due to firmware update (flash PROM) via data interface

• Future proof SOPAS-ET Configuration Software

• Extended power supply scope

• Necessary maintenance or service task displayed via LED and system report

• The camera or illumination can be replaced within 20 mins

Convenient operation/configuration

• Configuration (online/offline) and display of image memory contents via the SOPAS-ET Configuration Software (incl. help system)

• Status indicators via five LEDs

Operating modes

• Configuration mode

• Reading operation

Reading operation modi

• Start/Stop operation

• Object tracking (max. 10 objects per second, minimum gap 50 mm (1.97 in))

Chapter 3 Operating Instructions

Product description

ICR890 High-end CCD Camera System

1-D/2-D code detection

• Data Matrix ECC200 (PDF417 in preparation)/all conventional bar codes

• Max. number of 1-D codes: 50 per reading pulse

• Max. number of 2-D codes: 10 per reading pulse

• Separation of identical codes of the same code type using the code position

• Output sorting: Code position, FIFO, LIFO, code lengths list

• Manipulation of output strings via filter or format masks

Data communication

• Main data interface HOST: Configurable output format of the reading result, communication redirectable to Ethernet interface

• AUX auxiliary data interface: Permanent output format with special diagnosis functions, communication redirectable to Ethernet interface

• Two 1 GBit Ethernet interfaces for fast image output

Reading pulse

• External reading pulse via switching input(s) or data interface

Electrical interfaces

• HOST data interface: RS 232, RS 422/485 serial, Ethernet or CAN (various transfer rate and protocol configurations possible)

• AUX data interface: RS 232, RS 422/485 serial, Ethernet or CAN (permanent transfer rate, data format and protocol)

• CAN interface for integration into SICK CAN-SENSOR Network with the MSC800 or into a CAN Open Network

• Ethernet interface (10/100 MBps), TCP/IP and FTP

• Two 1 GBit Ethernet interfaces, FTP and GigE Vision Standard

• Two digital switching inputs for external reading pulse sensor and incremental encoder

via optocoupler

• Two digital switching outputs for signalling definable results in the reading process (system status)

• Connection to PROFIBUS-DP via MSC800

Connection technology (design)

• Data and function interfaces: M12 connector for industrial use

• GBit Ethernet: Phoenix VARIOSUB RJ-45 sockets, enclosure rating IP 67

• Power supply: Harting connectors

Operating Instructions Chapter 3

ICR890

Product description

3.4 Method of operation

This ICR890 System is an intelligent sensor system for automatic and non-contact detection and decoding of 1-D/2-D codes. In principle, the codes can be detected on any side of moving objects in a conveyor system.

For single-side readings, the codes are detected from above, below or from the side using a camera. In order to allow easier installation and setup of the system, the camera image is recorded using a deflection mirror.

Fig. 3-5: The ICR890 System at a conveyor system, single-side reading from above

Note Several cameras can be combined to allow detection of several sides in one passage (multi-

side reading). The method of operation is described here using the example of single-side

reading from above.

Chapter 3 Operating Instructions

Product description

ICR890 High-end CCD Camera System

The system is operated in combination with an MSC800 Controller. The reading results are output at the data interfaces via the controller. External sensors deliver information via the reading pulse, the object distance and the conveyor speed.

Deflection mirror

Direction of transport

Fig. 3-6: System diagram for single-side reading from above

Object

Conveyor system

ICD890 Camera and ICI890 Illumination

MSC800 Controller

Incremental encoder

Object distance

Direction of transport

VMS4xx/5xx or MLG Light Grid

(Top view)

Reading pulse (start/stop)

Photoelectric reflex switch

Reading area

ICR890 System (camera, illumination and deflection mirror)

Object release point

3.4.1 Reading configuration

The ICD890 Camera detects 1-D/2-D codes line by line with the help of a CCD line. The lines are written successively and with a high frequency into an image storage. Continuous feeding of the object on the conveyor system produces a two-dimensional image of the object.

Note The ICR890 System cannot recognize codes on stationary objects.

A moving 1-D/2-D code on an object is displayed as a grey level matrix in the image storage. Contrast jumps are analyzed in order to scan the codes. The threshold value can be adapted to the ambient conditions.

For more rapid analysis, the analysis area can be restricted to across the direction of transport (code position).

The SOPAS-ET Configuration Software can, among other things, be used to configure features, such as the code position and the symbol contrast:

ROJECT TREE, ICR890, PARAMETER, READING CONFIGURATION, register tab CODELABEL PROPERTIES

Moreover, the image resolution across the direction of transport (digital zoom in dpi) and in the direction of transport (dynamic scanning frequency in lpi) can be configured:

ROJECT TREE, ICR890, PARAMETER, READING CONFIGURATION, register tab IMAGE CAPTURING

PROPERTIES

Operating Instructions Chapter 3

ICR890

Product description

3.4.2 Object trigger control

In order to initiate a reading process, the ICR890 System requires an appropriate signal (trigger). The start signal is emitted via an external reading pulse sensor (photoelectric reflex switch) as standard. As soon as an object has passed the reading pulse sensor, an “internal reading gate“ opens for the reading process.

Alternatively, a command activates the reading process via a data interface or the CANSENSOR network.

The trigger source can be configured using the SOPAS-ET Configuration Software: P

ROJECT TREE, ICR890, PARAMETER, READING CONFIGURATION, OBJECT TRIGGER CONTROL, register

tab S

TART/STOP OF OBJECT TRIGGER

3.4.3 Focus control

For dynamic focus control, the ICD890 Camera requires continuous information on the distance to the object surface. This data is provided by a lateral MLG Light Grid for readings from above. The object dimensions are taken from the VMS4xx/5xx Volume Measurement System and processed via the MSC800 for readings from the side.

The SOPAS-ET Configuration Software can, among other things, be used to configure features, such as the default position and the source of the distance measurement:

ROJECT TREE, ICR890, PARAMETER, READING CONFIGURATION, FOCUS CONTROL, register tabs

PTIONS and DISTANCE MEASUREMENT SOURCE

3.4.4 Illumination control

The area which is to be read must be illuminated with a high-performance LED illumination when recording with the camera. The ICI890 Illumination produces a thin red illuminated area (wavelength λ = 620 nm).

Illuminated area

Fig. 3-7: Diagram of the illumination with illuminated area

During reading from above, the light is deflected onto the conveyor system using the deflection mirror.

Chapter 3 Operating Instructions

Product description

ICR890 High-end CCD Camera System

Fig. 3-8: ICR890 System with deflection mirror for reading from above

The illumination is controlled by the camera and can be switched on permanently or for the duration of the internal reading gate.

If the reading gate does not run to the end due to an error (e. g. when the conveyor system comes to a halt), the illumination automatically switches off once the settable timeout has expired. In order to prevent epilepsy, the minimum power-on time of the illumination is 3 s.

The illumination mode and the timeout for the ICI890 Illumination can be configured using the SOPAS-ET Configuration Software:

ROJECT TREE, ICR890, PARAMETER, READING CONFIGURATION, LAMP CONTROL, register tab

LLUMINATION MODE

Operating Instructions Chapter 3

ICR890

Product description

3.4.5 Position

To ensure correct functioning of the ICR890 System, the position and angle of the camera and the deflection mirror have to be adjusted to the conveyor level.

Fig. 3-9: Position of the ICR890 System and the tilt angle

The position of the object trigger control (photoelectric reflex switch) on the outer right-hand edge of the conveyor system is considered the point of reference, as viewed in the direction of transport.

The α and γ angles must be set depending on the position of the System (e. g. on top or at the side). In order to prevent direct reflectance, the light must be incident at an angle of approx. 15° (β = skew) on the object surface against the direction of transport.

The position and the angle of the camera and the deflection mirror can be configured using the SOPAS-ET Configuration Software:

ROJECT TREE, ICR890, PARAMETER, POSITION, register tabs OFFSET, COORDINATES and ANGLES

3.4.6 Increment configuration

In order to control the camera line frequency, the ICR890 System requires information on the conveyor speed. An external incremental encoder delivers pulses which are used to determine the current conveyor speed.

The conveyor speed results from the number of pulses and the resolution of the external incremental encoder.

The increment source and resolution/speed can be configured using the SOPAS-ET Configuration Software:

ROJECT TREE, ICR890, PARAMETER, INCREMENT CONFIGURATION, register tab INCREMENT

Chapter 3 Operating Instructions

Product description

ICR890 High-end CCD Camera System

3.4.7 Image requirement

The recorded image can be generated irrespective of the decoding result for further processing via the GBit Ethernet interface. This enables, e. g., an analysis if decoding has been unsuccessful.

Fig. 3-10: Example of an image recording for analysis

If data processing has been successful (decoding), the marking of the corresponding image areas can also be displayed.

The image format and the scaling/quality can be configured using the SOPAS-ET Configuration Software:

ROJECT TREE, ICR890, PARAMETER, IMAGE ACQUISITION, register tab REQUEST

Decoding

The recorded image is analyzed by the ICR890 System. This identifies regions of interest in which codes are suspected.

blue rectangle

green rectangle

green line

Fig. 3-11: Image analysis (blue rectangle: Regions of interest; green rectangle: Successful

decoding; green line: Decoder runtime at end of the reading pulse)

Operating Instructions Chapter 3

ICR890

Product description

3.4.8 Code configuration

The ICR890 System can decode the following code types:

1-D codes (bar codes)

• Codabar

• Code 39

• UPC/EAN family

• 2/5 Interleaved

• Code 93

• Code 128 family

2-D codes

• Data Matrix EEC200

• PDF417 (in preparation)

The code types for 1-D and 2-D codes can be selected using the SOPAS-ET Configuration Software:

ROJECT TREE, ICR890, PARAMETER, 1D CODE CONFIG., register tab SYMBOLOGIES

PROJECT TREE, ICR890, PARAMETER, 2D CODE CONFIG., register tab SYMBOLOGIES The selected code types can be configured individually. The SOPAS-ET Configuration

Software has individual register tabs for each type.

3.4.9 Data processing

Start/Stop operation

There is only one object in the reading area during start/stop operation, i. e. all the read codes should be unambiguously assigned to the object. The start and stop of the reading process control two reading pulse sensors at the beginning and at the end of the reading area as standard (Fig. 3-12, page 38). The distance between each sensor is determined by the size of the reading area. The reading process can be alternatively controlled with command strings via the data interface. The output of the reading results is carried out either at the end of the reading pulse (the rear edge of the object has left the end of the reading area) or during the reading pulse if certain parameterizable conditions have been fulfilled.

Chapter 3 Operating Instructions

Product description

ICR890 High-end CCD Camera System

Tracking operation

During the reading process, a maximum of 10 objects can be simultaneously situated, one behind the other, in the tracking operation, i. e. the ICR890 System must be able to unambiguously assign the read codes to the objects (Fig. 3-12). A reading pulse sensor controls initiation of the reading process at the start of the reading area as standard (see

Chapter 3.4.2 Object trigger control, page 33), the end is determined by the object release

point. This also defines the size of the resulting reading area. A regular pulse is required in order to track objects in the reading area. This is generated by the external incremental encoder, which delivers a constant pulse at least every 10 mm (394 mil) of movement in the direction of transport (see Chapter 3.4.6 Increment

configuration, page 35). This allows the ICR890 System to generate a clear display of the

distance between the reading pulse sensor and the object release point. Any fluctuations during startup of the conveyor technology or reductions in speed caused by heavy objects are also detected. For clear separation of consecutive objects, a gap of at least 50 mm (1.97 in) is required. Reading results for an object are displayed after the rear edge of the object has passed the object release point. Alternatively, the reading process can be initiated by a command string via the data interface.

Start/Stop operation

Data output

Reading area

Fig. 3-12: Reading operation modi of the ICR890 System in stand-alone operation

Trigger 2: Stop

Trigger 1: Start

Data output

Tracking operation

Reading area

Trigger 1: Start

The reading operation mode and object release point can be configured using the SOPASET Configuration Software:

ROJECT TREE, ICR890, PARAMETER, DATA PROCESSING, register tab TRACKING

Operating Instructions Chapter 3

ICR890

Product description

3.4.10 Output format

The reading result (decoded codes) is displayed via definable data interfaces. Two different output formats (telegrams) can be defined for this task.

Two output formats can be configured using the SOPAS-ET Configuration Software: P

ROJECT TREE, ICR890, PARAMETER, DATA PROCESSING, OUTPUT FORMAT

3.4.11 Network

Although all important interfaces for displaying the reading results are available at the ICR890 System, the system is operated via the MSC800 Controller as standard. The MSC800 assumes system coordination for multi-side readings. The ICR890 System and the MSC800 can be networked via the CAN bus.

The network parameters can be configured using the SOPAS-ET Configuration Software: P

ROJECT TREE, ICR890, PARAMETER, NETWORK ARCHITECTURE, register tabs NETWORK OPTIONS and

ASTER/SLAVE

3.4.12 Data interfaces

Numerous data interfaces are available at the ICR890 System.

Data interface Connection Function

Serial host interface

Ethernet HOST ETHERNET Preparation of the reading result for further processing by

GBit Ethernet: GBIT ETHERNET Preparation of the image data of the current reading for

CAN bus CAN 1 (Out/In),

Tab. 3-4: Data interface function

HOST Preparation of the reading result for further processing by

the host processor

AUX Reading diagnosis

the host processor

further processing

Networking one or several systems with the MSC800

CAN 2 (Out/In)

The data interfaces can be configured using the SOPAS-ET Configuration Software: P

ROJECT TREE, ICR890, PARAMETER, INTERFACES, SERIAL

PROJECT TREE, ICR890, PARAMETER, INTERFACES, ETHERNET PROJECT TREE, ICR890, PARAMETER, INTERFACES, GBIT ETHERNET PROJECT TREE, ICR890, PARAMETER, INTERFACES, CAN

Chapter 3 Operating Instructions

Product description

ICR890 High-end CCD Camera System

3.4.13 Digital outputs

Under certain system conditions (e. g. for unsuccessful decoding “No Read“), two independent switch signals can be generated at both digital outputs and can be used to display the system status.

The digital outputs can be configured using the SOPAS-ET Configuration Software: P

ROJECT TREE, ICR890, PARAMETER, DIGITAL OUTPUTS, register tabs OUTPUT 1 and OUTPUT 2

3.4.14 Digital inputs

The external sensor for the object trigger control (photoelectric reflex switch) and the incremental encoder can, e. g., be connected to the two digital inputs.

The digital inputs can be configured using the SOPAS-ET Configuration Software: P

ROJECT TREE, ICR890, PARAMETER, DIGITAL INPUTS, register tabs SENSOR 1 and SENSOR 2

Operating Instructions Chapter 3

ICR890

Product description

3.5 Indicators and control elements

3.5.1 User interface

The ICR890 System is configured application specifically using the SOPAS-ET Configuration Software (see Chapter 6.3.1 Overview of the configuration procedure, page 81). The software for this runs on a PC which must be connected to one of the data interfaces (“HOST/AUX“ RS 232 or “HOST Ethernet“) of the MSC800 or the ICD890 Camera.

As an alternative to the SOPAS-ET Configuration Software, command strings are available upon which the user interface of the SOPAS-ET Configuration Software is based (see

Chapter 10.2 Configuring the ICR890 System with command strings, page 111).

In case of an error, startup and diagnosis can only be carried out via the SOPAS-ET Configuration Software. The system works fully automatically in normal operation. Further operating elements are not available at the ICR890 System.

Parameter set on the SD memory card

The configured parameter values are saved as a parameter set in the internal EEPROM of the ICR890 System and on the SD memory card of the ICD890 Camera (cloning). If the camera needs replacing, the memory card allows convenient and rapid transfer of the parameter set to a new device (also see Chapter 7.3 Replacing a system or a component,

page 93).

Note To prevent data loss, the SD memory card should only be removed or inserted in a new

device when the system is switched off. The card can be accessed from the rear of the camera and is located behind a cover on the

panel with the electrical connections.

removed cover

SD memory card

Opening for insertion of the SD memory card

Fig. 3-13: SD memory card for parameter set

Chapter 3 Operating Instructions

Product description

ICR890 High-end CCD Camera System

3.5.2 LEDs of the ICD890 Camera

There are five LEDs for the electrical connections of the ICD890 Camera. These LEDs display the operating status, the status of the reading result, the illumination switch status, necessary maintenance or service tasks and data transfer to the serial main data interface.

Fig. 3-14: LEDs at the ICD890 Camera

The LEDs indicate the following:

LED Colour Indication

DEVICE READY green

• Lights up after switching on and a successful self-test

• Lights up permanently during reading operation

• Goes off when the configuration mode changes

RESULT green

IllUMINATION green

SERVICE red • Flashes if system maintenance is required

• Lights up during reading operation after a successful reading (default setting: Good Read, 100 ms)

• Lights up during reading operation if the ICI890 Illumination of the camera is switched on (depends

on the reading pulse)

• Lights up permanently if the system requires servicing

DATA yellow

• Flashes during reading operation if data is being transferred between the ICR890 System and the

main data interface at the host

Tab. 3-5: LED indications

Operating Instructions Chapter 3

ICR890

Product description

3.6 Impacts on the reading quality

The image/reading quality of the ICD890 Camera is affected by the resolution across the direction of transport (pixel resolution, dpi) and the resolution in the direction of transport (line resolution, lpi). A quadratic resolution is selected in the default setting (dpi = lpi).

Max. pixel resolution across the direction of transport

The pixel resolution across the direction of transport depends on the reading distance to the object. Fig. 3-15 shows the curve gradient for the standard 135 mm (5.32 in) lens and the CCD with 8,192 pixels.

CCD line

Resolution on the object (dpi)

Reading distance (mm)

dpi = dots per inch

Fig. 3-15: Pixel resolution across the direction of transport (standard device, 135 mm (5.32 in) lens)

Max. line resolution in the direction of transport

The line resolution in the direction of transport depends on the conveyor speed. Fig. 3-16 shows the curve gradient for the standard 135 mm (5.32 in) lens and the CCD with 8,192 pixels with a max. line rate of 19.1 kHz.

CCD line

Resolution on the object (lpi)

lpi = line per inch

Fig. 3-16: Line resolution in the direction of transport (standard device, 8,192 pixels CCD sensor)

Conveyor speed (m/s)

Chapter 3 Operating Instructions

Notes:

Product description

ICR890 High-end CCD Camera System

Operating Instructions Chapter 4

ICR890

Installation

4 Installation

4.1 Overview of installation sequence

This chapter describes the installation sequence for components of the ICR890 System and external components.

Note Prerequisite for the installation of components is a suitable installation frame at the

installation location. The installation frame has to be assembled according to the specifications of a project-specific dimensional sheet.

The typical installation sequence is displayed below:

• Installation of the photoelectric reflex switch

• Installation and alignment of the deflection mirror

• Installation and alignment of the ICI890 Illumination and the ICD890 Camera

• Installation of the MSC800 Controller

• Installation of the MLG Light Grid or the VMS4xx/5xx

• Installation of the incremental encoder

Note Do not open the ICD890 Camera or the ICI890 Illumination. If the devices are opened,

the manufacturer's warranty shall not apply.

4.2 Installation preparations

4.2.1 Layout the components which are to be installed

The following components of the ICR890 System have to be placed ready for installation:

• Deflection mirror with protective film

• ICI890 Illumination with protective caps

• ICD890 Camera with yellow and black protective caps

For further components see Chapter 4.4 Installing external components, page 51.

4.2.2 Layout accessories

The following accessories are included and have to be placed ready for installation:

• 2 x 180° bracket for the deflection mirror incl. – 2 clamping screws for each bracket – 2 bolts for each bracket with 2 slot nuts for attachment to the installation frame

• 4 fastening screws for the deflection mirror

• 2 x 180° bracket for the ICI890 Illumination incl.

– 2 clamping screws for each bracket – 2 bolts for each bracket with 2 slot nuts for attachment to the installation frame

• 4 fastening screws for the ICI890 Illumination

The following tools and resources are required for installation:

• Project-specific dimensional sheet

• Allen key (6 mm (0.24 in)) suitable for all screws

• Tape measure

• Goniometer

Chapter 4 Operating Instructions

Installation

ICR890 High-end CCD Camera System

4.2.3 Selecting the installation location

Dimensional sheet

The general installation location requirements are described in Chapter 3.2.2, page 27. The project-specific specifications (position of the components, distances, angles, etc.) are contained in a dimensional sheet and have to be adhered to when installing components.

Abb. 4-1: Example of a project-specific dimensional sheet for installation

Operating Instructions Chapter 4

ICR890

Installation

Free space required for connecting

Select an installation position for the illumination and for the camera which allows easy access to the connections.

Free space required for connecting (L x W x H: 496 mm (19.5 in) x 250 mm (9.85 in) x 210 mm (8.3 in))

Abb. 4-2: Free space required for connecting the camera and the illumination

4.2.4 Arrangement at the conveyor system

The arrangement of the components above the conveyor system depends on the projectspecific requirements and the number of systems.

Abb. 4-3: Arrangement above the conveyor system for single-side reading from above

Chapter 4 Operating Instructions

Installation

ICR890 High-end CCD Camera System

Abb. 4-4: Arrangement at the conveyor system for multi-side reading with VMS4xx/5xx

Generally, each unit consisting of an ICI890 Illumination and a ICD890 Camera is always installed together with a deflection mirror. The front of the illumination and the reflector surface have to be exactly parallel to each other and aligned at a right angle to the conveyor system.

90°

90° 90°

90°

Arrangement for reading from above/below

(top view)

Abb. 4-5: Arrangement at the conveyor system

Arrangement for side reading

(side view)

Operating Instructions Chapter 4

ICR890

Installation

4.3 Installing and adjusting the device

The position of the components on the installation frame is specified project specifically in a dimensional sheet (Fig. 4-1, page 46). The specifications have to be adhered to as far as possible during installation, since the values influence the configuration of the system to some extent.

Note A final (fine) adjustment of the components can only occur during startup (see Chapter 6.3,

page 80). Prerequisite for this is the complete electrical installation of the system (Chapter 5, page 53).

ICI890 Illumination with ICD890

Camera

Reference point

Distance of the deflection mirror to the reference point

Abb. 4-6: Position of the components

Distance of the illumination and the camera to the deflection mirror

Direction of transport

Reading location

15°

Deflection mirror

In order to facilitate component alignment, the deflection mirror and the unit consisting of the illumination and the camera are attached to the installation frame via 180° brackets.

Grooves for Bore holes for fastening screws

Clamping screws

Bolts with slot nuts for attachment to the installation frame

Abb. 4-7: 180° bracket for the deflection mirror and the illumination

guide pins

Pivotal point

After loosening the clamping screws, the angle of the brackets can be adjusted from 0° to 180° as required. To achieve this, the clamping screws can be screwed into the various threaded holes.

Chapter 4 Operating Instructions

Installation

ICR890 High-end CCD Camera System

4.3.1 Installing the deflection mirror

The deflection mirror is attached to the installation frame via two 180° brackets. The position of the deflection mirror results from the distance to the reference point in the direction of transport (plumb line above the pivotal point of the bracket) and the angle to the conveyor level (see Fig. 4-6, page 49). The deflection mirror has to be installed parallel to the conveyor level.

1. Attach a 180° bracket to each side of the installation frame using two bolts and two slot nuts on each side.

2. Place the mounting plate of the 180°bracket vertically and tighten the clamping screws.

3. Insert the guide pins of the deflection mirror into the grooves of the 180° brackets. The grips point upward.

4. Use two fastening screws to attach the deflection mirror to the 180° brackets.

5. Loosen the clamping screws, use the goniometer to adjust the deflection mirror to the desired angle and retighten the clamping screws.

6. Remove the protective film from the deflection mirror.

4.3.2 Installing the ICI890 Illumination and the ICD890 Camera

The illumination is attached to the installation frame via two 180° brackets. The position of the illumination is the result of the distance to the deflection mirror (see pivotal point of the brackets, Fig. 4-6, page 49). The illumination has to be parallel to the deflection mirror.

Risk of injuries due to falling components!

The combined weight of the ICD890 Camera and the ICI890 Illumination is approx. 37 kg (81.6 lb) without installation accessories.

¾ Do not carry out installation work alone. ¾ A second person should always secure components during installation.

1. Attach a 180° bracket to each side of the installation frame using two bolts and two slot nuts on each side.

2. Place the mounting plate of the 180°bracket vertically and tighten the clamping screws.

3. Insert the guide pins of the illumination into the grooves of the 180° brackets. Always ensure free space for connecting (Fig. 4-2, page 47).

4. Use four fastening screws to attach the illumination to the 180° brackets.

5. Remove the protective cap from the illumination and ensure that the sealing ring on the illumination is positioned correctly.

Operating Instructions Chapter 4

ICR890

Installation

6. Remove both protective caps from the camera.

Protective caps

Abb. 4-8: Removeable protective camera caps

7. Place the camera on the illumination and screw it to the illumination using the four hexagon socket screws (centering pin with thread).

8. Loosen the clamping screws at the 180° brackets, horizontally rotate the illumination and retighten the clamping screws.

4.4 Installing external components

MLG Light Grid

MSC800 Controller

Reference point

Photoelectric reflex switch

Abb. 4-9: Position of the external components

4.4.1 External sensors for triggering

The reading pulse sensor (photoelectric reflex switch) is attached to the right-hand edge of the conveyor system according to the specifications in the project-specific dimensional sheet. The position of the photoelectric reflex switch is the reference point for the position of the other components (see Fig. 4-6, page 49). The photoelectric reflex switch has to be aligned as vertically as possible in the direction of transport.

¾ Install the photoelectric reflex switch onto the conveyor system.

Direction of transport

Incremental encoder

Chapter 4 Operating Instructions

Installation

ICR890 High-end CCD Camera System

4.4.2 Installing the incremental encoder

The incremental encoder is attached directly to the conveyor system according to the specifications in the project-specific dimensional sheet. The position of the incremental encoder should be as close as possible to the reading location.

¾ Install the incremental encoder to the reading location. Ensure that the friction wheel

has direct and permanent contact with the conveyor surface and does not slip.

4.4.3 Installing the MLG Light Grid

The MLG Light Grid is attached directly to the installation frame according to the specifications in the project-specific dimensional sheet. Select a position for the light grid which ensures that a large area above the conveyor level is detected by the sensors of the MLG. The lower sensors should not be permanently covered by the conveyor system.

¾ Install the MLG Light Grid to the installation frame. For further information see the MLG Modular Light Grid Operating Instructions

(no. 8009403).

4.4.4 Installing the MSC800 Controller

The MSC Controller is attached directly to the installation frame according to the specifications in the project-specific dimensional sheet. Select a position for the MSC800 which ensures that the cables to the controller are easy to lay.

¾ Install the MSC800 close to the reading location. For further information see the MSC800 Operating Instructions (no. 8011540).

4.5 Removing the device

Risk of injuries due to falling components!

The combined weight of the ICD890 Camera and the ICI890 Illumination is approx. 37 kg (81.6 lb) without installation accessories.

¾ Do not carry out removal work alone. ¾ A second person should always secure components during removal.

Removal of the components is described in Chapter 7.3 Replacing a system or a

component, page 93.

Note Prior to removing the camera, always clean the cooling ribs on the illumination and on the

camera (see Chapter 7.2.3 Cleaning the deflection mirror, page 91). This prevents dirt from entering into the illumination housing.

Carry out environmentally friendly disposal after decommissioning according to Chapter 7.4

Disposal, page 95.

Operating Instructions Chapter 5

ICR890

Electrical installation

5 Electrical installation

5.1 Overview of installation sequence

Note Complete installation of all the components is a prerequisite for electrical installation

(see Chapter 4 Installation, page 45). The following list provides an overview of a typical installation sequence:

• Connecting the power supply of the ICI890 Illumination and the illumination control line to the camera (system-internal connections)

• Connecting the ICD890 Camera to the external power supply (24 V DC)

• Connecting the host processor (RS 232, RS 422/485, Ethernet or CAN)

• Connecting the reading pulse sensor(s)

• Connecting the MLG Light Grid (RS 485) or the VMS4xx/5xx (CAN)

• Connecting the incremental encoder

• Connecting a PC/laptop temporarily for startup/configuration (RS 232 or Ethernet)

• Optional: Wiring the switching outputs for system status indication

• Optional: Connecting the special PC with 2 GBit Ethernet interfaces and software

(driver) for real-time image transfer/presentation

The actual installation work which has to be carried out depends on the respective system configuration with which the ICR890 System is operated (see Chapter 5.2 Electrical

installation preparation, page 54). Once electrical installation has been completed, the

system is started up, adjusted and configured (see Chapter 6.1 Overview of the startup

procedure, page 79).

Chapter 5 Operating Instructions

Electrical installation

ICR890 High-end CCD Camera System

5.2 Electrical installation preparation

The ICR890 System can be used for single-side reading with or without the MSC800 or for multi-side reading with the MSC800.

These three possibilities of use are described in the following chapters, each one by means of a block diagram and a table of connections. Instructions on how to carry out the individual installation sequences are contained in Chapter 5.4, page 64 .

5.2.1 Electrical installation of the ICR890 System (without MSC800)

Block diagram of the ICR890 System without MSC800 for single-side reading from above

Incremental encoder

Increment

Photoelectric reflex switch

Reading pulse

IN 2

IN 1

AUX/ HOST ETHERNET

PC/laptop

Configuration/ diagnosis (temporary)

ICR890 System

OUT (1/2)

MLG Light Grid

Detection object height

ILLUMINATION

POWER OUT

GBIT 1/2 ETHERNET

HOST

POWER IN

24 V DC

HOST ETHERNET

HOST

Host processor

Reading result

Special PC

Real-time presentation of images

Abb. 5-1: Block diagram: connection principle of the ICR890 (standard system)

Operating Instructions Chapter 5

ICR890

Electrical installation

Wiring of the ICR890 System without MSC800 for single-side reading

The following connections have to be established if one ICR890 is used as a stand-alone device without the MSC800 (e.g. reading from above):

No. ICD890 Camera

connection

1 POWER OUT Illumination power supply POWER IN connection of the ICI890 Illumination No. 2039397 2 ILLUMINATION Illumination control ILLUMINATION connection of the ICI890

3 POWER IN Power supply 24 V DC Power supply provided by the client No. 2039398

4 IN 1 Reading pulse trigger signals External reading pulse sensor Included in delivery 5 HOST or AUX Detection of object height MLG Light Grid (RS 485) Included in delivery 6 IN 2 Increment signals Incremental encoder

7 OUT (1/2) Indication of system status PLC (optional) No. 6027559

8 HOST or

HOST ETHERNET

9 GBIT 1/2

ETHERNET

10 AUX or

HOST or HOST ETHERNET

Function Connection to ... Cable to be used

No. 6030216

Illumination

(10 m (32.8 ft))

Included in delivery

(resolution 10 mm (394 mil)/incr.)

(10 m (32.8 ft))

Data output of the reading result

Real-time image transfer Special PC for image presentation (optional) Crossover cable

Configuration/Diagnosis Standard PC, temporarily,

Host processor (RS 232, RS 422/485 or Ethernet)

(RS 232 or Ethernet)

– RS 232, RS 422/485:

no. 6028420 (10 m (32.8 ft))

– Ethernet:

patch cable: no. 6030928 (3 m (9.84 ft)) no. 6029630 (5 m (16.4 ft))

no. 6029775 (10 m (32.8 ft))

patch cable no. 6029776 (10 m (32.8 ft))

– RS 232:

no. 6028420 (10 m (32.8 ft)) no. 6028420 (10 m (32.8 ft))

– Ethernet:

patch cable: no. 6030928 (3 m (9.84 ft)) no. 6029630 (5 m (16.4 ft))

Tab. 5-1: ICR890 System (stand-alone device) without MSC800: Overview of the ICD890 Camera connections which have to be

established

Chapter 5 Operating Instructions

Electrical installation

ICR890 High-end CCD Camera System

5.2.2 Electrical installation of the ICR890 System with MSC800 (single-side reading)

Block diagram of the ICR890 System with MSC800 for single-side reading from above

ICR890 System

OUT (1/2)

GBIT 1/2 ETHERNET

Special PC

Real-time presentation of images

ILLUMINATION

POWER OUT

POWER IN

CAN 1-IN

Incremental encoder

Increment

Photoelectric reflex switch

Reading pulse

HOST

Host processor

Reading result

CAN 1

INC (1)

TRIGGER

HOST/ ETHERNET/ PROFIBUS

MSC800

100 to 264 V AC/ 50 to 60 Hz

AUX/ USB/ ETHERNET

OUT (1/2)

HOST/ AUX

PC/laptop

Configuration/ Diagnosis (temporary)

MLG Light Grid

Detection object height

Abb. 5-2: Block diagram: Connection principle of a ICR890 (standard system) with MSC800

Wiring of the ICR890 System with MSC800 for single-side reading

The following connections have to be established if one ICR890 is used as a stand-alone device with the MSC800 (e.g. reading from above):

No. ICD890 Camera

connection

1 POWER OUT Illumination power supply POWER IN connection of the ICI890

2 ILLUMINATION Illumination control ILLUMINATION connection of the ICI890

3 POWER IN Power supply 24 V DC Internal power supply of the MSC800 No. 2039398 (10 m (32.8 ft)) 4 CAN 1-IN Communication with MSC800

5 CAN 1-OUT Terminal resistance – No. 6021167 6 GBIT 1/2

ETHERNET

Tab. 5-2: ICR890 System (stand-alone device) with MSC800: Overview of the ICD890 Camera connections which have to be

established

Function Connection to ... Cable to be used

No. 2039397

Illumination

No. 6030216

Illumination

"CAN 1" connection of the MSC800 No. 6021166 (5 m (16.4 ft))

(CAN-SENSOR network)

Real-time image transfer Special PC for image presentation

(optional)

No. 6021175 (10 m (32.8 ft))

Crossover cable no. 6029775 (10 m (32.8 ft)) or patch cable no. 6029776 (10 m (32.8 ft))

Operating Instructions Chapter 5

ICR890

MSC800

No.

connection

Function Connection to ... Cable to be used

Electrical installation

1 Power supply

input terminals 2 TRIGGER Reading pulse trigger signals External reading pulse sensor Included in delivery 3 HOST or

AUX 4 INC Increment signals Incremental encoder

5 HOST or

ETHERNET or

PROFIBUS 6 OUT (1/2) Indication of system status PLC (optional) Cable provided by the

7 AUX or

USB or

ETHERNET

Tab. 5-3: ICR890 System (stand-alone device) with MSC800: Overview of the MSC800 connections which have to be established

Power supply of the MSC800 Mains voltage 100 to 264 V AC/50 to 60 Hz Cable provided by the

client

Detection of object height MLG Light Grid (RS 485) Included in delivery

Included in delivery

(resolution 0.2 mm (7.9 mil)/incr.)

Data output of the reading result at the ICR890 System

Configuration/Diagnosis Standard PC, temporarily Cable provided by the

Host processor (RS 232, RS 422/485 or Ethernet)

Cable provided by the client

client

Note Please refer to the MSC800 Operating Instructions (no. 8011540) for connection to the

MSC800.

Chapter 5 Operating Instructions

Electrical installation

ICR890 High-end CCD Camera System

5.2.3 Electrical installation of the ICR890 System with MSC800 (multi-side reading)

Block diagram of the ICR890 System with MSC800 for multi-side reading

Power Supply

ILLUMINATION

POWER OUT

HOST

Host processor

Reading result

POWER IN

CAN 1-IN/OUT

GBIT 1/2 ETHERNET

VMS4xx/5xx

Detection object distance

Special PC

Real-time presentation of images

TACHO

Incremental encoder

Increment

HOST/ETHERNET/PROFIBUS

CAN 1

TRIGGER

Photoelectric reflex switch

Reading pulse

MSC800

24 V DC

100 to 264 V AC/ 50 to 60 Hz

AUX/ USB/ ETHERNET

OUT (1/2)

PC/laptop

Configuration/ Diagnosis (temporary)

Abb. 5-3: Block diagram: Connection principle of several ICR890 (standard systems) with MSC800

Wiring of several ICR890 with MSC800 for multi-side reading. The following connections have to be established if several ICR890 with MSC800 are used:

No. ICD890 Camera

connection

1 POWER OUT Illumination power supply POWER IN connection of the ICI890

2 ILLUMINATION Illumination control ILLUMINATION connection of the ICI890

3 POWER IN Power supply 24 V DC Internal power supply of the MSC800 No. 2039398 (10 m (32.8 ft)) 4 CAN 1-IN Communication with MSC800

5 CAN 1-OUT Communication with CAN bus

6 GBIT 1/2

ETHERNET

Tab. 5-4: ICR890 System with MSC800 (multi-side reading): Overview of the ICD890 Camera connections which have to be

established

Function Connection to ... Cable to be used

No. 2039397

Illumination

No. 6030216

Illumination

“CAN 1“ connection of the MSC800 No. 6021166 (5 m (16.4 ft)) or

(CAN-SENSOR network)

“CAN 1-IN“ connection of the next ICR890

(CAN-SENSOR network)

Real-time image transfer Special PC for image presentation

System

(optional), temporary connection to every ICR890 System, if required

No. 6021175 (10 m (32.8 ft)) No. 6021164 (1 m (3.28 ft))

No. 6021165 (3 m (9.84 ft)) No. 6021168 (5 m (16.4 ft))

Crossover cable no. 6029775 (10 m (32.8 ft)) or patch cable no. 6029776 (10 m (32.8 ft))

Operating Instructions Chapter 5

ICR890

Electrical installation

No. MSC800

connection

1 Power supply

input terminals 2 TRIGGER Reading pulse trigger signals External reading pulse sensor Included in delivery 3 HOST or

ETHERNET or

PROFIBUS 4 OUT 1/2 Indication of system status PLC (optional) Cable provided by the

5 AUX or

USB or

ETHERNET

Tab. 5-5: ICR890 System with MSC800 (multi-side reading): Overview of the MSC800 connections which have to be established

Function Connection to ... Cable to be used

Power supply of the MSC800 Mains voltage 100 to 264 V AC/50 to 60 Hz Cable provided by the

client

Data output of the reading result of all ICR890 Systems via the MSC800

Configuration/Diagnosis Standard PC, temporarily Cable provided by the

Host processor (RS 232, RS 422/485 or Ethernet)

Cable provided by the client

client

Note Please refer to the MSC800 Operating Instructions (no. 8011540) for connection to the

MSC800.

VMS4xx/5xx

connector cap No.

connection

1 Power/CAN IN Communication with CAN bus

4 Tacho Increment signals Incremental encoder (resolution 0.2 mm

Function Connection to ... Cable to be used

(CAN-SENSOR network)

“CAN 1-IN“ connection of the next ICR890 System

(7.9 mil)/incr.)

No. 6021164 (1 m (3.28 in)) No. 6021165 (3 m (9.84 ft)) No. 6021168 (5 m (16.4 ft))

Included in delivery

Tab. 5-6: ICR890 System with MSC800 (multi-side reading): Overview of the VMS4xx/5xx connections which have to be established

Note Please refer to the VMS410 Volume Measurement System Operating Instructions

(no. 8010592) for connection to the VMS410 or to the VMS 420/520 Volume Measurement System Operating Instructions (no. 8010448) for connection to the VMS420/520 as well as to the connector cap installation instructions for the VMS400/500 Volume Measurement Systems (no. 8010817).

Chapter 5 Operating Instructions

Electrical installation

ICR890 High-end CCD Camera System

5.3 Electrical connections and cables

Prerequisites for enclosure rating IP 64

All the electrical connections of the camera and illumination have been provided with appropriate protective caps for delivery.

To maintain the enclosure rating IP 64, unused connections have to be provided with protective caps during operation. The connectors attached to used connections have to be firmly screwed or engaged.

The same applies to the EMC requirements (ESD) according to CE.

The protective caps have the following colours: –

M12 connectors: yellow (plugs) and black (sockets)

–

RJ-45 connections: Grey, fixed to the device via a strap (cannot be lost)

–

Power supply: black

RF interference in case of use in residential areas.

¾ ICR890 High-end CCD Camera System is exclusively intended for use in an industrial

environment.

Ethernet (GBit channels)

5.3.1 Electrical connections of the ICD890 Camera

The electrical connections of the ICR890 System comprise eleven M12 connectors attached to the housing of the ICD890 Camera (on and next to the panel), two Harting connectors for the power supply as well as two RJ-45 connections (enclosure rating IP 67) for the GBit Ethernet.

Ethernet (host)

Panel

Power supply (IN and OUT)

Abb. 5-4: ICD890 Camera: Position of the electrical connections (standard system)

Operating Instructions Chapter 5

Electrical installation

ICR890

The following interfaces are realized via the ICD890 Camera connections:

Connection Design Number of

poles

GBIT 1 ETHERNET RJ-45 8, socket Image data output, channel 1 GBIT 2 ETHERNET RJ-45 8, socket Image data output, channel 2 CAN 1-OUT M-12 5, socket Output CAN-SENSOR network 1 CAN 1-IN M-12 5, plug Input CAN-SENSOR network 1 CAN 2-OUT M-12 5, socket Output CAN-SENSOR network 2 (reserved) CAN 2-IN M-12 5, plug Input CAN-SENSOR network 2 (reserved) ILLUMINATION M-12 8, socket Control data interface ICI890 Illumination AUX M-12 8, plug

HOST M-12 8, plug Main data interface (RS 232, RS 422/485) OUT M-12 4, plug Two digital switching outputs (system status) IN 1 M-12 5, socket Digital switching input (reading pulse) IN 2 M-12 5, socket Digital switching input (reading pulse, increment) HOST ETHERNET M-12 5, socket Main data interface (10/100 MBps) POWER IN Harting

8, plug Power supply input 24 V DC

HanQ8

POWER OUT Harting

8, socket Output 24 V DC, to ICI890 Illumination

HanQ8

Function

Auxiliary data interface

(RS 232, RS 422/485)

Tab. 5-7: ICD890 Camera: Function of the electrical connections

5.3.2 Electrical connections of the ICI890 Illumination

The ICI890 Illumination is equipped with a Harting connector for the power supply and an M12 connector for the control line.

The following interfaces are realized via the ICI890 Illumination connections:

Design Number of

poles

M-12 8, plug Control data interface ICD890 Camera Harting

8, plug Power supply input 24 V DC

HanQ8

Tab. 5-8: ICI890 Illumination: Function of the electrical connections

Function

Chapter 5 Operating Instructions

Electrical installation

ICR890 High-end CCD Camera System

5.3.3 Electrical connections of the MSC800 (overview)

Please refer to the MSC800 Operating Instructions (no. 8011540) for connections of the MSC800-0000 logic controller.

Abb. 5-5: MSC800-0000 logic controller: Position of the electrical connections

The following interfaces are realized via the MSC800-0000 connections:

Number of

Connection Design

PROFIBUS D-Sub 9, socket Main data interface USB 2 USB 4 Auxiliary data interface ETHERNET 3 RJ-45 8, socket Auxiliary data interface ETHERNET 2 RJ-45 8, socket Auxiliary data interface USB 1 USB 4 Auxiliary data interface ETHERNET 1 RJ-45 8, plug Main data interface AUX 2 Block 14, terminals

AUX 1 D-Sub 9, plug

OUT Block 14, terminals Digital switching outputs (system status) IN Block 12, terminals Digital switching inputs TRIGGER Block 12, terminals Digital switching inputs (reading pulse) INC Block 12, terminals Digital incremental encoder inputs HOST (1/2) Block 14, terminals Main data interface (RS 232, RS 422/485) CAN 2 Block 12, terminals Input/Output CAN-SENSOR network 2 CAN 1 Block 12, terminals Input/Output CAN-SENSOR network 1 POWER Block 8, terminals Power supply input 24 V DC

poles Function

Auxiliary data interface

(RS 232, RS 422/485) (RS 232, RS 422/485)

Tab. 5-9: MSC800-0000 logic controller: Function of the electrical connections (overview)

Operating Instructions Chapter 5

ICR890

Electrical installation

5.3.4 Assembled cables (overview)

Cable ends Enclosure Interface from ICD890 Camera to

HOST/AUX (RS 232, RS 422/485)

CAN-SENSOR network 6021164 CAN data cable,

CAN-SENSOR network 6021165 CAN data cable,

CAN-SENSOR network 6021168 CAN data cable,

CAN-SENSOR network 6021166 CAN data cable to MSC800,

CAN-SENSOR network 6021175 CAN data cable to MSC800,

CAN-SENSOR network 6021167 CAN terminal resistance – 5-pole M12

Ethernet 6029776 Patch cable for GBit Ethernet,

Ethernet 6029775 Crossover cable for GBit Ethernet,

HOST Ethernet 6030928 Patch cable for HOST Ethernet,

HOST Ethernet 6029630 Patch cable for HOST Ethernet,

Reading pulse sensor Incremental encoder

PLC 6027559 Connection cable for switching

ICI890 Illumination 6030216 Illumination control line

ICI890 Illumination 2039397 Illumination power supply

Power supply 2039398 Connection cable for power supply 10 m

ICI890 Illumination 2032922 Illumination power supply,

Power supply 2032926 Connection cable for power supply,

Cable no. Type Length

6028420 Connection cable for host processor or

PC, TPU/PUR bundle jacket

PVC-free

CAT6, PVC-free

(10/100 MBps), CAT5

6024861 Connection cable for switching inputs,

PUR bundle jacket

outputs

(included in delivery), PUR, halogenfree

(included in delivery)

PVC-free

10 m (32.8 ft)

1 m (3.28 ft)

3 m (9.84 ft)

5 m (16.4 ft)

10 m (32.8 ft)

3 m (9.84 ft)

10 m (32.8 ft)

5 m (16.4 ft)

10 m (32.8 ft)

0.6 m (23.6 in)

0.75 m (29.6 in)

(32.8 ft)

0.75 m (29.6 in)

10 m (32.8 ft)

rating

ICD890 external

8-pole M12

socket

5-pole M12

socket

5-pole M12

socket

5-pole M12

socket

5-pole M12

socket

5-pole M12

socket

plug

RJ-45 plug RJ-45 plug IP 65/20

4-pole M12

plug

4-pole M12

plug

5-pole M12

plug

4-pole M12

socket

8-pole M12

plug

8-pole Harting

HanQ plug

8-pole Harting

HanQ socket

8-pole Harting

HanQ plug

8-pole Harting

HanQ socket

open IP 65

5-pole M12 plug

open IP 65

–IP 65

RJ-45 plug IP 65/20

open IP 65

8-pole M12 socket

8-pole Harting HanQ socket

open IP 65

8-pole Harting HanQ socket

open IP 65

IP 65

Tab. 5-10: Cables for connecting the ICR890 System

All the cables included on the list are suitable for the temperature range 0 to +40 °C (32 to 104 °F).

See Chapter 10.4.3 Accessories: Cables and connectors, page 115 for technical cable data. See Chapter 5.5.3 Wire colours assignment of assembled cables with open end,

page 75 for the wire colour assignment of cables with open cable end.

Chapter 5 Operating Instructions

Electrical installation

ICR890 High-end CCD Camera System

5.4 Performing electrical installation

Risk of injuries due to electrical current!

The MSC800 Controller is connected to the power supply (mains voltage 100 to 264 V AC/ 50 to 60 Hz).

¾ Observe current safety regulations when working with electrical equipment. ¾ Make sure the equipment has been deenergized before performing any installation

work.

Note To ensure secure fastening of the plugged connectors and adherence to the enclosure

rating IP 64 for the ICR890 System, the knurled nuts/coupling rings of the M12 connectors have to be tightened and the Harting connectors for the power supply secured by means of the fastening bows.

¾ Wire all connections provided by the client using shielded copper wires! ¾ Pay attention to the required wire cross sections:

– Switching inputs/outputs: At least 0.25 mm – Data interfaces: At least 0.22 mm

(24 AWG)

¾ Lay all the cables in such a manner that persons cannot trip over them and that the

cables are protected against damage.

Recommendation Attach suitable wire end ferrules to the open wire ends of flexible cables which are fixed to

terminal screws. However, do not use wire end ferrules when fixing open wire ends to spring terminals, since secure contact is otherwise not ensured.

(24 AWG)

5.4.1 Connecting the power supply cable and the ICI890 Illumination control line

The system-internal connection between the ICD890 Camera and the ICI890 Illumination is realized via two short cables (no. 2039397 and no. 6030216) included in the delivery.

¾ Plug the power supply cable no. 2039397 into the 8-pole Harting HanQ8 socket

POWER OUT of the ICD890 Camera and fix it. Plug the other cable end onto the corresponding 8-pole Harting HanQ8 plug of the ICI890 Illumination and fix it.

¾ Plug the control line no. 6030216 into the 8-pole M12 socket ILLUMINATION of the

ICD890 Camera and fix it. Plug the other cable end onto the corresponding 8-pole M12 plug of the ICI890 Illumination and fix it.

5.4.2 Power supply of the ICR890 System

Power supply requirements

A supply voltage of 24 V DC ± 10 % is required for the operation of the ICR890 System (functional extra-low voltage according to standard IEC 364-4-41 (VDE 0100 (Part 410)). This voltage is generated by the power supply in the MSC800 as standard. The typical power consumption per ICD890 Camera and ICI890 Illumination amounts to a total of 425 W.

Note The wire cross section for the power supply of the ICR890 System has to be at least 3 mm

(12 AWG). To ensure protection against short circuit/overload of the supply line, the cable has to be protected according to the wire cross sections used. The valid standards must be observed.

Operating Instructions Chapter 5

ICR890

Electrical installation

Connecting the power supply of the ICR890 System via the MSC800

1. Ensure that the external power supply for the MSC800 has been switched off.

2. Plug the 8-pole Harting HanQ8 socket of the power supply cable no. 2032926 into the 8-pole Harting HanQ8 plug POWER IN of the ICD890 Camera and fix it.

3. Attach the open cable end to the terminal strip for power supply in the MSC800. (See

Tab. 5-35, page 77 for pin/wire colour assignment of cable no. 2032926.)

Note The supply voltage remains switched off during the subsequent installation work!

5.4.3 Data interfaces HOST/AUX

General conditions of the data interfaces HOST and AUX

Both the HOST data interface (main data interface) as well as the AUX data interface (auxiliary data interface) of the ICR890 System can be operated as RS 232 version or as RS 422/485 version or be rerouted to the Ethernet interface. Tab. 5-11 shows the recommended maximum cablelengths, depending on the interface version and the data transfer rate.

Interface type Data transfer rate Distance to target processor (host)

RS 232 up to 19.2 kbd

38.4 to 115.2 kbd

RS 422

Ethernet 10/100 MBps max. 100 m (328 ft) GBit Ethernet 10 Mps to 1GBps max. 100 m (328 ft)

1) with corresponding line termination according to specification

max. 38.4 kbd max. 57.6 kbd max. 115.2 kbd

max. 10 m (32.8 ft) max. 3 m (9.84 ft)

max. 1,200 m (3,936 ft) max. 500 m (1,640 ft) max. 10 m (32.8 ft)

Tab. 5-11: Maximum cable lengths between ICR890 and the host

Recommendation ¾ Use shielded data cables (twisted pair).

¾ To prevent interference, do not lay data cables parallel to power supply cables and

motor lines over a longer distance, e. g. in cable channels.

Wiring the HOST/AUX data interface

Damage to the interface modules!

Incorrect wiring of the HOST/AUX data interfaces can damage electronic components in the ICR890 System.

¾ Wire the data interfaces correctly according to Fig. 5-6, page 66. ¾ Check the wiring carefully before switching on the ICR890 System.

¾ Connect the data interfaces to the host/PC paying attention to the EMC and using a

shielded cable. Adhere to the maximum cable lengths (Tab. 5-11, page 65).

¾ Wire the versions RS 232 or RS 422 according to Fig. 5-6, page 66.

Use cable no. 6028420 for each of the connections. (See Tab. 5-31, page 75 for pin/wire colour assignment.)

Chapter 5 Operating Instructions

Electrical installation

ICR890 High-end CCD Camera System

RS 232

ICR890

RS 422

ICR890

Abb. 5-6: ICD890 Camera: Wiring of the HOST/AUX data interfaces

3 4

5 6

(3)

(2)

(5)

( ) = 9-pole D-Sub plug at PC

5.4.4 Data interface CAN 1-IN/OUT

General conditions of the CAN interface

The SICK-specific CAN-SENSOR network is based on the CAN bus, which is structured in line topology.

Tab. 5-12 shows the maximum permissible CAN bus length, depending on the selected data

transfer rate.

Data transfer rate Maximum data cable length

10 kBps 4,976 m (16,325 ft) 20 kBps 2,476 m (8,123.3 ft) 50 kBps 976 m (3,202 ft) 100 kBps 576 m (1,889.7 ft) 125 kBps 476 m (1,561.7 ft)

250 kBps 500 kBps 76 m (249.3 ft)

1) Default setting in the ICR890 System

Tab. 5-12: CAN bus: Maximum cable lengths, depending on the data transfer rate

226 m (741.5 ft)

Tab. 5-13 shows the maximum permissible overall length of all stub cables, depending on

the data transfer rate. This overall length must not be exceeded. The maximum length of each individual stub cable must not exceed 6 m (19.7 ft).

Data transfer rate Total of all stub cable lengths

125 kBps 156 m (512 ft) 250 kBps 78 m (256 ft) 500 kBps 39 m (128 ft)

Tab. 5-13: CAN bus: Maximum stub cable lengths, depending on the data transfer rate

Operating Instructions Chapter 5

ICR890

Electrical installation

The required wire cross section of the data cable depends on the overall length of the network. Tab. 5-14 shows an overview according to ISO 11898.

Cable length Required wire cross section (data cable)

0 to 40 m (0 to 131 ft)

40 to 300 m (131 to 984 ft)

300 to 600 m (984 to 1968 ft)

600 to 1,000 m (1968 to 3280 ft)

Tab. 5-14: CAN bus: Required wire cross section, depending on the data cable length

≥ 0.25 mm

≥ 0.34 mm

≥ 0.5 mm

≥ 0.75 mm

(24 AWG)

(22 AWG)

(21 AWG)

(20 AWG)

Wiring the data interface CAN 1-IN/OUT

The CAN interface of the ICR890 System is used in the following configurations:

• In the case of single-side reading, the peripheral equipment should be wired centrally at the MSC800.

• In the case of multi-side reading, the ICR890 System works with the MSC800 together with further camera systems, bar code scanners and volume measurement systems (camera control).

¾ Connect the ICD890 Camera to the 5-pole M12 socket and the open end via the CAN

1-IN connection using the cable no. 6021166. (See Tab. 5-32, page 76 for pin/wire colour assignment.)

¾ Attach the open cable end to the CAN 1 connection in the MSC800. ¾ Attach the terminal resistance no. 6021167 to the CAN1-OUT connection of the

ICD890 Camera.

The signals for the reading pulse and increment are transmitted to the ICR890 System via the CAN bus. Direct connection to the ICR890 System is, thus, not required. The HOST and AUX data interfaces as well as the signals of both switching outputs (for single-side reading) are accessible via the CAN bus at the MSC800. The ICR890 System and the MSC800 have to be configured accordingly as Slave or Master for this purpose (see Chapter 6.3 First

startup, page 80).

Chapter 5 Operating Instructions

Electrical installation

ICR890 High-end CCD Camera System

5.4.5 Wiring the Ethernet interface HOST ETHERNET

The Ethernetinterface HOST ETHERNET of the ICR890 System has several functions:

• Output of the reading result of the HOST data interface via TCP/IP as an alternative to the serial interface version RS 232, RS 422/485

• Output of data of the AUX data interface (reading result + reading diagnosis data) via TCP/IP as an alternative to the serial interface version RS 232, RS 422/485

• Access to the ICR890 System via the SOPAS-ET Configuration Software

• Connection as RDT400 Client (system distance monitoring)

ICR890

RS 232, RS 422/485

Aux

RS 232, RS 422/485

Host

CAN

Port 2111: AUX

Ethernet

VMS4xx/5xx MSC800

Abb. 5-7: Block diagram: Function of the Ethernet interface

Port 2112: Host

Port 21: FTP

SOPAS-ET

FTP server

Connecting the ETHERNET HOST interface

¾ Connect the ICD890 Camera directly to the Ethernet card of the PC (point-to-point

connection) using the crossover cable (see Tab. 10-4, page 115).

- or -

Connect the ICD890 Camera to the Ethernet network using the standardized data cable (patch

cable) no. 6029630.

See Chapter 6.3.2, page 81 for required settings at the PC and the ICR890 System.

Operating Instructions Chapter 5

Electrical installation

ICR890

5.4.6 Wiring the Ethernet interfaces GBIT 1 and GBIT 2

The two GBit Ethernet interfaces facilitate fast output of images to a special PC which is also equipped with two GBit Ethernet interfaces.

Connecting the GBIT 1-ETHERNET and GBIT 2-ETHERNET interfaces

¾ Connect the ICD890 Camera directly to the Ethernet card of the PC (point-to-point

connection) using the crossover cables no. 6029775 (see Tab. 5-10, page 63) .

- or -

Connect the ICD890 Camera to the GBit Ethernet network using the standardized data cables (patch cables) no. 6029776.

5.4.7 Wiring the switching inputs IN 1 and IN 2

The reading pulse sensor is connected via the digital switching input IN 1. The incremental encoder is connected via the switching input IN 2. Fig. 5-8 shows the wiring of switching input IN 1 as an example. Tab. 5-15 contains ratings for both inputs.

ICR890 System

= +24 V DC

*) V

imax

= 28 V!

Abb. 5-8: Wiring of the switching inputs IN 1 and IN 2

Switching behaviour

IN 1: Power fed to the input opens the reading gate of the ICD890 Camera. (Default setting: Not inverted (active high); debouncing: 10 ms; pulse start delay: 0 ms, pulse end: 0 ms)

Features – Optodecoupled, reverse polarity protected

– Can be wired with the PNP output of a sensor

Electrical values Low:

–1 V ≤ V –0.3 mA ≤ I

≤ +1 V

≤ +0.3 mA

High: +8 V ≤ |V +1.4 mA ≤ |I

PNP sensor Switch

| ≤ +28 V

| ≤ +18 mA

Tab. 5-15: Ratings of the switching inputs IN1 and IN 2

Connecting the switching inputs IN 1 and IN 2

1. Connect the reading pulse sensor (photoelectric reflex switch) to switching input IN 1, as shown in Fig. 5-8.

2. Connect the incremental encoder to switching input IN 2, as shown in Fig. 5-8.

3. For power supply via the ICD890 Camera, additionally establish connections between SGND and GND in the connector of the connection cable.

Chapter 5 Operating Instructions

Electrical installation

ICR890 High-end CCD Camera System

5.4.8 Wiring the switching outputs Result 1 and Result 2 (OUT connection)

An appropriate visualization PC or PLC for system status indication is connected via these two digital switching outputs. Fig. 5-9 shows the wiring of switching output Result 1 as an example. Tab. 5-16 contains ratings for both outputs.

ICR890 System

Result 1: Pin 1 and 2

Result 2: Pin 3 and 4

Abb. 5-9: Wiring of the switching outputs Result 1 and Result 2

Switching behaviour PNP-switching against the supply voltage V

Features – Optodecoupled, reverse polarity protected

– In the event of a short circuit, the current is limited to 0.7 A – The polarity is irrelevant due to a bridge connection

Electrical values 0 V ≤ V

Tab. 5-16: Ratings of the switching outputs Result 1 and Result 2

≤ 30 V guaranteed: Vo ≤ VS − 1.3 V at Io ≤ 100 mA

≤ 100 mA

Connecting the switching outputs Result 1 and Result 2

¾ Connect the visualization PC/PLC to switching output Result 1 and/or Result 2, as

shown as an example in Fig. 5-9.

Note In the "Device Ready" function, the output supplies a static pulse if the ICR890 System is in

reading operation.

Recommendation ¾ Wire the outputs with a load resistance to test the switching functions using a high-

resistance digital voltmeter. Indication of incorrect voltages/switching statuses is avoided this way.

Operating Instructions Chapter 5

Electrical installation

ICR890

5.5 Pin assignments and conductor colouring assignment

5.5.1 ICD890 Camera connections

Ethernet (host)

Ethernet (GBit channels)

Abb. 5-10: ICD890 Camera: Electrical connections (standard system)

Note All connections have been provided with protective caps for delivery.

“GBIT 1“/“GBIT 2“ connections (Ethernet, max. 1GBps)

Pin Ethernet signal Function

1 TD+ Transmitter+ 2 TD– Transmitter– 3RD+ Receiver+ 4n. c. – 5n. c. – 6RD– Receiver– 7n. c. – 8n. c. –

Tab. 5-17: ICD890 Camera: Pin assignment of the 8-pole RJ-45 sockets “GBIT1“ and “GBIT2“

“CAN 1-OUT“/“CAN 2-OUT“ connections (CAN-SENSOR networks)

Pin CAN signal Function

1 Shield Shielding 2 CAN_V+ Supply voltage 24 V 3CAN_GND Ground 4 CAN_H CAN bus (IN/OUT) 5 CAN_L CAN bus (IN/OUT)

Power supply

Tab. 5-18: ICD890 Camera: Pin assignment of the 5-pole M12 sockets “CAN 1-OUT“/“CAN 2-OUT“

Chapter 5 Operating Instructions

Electrical installation

ICR890 High-end CCD Camera System

“CAN 1-IN“/“CAN 2-IN“ connections (CAN-SENSOR networks)

Tab. 5-19: ICD890 Camera: Pin assignment of the 5-pole M12 plugs “CAN 1-IN“/“CAN 2-IN“

Pin CAN signal Function

1 Shield Shielding 2 CAN_V+ Supply voltage 24 V 3CAN_GND Ground 4 CAN_H CAN bus (IN/OUT) 5 CAN_L CAN bus (IN/OUT)

“ILLUMINATION“ connection (control data interface for illumination)

Pin Signal Function

1n. c. – 2 LAMP_ON+ Illumination ON/OFF 3n. c. – 4n. c. – 5 RD+/TD+ (RS 485) Transmitter+/Receiver+ 6 RD–/TD– (RS 485) Transmitter–/Receiver– 7GND Ground 8n. c. –

Tab. 5-20: ICD890 Camera: Pin assignment of the 8-pole M12 socket “ILLUMINATION“

“AUX“ connection (auxiliary data interface)

Pin Signal Function

1n. c. – 2n. c. – 3 RD+ (RS 485) Receiver+ 4 RD–/RxD (RS 485/RS 232) Receiver–/Receiver 5 TD+ (RS 485) Transmitter+ 6 TD–/TxD (RS 485/RS 232) Transmitter–/Transmitter 7GND Ground 8 Shield Shielding

Tab. 5-21: ICD890 Camera: Pin assignment of the 8-pole M12 plug “AUX“

“HOST“ connection (main data interface)

Pin Signal Function

Tab. 5-22: ICD890 Camera: Pin assignment of the 8-pole M12 plug “HOST“

Operating Instructions Chapter 5

ICR890

Electrical installation

“OUT“ connection (digital switching outputs)

Pin Signal Function

1 Result 1+ Switching output 1 2 Result 1– Switching output 1 3 Result 2– Switching output 2 4 Result 2+ Switching output 2

Tab. 5-23: ICD890 Camera: Pin assignment of the 4-pole M12 plug “OUT“

“IN 1“ connection (digital switching input 1)

Pin Signal Function

1 +24 V DC Power supply for sensor 2 IN 1– Switching input 1 (optocoupler) 3GND Ground 4 IN 1+ Switching input 1 (optocoupler) 5– –

Tab. 5-24: ICD890 Camera: Pin assignment of the 5-pole M12 socket “IN 1“

“IN 2“ connection (digital switching input 2)

Pin Signal Function

1 +24 V DC Power supply for sensor 2 IN 2– Switching input 2 (optocoupler) 3GND Ground 4 IN 2+ Switching input 2 (optocoupler) 5– –

Tab. 5-25: ICD890 Camera: Pin assignment of the 5-pole M12 socket “IN 2“

“HOST ETHERNET“ connection (Ethernet 10/100 MBps)

Pin Signal Function

1 TD+ Transmitter+ 2RD+ Receiver+ 3 TD– Transmitter– 4RD– Receiver–

Tab. 5-26: ICD890 Camera: Pin assignment of the 4-pole M12 socket “HOST ETHERNET“

Chapter 5 Operating Instructions

Electrical installation

ICR890 High-end CCD Camera System

“POWER IN“ connection (power supply IN)

Pin Signal Function

1 +24 V DC (ICD890) Power supply IN 2 GND (ICI890_1) Ground

Tab. 5-27: ICD890 Camera: Pin assignment of the 8-pole Harting HanQ8 plug “POWER IN“

3 +24 V DC (ICI890_1) Power supply IN

4– n. c. 5– n. c.

6 GND (ICD890) Ground 7 +24 V DC (ICI890_2) Power supply IN 8 GND (ICI890_2) Ground

PE Protective ground

“POWER OUT“ connection (power supply OUT for illumination)

Pin Signal Function

1– n.c. 2 GND (ICI890_1) Ground

3 +24 V DC (ICI890_1) Power supply OUT

4– n.c. 5– n.c.

6– n.c. 7 +24 V DC (ICI890_2) Power supply OUT 8 GND (ICI890_2) Ground

PE Protective ground

Tab. 5-28: ICD890 Camera: Pin assignment of the 8-pole Harting HanQ8 socket “POWER OUT“

Operating Instructions Chapter 5

ICR890

Electrical installation

5.5.2 ICI890 Illumination connections

“POWER IN“ connection (power supply IN)

Pin Signal Function

1– n.c. 2 GND (ICI890_1) Ground

Tab. 5-29: ICI890 Illumination: Pin assignment of the 8-pole Harting HanQ8 plug “POWER IN“

3 +24 V DC (ICI890_1) Power supply IN

4– n. c. 5– n. c.

6– n. c. 7 +24 V DC (ICI890_2) Power supply IN 8 GND (ICI890_2) Ground

PE Protective ground

“ILLUMINATION“ connection (control data interface)

Pin Signal Function

1n. c. – 2 LAMP_ON+ Illumination ON/OFF 3n. c. – 4n. c. – 5 RD+/TD+ (RS 485) Transmitter+/Receiver+ 6 RD–/TD– (RS 485) Transmitter–/Receiver– 7GND Ground 8n. c. –

Tab. 5-30: ICI890 Illumination: Pin assignment of the 8-pole M12 plug “ILLUMINATION“

5.5.3 Wire colours assignment of assembled cables with open end

Cable no. 6028420 for the camera (HOST/AUX connections), standard

socket

Pin Signal Wire colour

1n. c. white 2n. c. brown 3 RD+ (RS 485) green 4 RD–/RxD (RS 485/RS 232) yellow 5 TD+ (RS 485) grey 6 TD–/TxD (RS 485/RS 232) pink 7GND blue 8 Shield red

Tab. 5-31: Wire colours assignment: Cable no. 6028420 (HOST/AUX), standard

Chapter 5 Operating Instructions

Electrical installation

ICR890 High-end CCD Camera System

Cables no. 6021166/no. 6021175 for the camera (CAN 1-IN connection), PVC-free

socket

Pin Signal Wire colour

1Shield – 2CAN_V+ red 3 CAN_GND black 4 CAN_H white 5CAN_L blue

Tab. 5-32: Wire colours assignment: Cables no. 6021166/no. 6021175 (CAN 1-IN), PVC-free

Cable no. 6024861 for the camera (IN 1/IN 2 connections), standard

plug

Pin Signal Wire colour

1 +24 V DC brown 2 IN 1–/IN 2– white 3GND blue 4 IN 1+/IN 2+ black 5– grey

Tab. 5-33: Wire colours assignment: Cable no.6024861 (IN 1/IN 2), standard

Cable no. 6027559 for the camera (OUT connection), standard

socket

Pin Signal Wire colour

1Result 1+ brown 2Result 1– white 3Result 2– blue 4Result 2+ black

Tab. 5-34: Wire colours assignment: Cable no. 6027559 (OUT), standard

Operating Instructions Chapter 5

ICR890

Electrical installation

Cable no. 2039398 for the camera (POWER IN connection), standard

socket

Pin Signal Wire colour (numbers printed on wires)

1 +24 V DC (ICD890) Wire 1: black 2 GND (ICI890_1) Wire 4: black 3 +24 V DC (ICI890_1) Wire 3: black 4– n. c. 5– n. c. 6 GND (ICD890) Wire 2: black 7 +24 V DC (ICI890_2) Wire 5: black 8 GND (ICI890_2) Wire 6: black

PE green-yellow

Tab. 5-35: Wire colours assignment: Cable no. 2039398 (ICD890 Camera power supply), standard

Cable no. 2032926 for the camera (POWER IN connection), PVC-free

socket

Pin Signal Wire colour (numbers printed on wires)

PE green-yellow

Tab. 5-36: Wire colours assignment: Cable no. 2032926 (ICD890 Camera power supply), PVC-free

Chapter 5 Operating Instructions

Notes:

Electrical installation

ICR890 High-end CCD Camera System

Operating Instructions Chapter 6

ICR890

Operation

6 Operation

The ICR890 System does not require manual operation. Startup, adjustments and diagnosis are carried out via the SOPAS-ET Configuration Software.

6.1 Overview of the startup procedure

• Start up the ICR890 System with the factory default settings.

• Connect the PC with the SOPAS-ET Configuration Software to the ICR890 System or the

MSC800.

• In order to optimize the functionality of the system, adjust, if necessary, the ICR890 System and optimize the configuration of the system or the MSC800.

• Check correct functioning of the system in reading operation.

6.2 Configuration Software SOPAS-ET

The SOPAS-ET Configuration Software optimizes the ICR890 System to the reading conditions on site. The configuration data can be saved and archived as a parameter set (project file) on the PC.

6.2.1 Functions of the SOPAS-ET Configuration Software for the ICR890 System/

MSC800 (overview)

The online help in the SOPAS-ET Configuration Software describes the general functions of the software and their operation:

ENU, HELP, HELP F1

• Selecting the menu language (German, English)

• Setup communication with the ICR890 System/MSC800

• Password protected configuration for various operating levels

• Presentation of the image storage contents of the ICR890 System

• Recording of data during the current mode (recording and analyzing the data of certain

system memory areas via the data recorder)

• System monitoring

6.2.2 System requirements for the SOPAS-ET Configuration Software

PC system requirements: see Chapter 3.2.4 Operation requirements, page 28 or the booklet in the cover of the CD-ROM “Manuals & Software ICR890“ (no. 2039442).

6.2.3 Installation of the Configuration Software SOPAS-ET

Note For installation instructions, also see the booklet in the cover of the CD-ROM “Manuals &

Software ICR890“ (no. 2039442).

1. Start the PC and insert the installation CD.

2. If installation does not start automatically, call setup.exe on the CD.

3. Follow the operating instructions to conclude installation.

Chapter 6 Operating Instructions

Operation

ICR890 High-end CCD Camera System

6.2.4 Default setting for the SOPAS-ET Configuration Software

Parameter Value

User interface language

Units of length Metric

User group (operating level) Machine operator

Download parameter for changes Immediate, temporary (RAM of the ICR890

Upload parameter after online switching Automatic

Window layout 3 (project tree, help, work area)

Serial communication COM 1: 9,600 Bd/19,200 Bd, 8 data bits, 1 stop

1) the software has to be restarted after changes

Tab. 6-1: Default setting for the SOPAS-ET Configuration Software (excerpt)

English

System)

bit, no parity

6.3 First startup

The ICR890 System is optimized to the reading conditions on site via the SOPAS-ET Configuration Software. Starting point for this is the factory default setting which can be adjusted to optimize the system. The SOPAS-ET Configuration Software is used to create an application-specific parameter set which can be loaded into the system and saved/archived as a project file (spr file with configuration data) on the PC.

System ICR890

Parameter set in the main memory of the system

RAM

Permanently saved parameter set

EEPROM

Factory default setting of the system

ROM

PC with Configuration Software SOPAS-ET

Opened project file with current parameter set

RAM

Saved project file (*.spr) with archived parameter set

Database (hard drive)

Abb. 6-1: Configuration with SOPAS-ET

Note The ICR890 System does not provide a reading result in configuration mode.

Operating Instructions Chapter 6

ICR890

Operation

6.3.1 Overview of the configuration procedure

• Connect data interfaces of the PC and the ICR890 System/MSC800

• Start the SOPAS-ET Configuration Software and create a new project file

• Configure the scan assistant (activate PC communication)

• Establish communication with the ICR890 System/MSC800

• Accept current configuration of the ICR890 System/MSC800 in the project tree

• Use the password “client“ to register at the system as an “authorized client“

• Configure the ICR890 System/MSC800 for use

• Activate the image output of the SOPAS-ET Configuration Software (“Image Viewer“) to

check the reading

• If necessary, apply the diagnosis tools “Reading Diagnosis“ and “Event Monitor“ (online presentation/recording of the switching statuses of switching inputs and outputs as well as data transfers to the host)

• Load the optimized configuration into the ICR890 System and save permanently

• Save the project file with the configuration data of the ICR890 System/MSC800 at the

6.3.2 Establishing communication with the ICR890 System/MSC800

Prerequisite The TCP-IP protocol at the PC has to be active to enable communication via TCP-IP.

Connecting data interfaces

¾ Interconnect the PC and the ICR890 System/MSC800 according to Tab. 6-2.

Connection via: At data interface: Comment

MSC800 ETHERNET 1

(10/100 MBps)

MSC800 (optional) AUX 1 or HOST 1

(RS 232)

ICR890 System HOST ETHERNET

(10/100 MBps)

ICR890 System (optional) AUX or HOST

(RS 232)

Connect the PC (Ethernet interface), MSC800 (ETHERNET 1 connection) and the ICR890 System (HOST ETHERNET connection) to a joint switch using a patch cable no. 6030928 (10 m (32.8 ft)) or no. 6029630 (3 m (9.84 ft)) for each connection.

Connect the PC via a 3-wire null modem cable no. 2014054 to the 9-pole D-Sub connector AUX 1 of the MSC800.

Directly connect the PC (Ethernet interface) to the HOST ETHERNET connection of the ICR890 System via a crossover cable.

- or -

Use the patch cable (1:1) no. 6030928 (3 m (9.84 ft)) or no. 6029630 (10 m (32.8 ft)) when connecting via a hub.

Provide the cable no. 6028420 (open end) for connection to the PC with a 9-pole D-Sub socket and, depending on the interface type, configure it as a null modem cable. (For wire colour assignment: see Tab. 5-31, page 75, transmitter and receiver signals are crossed, see Fig. 5-6, page 66). Connect the PC via the cable no. 6028420 to the AUX connection or the ICR890 System HOST.

Tab. 6-2: Connection between the PC with the SOPAS-ET Configuration Software and the ICR890 System/MSC800

Chapter 6 Operating Instructions

Operation

ICR890 High-end CCD Camera System

Starting the SOPAS-ET Configuration Software and calling the scan assistant

1. Switch on the power supply to the ICR890 System/MSC800. The ICR890 System and the MSC800 carry out a self-test and are initialized.

2. Switch on the PC and start the SOPAS-ET Configuration Software. The SOPAS-ET Configuration Software opens the program window with an English program interface as standard.

3. In order to change the language setting, click on C the program interface to G

ERMAN/DEUTSCH via the menu TOOLS/OPTIONS.

ANCEL and change the language of

4. Once the language setting has been changed, shut down the SOPAS-ET Configuration Software, restart.

5. In the dialog window select the option C

REATE A NEW PROJECT and click on OK to confirm

it.

6. In the main window under S The dialog window S

CAN WIZARD appears.

CAN-ASSISTENT click on the CONFIGURATION button.

Configuring the serial connection

1. In the dialog window S check box for E

2. Click on the A

3. Under B

ITS PRO SEKUNDE deactivate all the baud rates except 57.6 kbd.

NABLE SERIAL COMMUNICATION.

DVANCED... button.

4. Select the following P

CAN WIZARD under SERIAL PORT/STANDARD PROTOCOL check the

ORT SETTINGS: 8 data bits, no parity, 1 stop bit.

5. Click on OK to confirm settings. The dialog window A

DVANCED SCAN SETTINGS closes.

Configuring the Ethernet connection

1. In the dialog window S the check box for E

2. Click on the A

DD button.

CAN WIZARD under INTERNET PROTOCOL/INTERNET PROTOCOL IP check

NABLE IP COMMUNICATION.

3. Enter the IP address of the ICR890 System and confirm it via OK in the dialog window. The dialog window closes. A new entry appears in the IP A

DDRESS CONFIGURATION list.

4. Click on OK to confirm settings. The dialog window A

DVANCED SCAN SETTINGS closes.

Carrying out a scan

1. In the dialog window S

2. Select the listed devices (ICR890 and MSC800) and confirm via A

CAN WIZARD click on the SCAN button.

DD DEVICE.

Connected devices are searched for via the connection. The SOPAS-ET Configuration Software inserts the found devices in the project tree and uploads the current parameter set (S

YNC CHECK).

3. For configuration of the devices see Chapter 6.3.3, page 83.

Operating Instructions Chapter 6

ICR890

Operation

6.3.3 Configuring the ICR890 System/MSC800

The following tables Tab. 6-3 and Tab. 6-4 (ICR890 System with MSC800) or Tab. 6-5 (ICR890 System without MSC800) act as guidelines for the configuration.

The function of each respective parameter is explained in a context-sensitive manner in an online help (F1 key). The valid value range and the default setting list the display window “Parameter Info“ (right mouse button, when the cursor is positioned over the parameter).

In order to configure a device via the SOPAS-ET Configuration Software, the respective operating level has to be selected in advance. After the start, the SOPAS-ET Configuration Software functions at the operating level “Maintenance“.

1. In the menu bar under E

2. In the dialog window under U and enter the word “client“ under P

XTRAS select the command LOGIN TO DEVICE.

SERLEVEL in the list box select the entry AUTHORIZED CLIENT

ASSWORD.

Click on OK to confirm the dialog window.

The previously greyed out parameters on the register tabs are now accessible.

Settings at the ICR890 System for application as a stand-alone device with MSC800 (single-side reading)

Step Entry in the project tree Register tab

1. Reading config. Codelabel properties Minimum code position

2. Reading config. Image capturing properties Digital zoom

3. Object Trigger Control Start/Stop of Object trigger Control

4. Focus Control Optionen Fokussteuerung Default Position

5. Focus Control Distance Measurement Source MLG

6. Lamp Control Illumination mode Lamp on

7. Position Offsets X-Offset

8. Position Coordinates X-Coordinate

9. Position Angles Alpha

10. Increment config. Increment Increment source

11. Image Acquisition Request Request

Parameter

Maximum code position Symbol Contrast

Image Resolution

Start

Focus Control Mode

VMS

Lamp timeout active Timeout

Y-Offset Z-Offset

Y-Coordinate Z-Coordinate Distance to deflecting mirror

Beta Gamma

Resolution/Speed

Image format Bitmap scaling/JPEG Quality Activate Diagnosis Output Output limited by code position

Tab. 6-3: ICR890 System (stand-alone device) with MSC800: Overview of parameters which have to be set

Chapter 6 Operating Instructions

Operation

ICR890 High-end CCD Camera System

Step Entry in the project tree Register tab

12. 1D Code config. Symbologies Codabar

13. 2D Code config. Symbologies Data Matrix

14. Data processing Tracking Tracking Mode

15. Output Format Output Formating #1/#2

16. Network Architecture Master/Slave Network function

17. Serial Serial Host Interface Output format

18. Serial Serial Auxilliary Interface Mode

19. Ethernet General IP-Address

20. GBit Ethernet GBit Ethernet 1/2 IP-Address

21. CAN CAN 1/2 Mode

22. Digital Outputs Output 1/2 Output 1/2

23. Digital Inputs Sensor 1/2 Control

Parameter

Code 39 UPC/EAN Familie 2/5 Interleaved Code 93 Code 128 Familie

PDF 417

Object release point

Baudrate Stopbits Databits/Parity Hardware Protocol Blockcheck

IP-Mask IP-Gate-Address Speed

Node-ID Baudrate Output format

Inverted Control Duration

Inverted Debouncing

Tab. 6-3: ICR890 System (stand-alone device) with MSC800: Overview of parameters which have to be set (cont.)

Operating Instructions Chapter 6

ICR890

Operation

Settings at the MSC800 for application of the ICR890 System as stand-alone device (single-side reading)

Step Entry in the project tree Register tab

1. Object Trigger Control Start/Stop of Object trigger Control

2. MLG settings

3. Increment config. Increment Increment source

4. 1D Code config. Symbologies Codabar

5. 2D Code config. Symbologies Data Matrix

6. Data processing Tracking Tracking mode

7. Output Format Output Formating #1/#2

8. Network Architecture Master/Slave Network function

9. Serial Serial Host Interface Output format

10. Serial Serial Auxilliary Interface Mode

11. Ethernet General IP-Address

12. CAN CAN 1/2 Mode

13. Protokoll RDT400 RDT ID

14. Digital Outputs Output 1/2 Output 1/2

15. Digital Inputs Sensor 1/2 Control

16. Realtime clock

Parameter

Start

Resolution/Speed

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Object release point

Baudrate Stopbits Databits/Parity Hardware Protocol Blockcheck

IP-Mask IP-Gate-Address Speed

Node-ID Baudrate Output format

Enable internal index telegram

Inverted Control Duration

Inverted Debouncing

Tab. 6-4: ICR890 System (stand-alone device) with MSC800: Overview of parameters which have to be set

Chapter 6 Operating Instructions

Operation

ICR890 High-end CCD Camera System

Settings at the ICR890 System for application as stand-alone device without MSC800

Step Entry in the project tree Register tab

1. Reading config. Codelabel properties Minimum code position

2. Reading config. Image capturing properties Digital zoom

3. Object Trigger Control Start/Stop of Object trigger Control

4. Focus Control Optionen Fokussteuerung Default Position

5. Focus Control Distance Measurement Source MLG

6. Lamp Control Illumination mode Lamp on

7. Position Offsets X-Offset

8. Position Coordinates X-Coordinate

9. Position Angles Alpha

10. Increment config. Increment Increment source

11. Image Acquisition Request Request

12. 1D Code config. Symbologies Codabar

13. 2D Code config. Symbologies Data Matrix

14. Data processing Tracking Tracking Mode

15. Output Format Output Formating #1/#2

16. Network Architecture Master/Slave Network function

17. Serial Serial Host Interface Output format

18. Serial Serial Auxilliary Interface Mode

Parameter

Maximum code position Symbol Contrast

Image Resolution

Start

Focus Control Mode

VMS

Lamp timeout active Timeout

Y-Offset Z-Offset

Y-Coordinate Z-Coordinate Distance to deflecting mirror

Beta Gamma

Resolution/Speed

Image format Bitmap scaling/JPEG Quality Activate Diagnosis Output Output limited by code position

Code 39 UPC/EAN Familie 2/5 Interleaved Code 93 Code 128 Familie

PDF 417

Object release point

Baudrate Stopbits Databits/Parity Hardware Protocol Blockcheck

Tab. 6-5: ICR890 System (stand-alone device) without MSC800: Overview of parameters which have to be set

Operating Instructions Chapter 6

ICR890

Operation

Step Entry in the project tree Register tab

19. Ethernet General IP-Address

20. GBit Ethernet GBit Ethernet 1/2 IP-Address

21. CAN CAN 1/2 Mode

22. Digital Outputs Output 1/2 Output 1/2

23. Digital Inputs Sensor 1/2 Control

Tab. 6-5: ICR890 System (stand-alone device) without MSC800: Overview of parameters which have to be set (cont.)

Parameter

IP-Mask IP-Gate-Address Speed

Node-ID Baudrate Output format

Inverted Control Duration

Inverted Debouncing

6.3.4 Load changed parameter sets into the device

Changed parameter values are immediately transferred to the ICR890 System depending on the option (“Download Immediately“). To ensure that the changes remain even after a system restart, the configuration has to be permanently saved in the system.

1. In order to load cur rent s ettin gs int o the ICR890 System, in the menu bar under ICR890 select the command P

- or -

ARAMETER/SAVE PERMANENT.

In order to load the current settings in the MSC800, select the command PARAMETER/ S

AVE PERMANENT in the menu bar under MSC800.

2. Restart the ICR890 System/MSC800.

6.3.5 Save, display and print the current parameter set

When archiving a parameter set it is recommended to not only save the project file but also print out the contents of the file.

1. In order to save the current parameter set, select the menu item S menu bar under P

2. Enter a file name in the dialog window and confirm it via S

ROJECT.

AVE.

AVE PROJECT AS in the

The SOPAS-ET Configuration Software saves the current settings in a configuration file “*.SPR“.

3. In order to print out the current parameter set, select the command P in the menu bar under P

ROJEKT.

RINT/PRINT PREVIEW

The SOPAS-ET Configuration Software displays a preview of a table with a list of all the parameter values.

4. Click on in the tool bar at the top of the dialog window. The dialog window P

RINT for printer configuration appears.

5. Edit setting accordingly and confirm via OK. The current project settings are printed as a table on several pages.

Chapter 6 Operating Instructions

Operation

ICR890 High-end CCD Camera System

6.3.6 Changing the device password for the user level "Authorized Client"

The device password for the user level "A

UTHORIZED CLIENT" can be altered device specifically

by the customer. This prevents unwanted or unauthorized changes to the configuration.

1. Establish communication with the device (see Chapter 6.3.2, page 81).

2. In the menu bar under ICR890 select the command P

3. Ensure that the user level "A R

EGISTER.

4. Enter the new password in the field N

UTHORIZED CLIENT" has been selected in the dialog window

EW PASSWORD.

ASSWORD/CHANGE PASSWORD.

The entry occurs as hidden text.

5. Re-enter the new password in the field C

ONFIRM NEW PASSWORD.

The entry occurs as hidden text.

6. Confirm entries via the L

OGIN button.

A message confirms successful device password changes.

6.4 Default setting

The values of the default setting are permanently saved in the ICR890 System (ROM) and in the database of the SOPAS-ET Configuration Software in the device-specific jar file (see

Fig. 6-1, page 80). A PC is not required for system startup with the default setting.

6.4.1 Resetting the default setting in the ICR890 System

Prerequisite The SOPAS-ET Configuration Software is connected online to the ICR890 System.

1. In order to completely discard changes to the parameter set, in the menu bar under ICR890 select the command P

ARAMETER/LOAD FACTORY DEFAULT.

The SOPAS-ET Configuration Software loads the default setting from the database and displays the parameter values in the register tabs.

2. In the menu bar under E

3. In the dialog window under U and enter the word “client“ under P

XTRAS select the command LOGIN TO DEVICE.

SERLEVEL in the list box select the entry AUTHORIZED CLIENT

ASSWORD.

Click on OK to confirm the dialog window.

4. In the menu bar under ICR890 select the command P

ARAMETER/SAVE PERMANENT.

The SOPAS-ET Configuration Software transfers the default setting to the permanent parameter memory (EEPROM) of the ICR890 System.

6.4.2 Default setting MSC800

See MSC800 Operating Instructions (no. 8011540).

Operating Instructions Chapter 7

ICR890

Maintenance

7 Maintenance

7.1 Maintenance during operation

The ICR890 System functions maintenance free. Regular maintenance is not required to guarantee LED class 1M of the ICR890 System.

Note Do not open the ICD890 Camera or the ICI890 Illumination.

If the devices are opened, the manufacturer's warranty shall not apply.

Checking the incremental encoder

If an incremental encoder is used, the position of the friction wheel at the drive system should be checked at regular intervals.

¾ Ensure that the incremental encoder has contact with the drive system and that the

friction wheel rotates without slipping.

7.2 Cleaning the ICR890 System

Recommendation In order to make use of the full optical reading capacity of the ICR890 System, the front

window should be checked regularly (e. g. weekly) for soiling. This is especially recommended when operating the device in harsh conditions (dust, abrasion, humidity, finger prints, etc.).

If possible, do not clean the deflection mirror due to its structure.

7.2.1 Cleaning the front window

LED radiation of class 1M (according to EN/IEC 60825-1)! Incorrect use can result in hazardous radiation exposure and the LED class being exceeded!

The accessible radiation of the ICI890 Illumination is not hazardous under reasonably foreseeable conditions, provided that the beam width is not reduced by optical instruments, e.g. magnifying glass, lenses, telescopes. Visual glare, loss of colour vision and eye injuries cannot be ruled out.

The entire window surface is the LED radiation outlet opening.

¾ Do not look directly into the radiation source with optical instruments. ¾ Do not open the housing. (The illumination is not switched off if the housing is opened!) ¾ Always observe the latest valid version of laser protection regulations.

Damage to the front window! Reduced reading capacity due to scratches or smears on the front window!

The front window of the illumination is made of glass. The opening for the camera within the front window is made of special glass.

¾ Do not use aggressive cleaning agents. ¾ Do not use cleaning agents which cause increased abrasion (e. g. powder). ¾ Avoid cleaning motions at the front window which could cause scratches or abrasion.

Chapter 7 Operating Instructions

Maintenance

ICR890 High-end CCD Camera System

Cleaning the front window

Note Electrostatic charges cause dust particles to stick to the front window.

This effect can be combated by using anti-static SICK synthetic cleaner (no. 5600006) in combination with a SICK lens cloth (no. 4003353).

¾ Use a clean, soft brush to free the front window from dust. ¾ If necessary, additionally clean the front window with a clean, damp, lint-free cloth and

a mild, anti-static window cleaning fluid.

clean here

Abb. 7-1: Cleaning the front window

If the front window is scratched or damaged (cracked, broken), it must be replaced. Please contact the SICK Service.

7.2.2 Cleaning the housing

In order to ensure sufficient cooling for the illumination, make sure that the air inlet and outlet opening are always clean.

¾ Use a soft brush to free the openings at the ventilator on top of the housing and at the

cooling ribs of the air outlet openings on both narrow sides from dust.

clean here

Abb. 7-2: Cleaning the air inlet and outlet openings at the system's illumination ICR890

Operating Instructions Chapter 7

ICR890

Maintenance

7.2.3 Cleaning the deflection mirror

Damage to the optical effective surface of the deflection mirror!

Incorrect cleaning or aggressive cleaning agents can damage the deflection mirror, thus impairing the reading quality of the ICR890 System.

¾ If possible, do not clean the deflection mirror. ¾ Only clean the reflector surface if absolutely necessary (e. g. heavy soiling). Never touch

the entire reflector surface.

¾ Do not use canned compressed air. ¾ To avoid irreversible scratches, never clean the mirror with a cloth.

Removing dust and loose dirt particles

¾ Carefully blow off dust and loose dirt particles using cleaned, oil-free air.

Do not use canned compressed air, since it can contain alkaline substances which corrode the surface of the mirror.

Removing solid particles

¾ Carefully remove more solid particles with a degreased camel hair brush (previously

treated with acetone). Ensure that acetone does not come into direct contact with the reflector surface.

Cleaning the deflection mirror intensively

1. Fill a clean plastic spray bottle with distilled water.

2. Evenly spray distilled water onto the reflector surface. Keep the mirror tilted, allowing the distilled water to drip dry.

3. Allow the mirror to dry. Do not wipe the mirror dry!

Removing grease deposits

1. Spray affected areas with household glass cleaner.

2. Use a paper towel (recommended: “Kleenex“) to wipe the affected area. Only apply slight pressure to the mirror. Do not scour.

3. Allow the mirror to dry. Do not wipe the mirror dry!

Chapter 7 Operating Instructions

Maintenance

ICR890 High-end CCD Camera System

7.2.4 Cleaning further optical effective surfaces

Depending on the system equipment, further sensors with optical effective surfaces can be installed (e. g. photoelectric reflex switch for external reading pulsing or MLG Light Grid for detecting the object distance). Soiling of these sensors can cause incorrect switching behaviour.

¾ In order to prevent incorrect switching behaviour, remove soiling from the optical

effective surfaces of the external sensors.

: clean here

Trigger stop (optional)

Trigger start

Abb. 7-3: Cleaning of the external optical sensors (reading pulse generator, detector for object

distance)

Operating Instructions Chapter 7

ICR890

Maintenance

7.3 Replacing a system or a component

Incorrect or damaged system components have to be removed and replaced with either new or repaired components.

Repairs to the ICR890 System should only be carried out by qualified and authorized SICK AG service staff.

Risk of injuries due to falling components!

The combined weight of the ICD890 Camera and the ICI890 Illumination is approx. 37 kg (81.6 lb) without installation accessories.

¾ Do not carry out removal / installation work alone. ¾ A second person should always secure components during removal / installation.

7.3.1 Replacing the ICD890 Camera or ICI890 Illumination

Removing connection cables

1. Switch off the power supply to the ICR890 System.

2. Loosen and disconnect all external cable connectors and sockets at the camera.

3. Remove both connecting cables between the camera and the illumination.

Disconnecting system components

1. Loosen, but do not remove, the two clamping screws in the curved grooves of both 180° brackets!

Bore hole for the illumination fastening screws

Clamping screws

Abb. 7-4: 180° bracket: Loosening clamping screws

2. Carefully swing the ICR890 System until the front window of the illumination is facing downwards.

3. Remove the camera from the illumination. To achieve this, loosen the four hexagon socket screws of the camera (Fig. 3-2,

page 24, centering pin with thread) and carefully extract the camera upwardly out of

the illumination.

Chapter 7 Operating Instructions

Maintenance

ICR890 High-end CCD Camera System

Replacing the illumination

1. Note the installation position of the illumination when suspended (e. g. position of the round ventilator opening in relation to the direction of transport).

2. Remove both clamping screws for the illumination from the two 180° brackets.

3. Lift the illumination out of the bracket grooves and remove it from the frame.

4. Insert a new illumination the right way round into the two 180° brackets and subsequently tighten the two clamping screws in each bracket. The front window of the illumination faces downwards.

Replacing the camera

1. Remove the memory card with the saved parameter set from the defective camera (Fig. 3-13, page 41).

2. Insert the memory card into the empty slot of the new camera accordingly. Close the slot cover.

3. Remove the yellow and black protective caps from the lens protection tube and from the lens of the new camera. Do not touch the lens!

4. Align the camera the right way round on the illumination and carefully insert the lens protection tube into the illumination opening.

5. Place the camera on the illumination and attach it using four hexagon socket screws.

6. Align the complete unit parallel to the conveyor level.

7. Use the clamping screws to fix the 180° brackets.

Reconnecting cables

1. Reconnect both connecting cables between the system components.

2. Reconnect all external cables to the camera.

3. Switch on the power supply to the ICR890 System. The ICR890 System starts up and loads the parameter set from the memory card into its permanent parameter memory (EEPROM) after initialisation.

7.3.2 Replacing the deflection mirror

1. Mark the installation position of the deflection mirror when suspended (e. g. mark the position of the illumination surface).

2. Loosen the clamping screws on both sides, place the mounting plate of the 180° bracket in a vertical position and retighten the clamping screws.

3. Unscrew the fastening screws and remove the deflection mirror from the 180° brackets.

4. Insert the guide pins of the new deflection mirror into the grooves of the 180° brackets.

5. Use two fastening screws to attach the deflection mirror to the 180° brackets.

6. Loosen the clamping screws, adjust the deflection mirror to the desired angle with the illumination switched on and retighten the clamping screws.

7. Remove the protective film from the new deflection mirror.

Note The deflection mirror can also be removed without changing the angle of the 180° brackets.

The deflection mirror must, however, be held securely when removing the fastening screws.

Operating Instructions Chapter 7

ICR890

Maintenance

7.4 Disposal

Inoperable or irreparable devices must be removed and disposed of in an environmentally friendly manner in accordance with valid country-specific waste disposal guidelines.

At present SICK AG will not accept the return of any devices which can no longer be operated or repaired.

Removing ICR890 Systems for decommissioning

1. Switch off the power supply to the ICR890 System.

2. Disconnect all the connection cables at the ICR890 System.

3. Release the ICR890 System from the two brackets and remove it from the frame.

4. Remove both connecting cables between the camera and the illumination.

5. Loosen the four hexagon socket screws (Fig. 3-2, page 24) and carefully extract the camera from the illumination.

Disposing of the ICI890 Illumination

1. Remove the illumination housing.

2. Remove the electronic assemblies of the illumination and dispose of them as hazardous waste.

3. Remove the front window of the illumination and set it aside for glass recycling.

4. Set aside the fresnel lens for plastics recycling.

5. Set aside the illumination housing for the recycling of aluminium pressure die castings.

Disposing of the ICD890 Camera

1. Remove the camera housing.

2. Remove the electronic assemblies of the camera.

3. Remove the battery on the internal PC card from its holder and dispose of it as

hazardous waste according to ROHS Directives (Europe).

Battery

Abb. 7-5: ICD890 Camera: Position of the battery on the internal PC card

4. Set aside the camera lens for glass recycling.

5. Dispose of electronic assemblies as hazardous waste.

6. Set aside the housing and the cover of the camera as well as the lens assembly for the recycling of aluminium pressure die castings.

7. Set aside the connection cables for metal recycling.

Chapter 7 Operating Instructions

Notes:

Maintenance

ICR890 High-end CCD Camera System

Operating Instructions Chapter 8

ICR890

roubleshooting

8 Troubleshooting

This chapter describes how errors at the ICR890 High-end CCD Camera System can be recognised and eliminated.

8.1 Overview of errors and malfunctions which could occur

8.1.1 Installation error

• The ICR890 System has been unsuitably aligned to objects with 1-D/2-D codes (e.g. visual glare)

• Reading pulse sensor has been incorrectly positioned (e.g. internal reading gate opens too late or shuts too early)

• Focus switching: Sensors for detecting object heights positioned incorrectly

• Incremental encoder (optional) positioned incorrectly

8.1.2 Electrical installation error

• Interfaces of the ICR890 System wired incorrectly

8.1.3 Configuration error

• Functions have not been adjusted to the local conditions, e. g. parameters for the main data interface set incorrectly

• Device-related limits have not been considered, e. g. reading distance, aperture angle

• Selected trigger source for reading pulse incorrect

8.1.4 Malfunctions during operation

• Start/Stop operation: External reading pulse is missing, more than one object is in the reading area

• Tracking operation: Minimum gap of the objects in the direction of transport not achieved

• Timeout of the ICI890 Illumination exceeded

• Device error (hardware/software)

Chapter 8 Operating Instructions

Troubleshooting

ICR890 High-end CCD Camera System

8.2 Detailed malfunction analysis

8.2.1 LEDs at the camera

The following statuses can, among other things, be read at the LEDs for the electrical connections of the ICD890 Camera (see Chapter 3.5.2, page 42):

• Result of the self-test

• Operating status

• Status of the reading result

• Required maintenance or service work

The LEDs can display possible malfunctions or errors. Please refer to the system information for further details.

8.2.2 System information

The ICR890 System displays errors in various ways. The error output is hierarchised and always allows a detailed analysis:

• Communication errors can occur while transmitting telegrams to the ICR890 System. In this case, the ICR890 System returns an error code.

• Error codes are written into a status protocol for errors which occur during a reading.

8.2.3 Status protocol

Note • The status protocol remains even after switching the device off and on again.

• The system differentiates between four error types: –Information – Warning – Error – Fatal error

The system only saves the last five entries for each of the error types.

Displaying the status protocol with the aid of the SOPAS-ET Configuration Software

In order to display the status protocol, the SOPAS-ET Configuration Software has to be online and connected to the ICR890 System.

¾ Connect the SOPAS-ET Configuration Software to the device. ¾ Open the project tree IRC890, S

Reading the status protocol with the aid of command strings

The status protocol can also be read with the aid of command strings. There is a telegram available for each error type.

¾ Send the telegram from the command sRN (SOPAS read by name) and the telegram

name to the ICR890 System, e. g. via the terminal in the SOPAS-ET Configuration Software.

The ICR890 System sends an answer consisting of sRA (SOPAS write answer) the telegram name, an error code (00000000h = no error) and information, warnings, errors or fatal errors.

ERVICE, SYSTEM STATUS, register tab SYSTEM INFORMATION.

Operating Instructions Chapter 8

ICR890

roubleshooting

Query warnings

Request:

Telegram part Description Variable type Length (byte) Value range

Type of command Request (SOPAS write by name) string 3 sRN Command Query warnings string 6 MSwarn

Tab. 8-1: Request “Query warnings“

sRN MSwarn

Answer: sRA MSwarn ParameterWARNING1 (Error code FirstTimePwrOnCnt FirstTimeOpHours

FirstTimeDailyOpHours LastTimePwrOnCnt LastTimeOpHours LastTimeDailyOpHours Number ReservedBytes) ParameterWARNING2 ParameterWARNING3 ParameterWARNING4 ParameterWARNING5

Telegram part Description Variable type Length (byte) Value range

Type of command Answer (SOPAS answer) string 3 sRA Command Query warnings string 6 MSwarn

Error code Hex value of the saved error code uint_32 4 00000001h

… FFFFFFFFh

FirstTimePwrOnCnt Status of the power on counter at

the time of the first occurrence

FirstTimeOpHours Status of the total operating hours

counter at the time of the first occurrence

FirstTimeDailyOpHours Status of the operating hours

counter at the time of the first occurrence

LastTimePwrOnCnt Status of the power on counter at

the time of the last occurrence

LastTimeOpHours Status of the total operating hours

counter at the time of the last occurrence

LastTimeDailyOpHours Status of the operating hours

counter at the time of the last occurrence

Number Displays a number of the

occurrence

Parameters are repeated five times

(per memory for warnings, irrespective of whether it is full or not)

Reserved bytes Reserved uint_16 2 0000h

uint_16 2 0000h

… FFFFh

uint_16 2 0000h

… FFFFh

uint_16 2 0000h

… FFFFh

uint_16 2 0000h

… FFFFh

uint_16 2 0000h

… FFFFh

uint_16 2 0000h

… FFFFh

uint_16 2 0000h

… FFFFh

Tab. 8-2: Answer to the request “Query warnings“

Example for querying warnings

Request:

sWN MSwarn

Answer: sWA MSwarn 4C0ACC0Ah 00A4h 0255h 0005h 00A4h 0256h 0006h 0256h 0000h 4C0ACC0Bh

00A4h 0255h 0005h 00A4h 0256h 0006h 0256h 0000h 4C0ACC0Ch 00A4h 0255h 0005h 00A4h 0256h 0006h 0256h 0000h 4C0ACC0Bh 00A4h 0255h 0005h 00A4h 0256h 0006h 0256h 0000h 4C0ACC0Ch 00A4h 0255h 0005h 00A4h 0256h 0006h 0256h 0000h

Chapter 8 Operating Instructions

Troubleshooting

ICR890 High-end CCD Camera System

Query errors

Request:

Telegram part Description Variable type Length (byte) Value range

Type of command Request (SOPAS write by name) string 3 sRN Command Query errors string 5 MSerr

Tab. 8-3: Request “Query errors“

sRN MSerr

Answer: sRA MSwarn ParameterWARNING1 (Error code FirstTimePwrOnCnt FirstTimeOpHours

FirstTimeDailyOpHours LastTimePwrOnCnt LastTimeOpHours LastTimeDailyOpHours Number ReservedBytes) ParameterWARNING2 ParameterWARNING3 ParameterWARNING4 ParameterWARNING5

Telegram part Description Variable type Length (byte) Value range

Type of command Answer (SOPAS answer) string 3 sRA Command Query errors string 5 MSerr

Parameters see

Reserved bytes Reserved uint_16 2 0000h

Tab. 8-4: Answer to the request “Query errors“

Tab. 8-2

Example

Request:

sRN MSerr

Answer: sRA MSerr 4303C303h 00A4h 0255h 0005h 00A4h 0256h 0006h 0256h 0000h 00000000h

0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h 00000000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h 00000000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h 00000000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h

Query fatal errors

Request:

Telegram part Description Variable type Length (byte) Value range

Type of command Request (SOPAS write by name) string 3 sRN Command Query fatal errors string 5 MSfat

Tab. 8-5: Request “Query fatal errors“

sRN MSfat

Answer sRA MSfat ParameterFATALERROR1 (Error code FirstTimePwrOnCnt FirstTimeOpHours

FirstTimeDailyOpHours LastTimePwrOnCnt LastTimeOpHours LastTimeDailyOpHours Number ReservedBytes) ParameterFATALERROR2 ParameterFATALERROR3 ParameterFATALERROR4 ParameterFATALERROR5

Telegram part Description Variable type Length (byte) Value range

Type of command Answer (SOPAS answer) string 3 sRA Command Query fatal errors string 5 MSfat

Parameters see

Reserved bytes Reserved uint_16 2 0000h

Tab. 8-2

Tab. 8-6: Answer to the request “Query fatal errors“

Example

Request:

sRN MSfat

Answer: sRA MSfat 4912C912h 00A4h 0255h 0005h 00A4h 0256h 0006h 0256h 0000h 00000000h

SICK ICR890 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Notes on this document

1.1 Purpose

1.2 Target audience

1.3 Information content

1.4 Symbols used

2 Safety information

2.1 Authorized users

2.1.1 Installation and maintenance

2.1.2 Electrical installation and the replacement of system components

2.1.3 Startup, operation and configuration

2.2 Intended use

2.3 General safety precautions and protection measures

2.3.1 Radio interferences

2.3.2 Installation work

2.3.3 Electrical installation work

2.3.4 LED radiation from the ICI890 Illumination

2.4 Quick stop and quick start

2.4.1 Switch off the ICR890 System

2.4.2 Switch on the ICR890 System

2.5 Environmental information

2.5.1 Energy requirements

2.5.2 Dispose of the device after decommissioning

3 Product description

3.1 Design

3.1.1 Device view

3.1.2 Included in delivery

3.1.3 Contents of the CD-ROM

3.1.4 Device versions

3.2 System requirements

3.2.1 General system requirements

3.2.2 Installation requirements

3.2.3 Electrical installation requirements

3.2.4 Operation requirements

3.3 Product features and functions (overview)

3.4 Method of operation

3.4.1 Reading configuration

3.4.2 Object trigger control

3.4.3 Focus control

3.4.4 Illumination control

3.4.5 Position

3.4.6 Increment configuration

3.4.7 Image requirement

3.4.8 Code configuration

3.4.9 Data processing

3.4.10 Output format

3.4.11 Network

3.4.12 Data interfaces

3.4.13 Digital outputs

3.4.14 Digital inputs

3.5 Indicators and control elements

3.5.1 User interface

3.5.2 LEDs of the ICD890 Camera

3.6 Impacts on the reading quality

4 Installation

4.1 Overview of installation sequence

4.2 Installation preparations

4.2.1 Layout the components which are to be installed

4.2.2 Layout accessories

4.2.3 Selecting the installation location

4.2.4 Arrangement at the conveyor system

4.3 Installing and adjusting the device

4.3.1 Installing the deflection mirror

4.3.2 Installing the ICI890 Illumination and the ICD890 Camera

4.4 Installing external components

4.4.1 External sensors for triggering

4.4.2 Installing the incremental encoder

4.4.3 Installing the MLG Light Grid

4.4.4 Installing the MSC800 Controller

4.5 Removing the device

5 Electrical installation

5.1 Overview of installation sequence

5.2 Electrical installation preparation

5.2.1 Electrical installation of the ICR890 System (without MSC800)

5.2.2 Electrical installation of the ICR890 System with MSC800 (single-side reading)

5.2.3 Electrical installation of the ICR890 System with MSC800 (multi-side reading)

5.3 Electrical connections and cables