Sick EUROFID3010 User Manual

I
EuroFID3010 Inline UEG
Total Hydrocarbon Analysis
Installation, Operation, Service
MMMOPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
MMM

Document information

Glossary

Described Product
Product name: EuroFID3010 Inline UEG
Document ID
Title: Operating Instructions EuroFID3010 Inline UEG Part No.: 8016307 Version: 2-2 Release: 2018-04
Manufacturer
SICK AG Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany Tel.: +49 7641 469-0 Fax: +49 7641 469-1149 Email: info.pa@sick.de
Production Site
SICK AG Poppenbütteler Bogen 9b · 22399 Hamburg · Germany
Trademarks
Kalrez and Viton are trademarks of DuPont Performance Elastomers. Other product names used in this document may also be trademarks and are used here for identification purposes only.
Original Documents
The English version 8016307 of this document is an original document from SICK AG. SICK AG assumes no liability for the correctness of an unauthorized translation. In case of doubt, please contact SICK AG or your local representative.
Legal Information
Subject to change without notice.
© SICK AG. All rights reserved.
AC Alternating current ATEX Atmosphères Explosifs: Abbreviation for European
standards regarding safety in potentially explosive atmospheres.
CSA Canadian Standards Association (www.csa.ca) DC Direct current Span gas Concentration of the test gas at the upper
measuring range value
FID Flame ionization detector Firmware Internal device software, typically in erasable
memory chips (EEPROMs)
IP XY Ingress protection; protection type of a device in
accordance with IEC/DIN EN 60529. The digit X designates the level of protection against contact and foreign bodies, Y against moisture.
Adjustment Refer to “calibration.” Calibration The measured value is adjusted to the (known)
value of a test gas.
LED Light emitting diode (small indicator lamp) PC Personal computer PTFE Polytetrafluorethylene (Teflon)
Reference gas
LEL Lower explosive limit (minimum concentration of a
SELV
Refer to “span gas.”
combustible gas in a mixture or vapor above which the gas mixture can be ignited)
Safety extra low voltage is a small electrical voltage that provides particular protection against electrical shock compared to circuits of higher voltage thanks to its small magnitude and insulation. Devices operating on SELV that do not generate hig-
her voltages themselves are categorized as Class III appliances in accordance with DIN EN 61140 (VDE 0140-1).
2 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V2-2/2018-04 · © SICK AG

Warning Symbols

Information Symbols

Hazard (general)
Hazard from electrical voltage
Hazard in potentially explosive atmospheres
Hazard from explosive substances/mixtures
Hazard from poisonous substances
Hazards through high temperature or hot surfaces

Warning Levels / Signal Words

WARNING
Risk or hazardous situation which could result in severe injury or death.
Information about usage in potentially explosive atmospheres
Important technical information about this device
Important information on electrical or electronic functions
Supplementary information
Link to information found elsewhere
Nice to know
CAUTION
Hazard or unsafe practice which could result in personal injury or property damage.
NOTICE
Hazard which could result in property damage.
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 3

Contents

Contents
1 Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 Main hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.1.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.2 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.2.1 Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3.1 Purpose of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3.2 Installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.4 Responsibility of the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.5 Additional documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.1.1 Response time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3 Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4 Device modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.4.1 Analyzer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.4.1.1 Sample gas filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.4.2 Operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.4.3 Terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.4.4 V2 terminal module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3 Project planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1 Included in delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2 Information about project planning and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3 Overview of installation work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.1 Required resources (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.2 Mechanical installations (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.3 AC power connection (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.4 Supply of operational gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4.1 Screw fittings for the gas connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4.2 General information on the gas supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.3 Connecting instrument air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.4 Connecting fuel gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4.5 Connecting the calibration gas (“span gas”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4.6 Information on connecting a cylinder pressure monitor . . . . . . . . . . . . . . . . . . . . . . 30
3.5 Exhaust gas lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.5.1 Connecting the “Outlet” gas outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.5.2 Gas outlet “Bypass” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.6 Sample gas supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
Contents
4 Installing the analyzer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1 Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.1 Clearance for the analyzer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
4.2.2 Preparing to install the analyzer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
4.2.3 Installing the analyzer unit on the flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
4.2.4 Gas connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.3 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.3.1 Electrical compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.3.1.1 Electrical safety through disconnector switches properly installed . . . . . . . . . . 40
4.3.1.2 Electrical safety through lines with correct rating . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.3.1.3 Grounding the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.3.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
5 Installing the terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.1 Installing the terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.2 Electrical connections of the terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6 Installing the operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
6.1 Installing the operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.2 Installing the 19” rack type operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
6.3 Installing the operating unit, ½-19” rack type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.4 AC power connection of the operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
6.4.1 External AC power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
6.4.2 Connecting the AC power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.5 Signal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.5.1 Overview of signal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
7 V2 terminal module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.1 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.1.1 Terminal and connector pin assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
7.2 Analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.1.1 Analog output “Measured value” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
7.2.1.2 Analog output “Reference value” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
7.2.2 Terminal assignment X10 and X20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
7.2.3 Configuration (jumpers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.3 Digital outputs (threshold value alarm, status) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.3.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.3.2 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.3.2.1 X21 terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
7.3.2.2 X30 terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
7.4 Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.4.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.4.2 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.4.2.1 X20 terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
7.4.2.2 X10 terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
7.4.2.3 X30 terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 5
Contents
7.5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.5.1 Mounting rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.5.2 Signal cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.6 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.6.1 Attach connection cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.6.2 Connect supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.1 Initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.2 Activation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.2.1 How to ascertain that the device is in proper operating condition . . . . . . . . . . . . . 69
8.2.2 Recognizing a special state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
9 Operation (General) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
9.1 Controls and indicators/displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.1.1 LEDs (indicators) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.1.2 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.1.2.1 Navigation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
10 Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
10.1 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
10.2 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.3 Measurement display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.4 Calibration (note) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
10.5 Flame ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
10.6 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
10.6.1 Accessing the diagnosis messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
10.6.2 Malfunction messages in the diagnosis function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
10.6.3 Operational displays in the diagnosis function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
10.7 Maintenance (note) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
10.8 Language (language selection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
10.9 General help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
11 Maintenance menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
11.1 Maintenance menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
11.2 Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
11.3 Error archives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
11.3.1 Function of the error archives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
11.3.2 Displaying the error archives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
11.3.3 Deleting the error archive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
11.4 Filter change special state (menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.5 System parameters (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
11.6 User level (activation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
11.7 Temperature of the sensor block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
11.8 Display of measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
11.9 Configuring threshold value indicators (alarms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
11.10 Special state “System in service” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
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11.11 Threshold reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
11.12 Time settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
11.12.1 Time and date set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
11.12.2 Summer/winter time (automatic switchover) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
11.13 Supplementary text for physical unit (unit of measurement) . . . . . . . . . . . . . . . . . . . .102
11.14 Name of analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
11.15 Hardware check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
11.15.1 Testing inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
11.15.1.1 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
11.15.2 Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
11.15.2.1 Digital outputs, operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
11.15.2.2 Digital input, analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
11.15.2.3 Digital outputs, analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
11.15.3 Interface Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.15.4 Front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.15.4.1 LED testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.15.4.2 LCD (Display) testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.15.4.3 Keypad testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
11.15.5 Watchdog testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.16 Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
12 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
12.1 When is calibration necessary? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
12.2 Requirements for calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
12.3 General sequence of a calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
12.4 Calibration gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
12.4.1 Zero gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
12.4.2 Span gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
12.5 Calibration parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
12.5.1 Calibration gas value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
12.5.2 Conversion factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
12.6 Cross calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
12.6.1 Table of response factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
12.6.1.1 Performance-tested response factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
12.6.1.2 Performance-tested response factor for Parafol 1014 . . . . . . . . . . . . . . . . . . . .115
12.6.1.3 Non-performance-tested response factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
12.7 Purging parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
12.8 Calibration control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
12.8.1 Types of calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
12.8.1.1 Start manual calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
12.8.1.2 Scheduled calibration (auto) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
12.8.1.3 Calibration time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
12.8.1.4 Externally controlled calibration (Ex.auto) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
12.8.1.5 Maximum calibration duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
12.8.1.6 Calibration block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.9 Diagnosis, calibration drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
12.10 Zero check and calibration gas check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
12.10.1 Zero check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
12.10.2 Sensitivity test (calibration gas check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
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12.11 Special states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.12 Ending a special state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.13 Signaling a special state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
13 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
13.1 Preparing decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
13.1.1 Secure connected systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
13.1.2 Protect against condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
13.2 Deactivation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
13.3 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
13.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
13.5 Declaration of clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
14 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
14.1 Safety instructions for maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
14.2 Technical knowledge needed for maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . 131
14.3 Maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
14.3.1 Maintenance by the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
14.3.2 Maintenance by the manufacturer's service technicians . . . . . . . . . . . . . . . . . . . 133
14.4 Cleaning of the enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
14.5 Servicing the sample gas filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
14.5.1 Accessing the sample gas filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
14.5.2 Replacement/cleaning of the filter insert (procedure) . . . . . . . . . . . . . . . . . . . . . . 135
14.5.3 Cleaning the filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
14.5.4 Spare parts for the sample gas filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
14.5.5 Checking the overtemperature shutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
15 Clearing malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
15.1 Safety instructions when clearing malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
15.2 If the EuroFID3010 Inline UEG does not work at all… . . . . . . . . . . . . . . . . . . . . . . . . . 144
15.3 If the measured values are obviously incorrect … . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
15.4 Electrical fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
15.4.1 Power fuse of the operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
15.4.2 Fuses in the terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
15.5 Overtemperature shutoff on the analyzer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
15.5.1 Function of overtemperature shutoff (explosion protection) . . . . . . . . . . . . . . . . . 148
15.5.2 Resetting the overtemperature shutoff (after tripping) . . . . . . . . . . . . . . . . . . . . . . 148
15.5.3 Overtemperature shutoff (thermostat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
15.6 Malfunction messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
15.6.1 Malfunction messages on the display (general) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
15.6.2 Possible malfunction messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
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16 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
16.1 Conformity and approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
16.1.1 Electrical protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
16.1.2 ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
16.1.3 Approvals (suitability tests) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
16.2 Parameter input ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
16.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
16.3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
16.3.2 Operating units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
16.3.3 Terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
16.4 Housing specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
16.4.1 Operating units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
16.4.2 Analyzer units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
16.4.3 Terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
16.4.4 V2 terminal module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
16.4.5 Flange specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
16.5 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
16.6 Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
16.6.1 Operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
16.6.2 Terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
16.6.3 Analyzer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
16.6.4 V2 terminal module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
16.6.5 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
16.7 Gas connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
16.8 Auxiliary gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
16.8.1 Instrument air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
16.8.2 Fuel gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
16.8.3 Span gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
16.9 Sample gas conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
16.10 Measuring characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
16.11 Accessories and order numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
16.11.1 Mounting flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
16.11.2 Heat insulation flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
16.11.3 Shut-off fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
16.11.4 Plug connector for the operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
16.11.5 V2 terminal module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
16.11.6 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
16.12 Internal gas flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 9
Contents
10 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
Important information
EuroFID3010 Inline UEG

1 Important information

Main hazards
Main operating information
Intended use
Personal responsibility
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 11

1.1 Main hazards

Important safety instructions in abbreviated form
Always observe the full safety instructions (see cross references).
Health risks
CAUTION: Risk of hydrogen explosion
The EuroFID3010 Inline UEG requires H
Always observe instructions to prevent explosions p. 30, §3.4.4.
CAUTION: Health risk from exhaust gas
Vent exhaust gases in a safe manner. → p. 31, §3.5

1.1.1 Safety instructions

NOTICE: Observe the reaction time of the FID during a hydrogen supply failure
During a hydrogen supply failure, the flame of the FID keeps burning for some time until it goes out completely.
It is possible that the measured value of the FID does not correspond to the true value during this time.
The reaction time can be up to 50 seconds depending on the version of the equipment.
In order to monitor for a hydrogen supply failure, monitor the inlet pressure of the fuel gas using a pressure controller, which emits an electric signal at a certain minimum pressure (e.g. < 3 bar).
to operate.
2
Important information
NOTICE: Responsibility for the safety of a system
The person setting the system up is responsible for the safety of the system in which the device is integrated.
The EUROFID3010 Inline UEG fulfills the minimum requirements of DIN EN 50271:2011 for detecting and measuring combustible gases and vapors.
Additional requirements for compliance with a safety integrity level (SIL1) in the EN 61508 series are not fulfilled.
The temperature of the heated sensor block must be 25°C below the classification tem­perature (TC) and may not be set above 195°C.
The cutout temperature of the overtemperature shutoff must be checked annually in accordance with the operating instructions.
Malfunctions and alarms are to be reported (as a group message as necessary) visually and acoustically to a continuously staffed location.
To ensure reliable alerting, the “Measured value valid” and “Service/Maintenance switch” contacts should also always be monitored along with the “ALARM” relay contact.
The signal “Service/maintenance switch” must be forwarded to a higher-ranking level (e.g. control center).
Execute the contact of the service/maintenance switch as an N/C contact (closed current principle).
Following a restart, a gas calibration must be carried out at the zero or end point.
After replacing the test gas cylinder, enter the new test gas concentration in the “Calibration Gas Value” menu.
For safety-relevant measurement, only the approved response factors may be used.
When monitoring the lower explosive limit (LEL), the operating unit with the V2 terminal module must be used.
Subject to change without notice
12 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
Important information
The exhaust gas from the exhaust outlet may not be returned to the process.
The analog measured value output may not be used for safety-relevant monitoring.
A failure of operating voltage is to be treated as an alarm.
Before using the device in a gas detection system, make sure the response times are short enough to ensure that the warning triggered by the device occurs quickly enough to avoid unsafe situations. It may be necessary to set the alarm thresholds considerably lower than the safety-relevant threshold.
When the device is used as intended to warn against a potentially explosive atmosphere, use the currently recognized local value for the LEL.
The trigger delay for the alarm thresholds must be set to 0.
Transmission errors between the analysis component and the control unit can cause delays up to 2 seconds before a malfunction message is triggered.
Subject to change without notice
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1.2 Product identification

Product name: EuroFID3010 Inline UEG Housing configurations: Inline
Manufacturer:
SICK AG Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany
Type plates are located on:
Analyzer
Terminal box
Operating unit

1.2.1 Firmware

This handbook is valid as of the following firmware versions:
Operating unit: 6.005 and later
Analyzer unit: V2.05 and later

1.3 Intended use

1.3.1 Purpose of the device

The EuroFID3010 Inline UEG gas analyzer is a gas detector for continuous measurement and monitoring of LEL concentrations of combustible gases and vapors in processes in accordance with DIN EN 60079-29-1.
Important information

1.3.2 Installation location

WARNING: Risk of explosion in potentially explosive atmospheres
Do not use the EuroFID3010 Inline UEG in areas subject to explosion hazards.
EuroFID3010 Inline UEG is intended for indoor operation.
The analyzer unit can be used outdoors if a weatherproof cover (option) has been
installed.
This product was designed for specific applications in large-scale fixed installations according to Article 2 (4) e, RoHS 2011/65/EU and accordingly may be used only in such installations. The product is neither suited nor authorized for use outside these installations; SICK can therefore not accept any warranty or liability whatsoever for such use.
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Important information

1.4 Responsibility of the user

These operating instructions have been submitted to and certified by DEKRA EXAM and must be carefully observed.
When used as a gas detector, make sure that the operating conditions stated in the operating instructions are complied with, especially when it comes to ambient conditions, vibration and safety instructions.
Authorized personnel
The EuroFID3010 Inline UEG may only be installed, connected, started up, and maintained by authorized personnel.
Authorized personnel refers to those with sufficient skills, training and experience in the following areas, enabling them to assess whether the device is in a safe state or not and recognize and avoid hazards:
Relevant occupational health and safety regulations, accident prevention regulations, guidelines and generally accepted engineering standards (e.g. norms, directives).
Regulations at the operator’s facility.
Professional installation and maintenance of the hydrogen supply.
Proper use
Use the device only as described in these Operating Instructions. The manufacturer bears no responsibility for any other use.
Observe the information on the type plates and comply with the corresponding specifications.
Perform the stipulated maintenance work.
Do not remove, add or change any components in or on the device unless such changes are officially allowed and specified by the manufacturer. Otherwise:
– The device could pose a hazard – Any warranty by the manufacturer becomes void. – The approvals according to the suitability test for the device are rendered invalid.
The safety of the system in which the EUROFID3010 Inline UEG is integrated is the responsibility of the user. The system user must undertake sufficient measures to prevent hydrogen from collecting in closed or unventilated areas (e.g. by installing a ventilation system, a hydrogen detector, or similar).
Special local conditions
In addition to these Operating Instructions, follow all local laws, technical rules and company-internal operating directives applicable wherever the device is installed.
Safeguarding of documents
Keep these Operating Instructions at hand for reference at all times.
Carefully read the Operating Instructions
Safeguard them for later use.
Be sure to pass them on to new owners.

1.5 Additional documents

The EuroFID3010 Inline UEG is supplied with a test log.
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 15
Important information
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Product description
EuroFID3010 Inline UEG

2 Product description

Functional principle
Characteristics
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 17

2.1 Characteristics

The EuroFID3010 Inline UEG gas analyzer is a gas detector for continuous measurement and monitoring of LEL concentrations of combustible gases and vapors in processes in accordance with DIN EN 60079-29-1.
Measuring range: 0-100% LEL. A relay for threshold monitoring may be activated depending on the measured gas
concentration and the alarm threshold settings. (p. 57, §7.3).
There is also an extractive version of the EuroFID3010 gas analyzer, observe the special additional EuroFID3010 Extractive UEG Operating Instructions.

2.1.1 Response time

The response time for activating the alarm contact is approx. 2-3 seconds, depending on the sample gas flow.
WARNING: Delayed reaction when soiled
The response time is longer if the sample gas filter is soiled.
Check the sample gas filter regularly (→ p. 132, § 14.3.1.)
Product description
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Product description
U=
Sample gas Fuel gas
Combustion air (instrument air)

2.2 Measuring principle

Fig. 1 Measuring principle

The EuroFID3010 Inline UEG uses a flame ionization detector (FID) to measure hydrocarbons. A hydrogen flame burns in an electric field in the FID, fed by fuel gas and combustion air. The sample gas is routed into this flame. The hydrocarbons contained in the sample gas are split, and the resulting CH fragments are ionized. A stream of ions forms in the electric field and this electrical current is measured.

2.3 Device overview

Device modules
The EuroFID3010 Inline UEG consists of 4 device modules:
Analyzer unit: – Analyzer (electronics, pneumatics, FID) – Sampling probe
Operating unit: Contains the electronic control unit, display and controls
Terminal box: Interface between the operating unit and the analyzer
Provides the supply voltage for detector heating and the analyzer electronics
V2 terminal module: Module with analog and digital inputs and outputs
Description of the device modules p. 21, §2.4
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 19

Fig. 2 EuroFID3010 Inline UEG device modules (overview)

R1R2
Analyzer unit
19” rack type operating unit ½-19” rack type operating unit
Terminal box
V2 terminal module
Explosion­risk zone
Product description
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Product description
1
2
3 4 5
7
6
8
9

2.4 Device modules

2.4.1 Analyzer unit

The flange, sampling probe and analyzer are a single unit. The analyzer unit is mounted with the flange directly in the process. The outer housing protects the measuring system. Optional: fan. Optional: weatherproof cover.
Fig. 3 Analyzer unit
2.4.1.1
1 Electronics 2 Sensor block (heated) 3Ejector pump 4 Sample gas filter 5 Pneumatics (pressure regulator, flow controller, solenoid valve) 6 Sampling probe 7Thermal probe 8 Probe tube 9Flange
Sample gas filter
The sample gas filter filters particles from the sample gas.
Soiling of the filter is monitored.
If the filter is soiled, the error message “Service requirement” is displayed. Filter change: p. 134, §14.5
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 21

2.4.2 Operating unit

Types
19” type – for installation in 19” racks (3 RU) (p. 50, § 6.2)
½-19” type – for installation in 19” racks (4 RU) (p. 50, § 6.3)
Elements
Operating elements – Display for measurements –Keypad – LEDs (indicator lights)
V2 terminal module connection (p. 53, §7)
AC power supply (p. 51, § 6.4)
Optional: Electronic card for the “flow barrier” option.

2.4.3 Terminal box

Voltage supply for the analyzer
Connection for the housing fan
Connection for the solenoid valve, flow barrier
Product description

2.4.4 V2 terminal module

Analog outputs – Measured value – Reference value
Digital outputs –Alarm –Status
Digital inputs –Calibration control – Maintenance block – Malfunction, gas supply
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Project planning
EuroFID3010 Inline UEG

3 Project planning

Included in delivery
Overview of installation
Operating materials
Gas supply
Exhaust gas venting
Subject to change without notice
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3.1 Included in delivery

1 analyzer unit – with 3-m connection cable to the terminal box
1 operating unit
1 terminal box with 6-m connection cable to the operating unit
1 AC power supply cord, 3 m long – with plug to connect to the terminal box
4 flange screws + 1 flange gasket
V2 terminal module
5-m cable to connect the operating unit to the V2 terminal module
Declaration of clearance
1 test log
1 set of Operating Instructions
Available accessories (optional)
Mounting flange
Weatherproof cover
Shut-off fitting (for gas supply)
Solenoid valve (for the “flow barrier” option)
Project planning

3.2 Information about project planning and installation

EN 60079-29-2: Explosive Atmospheres - Part 29-2: Gas detectors - Selection, installation, use and maintenance of detectors for flammable gases and oxygen
Pamphlet T 023 (BGI 518) “Gaswarneinrichtungen für den Explosionsschutz - Einsatz und Betrieb” (Gas warning systems to protect against explosion) from the Employers' Liability Insurance Association of the German Chemical Industry must be observed.
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Project planning
Analyzer unit
Test gas
Instrument air
Fuel gas
ZONE 1
ZONE
Terminal box
Power voltage 115 / 230 V
Operating unit
I/O module
24 VDC
Data
Data
115 / 230 V
115 / 230 V

3.3 Overview of installation work

Fig. 4 Overview of installation

Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 25

3.3.1 Required resources (overview)

Required resource Notes, requirements Information Instrument air – Continuous supply of technical
compressed air to the analyzer unit
– Free of hydrocarbons p. 166, § 16.8.1 Fuel gas – Continuous supply to the analyzer unit p. 30, §3.4.4 Leakage detection
system
[1]
– To warn about explosion risk in the event of
H
leakage
2
Pressure reducer – For instrument air
[1]
Pressure monitor Shut-off valves
[1]
–For fuel gas
–Test gas Test gas – Only during calibration p. 112, § 12.4.2
Exhaust gas line – Outlet p. 31, § 3.5 Voltage supply – AC power connection at the operating unit
– Terminal module
[1] Recommended

3.3.2 Mechanical installations (overview)

The following system components must be installed:
Component Installation site, requirements Detailed information Supply line for
instrument air
– Suitable pressure reducer – Gas line to the analyzer unit – Oil-free installation
Compressed gas cylinder(s) for fuel gas
– At a suitable location that meets the
safety requirements
– Suitable pressure reducer – Gas line to the analyzer unit – Leakage detection system
Compressed gas cylinder(s) for test gas
– At a suitable location that meets the
safety requirements
– Suitable pressure reducer
– Gas line to the analyzer unit Analyzer unit Ina mounting flange p. 34, § 4.2 Shut-off fitting – Near the analyzer unit Solenoid valve Terminal box – Near the Operating unit – Near the
[4]
– On the analyzer unit
[5]
analyzer unit
[6]
terminal box or the analyzer
unit V2 terminal module – Near the operating unit Electrical
connections
–Analyzer unit (→ terminal box) → analyzer
unit
–Signal connections as required p. 52, § 6.5
[1] High-purity copper or stainless steel wiring [2] (Recommended.) [3] Pre-assembled shut-off fitting available as an accessory. [4] Only for devices with the “flow barrier” option. [5] Standard length of the connection cable: 3 m [6] Standard length of the connection cable: 6 m (max. 500 m). [7] Standard length of the connection cable: 5 m
[3]
[7]
Project planning
p. 29, § 3.4.3
p. 30, § 3.4.4
p. 29, § 3.4.3p. 30, § 3.4.4
p. 51, § 6.4p. 63, § 7.6
p. 29, § 3.4.3
[1]
p. 30, § 3.4.4
[1]
[2]
p. 30, § 3.4.4
[1]
p. 39, § 4.2.4
p. 43, § 5p. 49, § 6
p. 33, § 4
Subject to change without notice
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Project planning

3.3.3 AC power connection (overview)

AC power for the analyzer is supplied via the operating unit (p. 51, §6.4).
Recommended: Install a separate, external all-pole-disconnecting AC power switch and
fuses near the operating unit (max. power input of the EuroFID3010 Inline UEG Technical Data) (p. 51, § 6.4.1).
The terminal box receives AC voltage from the operating unit and in turn supplies the analyzer unit with operating voltage.
Subject to change without notice
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3.4 Supply of operational gases

3 bar H2/He Fuelgas
3 bar Kalibriergas Calibr.gas
3 bar Instr.Luft Instr. air
Auspuff Outlet
Fuel gas
Calibration gas
Instrument air

Fig. 5 Gas connections

The analysis component requires 3 gases to operate:
Fuel gas
Calibration gas
Instrument air
The gas lines must be able to be shut off for deinstallation.
Include shut-off valves in the operating gas lines (→ p. 170, §16.11.3)
Project planning

3.4.1 Screw fittings for the gas connections

Standard: Clamping ring screw connections for tubes with a 6-mm outside diameter, brand name “Swagelok.”
When the screw connections are removed, inside threads are available: – All gas connections: inside threads G1/8”
Connections for the supply and test gases: G1/8 inside thread
Male screw joints: metal with G1/8 thread (DIN/ISO228/1) and O-rings/seals rings.
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3.4.2 General information on the gas supply

NOTICE:
The user is responsible for ensuring that the gas supply is leak-tight.
Check the leak tightness of the gas lines after installation.
Leak detection spray, sensor for combustible gases.
NOTICE:
Contaminated operating gases can falsify the measured values and damage the analyzer unit.
Make sure that the gas lines are clean: – Free of particles (dust, shavings) – Free of hydrocarbons (grease, oil, solvents).
NOTICE: Observe the reaction time of the FID during a hydrogen supply failure
During a hydrogen supply failure, the flame of the FID keeps burning for some time until it goes out completely.
It is possible that the measured value of the FID does not correspond to the true value during this time.
The reaction time can be up to 50 seconds depending on the version of the equipment.
In order to monitor for a hydrogen supply failure, monitor the inlet pressure of the fuel gas using a pressure controller, which emits an electric signal at a certain minimum pressure (e.g. < 3 bar).

3.4.3 Connecting instrument air

The EuroFID3010 Inline UEG requires hydrocarbon-free instrument air to operate (Specifications p. 166, §16.8.1).
Instrument air is used for the following purposes: – As propellant air for the ejector pump –Sample gas dilution –As combustion air –As control air – As zero gas for calibration
Install a continuous supply of instrument air at the gas connection labeled “Instr.air.”
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3.4.4 Connecting fuel gas

Install a continuous supply of fuel gas at the gas connection labeled “Fuel gas.”
WARNING: Risk of explosion if fuel gas line leaks.
The fuel gas is H A leak in the fuel gas line may lead to an explosion.
Implement safety precautions to prevent explosion. – Install a volume flow limiter in the fuel gas supply line. – Install a leak detector on the fuel gas supply line to emit a signal when
H
is discharged.
2
Monitor the cylinder pressure of the fuel gas with a pressure monitor which emits an electrical signal below a certain minimum pressure (e.g. < 3 bar).
Connect the signal from the pressure monitor to the digital input labeled “Fault Gas Supply” (p. 60, §7.4).

3.4.5 Connecting the calibration gas (“span gas”)

Install a continuous supply of calibration gas to the gas connection labeled “Calibr.gas.”
Recommendation: Monitor the cylinder pressure of the calibration gas with a pressure monitor which emits an electric signal at a certain minimum pressure (e.g. < 10 bar).
Connect the signal from the pressure monitor to the digital input labeled “Fault Gas Supply” (p. 60, §7.4).
.
2
Project planning

3.4.6 Information on connecting a cylinder pressure monitor

A pressure monitor must be connected to terminals X20.13+X20.14 of the V2 terminal module. When two pressure monitors are used, their contacts must be connected in series and can only be processed as a composite signal.
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1
2
3

3.5 Exhaust gas lines

Fig. 6 Exhaust gas connections

1Gas outlet “Outlet” 2 Gas outlet “Bypass” 3 Gas inlet (probe tube)

3.5.1 Connecting the “Outlet” gas outlet

The exhaust gas from the combustion chamber exits at “Outlet”. Important: The exhaust gas contains water vapor (condensation).
Use corrosion-resistant tube material for the exhaust gas line (e.g. stainless steel or Teflon tubes).
Inside diameter: 4 mm.
Max. length: 3 m.
Install the exhaust gas lines at a continuous downward angle so that condensed liquid can reliably drain away.
Route the exhaust gas line to a collection point: – Atmospheric pressure – No pronounced pressure fluctuations.
WARNING: Risk of explosion
The exhaust gas from the “outlet”
may not be returned to the process;
must be drained off to a non-potentially explosive atmosphere in a safe manner.
NOTICE:
Condensate is generated in the exhaust gas line.
Arrange the exhaust lines so that they cannot become obstructed by condensing liquid.
Protect exhaust gas lines against freezing.
CAUTION: Contaminants in the condensate
Condensate from the exhaust gas contains substances from the sample gas. These substances may be chemically corrosive and/or must be disposed of separately.
If necessary: Collect the condensate from the exhaust line and dispose of
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EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 31
properly.
NOTICE:
Backpressure and pressure fluctuations at the exhaust gas connection – Can affect the measured values – Can prevent ignition of the FID flame.
If the EuroFID3010 Inline UEG is installed in a ventilated or air-conditioned enclosed area and the ventilation/air conditioning system in this area can generate overpressure or pressure fluctuations: Do not allow the exhaust
gas line to discharge into this area.

3.5.2 Gas outlet “Bypass”

Excess gas from the ejector pump (a mixture of instrument air and sample gas) exits at the “Bypass”
and is returned to the process via the thermal probe.

3.6 Sample gas supply

For sample gas requirements, refer to Technical data (p. 167, § 16.9) Sample gas supply p. 38, §4.2.3
Project planning
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Installing the analyzer unit
EuroFID3010 Inline UEG

4 Installing the analyzer unit

Mechanical installation
Gas connections
Electrical connections
Subject to change without notice
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4.1 Preparing for Installation

WARNING: Risk of fire when measuring combustible gases
Feeding ignitable gases or gas mixtures is not allowed. No special requirements exist when measuring combustible gases when the
sample gas concentration does not exceed 25% of the lower explosion limit (LEL).
Meet the following requirements when exceeding the 25% LEL limit:
Check the leak tightness of the hydrogen feed line to the equipment at regular intervals.
Observe the correct pressure for the hydrogen feed.
Compare the information on the type plate with the operating conditions.
Check ambient temperature (refer to “Technical data”).
Make sure that the classification temperature is below the ignition temperature of the
combustible gases.
Perform work on the EuroFID3010 Inline UEG in a non-explosive area only.

4.2 Installation

CAUTION: Risk of injury through incorrect lifting and carrying the equipment
Injuries can occur due to the weight and projecting enclosure parts when the equipment tips over or drops. Observe the following information to avoid such accidents:
Do not use protruding parts on the enclosure to carry the equipment (apart from the wall fixture or carrying grips).
Never lift the equipment using the open equipment door.
Consider the equipment weight before lifting.
Observe the regulations for protective clothing (e.g., safety shoes, non-slip gloves)
Grip underneath the equipment when possible to carry it safely.
Use a hoist or transport equipment as an option.
Use the help of a second person when necessary.
Secure the equipment during transport.
Before transporting, ensure obstacles that could cause falls or collisions are cleared away.
Installing the analyzer unit
CAUTION: Accident risk through inadequate fastening of the device
Consider the device weight specifications when planning the mounting supports.
Check the load capacity/condition of the wall/rack on/in which the device is to be installed.
The installation location must be free of oscillations and vibrations.
NOTICE: Absence of vibration
In the frequency range from 10-150 Hz, vibratory stress may not exceed
0.2 g (= 1.96 m/s²).
The ambient air must be free of dust and other impurities that could corrode materials in the device.
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Installing the analyzer unit
Sampling probe

Fig. 7 Lifting points

A high-temperature mounting flange is available for applications with process temperatures above 300°C.
NOTICE:
The sampling probe is equipped with a glass vacuum tube, which is fragile.
Make sure no force is applied to the sampling probe when handling the analyzer unit.
Lift the analyzer unit by the housing only (→ Fig. 7).
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 35

4.2.1 Clearance for the analyzer unit

Interior wall
Exterior wall
Thickness of insulation in the process equipment
Fig. 8 Clearance for the analyzer unit
Installing the analyzer unit
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Installing the analyzer unit
Thermal probe
Mounting flange
Sealing ring
Bolt M12 x 60
Interior wall of process
Insulation Exterior wall of
process

4.2.2 Preparing to install the analyzer unit

The analyzer unit is mounted at the process wall according to the following diagram.
Fig. 9 Installation overview
A mounting flange is required to attach the analyzer unit.
Permissible angle of the analyzer unit: ±35° to the horizontal.
The user is responsible for installing the flange.
Weight of the analyzer unit: 25 kg. Supporting struts may need to be added to ensure the mechanical stability of the analyzer unit.
Dimensions of the sampling probe p. 158, Fig. 33
Fig. 10 Mounting flange heat decoupling unit
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4.2.3 Installing the analyzer unit on the flange

Sampling probe
Sample gas Probe tube
Bypass outlet
WARNING: Hazard from process gases
For processes with overpressure, hot or toxic gases may escape when the sampling point is opened.
Undertake suitable safety measures.
NOTICE:
2 persons should install the analyzer unit on the flange.
The probe tube must freely protrude into the process gas stream.
WARNING: Incorrect measured values due to improper installation
If the gas inlet is too short, the EuroFID3010 Inline UEG draws in the exhaust gas, which dilutes the sample gas as a result.
Do not shorten the probe tube.
The bypass exhaust gas stream emerges from the thermal probe of the sampling probe.
Do not install any components so close to the sampling probe that the bypass exhaust gas stream could be drawn in again by the probe tube.
Fig. 11 Exhaust gas exit
Installing the analyzer unit
Attachment
1 Position a flange seal between the mounting flange and the flange of the analyzer unit.
If the analyzer unit is used for hot processes (> 300°C): Use the heat insulation flange instead of the flange seal (p. 169, Fig. 39).
2 Carefully insert the sampling probe into the flange tube. 3 Connect the flange with the supplied screw fittings.
38 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
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Installing the analyzer unit

4.2.4 Gas connections

Gas connection Gas Installation work
Instr. air Instr. air
Fuel gas Fuel gas
Calibration gas Calibr. gas
Outlet Exhaust gas
WARNING: Risk of explosion if gas connections are mixed up
Observe the labels on the gas inlets.
Recommendation: To be able to stop the gas supply to the device manually,
install a shut-off valve in the gas feed.
The shut-off valve is available as an option (p. 170, § 16.11.3).
Instrument air
Fuel gas
Span gas
Observe the information on instrument air (→ p. 29,
§3.4.3).
Connect the instrument air supply to the “Instr.air” gas connection.
On devices with the “flow barrier” option:
Also connect the instrument air supply to a gas connection of the solenoid valve.
Connect the other gas connection of the solenoid valve to the “flow barrier” gas connection.
Observe the information on fuel gas (p. 30, § 3.4.4).
Connect the fuel gas supply to the “Fuel gas” gas connection.
Supply suitable span gas.
Observe the information on span gas supply (p. 30, §3.4.5).
Connect the span gas supply to the “Calibr. gas” gas connection.
Connect an exhaust gas line to the “Outlet” connection. Suitable material: Corrosion-resistant hose with an inside diameter of 6 mm.
Observe the information on installing the exhaust gas connections (p. 31, § 3.5).
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 39

4.3 Electrical connections

4.3.1 Electrical compliance

4.3.1.1 Electrical safety through disconnector switches properly installed
WARNING: Endangerment of electrical safety during installation and maintenance work when the power supply is not switched off
An electrical accident can occur during installation and maintenance work when the power supply to the device and/or lines is not switched off using a disconnector switch/circuit breaker.
Ensure that the power supply of the device can be switched off in accordance with DIN EN 61010 using a disconnector switch/circuit breaker.
Make sure the disconnector switch is easily accessible.
An additional disconnecting device is mandatory when the disconnector switch is difficult to access or cannot be accessed when connecting the equipment after installation.
After completion of the work or for test purposes, the power supply may only be activated again by authorized personnel complying with the safety regulations.
Installing the analyzer unit
4.3.1.2 Electrical safety through lines with correct rating
WARNING: Endangerment of electrical safety through power cable with incorrect rating
When a removable power cable is used, electrical accidents can occur when the specifications are not fully observed.
Always observe the exact specifications in the Operating Instructions (Technical Data Section) when replacing a removable power cable.
4.3.1.3 Grounding the equipment
CAUTION: Device damage through incorrect or missing grounding.
During installation and maintenance work, it must be ensured that the protective grounding to the devices and/or lines involved is effective in accordance with EN 61010-1.
40 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
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Installing the analyzer unit
A Only with “fan” option B Solenoid valve – only with “flow barrier” option
3 bar H2/He Fuelgas
3 bar Kalibriergas Calibr.gas
3 bar Instr.Luft Instr. air
Auspuff Outlet
A
B
Terminal box
Analyzer

4.3.2 Procedure

Connect the plug connector to the terminal box with the double cable.
On devices with the “flow barrier” option: Connect the solenoid valve to the terminal box (p. 44, § 5.2).
On devices with the “Fan” option: Connect the fan’s cable to 24 VDC in the terminal box (p. 44, § 5.2).
Fig. 12 Analyzer: connections
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 41
Installing the analyzer unit
42 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
Subject to change without notice
Installing the terminal box
EuroFID3010 Inline UEG

5 Installing the terminal box

Assembly
Electrical connections
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 43

5.1 Installing the terminal box

Install the terminal box near the analyzer unit (taking the cable length into account).
Install it so that the that the cable inlets are on the underside of the terminal box if possible.

5.2 Electrical connections of the terminal box

CAUTION: Damage/malfunction due to improper AC power connection
The terminal box is supplied with AC voltage directly from the operating unit.
AC voltage for the terminal box: refer to type plate on the terminal box.
The protective conductors (PE) must always be connected.
Power voltage circuit breaker
Install a power voltage circuit breaker near the terminal box to switch the main power supply of the terminal box on and off.
Connection cable of the analyzer unit
Connect the two connection cables of the analyzer unit to the corresponding plug connectors of the terminal box (p. 45, Fig. 13).
Customized connection cables
For customized connection cables, use the following cable material:
Installing the terminal box
Connection Wire cross-section Type Name Part no.
Analyzer assembly
terminal box
Data cable for
data line
Data cable for
data line
[1] Carries AC line voltage.
Install wiring according to Fig. 14 (p. 46).
Connection for flow barrier
Connect the solenoid valve of the flow barrier to the connections labeled VALVE (0 V/+24 V) (X18/X19).
Connection for housing fan
Connect the cable of the housing fan to a 0 V/+24 V connection (X20/X21 or X36/ X37).
[1]
3 x 1.5 mm2 Shielded
5 x 1.5 mm
4 x 2 x 0.25 mm
4-pole x 0.34 mm
2
Shielded
2
2
AWG22 6030048
LIYC2Y
(TP)
Ölflex Control
TMCY
Ölflex Control
TMCY
6048807
6048809
44 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
Subject to change without notice
42VAC
PE
PE
0V
+24V
0V
0V
Valve (+24V)
+24V
X17_19 X36_37 X20_21 X12_14
X10_11
max. 500 m
A B
A
B
A only with housing fan option B only with flow barrier option
Analyzer unit
Terminal box
Solenoid valve
Operating unit
max. 6 m
Installing the terminal box

Fig. 13 Terminal box: Connections

Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 45

Fig. 14 Terminal box: Wiring of the connection cables

Data cable in Datenleitung
X1.1
X1.2
X1.3
X1.4
123
PE
X28
X27
X26
X25
X24
X23
X22
X15
X16
123456789
L1
N
PE
Reset
Reset
Data out
Data out
Data in
Data in
24 VDC
24 VDC
sworswrtsw
ge
br
sw
black
orange
black
red
black
yellow
brown
black
max. 500 m (RS422)
Operating unit
Terminal box
Installing the terminal box
Analyzer Assembly
Terminalbox
AC 115V/230V
46 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
Subject to change without notice
Installing the terminal box
6036664 ring core 6.0 - 7.5
6036662 ring core 8.5 - 10.5
Voltage supply
Analyzer
42 VAC
Data line
Analyzer
Operating unit
Data line
Voltage supply

Fig. 15 Terminal box

A ferrite ring core must be attached to both the AC power line and the data line (see diagram above).
Cable Conductor Terminal Cable Color Terminal AC power
cable
L1 X1-1 Data cable Brown 15 N X1-2 Black 16 PE X1-3 Shielding 22
Yellow 23 Black 24 Red 25 Black 26
Subject to change without notice
Orange 27 Black 28
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 47
Installing the terminal box
48 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
Subject to change without notice
Installing the operating unit
EuroFID3010 Inline UEG

6 Installing the operating unit

Installation
Electrical connections
Signal connections
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 49

6.1 Installing the operating unit

Housing dimensions and space requirements: – Operating unit, 19” rack type p. 160, Fig. 35 – Operating unit, ½-19” rack type p. 161, Fig. 36
Do not obstruct the fan openings (rear of unit).
Installation location must be free of vibrations.

6.2 Installing the 19” rack type operating unit

Install the 19” operating unit in the normal manner in a 19” rack or corresponding enclosure.
Use the rack rails.
NOTICE:
Do not secure the housing by the front panel alone.
Use the rails that support the housing.

6.3 Installing the operating unit, ½-19” rack type

Install the ½-19” operating unit into a 19” rack (4 RU).
Installing the operating unit

Fig. 16 Operating unit: Installing the ½-19” rack type operating unit

50 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
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Installing the operating unit
I / 0
IEC/CEE-22
L/N/PE
AC power
Fuses
4A slow blow 250V
UL/CSA standard

6.4 AC power connection of the operating unit

During installation and maintenance, make sure the electrical supply to affected devices or lines can be turned off via a disconnector switch/circuit breaker in accordance with EN 61010-1.
The electrical supply may only be reactivated by staff performing the installation or maintenance, after completing the work or for test purposes, and taking safety regulations into consideration.

6.4.1 External AC power switch

If the AC power switch of the operating unit (Fig. 17) is not visible and accessible in the operational state:
Install an AC power supply disconnector switch near the operating unit to be able to turn the AC power supply on and off.

6.4.2 Connecting the AC power cable

Ensure that the supplied AC voltage corresponds to the information on the type plate of the operating unit.
Only connect the operating unit to a voltage supply with these specifications. Observe: When a 115 volt operating unit is connected to 230 V, serious damage may occur. Only connect the operating unit to a voltage supply which is equipped with a grounding conductor and only use the power cable delivered.
Connect the AC power cable to the integrated connector on the rear of the operating unit (Fig. 17).
Connect the AC power cable to the AC power supply.
Fig. 17 AC power plug, AC power switch
AC power cable Part no. AC power cord with IEC-320 male connector with
Subject to change without notice
grounding contact (230 V) AC power cord with grounding contact for use in the USA
(115 V)
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 51
6026779
6031563

6.5 Signal connections

System
Not
used
RS232-C
Analog and Digital I/O

6.5.1 Overview of signal connections

Fig. 18 Operating unit: Plug connector for signal connections
Interfaces
“System” and “RS 232C” are interfaces for the manufacturer to use internally for testing and service purposes.
Installing the operating unit
Measured values and signals
The V2 terminal module is connected to the 37-pin D-sub connector labeled “Analog and Digital I/O”
NOTICE:
Before signal connections are established (including with plug connections):
Disconnect the EuroFID3010 Inline UEG and any connected devices from AC power (i.e. switch off),
otherwise the internal electronics may be damaged.
52 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
Subject to change without notice
V2 terminal module
EuroFID3010 Inline UEG

7 V2 terminal module

Installation
Connection options
Configuration options
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 53

7.1 Functional description

Fig. 19 V2 terminal module

V2 terminal module
The V2 terminal module is a plug-in module for standard mounting rails in switching cabinets (dimensions p. 171, 16.11.5).
The V2 terminal module contains:
Analog outputs (p. 56, § 7.2): – Measured value/reference value
Digital outputs (p. 57, § 7.3) – Main alarm/pre-alarm – Status outputs
Digital inputs (p. 60, §7.4) –Calibration control – Maintenance
The following can be connected to the V2 terminal module:
Reset button to acknowledge the main alarm
Service switch
Indicator lights
Button to check the indicator lights
Information
Update of the digital inputs and outputs and the analog outputs: 200 ms. When no reset button is added, the main alarm can not be acknowledged and is
continuously activated.
54 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
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V2 terminal module
Voltage
supply
Reference
value
(optional)
Measured
value
(optional)
Lamp
test
Service switch
Failure
Special
state
Alarm
Pre-alarm
Calibration
-
+
114
-
+
215
-
+
316
-
+
720
-
+
821
-
+
922
-
+
10 23
-
+
11 24
X30
Status outputs
(operating unit)
Operator panel connection
Customer-
specific
-
+
619
System
in service
-
+
518
X21
Customer-
specific
Set system
in service
1
X10
Lamp test
output
+
78
External malfunc-
tion
56
X10 X20
Maintenance
block
External
calibration/
calibration block
Gas supply malfunction
Measured
value
X20
Reference
value
Operating unit
System plug
-
+
GND +24V
X2X1
Status inputs
(operating unit)
Analog outputs
Alarm reset
Failure
Measured
value valid
Alarm
Pre-alarm Calibration
1 ……..…. 37
1
2
FI
1 A MT
GND
+24V
GND
+24V
GND
+24V
GND
+24V
GND
+24V
GND
+24V
GND
J56
+24V
J40
NC
Only internal use on terminal module V2
Parallel to lamp test X30.1-14
Only internal use on
terminal module V2
+24V
+24V
NO
NCNONO
NO
NCNC
NO
+
56
78
13 14
910
11 12342
J6 J8J7
NO
NO
NO
NONO
NC
-
+
34
-
+
12
-
+
34
-
+
12
4 … 20mA 4 … 20mA
J5 J4
-
+
12
11
-
+
10 9
-
+
14 13
4 … 20mA 4 … 20mA
+
-
+
-
Service
requirement
Lower
pre-alarm
Lower alarm
J5
123
123123
123
123

7.1.1 Terminal and connector pin assignments

Fig. 20 Terminal assignment
Fig. 21 Connector pin assignment
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 55

7.2 Analog outputs

7.2.1 Description

7.2.1.1 Analog output “Measured value”
CAUTION: Higher current when turning on
When the operating unit is turned on, the analog outputs briefly output a current of 22 mA.
Before turning on the operating unit: Inform any affected stations and/or deactivate connected devices.
Status of the “Measured value” output Current Failure 0 mA Measured value not valid 2 mA 0-100% LEL 4 … 20 mA
The current measured value is displayed during calibration (test gas concentration).
If the measuring range is exceeded, the analog output switches to a value greater than
21 mA.
If the measured value is below the measuring range, the analog output switches to a value less than 4 mA.
V2 terminal module
7.2.1.2 Analog output “Reference value”
The “Reference value” analog output corresponds to the “Measured value” analog output, but keeps the last valid measured value during calibration.

7.2.2 Terminal assignment X10 and X20

Location of the connector pins → p. 55, Fig. 20.
X10 terminal strip Functional group
Function
Analog outputs Measured value -3 +4
Reference value -1 +2
X20 terminal strip Functional group
Function
Analog outputs Measured value -3 +4
Reference value -1 +2

7.2.3 Configuration (jumpers)

Standard configuration: Analog outputs at X20 terminal strip only. Optionally, parallel output at X10 is possible. Location of the jumpers p. 55, Fig. 20.
Table 1 Jumpers for the analog outputs X10 - X20
Analog output at X20 at X20 and X10 Analog output 1 “Measured value” J4, bridged: 1-2 J4, bridged: 2-3 Analog output 2 “Reference value” J5, bridged: 1-2 J5, bridged: 2-3
The analog outputs are potential-free with respect to the electronics. They have a common negative terminal (not potential-free relative to one
another).
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V2 terminal module

7.3 Digital outputs (threshold value alarm, status)

7.3.1 Description

Number of digital outputs: 7
Type: relay outputs
– Max. voltage: 24 V – Max. current: 500 mA
NOTICE:
Inductive loads (e.g. relays, solenoid valves) may destroy the relay switching contacts.
Separate anti-surge diodes must be installed.

7.3.2 Terminal assignment

7.3.2.1 X21 terminal assignment
Location of the terminal pin → p. 55, Fig. 20.
Connector pin Terminal Name Switching state X21 1 – 2 DO 1 NO System set to maintenance
3 – 4 DO 2 NO Customer-specific 5 – 6 DO 3 NO Failure 7 – 8 DO 4 NO Measured value valid
9 – 10 DO 5 NO Pre-alarm 11 – 12 DO 6 NO Calibration 13 – 14 DO 7 NO Alarm
[1] NO: “Normally Open”. [2] The “System in Service” output is activated via the key switches X30.3 and X30.16.
[1]
Function
[2]
Functions
Table 2 Digital outputs
Function Deactivated switching state Activated switching state System set to maintenance
[1]
OPEN CLOSED
Customer-specific OPEN CLOSED
[2]
Failure
CLOSED OPEN Measured value valid OPEN CLOSED Pre-alarm CLOSED OPEN Calibration OPEN CLOSED Alarm CLOSED OPEN
[1] Activated if the EuroFID3010 Inline UEG can still perform measurement, but several internal conditions are no
longer in the operating range for valid measuring values. A corresponding message is shown on the display.
[2] This switching logic means “Failure” is signaled when the AC power fails (e.g. also in case of a cable break, switched
off/failed device).
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 57
Configuration (jumpers)
Location of the jumpers p. 55, Fig. 20. Configuration of DO 2 (p. 57, § 7.3.2.1):
Table 3 Jumpers
Function of the digital output J6 J7 J8 Service requirement (preset) Bridged Open Open Pre-alarm if the threshold value is not reached
(L1) or first pre-alarm (H0) Alarm if the threshold value is not reached (L2)
[1] This function must be configured in the menu (Menu: Threshold value indicator p. 98, § 11.9).
Alarm
“Alarm” remains activated until it is reset via the digital input “Alarm reset” (X30.2 + X30.15).
“Alarm” is active during commissioning. After switching to measuring mode, “Alarm” is automatically reset.
Note: The first time the EuroFID3010 Inline UEG switches to the measuring mode, the alarm is automatically reset. To prevent this function, connect jumper J54.
“Alarm” is routed via two safety relay contacts switched in series, which are both positively driven with an N/C contact.
[1]
[1]
Open Bridged Open
Open Open Bridged
Only 1 alarm function can be activated, i.e. only 1 jumper may be placed.
NOTICE:
Use exclusively the digital output “Alarm” as a safety contact.
V2 terminal module
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V2 terminal module
7.3.2.2 X30 terminal assignment
External lights (e.g. for a switching cabinet) can be connected at X30. Location of the terminal pin p. 55, Fig. 20.
Connector pin Terminals Function X30 +5 -18 System in Service
Configuration (jumpers)
The digital output X30.6 + X30.19 can be inverted:
Table 4 Bridge configuration
Bridge J56 Signal not activated Signal activated Bridged: 1–2 Switching contact open Switching contact closed Bridged: 2–3 Switching contact closed Switching contact open
Table 5 Bridge configuration
Bridge J54 Signal not activated Bridged: 1–2 Automatic alarm Bridged: 2–3 Manual alarm
In case of “Manual alarm,” the alarm remains active even after switching to active measuring mode.
The alarm must then be acknowledged with the alarm reset button (the alarm reset button must be installed separately by the user).
+6 -19 Customer-specific +7 -20 Failure +8 -21 Measured value valid +9 -22 Alarm +10 -23 Pre-alarm +11 -24 Calibration
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 59

7.4 Digital inputs

SIx
18 - 48 VDC

7.4.1 Description

Number of digital inputs: 7
The digital inputs are optical coupler inputs (p. 60, Fig. 22).
– Control voltage: 18-48 VDC
The control voltage must be provided externally.

7.4.2 Terminal assignment

Fig. 22 Circuit diagram
V2 terminal module
7.4.2.1
X20 terminal assignment
Location of the terminal pin → p. 55, Fig. 20.
Connector pin Terminals Name Function X20 +9 -10 DI 1 Maintenance block
+11 -12 DI 2 External calibration/calibration block +13 -14 DI 3 Malfunction, gas supply
“Malfunction, gas supply”
The digital input “Malfunction, gas supply” can be used to monitor the gas supply.
If the digital input is “active,” the EuroFID3010 Inline UEG displays the status “Service requirement.”
“External calibration/calibration block”
Calibration control via the “Calibration control” menu (p. 118, §12.8).
To block calibration: Input to 24 V (p. 121, §12.8.1.6).
If the calibration block is active, no calibration can be carried out.
If “External calibration” is to be used: Select “ex.auto” in the “Calibration control” menu (p. 119, § 12.8.1).
To start an automatic calibration: Set the “External calibration/calibration block” input to “0 V” for 1-2 seconds.
“Maintenance block”
When the “Maintenance block” digital input is activated, it is not possible to use operating functions to interrupt the measuring mode.
Subject to change without notice
60 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
V2 terminal module
7.4.2.2 X10 terminal assignment
Location of the terminal pin → p. 55, Fig. 20.
Connector pin Terminals Name Function Jumpers X10 5 - 6 DI 1 Signals an external malfunction at
“External malfunction”
The external switch can be used to signal an external malfunction (e.g. temperature monitoring).
This signal is output exclusively at terminal X21.5 and X21.6. No further processing/ signaling takes place.
7.4.2.3 X30 terminal assignment
Location of the terminal pin → p. 55, Fig. 20.
Connector pin Terminals Name Function X30 -1 +14 DI 1 Lamp test
[1] Switches a photoMOS relay; the switching contact (pushbutton switch) is not subjected to lamp load.
J40 not bridged
X21.5 and X21.6 Does not signal an external
J40 bridged
malfunction
7 - 8 DI 2 Not used
[1]
-2 +15 DI 2 Alarm reset
-3 +16 DI 3 Service/maintenance switch “System in Service”
“Lamp test”
A pushbutton switch can be connected to the “Lamp test” digital input to test connected indicator lights.
The lamp test signal is output in parallel to the terminals X10-7 and X10-8.
The “Lamp test” digital input switches a photoMOS relay.
The current relay states are not changed.
“Alarm reset”
A pushbutton switch can be connected to the “Alarm reset” digital input to reset an active alarm.
The alarm is reset by closing the contact.
“Service/maintenance switch”
A switch can be connected to the “Service/maintenance switch” digital input to place the V2 terminal module into maintenance mode.
This signal is only used in the V2 terminal module and has no further effect on how the EuroFID3010 Inline UEG functions.
The signal must be forwarded to a higher-ranking level (e.g. control center).
The “System in Service” digital output at the X30 pin connector is activated.
The “Measured value valid” signal is activated.
All digital outputs for maintenance and malfunction messages are deactivated
(however, the “Measured value” analog output continues to output 0 mA during malfunctions).
The “Pre-alarm” digital output is activated.
The “Alarm” digital output is activated as soon as the operating unit activates the alarm,
Subject to change without notice
but is not latching (refer to → p. 98, §11.9).
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 61

7.5 Installation

7.5.1 Mounting rails

To mount the V2 terminal module, the following types of standard mounting rails are available:
Top hat rail EN50022-35 x 7.5 (and 35 x 15, plus derivative profiles with a T-slot)
G-rail EN50035-G32
Attach the V2 terminal module to a mounting rail.

7.5.2 Signal cable

When connecting the signal lines, please observe the following:
Use shielded cable for all signal connections.
Take into consideration the shielding concept of the higher-level system.
NOTICE: Malfunctions due to unsuitable cables
Use only suitable cable.
Install the cable carefully,
otherwise the specified electromagnetic compatibility (EMC) may not be achieved and malfunctions may result.
V2 terminal module
NOTICE: Sensitive electronics
Before making signal connections (including with plug-in connectors): Switch off power to all devices to be connected,
otherwise electronic components may be damaged.
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V2 terminal module
24 VDC
Connection cable
Operating unit
V2 terminal module

7.6 Electrical connection

When working on the V2 terminal module: Switch off power to the terminal module.

Fig. 23 V2 terminal module

Subject to change without notice
Fuse: 1 A (slow fuse), 250 V, D5x20
7.6.1

7.6.2 Connect supply voltage

Attach connection cable

Use only the SICK connection cable (Part no. p. 171, § 16.11.5):
Connect the “Connecting module” plug connector to the V2 terminal module.
Connect the “Remote unit” plug connector to the operating unit.
The pin assignments of the connection cable are not symmetric.
Therefore do not confuse the ends of the connection cable.
The V2 terminal module requires an external voltage supply (24 VDC/17 W). The external voltage supply must comply with SELV (safety extra low voltage).
Connect the voltage supply to the X2 connector pin (p. 63, Fig. 23).
Terminal 1 24 VDC (17 W) 2GND
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V2 terminal module
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Commissioning
EuroFID3010 Inline UEG

8 Commissioning

Preparation
Activation procedure
Function test
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8.1 Initial commissioning

WARNING:
Never start up the device without first having it checked by authorized personnel!
Before you use the EuroFID3010 Inline UEG in safety-relevant applications in your company, it must first be inspected and approved for use by authorized personnel.
The results of this inspection must be documented.
Preparation
Ensure correct supply of operation gases (specifications p. 166, § 16.8).
Check gas connections.
Check gas lines for leaks: leak detection spray, sensor for combustible gases.
Procedure
Check configuration – Name of analyzer – Sensor block temperature –Alarm threshold –Conversion factors – Test gas concentration – Classification temperature
Calibration – Calibrate zero gas and span gas – Check calibration
Hardware check – Check alarm contact – Check “Failure” and “Measured value valid” contacts
Commissioning
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Commissioning

8.2 Activation procedure

Turn on external AC power switch or power switch on the back of the operating unit.
Switch on external voltage supply to the V2 terminal module.
CAUTION: Higher current when turning on
When the operating unit is turned on, the analog outputs briefly output a current of 22 mA.
Before turning on the operating unit: Inform any affected stations and/or deactivate connected devices.
Note
If the operating unit has been turned off intermittently: Switch off the supply voltage to the V2 terminal module, otherwise the automatic alarm reset will not be activated and the active alarm will have to be acknowledged with the alarm reset button.
1 The “Alarm” signal is active during commissioning. 2 RAM-Test running. This message is displayed for approx. 2 minutes:
Start RAM-Test running
Internal memory test. Duration of display: Several minutes.
No entries can be made here.
3 Then, the following will be displayed:
E U R O F I D Software Rev.5.2 Configuration5.2 V5.2 02.07.03 Type 100%LEL scale 5562 Prod.date 08.2013
0.0 % LEL Range ... 100
4 No LED is lit up. 5 Instrument air is introduced. 6 Zero gas is introduced.
Device nameSoftware version
Software version / Release date (Day.Month.Year)Software type
Date of manufacture of the operating unit (Month.Year)
Subject to change without notice
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Commissioning
7 The following is displayed during the heating up phase:
Warm Up 1380 s Temp. sensor block
193.3 195.0 CEL
Pump ON
Act 2450 mbar Flame OUT
[1] If the set temperature is not reached within the remaining running time, the error message “36 Analyz.heat.” is
displayed (p. 149, §15.6).
Maximum remaining running time
Current actual temperature / set temperature
[1]
The heating up phase can take up to 1.5 hours.
8 Fuel gas is introduced. 9 The flame is ignited.
The following is displayed during the ignition process:
Ignition
30.05.2013
Ignition
Flame OUT Current ON
Status of the FID flame
10 When the EuroFID3010 Inline UEG and all peripheral devices with connected status
signals are ready for operation, the EuroFID3010 Inline UEG switches to measurement mode:
– The measurement display appears on the operating unit screen (p. 77, § 10.3).
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0.0
Propane % LEL FID1
--------------------
Range ... 100.0
Current date/current time Operating hours
Current measured value
Physical unit Name of analyzer
Bar display of the measured valueCurrent measuring range (measuring range end value)
– The “Alarm” signal is reset. p. 118, §12.8 EuroFID3010 Inline UEG.
If the EuroFID3010 Inline UEG has not been in operation for quite some time, it may occur that it is not completely warmed up despite the heating up phase.
Wait another two hours and perform a “Manual calibration” (→ p. 122,
§12.10).
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Commissioning
11 If the function “Manual calibration” is activated (p. 118, §12.8): Start manual
calibration (p. 122, § 12.10).

8.2.1 How to ascertain that the device is in proper operating condition

Analyzer unit
Supply of operating gases verified (Specifications p. 166, §16.8). – Instrument air –Fuel gas –Calibration gas
Fan (optional) is running (noise, moving air).
Operating unit
“OK” LED lights up.
No malfunction messages (display).
V2 terminal module:
–“Alarm” digital output inactive. – “Measure” digital output active.

8.2.2 Recognizing a special state

The “OK” LED does not light up.
V2 terminal module: “Special state” digital output.
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Commissioning
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Operation (General)
EuroFID3010 Inline UEG

9 Operation (General)

Access
Operation
Status messages
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9.1 Controls and indicators/displays

Alarm Fault Ser vice OK
8
5
2
7
Back Help Meas
4
1
0
9
6
3

Fig. 24 Controls and indicators/displays

Operation (General)
9.1.1

LEDs (indicators)

LED Significance
The measured value has exceeded an alarm threshold value.
Alarm
Fault
Service
OK
[1] Is not displayed as long as the “System in Service” status is activated.
Reset alarm (→ p. 100, § 11.11).
The EuroFID3010 Inline UEG has failed.
The EuroFID3010 Inline UEG does not show the current measured value.
For reasons, refer to the “Diagnosis” menu (p. 79, §10.6).
Maintenance is required.
Or:
The “System in Service” status is activated (p. 100, §11.10). The EuroFID3010 Inline UEG continues to show the current measured value.
For reasons, refer to the “Diagnosis” menu (p. 79, §10.6).
The EuroFID3010 Inline UEG shows the current measured value. The measured value is valid.
If “OK” is not lit up: Special state (p. 123, § 12.11) (e.g. ignition, calibration).
[1]
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Operation (General)
Back
Help
Meas
Back
Back

9.1.2 Keypad

Button Function
9.1.2.1 Navigation principle
Opening the main menu:
If the measurement display is active : Press once.
If a menu function is active: Press (several times if needed) until the main menu appears.
If the measurement display is activated: Leads to main menu – In the menu system: Leads to the previous menu level – For entry functions: Deletes the last entry – After changes: It is asked whether changes should be saved
Invokes information about the current function
Jumps directly to the measuring screen Do not save changes Aborts running programs (e.g. calibration)
Concludes entry Confirms any changes Toggles between entries
To change settings:
1 Press or until the relevant field has been highlighted. 2 With input fields: Enter the desired value.
With selection boxes: Press until the desired setting is displayed.
To finish:
1 Press or until 2 Press .
End is highlighted.
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Operation (General)
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Menus
EuroFID3010 Inline UEG

10 Menus

Measuring screen
Manual calibration
Manual ignition of the FID flame
Diagnosis displays
Language selection
Help
Subject to change without notice
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10.1 Menu structure

Menu structure Refer to
Measure p. 77, § 10.3 Calibration p. 78, § 10.4 Flame ignition p. 78, § 10.5 Diagnosis p. 79, § 10.6 Maintenance p. 87, § 11
Calibr. Gas Value p. 112, §12.5.1 Conversion factors p. 113, §12.5.2 Standby p. 89, § 11.2 Error archives p. 90, § 11.3
Disp. of err. arch. p. 91, §11.3.2 Delete error arch. p. 91, § 11.3.3
Filter change p. 93, § 11.4 System Parameters p. 94, §11.5
User level p. 95, § 11.6
Calibration control
Calibration control
Calibration time Setup temp. sensbl. I/O parameters
I/O parameters Alarm value setup Purging parameters Next menu
Time and date set
Summer/winter time
Next menu
Name of analyzer
Expert level Zero check p. 122, §12.10 Calib. Gas check p. 122, §12.10 Hardware check p. 103, §11.15
Inputs and Outputs
Analog Outputs
Digital Inputs
Digital Outputs
Analog inputs ana.
Digital inputs ana.
Digital Outputs Interface Check
Interface Check Front panel
LED's
LCD test
Keyboard test
Restart p. 107, §11.16
Set Service Yes/No p. 100, §11.10 Threshold reset p. 100, §11.11
Language
Language A - M Language N-Z
General Help p. 85, § 10.9
Menus
p. 96, § 11.7p. 97, § 11.8
p. 98, § 11.9p. 117, §12.7
p. 104, §11.15.1
p. 106, §11.15.3
p. 106, §11.15.4
p. 85, §10.8
Subject to change without notice
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Menus
1 Measure
Meas
Back

10.2 Main menu

Main Menu V5.2 15:08.53 D
2 Calibration 3 Flame ignition 4 Diagnosis 5 Maintenance 6 Language 7 General Help
0.0 % LEL Range ... 100
Procedure
Open the measurement display –Main menu Measure or – Press (from any menu). If the “System in Service” status is activated (p. 100, §11.10), this status is
maintained.
To return to the main menu: Press .

10.3 Measurement display

Function
The “Measure” menu item activates the measurement display:
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Menu title Software version/date/menu language
p. 77, § 10.3p. 78, § 10.4p. 78, § 10.5p. 79, § 10.6p. 88, § 11.1p. 85, § 10.8
Current measured valueCurrent measuring range (measuring range end value)
Current date/current time Hours of operation of the operating unit
[1]
0.0
Propane % LEL FID1
--------------------
Range ... 100.0
[1] Counter starts at manufacturer's works. [2] Supplemental text for the physical unitp. 102, § 11.13. [3] Measuring range 0 ... 100% LEL is permanently set.
Current measured value
Physical unit Name of analyzer
Bar display of the measured value Current measuring range (measuring range end value)
[2]
[3]
The measured value is displayed digitally with plus or minus sign and units. Display if the measured value is above or below the limits of the measuring range:
The current measured values are shown.
The bar diagram also flashes if the measured value is exceeded.
If the physical measuring range of the A/D converter is exceeded:
– The message “OVF” appears on the display.
If the measured value is below the measuring range, the measured value is displayed with a minus sign in front of it.
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10.4 Calibration (note)

End
Manual calibration can be carried out via the “Calibration” menu (Main menu Calibration).
For a detailed description, refer to p. 119, §12.8.1.1

10.5 Flame ignition

Function
This menu function is used to manually ignite the FID flame. If 10 consecutive ignition attempts are unsuccessful, a malfunction message is displayed.
Procedure
1 Open the menu: Main menu Flame ignition
Flame Ignition
Menus
Menu title
Flame Ignition Yes
Change or
0.0 % LEL Range ... 100
Selection box
Current measured valueCurrent measuring range (measuring range end value)
The main menu appears – with the addition of the word
Ignition.
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Menus
< Continue >
< Continue >

10.6 Diagnosis

10.6.1 Accessing the diagnosis messages

1 Open the menu: Main menu Diagnosis
Diagnosis
Menu title
System failure msg. 0
Service requ. repor. 0
0.0 % LEL Range ... 100
No. of current system failure messages
No. of current service requirement messages
Current measured valueCurrent measuring range (measuring range end value)
2 Press to view the next message in the queue. >>>
Any malfunction messages are displayed first (p. 79, §10.6.2).
>>>
These are followed by the displays of the operating parameters (p. 80, § 10.6.3).

10.6.2 Malfunction messages in the diagnosis function

Classification of malfunction messages
“System failure”: Malfunctions that lead to a special state.
“Maintenance requirement”: Malfunctions that do not (yet) negatively affect the
measured values.
Example of a malfunction message
Diagnosis System failure
Flame not burning Please check fuel Gas- and fuel­Air ways and the Flame control
Menu title Malfunction classification
Message text
Range ... 100
Current measuring range
The malfunction messages cannot be manually deactivated. A malfunction message disappears when the malfunction has been remedied.
Subject to change without notice
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10.6.3 Operational displays in the diagnosis function

< Continue >
< Continue >
The following displays appear in succession:
Alarm status (threshold value messages)
Diagnosis
Menu title
Alarm
Threshold H2 NO Threshold H1 YES Threshold L1 NO Threshold L2 NO
Alarm status ← ← ←
[1] [2]
Menus
0.0 % LEL Range ... 100
[1] YES = activated / NO = not activated. [2] If YES is displayed although the current measured value is inside the threshold value: The latching function is
activated and needs to be deactivated manually (p. 100, §11.11).
Current measured valueCurrent measuring range (measuring range end value)
Temperature of the electronics in the analyzer unit
Diagnosis
Menu title
Inside Temp.EleAnaly
Actual 32.8 CEL
0.0 % LEL Range ... 100
Current temperature (CEL = °C)
Current measured valueCurrent measuring range (measuring range end value)
If the temperature of the analyzer unit rises above:
85°C: “Service requirement” is activated.
90°C: “Failure” is activated.
In both cases, a malfunction message is displayed and the heating of the sensor block is completely turned off.
If the failure occurs due to an error during calibration, you can attempt to reset the cause of the failure by opening the Calibration menu again (calibration is not started).
The second time the calibration menu is opened, the calibration will start again if the error has been reset.
In case of failure, you can attempt to reset the error through manual ignition.
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Menus
< Continue >
< Continue >
Pressure ratios at the ejector pump
NOTICE:
The dilution factor must be between 2900 and 4900.
Diagnosis Sample Input Pressur actual 996.5mbar Instr.-Air Pressure actual 2404.6mbar Sample Gas Pressure actual 1145.3mbar Factor Pinp./Pmeagas
0.8766 Factor Pdriv/Pmeagas
2.1013
0.0 % LEL Range ... 100
Menu title
P2 (P): Sample gas pressure at the gas inlet of the analyzer
[1]
unit
P1 (T): Pressure of instrument air at the ejector pump
Q1: Ratio of P2 to P3
Q2: Ratio of P1 to P3
Current measured valueCurrent measuring range (measuring range end value)
P3 (M): Sample gas pressure before the sample gas capillary
[2]
[1] Target range: Ambient pressure: ± 50 mbar; greater deviations trigger a malfunction message (system failure). [2] Determines the suction of the ejector pump. [3] Backpressure upstream from the sample gas capillary; is kept constant relative to the ambient pressure.
Control of the ejector pump
Diagnosis Ejector Fixed P Sample Input Pressur actual 1006.6 mbar Instr.-Air Pressure actual 2404.6 mbar Sample Gas Pressure actual 1145.3 mbar Factor
3741.6650
0.0 % LEL Range ... 100
Menu title
Setpoint value: ambient pressure – (5-10 mbar)
Setpoint value: 2350-2500 mbar
Setpoint value: ambient pressure + 130 mbar
Display: 2900-4900 (valid range)
Current measured valueCurrent measuring range (measuring range end value)
[3]
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Temperature control of the sensor block
< Continue >
< Continue >
Diagnosis
Menu title
Menus
Sensor block settemp 195 CEL Setup temp. sensbl.
194.76 CEL SensHeating On/Off ON 42.1%
0.0 % LEL Range ... 100
Setpoint temperature of the sensor block (CEL = °C)
Current temperature of the sensor block (CEL = °C)
Current heater output
Current measured valueCurrent measuring range (measuring range end value)
[1]
[1] Notes p. 96, § 11.7.
Status of flame control and solenoid valves
Diagnosis Flame Control Temp. 267 CEL Ignit. Coil OUT SV Ignit. Gas OUT SV Ejector ON SV Ignit. Gas ON SV Span Gas OUT SV Zero Gas OUT Flow barrier OUT
0.0 % LEL Range ... 100
[1] ON as long as the ignition coil is heated during the ignition process [2] SV = solenoid valve; ON = valve open / OFF = valve closed. [3] ON during ignition of the FID flame. [4] ON when the sensor block has reached the set temperature and there are no malfunctions. [5] ON when the FID flame burns and instrument air is supplied and there are no malfunctions. [6] ON as long as the solenoid valve of the flow barrier (optional) is activated (i.e. during maintenance of the sample
gas filter).
Menu title
Temperature near the flame (CEL = °C)Status of the ignition coil of the FID flameSolenoid valve statusSolenoid valve statusSolenoid valve statusSolenoid valve statusSolenoid valve statusFlow barrier status (optional)
Current measured valueCurrent measuring range (measuring range end value)
[2] [3]
[2] [4] [2] [5] [2] [2]
[6]
[1]
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Menus
< Continue >
< Continue >
Calibration drift (deviation)
The results of the last calibration are displayed:
Diagnosis
Calibration Date
10.05.2013 14:48:29 Zero drift
0.2% Calib. gas dr. total
5.2% Drift since last Cal
3.8%
0.0 % LEL Range ... 100
[1] Relative to measuring range end value.
Menu title
Date/time of last calibration
Zero drift since last basic calibration
Sensitivity shift since last basic calibration
Sensitivity shift since last calibration
Current measured valueCurrent measuring range (measuring range end value)
The “deviations” are automatically compared to the alarm settings.
Software system type
Diagnosis
System_type Type_100%_LEL_scale 4321 Prod.date 08.2013 V6.0.0.4 02.07.13 Analyzer V2.05
Menu title
Configuration type of the installed softwareSerial number of the operating unitManufacturing date of the operating unit Version/release date of the installed software
Version of the analyzer firmware
[1]
[1]
0.0 % LEL Range ... 100
Subject to change without notice
Current measured valueCurrent measuring range (measuring range end value)
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Data of the installed ejector pump
< Continue >
<END>
There are four data records for the ejector pump (
Diagnosis Param. SampleGasPump Fixed P Ser.No.:90204042 1/4 A33 = +5.72905122 A32 = -10.2348748 A31 = +5.18833320 A30 = -0.50595734 DiluFac: 3645.10
0.0 % LEL Range ... 100
[1] Internal unit (not a physical value)
Menu title
Type of propellant pressure settingSerial number of the ejector pump (factory setting) Data record no. 1 of 4Coefficients of the ejector characteristic curve ← ← ← ← Current dilution factor
Current measured valueCurrent measuring range (measuring range end value)
1/4 to 4/4, with data for A3x to A0x):
[1]
Menus
Last display of
Diagnosis:
Diagnosis
Param. SampleGasPump Fixed P Ser.No.:90204042 4/4 A03 = +8.70768063 A02 = -65.9470894 A01 = +92.9065891 A00 = -36.9345441 DiluFac: 3645.10
0.0 % LEL Range ... 100

10.7 Maintenance (note)

Refer to → p. 87, § 11
Menu title
Type of propellant pressure settingSerial number of the ejector pump (factory setting) Data record no. 4 of 4Coefficients of the ejector characteristic curve ← ← ← ← Dilution factor for this ejector pump
Current measured valueCurrent measuring range (measuring range end value)
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Menus
Back
< Continue >
Back

10.8 Language (language selection)

German
English
French
Spanish
Russian
Procedure
1 Open the menu: Main menu Language.
Language
1 Language A - M 2 Language N - Z
Menu title
2 Open
Language Language A - M
1 2 German 3 4 5 French 6 English 7 8 9
0.0 % LEL Range ... 100
Language A - M.
3 Select the desired language. 4 Press to exit the menu.

10.9 General help

Function
The “General Help” contains brief information on the keypad and menu functions.
Procedure
Open the menu: Main menu General Help.
General Help
German The following sec­tions offer general information for the EUROFID. A menu item will be selected with the arrow keys or the hotkeys.
0.0 % LEL Range ... 100
Menu title
Menu title
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To view additional information: Press .
To close the help function: Press .
Menus
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Maintenance menu
EuroFID3010 Inline UEG

11 Maintenance menu

Settings
System information
Test functions
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11.1 Maintenance menu

*
Password protection
The Maintenance submenu is password-protected. A password must be entered to access it.
The password is 123789 and cannot be changed.
As long as the “Service lock” digital input is activated, access to the
Maintenance submenu is blocked; a corresponding message appears after entering the password.
How to open the Maintenance submenu:
1 Open the Maintenance submenu: Main menu → Maintenance. >>>
The dialog for entering the password appears:
Maintenance
Passwordinput Escape: =
<BACK>
Maintenance menu
Menu title
Input field (unchangeable: 123789)
0.0 % LEL Range ... 100
2 Enter the following password into the input field:
Current measured valueCurrent measuring range (measuring range end value)
123789
3 Press . >>>
The “Maintenance” menu appears and is available for use.
Maintenance
1 Calibr. Gas Value 2 Conversion factors 3 Standby 4 Error archives 5 Filter change 6 System parameters 7 Set Service
Menu title
p. 112, §12.5.1p. 113, §12.5.2
8 Threshold reset
0.0 % LEL Range ... 100
>>>
Access to the “Maintenance” submenu is allowed until the measurement display is
Current measured valueCurrent measuring range (measuring range end value)
opened once more.
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Maintenance menu
< E n d >

11.2 Standby

Function
Special state “Standby”:
The fuel gas supply is cut off and the flame is extinguished.
All components remain at operating temperature.
The measuring system is continuously purged with zero gas.
The “Measured value valid” digital output is deactivated.
The “Alarm” digital output is deactivated.
The analog outputs are maintained.
The “OK” LED does not light up.
The ejector pump and the heater of the sensor block remain in operation.
Procedure
1 Open the menu: Main menu Maintenance Standby
Standby
Menu title
Standby < NO >
0.0 % LEL Range ... 100
Selection box
Current measured valueCurrent measuring range (measuring range end value)
2 Ending standby:
a) Change selection box to “
NO”: The FID flame is automatically ignited.
b) The “Maintenance” menu is displayed (p. 88, §11.1).
“Standby” mode is automatically deactivated as soon as you open the measurement display (p. 77, § 10.3).
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11.3 Error archives

11.3.1 Function of the error archives

The EuroFID3010 Inline UEG saves the following in the Error archives:
Malfunction messages in abbreviated form
Activation of the “System in Service” status
The error archives contain the most recent messages. These messages can be:
Viewed on the display
Fully deleted
Open: Main menu Maintenance Error archives
Error archives
1 Disp.of err. arch.
2 Delete error arch.
Maintenance menu
Menu title
0.0 % LEL Range ... 100
Current measured valueCurrent measuring range (measuring range end value)
Note
The error archive is automatically deleted – after a restart –after a switch off – after a failure of the power voltage
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Maintenance menu
<END>
Back

11.3.2 Displaying the error archives

Function
The “Error archives” menu is used to display the saved error messages on the screen. Two messages are displayed on each “page”.
Deleting all error messagesp. 91, § 11.3.3
Error messages in full detail (diagnosis function) p. 79, §10.6.2
Procedure
1 Open the menu: Main menu → Maintenance Error archives Disp. of err. archiv
>>>
Existing error messages are displayed in the sequence they occurred (most recent first); two error messages are shown per display page. Example:.
Disp. of err. archiv
Menu title
15.05.2013 09:52:31 In Service00079 Service_requir(Diag)
15.05.2013 09:52:33 In Service 0074 Service_requir(Diag)
0.0 % LEL Range ... 100
[1] Number of the program section in which the error was localized.
>>>
If additional error messages are available, < Continue > will be displayed.
2
< Continue > or <END >: Press .
3 Browse: or
Skip to beginning or end or
To cancel: Press .

11.3.3 Deleting the error archive

Function
All saved error messages in the error archives can be deleted.
NOTICE:
Deletion is permanent and cannot be reversed.
Date/timeMessage / localizationAutomatic reaction
Date/timeMessage / localizationAutomatic reaction
Current measured valueCurrent measuring range (measuring range end value)
[1]
[1]
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Maintenance menu
<END>
Procedure
1 Open the menu: Main menu Maintenance Error archives Delete error archive
Delete error archive
Menu title
Instrum.log.register Delete <NO >
0.0 % LEL Range ... 100
All error messages are deleted.
The
Error archives menu appears.
Selection box
Current measured valueCurrent measuring range (measuring range end value)
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Maintenance menu
End

11.4 Filter change special state (menu)

NOTICE:
Only open the sample gas filter when the “Filter change” status is activated. (Procedure p. 135, § 14.5.2).
Otherwise dust-laden ambient air can enter the measuring system.
For a detailed description of the operating steps and maintenance work, refer to p. 135, § 14.5.2
Function
The “Filter change” menu function assists you during maintenance work on the sample gas filter in two steps:
a) Safeguarding before starting maintenance:
– The supply of instrument air to the ejector pump is stopped. The ejector pump is
deactivated as a result; the supply of sample gas to the measuring system is
stopped. – The supply of fuel gas is stopped, the FID flame is extinguished. – On devices with the “flow barrier” option: The external solenoid valve is activated,
causing the sample gas in the sample gas filter to be displaced by instrument air.
b) Safe restart:
– The sample gas filter is heated to operating temperature to prevent condensation. – The FID flame is re-ignited. – On devices with the “flow barrier” option: The external solenoid valve is deactivated. – The sample gas supply is activated again.
Opening the menu
The menu can only be opened when the device status “System in Service” is active.
Main Maintenance Filter change
Maintenance Filter change
Filter change NO
Filter is replaced NO
Change or
0.0 % LEL Range ... 100 System in Service
Procedure (abbreviated)
a) Before commencing maintenance work:
Open the “Filter change” menu (Main menu Maintenance Filter change).
Set the “Filter change” status to “YES” (Selection box 1).
Close the “Filter change” menu (“END,” enter key).
b) After maintenance work:
Open the “Filter change” menu once again.
Subject to change without notice
Set the “Filter is replaced” status to “YES” (Selection box 2).
Close the “Filter change” menu (“END,” enter key).
Wait until measurement mode is automatically activated once again (approx.
15 min.).
Menu title
Selection box 1
Selection box 2
Current measured valueCurrent measuring range (measuring range end value)
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 93

11.5 System parameters (overview)

Functions in the “System parameters” submenu
User settings
Calibration settings
Reset and test of the integrated microcomputer
Device configuration by the manufacturer (protected)
“System parameters” menu
It is only possible to open the “System parameters” menu if the device status “System in Service” is activated.
1 If the device status “System in Service” is not activated: Activate the device status
“System in Service” (p. 100, § 11.10).
2 Main menu → Maintenance System parameters.
System Parameters
Menu title
Maintenance menu
1 User level 2 Expert level 3 Zero check 4 Calib. Gas check 5 Hardware check 6 Restart
Meas.value(format)unit Measuring range ...value System in Service (blink) Service_requir(Diag)
p. 95, §11.6
Not described in these Operating Instructions
p. 122, §12.10.1p. 122, §12.10.2p. 103, §11.15p. 107, §11.16
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Subject to change without notice
Maintenance menu

11.6 User level (activation)

Functions
The “User level” contains device settings for users. The functions are divided into two menus, which can be opened in succession.
Opening the “User level” menu
Open the “User level” submenu: Main menu Maintenance System parameters User level
System Parameters User level
1 Calibrationcontrol 2 Setup temp.sensbl. 3 I/O - parameters 4 Alarm value set up 5 Purging parameter 6 Next menu
0.0 % LEL Range ... 100 System in Service
To open the second selection menu: Select Next menu.
System Parameters User level
Menu title
p. 117, § 12.7
Opening the second selection menu
Menu title
1 Time and date set 2 Summer/winter time 3 Unit of measurem. 4 Name of analyzer
0.0 % LEL Range ... 100 System in Service
Subject to change without notice
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11.7 Temperature of the sensor block

End
Function
The sensor block is heated to prevent condensation in the parts in contact with the sample gas. The setpoint temperature of the heater is adjustable.
Setpoint temperature T
Setting range Factory setting
A
Sensor block temperature 60 … 230 °C 195°C.
NOTICE:
The setpoint temperature (T classification temperature (T
) must be set to a value at least 25 K below the
A
, refer to type plate).
C
The sensor block temperature may not be set to a value above 195°C.
Maintenance menu
Example: T
= 220°C; T
C
Amax
195°C
Procedure
1 Open the menu: Main menu → Maintenance System parameters User level Setup
temp. sensbl.
System Parameters Setup temp. sensbl.
Menu titleMenu title
Sensor block settemp
195.00 CEL
CEL Up : 60.00 up to : 230.00
Change or
0.0 % LEL Range ... 100
Input field
Minimum valueMaximum value
Current measured valueCurrent measuring range (measuring range end value)
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Maintenance menu
End

11.8 Display of measurement

Function
The following properties of the measurement display (p. 77, §10.3) can be modified:
Resolution of the measurement display (number of digits)
Display mode for the measured value: Instantaneous value or damped value
Opening the “I/O-Parameters” menu
Open the “User level” submenu: Main menu Maintenance System parameters I/O-Parameters
System Parameters I/O-Parameters
1 Display of measur.
0.0 % LEL Range ... 100 System in Service
Settings for numeric measurement display
Display: - numeric -
1/100 Resolution = 1 % of the measuring range end value 1/1000 Resolution = 0.1 % of the measuring range end value
Menu title
Procedure
1 Open the menu: Main menu → Maintenance System parameters User level I/O-
Parameters Display of measur.
System Parameters
Display: - numeric ­ 1/1000
Change or
0.0 % LEL Range ... 100
Menu titleMenu title
Selection box 1
Current measured valueCurrent measuring range (measuring range end value)
Subject to change without notice
EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 97

11.9 Configuring threshold value indicators (alarms)

Function
LEL threshold values can be set to monitor the LEL concentration. If the LEL threshold is exceeded:
The respective alarm switching contact is activated (p. 57, § 7.3)
The “Alarm” LED lights up (p. 72, § 9.1.1).
An alarm signal can only be reset when the measured value is inside the
respective threshold value once more.
The alarms are not in operation when the “System in Service” device status is activated (p. 100, § 11.10).
Threshold value modes
There are two threshold value modes: a) Two threshold values for alarm alert when the threshold value is not reached (L1, L2)
and if the threshold value (H1, H2) is exceeded.
b) Three threshold values for alarm alert if the threshold value is exceeded (H0, H1, H2).
Table 6 Threshold value modes and threshold value abbreviations
Mode:
GRZ 2H 2L
/ Median value
Mode:
GRZ 3H
Alarm – when the threshold value is not
L2 First pre-alarm H0
reached Pre-alarm – when the
threshold value is not
L1 Second pre-alarm H1
reached Pre-alarm – when the
threshold value is
H1 Alarm H2
exceeded Alarm – when the
threshold value is
H2 Relations: H0 < H1 < H2
exceeded
Relations: L2 < L1 < H1 < H2
Maintenance menu
Factory setting:
Lower threshold: 20% LEL
Alarm: 40% LEL
Threshold values
The threshold values are displayed in the %LEL menu. The second pre-alarm H1 is output on the V2 terminal module (X21.9+X21.10) as a pre-
alarm. The first pre-alarm H0 is output on the V2 terminal module (X21.3+X21.4). Prerequisite: the J8 jumper has been placed.
To deactivate a threshold value: Set it to 0.
Choose the threshold values to ensure that the alarm is triggered in a timely manner before a dangerous situation occurs.
Limit Setting range Factory setting Threshold value 0.0 … 99.99% 0.0
[1] 0.0: Threshold value is deactivated
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[1]
Subject to change without notice
Maintenance menu
GR Z 3H
G R Z 2 H 2 L
Trigger delay
Setting: 0.0. This setting may not be changed.
Latching of alarms
Setting: NO. This setting may not be changed.
The main alarm on the V2 terminal module is latching (“selfheld”).
Procedure
Open the menu: Main menu Maintenance System parameters User level Alarm value set up
Alarm value set up
ppm ThresH2 0.00 ThresH1 0.00 ThresH0 0.00
Delay 0.0s Hyster. 5 % Alarm selfholded NO Change or End
0.0 % LEL Range ... 100
Menu title Selection box 1Physical unit of the threshold valuesInput field 1aInput field 1bInput field 1c
Input field 2, must be set to 0.0Input field 3
Selection box 2, must be set to “NO”
Current measured valueCurrent measuring range (measuring range end value)
Alarm value set up
ppm ThresH2 0.00 ThresH1 0.00 ThreshL1 0.00 ThreshL2 0.00 Delay 0.0s Hyster. 5 % Alarm selfholded NO Change or End
0.0 % LEL Range ... 100
Menu title Selection box 1Physical unit of the threshold valuesInput field 1aInput field 1bInput field 1cInput field 1dInput field 2, must be set to 0.0 Input field 3 (Range: 0-30%)
Selection box 2, must be set to “NO”
Current measured valueCurrent measuring range (measuring range end value)
Note
The V2 terminal module is responsible for the latching of the main alarm.
The pre-alarms in the V2 terminal module are non-latching. This non-latching / “non-self-
holding” cannot be changed.
Subject to change without notice
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11.10 Special state “System in service”

<END>
End
Effect
The “Measured value valid” digital output is deactivated (p. 57, §7.3).
The threshold value indicators (alarms) are deactivated (for information refer to p. 98,
§11.9).
The “Service” LED lights up.
The “OK” LED does not light up.
Procedure (menu)
Open the menu: Main menu Maintenance Set Service
Maintenance
System in Service <NO >
Menu title
Selection box
Maintenance menu
0.0 % LEL Range ... 100
Digital output: p. 57, § 7.3
When “System in Service” is reset, it can take up to 30 seconds to take effect.

11.11 Threshold reset

Function
The alarm signal for the H2 and L2 threshold values can be configured “latching” (→ p. 98,
§11.9).
You can reset activated latching alarm signals in the “Threshold reset” menu. The H2 alarm can be reset via the X30-2 and X30-15 digital input with a button. Deactivation is not possible as long as the measured value is outside the threshold value.
Procedure
Open the menu: Main menu Maintenance Threshold reset
Alarm reset
Current measured valueCurrent measuring range (measuring range end value)
Menu title
100 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG
Alarm reset NO
Change or
0.0 % LEL Range ... 100
Selection box
Current measured valueCurrent measuring range (measuring range end value)
The alarm from the V2 terminal module must be separately reset (→ p. 61, §7.4.2.3).
Subject to change without notice
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