Sick EUROFID3010 User Manual

Front page

EuroFID3010 Inline UEG

Total Hydrocarbon Analysis

Installation, Operation, Service

MMMOPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS

MMM

Document information

Glossary

Described Product

Product name: EuroFID3010 Inline UEG

Document ID

Title: Operating Instructions EuroFID3010 Inline UEG Part No.: 8016307 Version: 2-2 Release: 2018-04

Manufacturer

SICK AG Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany Tel.: +49 7641 469-0 Fax: +49 7641 469-1149 Email: info.pa@sick.de

Production Site

SICK AG Poppenbütteler Bogen 9b · 22399 Hamburg · Germany

Trademarks

Kalrez and Viton are trademarks of DuPont Performance Elastomers. Other product names used in this document may also be trademarks and are used here for identification purposes only.

Original Documents

The English version 8016307 of this document is an original document from SICK AG. SICK AG assumes no liability for the correctness of an unauthorized translation. In case of doubt, please contact SICK AG or your local representative.

Legal Information

Subject to change without notice.

AC Alternating current ATEX Atmosphères Explosifs: Abbreviation for European

standards regarding safety in potentially explosive atmospheres.

CSA Canadian Standards Association (www.csa.ca) DC Direct current Span gas Concentration of the test gas at the upper

measuring range value

FID Flame ionization detector Firmware Internal device software, typically in erasable

memory chips (EEPROMs)

IP XY Ingress protection; protection type of a device in

accordance with IEC/DIN EN 60529. The digit X designates the level of protection against contact and foreign bodies, Y against moisture.

Adjustment Refer to “calibration.” Calibration The measured value is adjusted to the (known)

value of a test gas.

LED Light emitting diode (small indicator lamp) PC Personal computer PTFE Polytetrafluorethylene (Teflon)

Reference gas

LEL Lower explosive limit (minimum concentration of a

SELV

Refer to “span gas.”

combustible gas in a mixture or vapor above which the gas mixture can be ignited)

Safety extra low voltage is a small electrical voltage that provides particular protection against electrical shock compared to circuits of higher voltage thanks to its small magnitude and insulation. Devices operating on SELV that do not generate hig-

her voltages themselves are categorized as Class III appliances in accordance with DIN EN 61140 (VDE 0140-1).

2 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V2-2/2018-04 · © SICK AG

Warning Symbols

Information Symbols

Hazard (general)

Hazard from electrical voltage

Hazard in potentially explosive atmospheres

Hazard from explosive substances/mixtures

Hazard from poisonous substances

Hazards through high temperature or hot surfaces

Warning Levels / Signal Words

WARNING

Risk or hazardous situation which could result in severe injury or death.

Information about usage in potentially explosive atmospheres

Important technical information about this device

Important information on electrical or electronic functions

Supplementary information

Link to information found elsewhere

Nice to know

CAUTION

Hazard or unsafe practice which could result in personal injury or property damage.

NOTICE

Hazard which could result in property damage.

EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 3

Contents

1 Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.1 Main hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.1.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.2 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.2.1 Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.3.1 Purpose of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.3.2 Installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.4 Responsibility of the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1.5 Additional documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.1 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.1.1 Response time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.2 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.3 Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.4 Device modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.4.1 Analyzer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.4.1.1 Sample gas filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.4.2 Operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2.4.3 Terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2.4.4 V2 terminal module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3 Project planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.1 Included in delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.2 Information about project planning and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.3 Overview of installation work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.3.1 Required resources (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.3.2 Mechanical installations (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.3.3 AC power connection (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.4 Supply of operational gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.4.1 Screw fittings for the gas connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.4.2 General information on the gas supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.4.3 Connecting instrument air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.4.4 Connecting fuel gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.4.5 Connecting the calibration gas (“span gas”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.4.6 Information on connecting a cylinder pressure monitor . . . . . . . . . . . . . . . . . . . . . . 30

3.5 Exhaust gas lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.5.1 Connecting the “Outlet” gas outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.5.2 Gas outlet “Bypass” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3.6 Sample gas supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG

Contents

4 Installing the analyzer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.1 Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.2.1 Clearance for the analyzer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

4.2.2 Preparing to install the analyzer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

4.2.3 Installing the analyzer unit on the flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

4.2.4 Gas connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.3 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.3.1 Electrical compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.3.1.1 Electrical safety through disconnector switches properly installed . . . . . . . . . . 40

4.3.1.2 Electrical safety through lines with correct rating . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.3.1.3 Grounding the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.3.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

5 Installing the terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

5.1 Installing the terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.2 Electrical connections of the terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6 Installing the operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

6.1 Installing the operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6.2 Installing the 19” rack type operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

6.3 Installing the operating unit, ½-19” rack type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6.4 AC power connection of the operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

6.4.1 External AC power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

6.4.2 Connecting the AC power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

6.5 Signal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

6.5.1 Overview of signal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

7 V2 terminal module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

7.1 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

7.1.1 Terminal and connector pin assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

7.2 Analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.2.1.1 Analog output “Measured value” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

7.2.1.2 Analog output “Reference value” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

7.2.2 Terminal assignment X10 and X20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

7.2.3 Configuration (jumpers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.3 Digital outputs (threshold value alarm, status) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7.3.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7.3.2 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7.3.2.1 X21 terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

7.3.2.2 X30 terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

7.4 Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

7.4.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

7.4.2 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

7.4.2.1 X20 terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

7.4.2.2 X10 terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

7.4.2.3 X30 terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 5

Contents

7.5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

7.5.1 Mounting rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

7.5.2 Signal cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

7.6 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

7.6.1 Attach connection cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

7.6.2 Connect supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

8.1 Initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

8.2 Activation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

8.2.1 How to ascertain that the device is in proper operating condition . . . . . . . . . . . . . 69

8.2.2 Recognizing a special state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

9 Operation (General) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

9.1 Controls and indicators/displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

9.1.1 LEDs (indicators) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

9.1.2 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

9.1.2.1 Navigation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10 Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

10.1 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

10.2 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

10.3 Measurement display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

10.4 Calibration (note) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

10.5 Flame ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

10.6 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

10.6.1 Accessing the diagnosis messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

10.6.2 Malfunction messages in the diagnosis function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

10.6.3 Operational displays in the diagnosis function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

10.7 Maintenance (note) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

10.8 Language (language selection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

10.9 General help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

11 Maintenance menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

11.1 Maintenance menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

11.2 Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

11.3 Error archives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

11.3.1 Function of the error archives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

11.3.2 Displaying the error archives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

11.3.3 Deleting the error archive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

11.4 Filter change special state (menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

11.5 System parameters (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

11.6 User level (activation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

11.7 Temperature of the sensor block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

11.8 Display of measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

11.9 Configuring threshold value indicators (alarms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

11.10 Special state “System in service” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

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11.11 Threshold reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

11.12 Time settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

11.12.1 Time and date set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

11.12.2 Summer/winter time (automatic switchover) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102

11.13 Supplementary text for physical unit (unit of measurement) . . . . . . . . . . . . . . . . . . . .102

11.14 Name of analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

11.15 Hardware check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

11.15.1 Testing inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

11.15.1.1 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104

11.15.2 Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

11.15.2.1 Digital outputs, operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

11.15.2.2 Digital input, analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106

11.15.2.3 Digital outputs, analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106

11.15.3 Interface Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

11.15.4 Front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

11.15.4.1 LED testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

11.15.4.2 LCD (Display) testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

11.15.4.3 Keypad testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106

11.15.5 Watchdog testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

11.16 Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

12 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

12.1 When is calibration necessary? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

12.2 Requirements for calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

12.3 General sequence of a calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

12.4 Calibration gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

12.4.1 Zero gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

12.4.2 Span gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

12.5 Calibration parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

12.5.1 Calibration gas value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

12.5.2 Conversion factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

12.6 Cross calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

12.6.1 Table of response factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

12.6.1.1 Performance-tested response factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

12.6.1.2 Performance-tested response factor for Parafol 1014 . . . . . . . . . . . . . . . . . . . .115

12.6.1.3 Non-performance-tested response factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116

12.7 Purging parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117

12.8 Calibration control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118

12.8.1 Types of calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

12.8.1.1 Start manual calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

12.8.1.2 Scheduled calibration (auto) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

12.8.1.3 Calibration time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

12.8.1.4 Externally controlled calibration (Ex.auto) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

12.8.1.5 Maximum calibration duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

12.8.1.6 Calibration block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

12.9 Diagnosis, calibration drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

12.10 Zero check and calibration gas check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122

12.10.1 Zero check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122

12.10.2 Sensitivity test (calibration gas check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122

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12.11 Special states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

12.12 Ending a special state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

12.13 Signaling a special state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

13 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

13.1 Preparing decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

13.1.1 Secure connected systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

13.1.2 Protect against condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

13.2 Deactivation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

13.3 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

13.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

13.5 Declaration of clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

14 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

14.1 Safety instructions for maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

14.2 Technical knowledge needed for maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . 131

14.3 Maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

14.3.1 Maintenance by the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

14.3.2 Maintenance by the manufacturer's service technicians . . . . . . . . . . . . . . . . . . . 133

14.4 Cleaning of the enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

14.5 Servicing the sample gas filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

14.5.1 Accessing the sample gas filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

14.5.2 Replacement/cleaning of the filter insert (procedure) . . . . . . . . . . . . . . . . . . . . . . 135

14.5.3 Cleaning the filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

14.5.4 Spare parts for the sample gas filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

14.5.5 Checking the overtemperature shutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

15 Clearing malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

15.1 Safety instructions when clearing malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

15.2 If the EuroFID3010 Inline UEG does not work at all… . . . . . . . . . . . . . . . . . . . . . . . . . 144

15.3 If the measured values are obviously incorrect … . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

15.4 Electrical fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

15.4.1 Power fuse of the operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

15.4.2 Fuses in the terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

15.5 Overtemperature shutoff on the analyzer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

15.5.1 Function of overtemperature shutoff (explosion protection) . . . . . . . . . . . . . . . . . 148

15.5.2 Resetting the overtemperature shutoff (after tripping) . . . . . . . . . . . . . . . . . . . . . . 148

15.5.3 Overtemperature shutoff (thermostat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

15.6 Malfunction messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

15.6.1 Malfunction messages on the display (general) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

15.6.2 Possible malfunction messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

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16 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155

16.1 Conformity and approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156

16.1.1 Electrical protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156

16.1.2 ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156

16.1.3 Approvals (suitability tests) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

16.2 Parameter input ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157

16.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

16.3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158

16.3.2 Operating units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160

16.3.3 Terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

16.4 Housing specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162

16.4.1 Operating units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162

16.4.2 Analyzer units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

16.4.3 Terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

16.4.4 V2 terminal module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162

16.4.5 Flange specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162

16.5 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

16.6 Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164

16.6.1 Operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164

16.6.2 Terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164

16.6.3 Analyzer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

16.6.4 V2 terminal module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164

16.6.5 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165

16.7 Gas connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166

16.8 Auxiliary gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166

16.8.1 Instrument air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166

16.8.2 Fuel gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167

16.8.3 Span gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167

16.9 Sample gas conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167

16.10 Measuring characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

16.11 Accessories and order numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169

16.11.1 Mounting flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169

16.11.2 Heat insulation flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

16.11.3 Shut-off fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170

16.11.4 Plug connector for the operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171

16.11.5 V2 terminal module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171

16.11.6 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171

16.12 Internal gas flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172

EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 9

Contents

10 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG

Important information

EuroFID3010 Inline UEG

1 Important information

Main hazards

Main operating information

Intended use

Personal responsibility

Subject to change without notice

EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 11

1.1 Main hazards

Important safety instructions in abbreviated form

▸

Always observe the full safety instructions (see cross references).

Health risks

CAUTION: Risk of hydrogen explosion

The EuroFID3010 Inline UEG requires H

▸

Always observe instructions to prevent explosions → p. 30, §3.4.4.

CAUTION: Health risk from exhaust gas

▸

Vent exhaust gases in a safe manner. → p. 31, §3.5

1.1.1 Safety instructions

NOTICE: Observe the reaction time of the FID during a hydrogen supply failure

During a hydrogen supply failure, the flame of the FID keeps burning for some time until it goes out completely.

It is possible that the measured value of the FID does not correspond to the true value during this time.

The reaction time can be up to 50 seconds depending on the version of the equipment.

▸

In order to monitor for a hydrogen supply failure, monitor the inlet pressure of the fuel gas using a pressure controller, which emits an electric signal at a certain minimum pressure (e.g. < 3 bar).

to operate.

Important information

NOTICE: Responsibility for the safety of a system

The person setting the system up is responsible for the safety of the system in which the device is integrated.

The EUROFID3010 Inline UEG fulfills the minimum requirements of DIN EN 50271:2011 for detecting and measuring combustible gases and vapors.

Additional requirements for compliance with a safety integrity level (SIL1) in the EN 61508 series are not fulfilled.

▸

The temperature of the heated sensor block must be 25°C below the classification temperature (TC) and may not be set above 195°C.

▸

The cutout temperature of the overtemperature shutoff must be checked annually in accordance with the operating instructions.

▸

Malfunctions and alarms are to be reported (as a group message as necessary) visually and acoustically to a continuously staffed location.

▸

To ensure reliable alerting, the “Measured value valid” and “Service/Maintenance switch” contacts should also always be monitored along with the “ALARM” relay contact.

▸

The signal “Service/maintenance switch” must be forwarded to a higher-ranking level (e.g. control center).

▸

Execute the contact of the service/maintenance switch as an N/C contact (closed current principle).

▸

Following a restart, a gas calibration must be carried out at the zero or end point.

▸

After replacing the test gas cylinder, enter the new test gas concentration in the “Calibration Gas Value” menu.

▸

For safety-relevant measurement, only the approved response factors may be used.

▸

When monitoring the lower explosive limit (LEL), the operating unit with the V2 terminal module must be used.

Subject to change without notice

12 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG

Important information

▸

The exhaust gas from the exhaust outlet may not be returned to the process.

▸

The analog measured value output may not be used for safety-relevant monitoring.

▸

A failure of operating voltage is to be treated as an alarm.

▸

Before using the device in a gas detection system, make sure the response times are short enough to ensure that the warning triggered by the device occurs quickly enough to avoid unsafe situations. It may be necessary to set the alarm thresholds considerably lower than the safety-relevant threshold.

▸

When the device is used as intended to warn against a potentially explosive atmosphere, use the currently recognized local value for the LEL.

▸

The trigger delay for the alarm thresholds must be set to 0.

▸

Transmission errors between the analysis component and the control unit can cause delays up to 2 seconds before a malfunction message is triggered.

Subject to change without notice

EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 13

1.2 Product identification

Product name: EuroFID3010 Inline UEG Housing configurations: Inline

Manufacturer:

SICK AG Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany

Type plates are located on:

● Analyzer

● Terminal box

● Operating unit

1.2.1 Firmware

This handbook is valid as of the following firmware versions:

● Operating unit: 6.005 and later

● Analyzer unit: V2.05 and later

1.3 Intended use

1.3.1 Purpose of the device

● The EuroFID3010 Inline UEG gas analyzer is a gas detector for continuous measurement and monitoring of LEL concentrations of combustible gases and vapors in processes in accordance with DIN EN 60079-29-1.

Important information

1.3.2 Installation location

WARNING: Risk of explosion in potentially explosive atmospheres

▸

Do not use the EuroFID3010 Inline UEG in areas subject to explosion hazards.

● EuroFID3010 Inline UEG is intended for indoor operation.

● The analyzer unit can be used outdoors if a weatherproof cover (option) has been

installed.

● This product was designed for specific applications in large-scale fixed installations according to Article 2 (4) e, RoHS 2011/65/EU and accordingly may be used only in such installations. The product is neither suited nor authorized for use outside these installations; SICK can therefore not accept any warranty or liability whatsoever for such use.

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Subject to change without notice

Important information

1.4 Responsibility of the user

These operating instructions have been submitted to and certified by DEKRA EXAM and must be carefully observed.

When used as a gas detector, make sure that the operating conditions stated in the operating instructions are complied with, especially when it comes to ambient conditions, vibration and safety instructions.

Authorized personnel

The EuroFID3010 Inline UEG may only be installed, connected, started up, and maintained by authorized personnel.

Authorized personnel refers to those with sufficient skills, training and experience in the following areas, enabling them to assess whether the device is in a safe state or not and recognize and avoid hazards:

● Relevant occupational health and safety regulations, accident prevention regulations, guidelines and generally accepted engineering standards (e.g. norms, directives).

● Regulations at the operator’s facility.

● Professional installation and maintenance of the hydrogen supply.

Proper use

▸

Use the device only as described in these Operating Instructions. The manufacturer bears no responsibility for any other use.

▸

Observe the information on the type plates and comply with the corresponding specifications.

▸

Perform the stipulated maintenance work.

▸

Do not remove, add or change any components in or on the device unless such changes are officially allowed and specified by the manufacturer. Otherwise:

– The device could pose a hazard – Any warranty by the manufacturer becomes void. – The approvals according to the suitability test for the device are rendered invalid.

▸

The safety of the system in which the EUROFID3010 Inline UEG is integrated is the responsibility of the user. The system user must undertake sufficient measures to prevent hydrogen from collecting in closed or unventilated areas (e.g. by installing a ventilation system, a hydrogen detector, or similar).

Special local conditions

▸

In addition to these Operating Instructions, follow all local laws, technical rules and company-internal operating directives applicable wherever the device is installed.

Safeguarding of documents

▸

Keep these Operating Instructions at hand for reference at all times.

▸

Carefully read the Operating Instructions

▸

Safeguard them for later use.

▸

Be sure to pass them on to new owners.

1.5 Additional documents

● The EuroFID3010 Inline UEG is supplied with a test log.

Subject to change without notice

EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 15

Important information

16 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG

Subject to change without notice

Product description

EuroFID3010 Inline UEG

2 Product description

Functional principle

Characteristics

Subject to change without notice

EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 17

2.1 Characteristics

The EuroFID3010 Inline UEG gas analyzer is a gas detector for continuous measurement and monitoring of LEL concentrations of combustible gases and vapors in processes in accordance with DIN EN 60079-29-1.

● Measuring range: 0-100% LEL. A relay for threshold monitoring may be activated depending on the measured gas

concentration and the alarm threshold settings. (→ p. 57, §7.3).

There is also an extractive version of the EuroFID3010 gas analyzer, observe the special additional EuroFID3010 Extractive UEG Operating Instructions.

2.1.1 Response time

The response time for activating the alarm contact is approx. 2-3 seconds, depending on the sample gas flow.

WARNING: Delayed reaction when soiled

The response time is longer if the sample gas filter is soiled.

▸

Check the sample gas filter regularly (→ p. 132, § 14.3.1.)

Product description

18 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG

Subject to change without notice

Product description

Sample gas Fuel gas

Combustion air (instrument air)

2.2 Measuring principle

Fig. 1 Measuring principle

The EuroFID3010 Inline UEG uses a flame ionization detector (FID) to measure hydrocarbons. A hydrogen flame burns in an electric field in the FID, fed by fuel gas and combustion air. The sample gas is routed into this flame. The hydrocarbons contained in the sample gas are split, and the resulting CH fragments are ionized. A stream of ions forms in the electric field and this electrical current is measured.

2.3 Device overview

Device modules

The EuroFID3010 Inline UEG consists of 4 device modules:

● Analyzer unit: – Analyzer (electronics, pneumatics, FID) – Sampling probe

● Operating unit: Contains the electronic control unit, display and controls

● Terminal box: Interface between the operating unit and the analyzer

Provides the supply voltage for detector heating and the analyzer electronics

● V2 terminal module: Module with analog and digital inputs and outputs

Description of the device modules → p. 21, §2.4

Subject to change without notice

EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG 19

Fig. 2 EuroFID3010 Inline UEG device modules (overview)

R1R2

Analyzer unit

19” rack type operating unit ½-19” rack type operating unit

Terminal box

V2 terminal module

Explosionrisk zone

Product description

20 EuroFID3010 Inline UEG · Operating Instructions · 8016307/YL25/V 2-2/2018-04 · © SICK AG

Subject to change without notice

Product description

3 4 5

2.4 Device modules

2.4.1 Analyzer unit

The flange, sampling probe and analyzer are a single unit. The analyzer unit is mounted with the flange directly in the process. The outer housing protects the measuring system. Optional: fan. Optional: weatherproof cover.

Fig. 3 Analyzer unit

2.4.1.1

1 Electronics 2 Sensor block (heated) 3Ejector pump 4 Sample gas filter 5 Pneumatics (pressure regulator, flow controller, solenoid valve) 6 Sampling probe 7Thermal probe 8 Probe tube 9Flange

Sample gas filter

● The sample gas filter filters particles from the sample gas.

● Soiling of the filter is monitored.

If the filter is soiled, the error message “Service requirement” is displayed. Filter change: → p. 134, §14.5

Subject to change without notice

2.4.2 Operating unit

Types

● 19” type – for installation in 19” racks (3 RU) (→ p. 50, § 6.2)

● ½-19” type – for installation in 19” racks (4 RU) (→ p. 50, § 6.3)

Elements

● Operating elements – Display for measurements –Keypad – LEDs (indicator lights)

● V2 terminal module connection (→ p. 53, §7)

● AC power supply (→ p. 51, § 6.4)

● Optional: Electronic card for the “flow barrier” option.

2.4.3 Terminal box

● Voltage supply for the analyzer

● Connection for the housing fan

● Connection for the solenoid valve, flow barrier

Product description

2.4.4 V2 terminal module

● Analog outputs – Measured value – Reference value

● Digital outputs –Alarm –Status

● Digital inputs –Calibration control – Maintenance block – Malfunction, gas supply

Subject to change without notice

Project planning

EuroFID3010 Inline UEG

3 Project planning

Included in delivery

Overview of installation

Operating materials

Gas supply

Exhaust gas venting

Subject to change without notice

3.1 Included in delivery

● 1 analyzer unit – with 3-m connection cable to the terminal box

● 1 operating unit

● 1 terminal box with 6-m connection cable to the operating unit

● 1 AC power supply cord, 3 m long – with plug to connect to the terminal box

● 4 flange screws + 1 flange gasket

● V2 terminal module

● 5-m cable to connect the operating unit to the V2 terminal module

● Declaration of clearance

● 1 test log

● 1 set of Operating Instructions

Available accessories (optional)

● Mounting flange

● Weatherproof cover

● Shut-off fitting (for gas supply)

● Solenoid valve (for the “flow barrier” option)

Project planning

3.2 Information about project planning and installation

● EN 60079-29-2: Explosive Atmospheres - Part 29-2: Gas detectors - Selection, installation, use and maintenance of detectors for flammable gases and oxygen

● Pamphlet T 023 (BGI 518) “Gaswarneinrichtungen für den Explosionsschutz - Einsatz und Betrieb” (Gas warning systems to protect against explosion) from the Employers' Liability Insurance Association of the German Chemical Industry must be observed.

Subject to change without notice

Project planning

Analyzer unit

Test gas

Instrument air

Fuel gas

ZONE 1

ZONE

Terminal box

Power voltage 115 / 230 V

Operating unit

I/O module

24 VDC

Data

115 / 230 V

3.3 Overview of installation work

Fig. 4 Overview of installation

Subject to change without notice

3.3.1 Required resources (overview)

Required resource Notes, requirements Information Instrument air – Continuous supply of technical

compressed air to the analyzer unit

– Free of hydrocarbons → p. 166, § 16.8.1 Fuel gas – Continuous supply to the analyzer unit → p. 30, §3.4.4 Leakage detection

system

[1]

– To warn about explosion risk in the event of

leakage

Pressure reducer – For instrument air

[1]

Pressure monitor Shut-off valves

[1]

–For fuel gas

–Test gas Test gas – Only during calibration → p. 112, § 12.4.2

Exhaust gas line – Outlet → p. 31, § 3.5 Voltage supply – AC power connection at the operating unit

– Terminal module

[1] Recommended

3.3.2 Mechanical installations (overview)

The following system components must be installed:

Component Installation site, requirements Detailed information Supply line for

instrument air

– Suitable pressure reducer – Gas line to the analyzer unit – Oil-free installation

Compressed gas cylinder(s) for fuel gas

– At a suitable location that meets the

safety requirements

– Suitable pressure reducer – Gas line to the analyzer unit – Leakage detection system

Compressed gas cylinder(s) for test gas

– At a suitable location that meets the

safety requirements

– Suitable pressure reducer

– Gas line to the analyzer unit Analyzer unit – Ina mounting flange → p. 34, § 4.2 Shut-off fitting – Near the analyzer unit Solenoid valve Terminal box – Near the Operating unit – Near the

[4]

– On the analyzer unit

[5]

analyzer unit

[6]

terminal box or the analyzer

unit V2 terminal module – Near the operating unit Electrical

connections

–Analyzer unit (→ terminal box) → analyzer

unit

–Signal connections as required → p. 52, § 6.5

[1] High-purity copper or stainless steel wiring [2] (Recommended.) [3] Pre-assembled shut-off fitting available as an accessory. [4] Only for devices with the “flow barrier” option. [5] Standard length of the connection cable: 3 m [6] Standard length of the connection cable: 6 m (max. 500 m). [7] Standard length of the connection cable: 5 m

[3]

[7]

Project planning

→ p. 29, § 3.4.3

→ p. 30, § 3.4.4

→ p. 29, § 3.4.3 → p. 30, § 3.4.4

→ p. 51, § 6.4 → p. 63, § 7.6

→ p. 29, § 3.4.3

[1]

→ p. 30, § 3.4.4

[1]

[2]

→ p. 30, § 3.4.4

[1]

→ p. 39, § 4.2.4

→ p. 43, § 5 → p. 49, § 6

–

→ p. 33, § 4

Subject to change without notice

Project planning

3.3.3 AC power connection (overview)

● AC power for the analyzer is supplied via the operating unit (→ p. 51, §6.4).

● Recommended: Install a separate, external all-pole-disconnecting AC power switch and

fuses near the operating unit (max. power input of the EuroFID3010 Inline UEG → Technical Data) (→ p. 51, § 6.4.1).

The terminal box receives AC voltage from the operating unit and in turn supplies the analyzer unit with operating voltage.

Subject to change without notice

3.4 Supply of operational gases

3 bar H2/He Fuelgas

3 bar Kalibriergas Calibr.gas

3 bar Instr.Luft Instr. air

Auspuff Outlet

Fuel gas

Calibration gas

Instrument air

Fig. 5 Gas connections

The analysis component requires 3 gases to operate:

● Fuel gas

● Calibration gas

● Instrument air

The gas lines must be able to be shut off for deinstallation.

▸

Include shut-off valves in the operating gas lines (→ p. 170, §16.11.3)

Project planning

3.4.1 Screw fittings for the gas connections

● Standard: Clamping ring screw connections for tubes with a 6-mm outside diameter, brand name “Swagelok.”

● When the screw connections are removed, inside threads are available: – All gas connections: inside threads G1/8”

● Connections for the supply and test gases: G1/8 inside thread

● Male screw joints: metal with G1/8 thread (DIN/ISO228/1) and O-rings/seals rings.

Subject to change without notice

Project planning

3.4.2 General information on the gas supply

NOTICE:

The user is responsible for ensuring that the gas supply is leak-tight.

▸

Check the leak tightness of the gas lines after installation.

▸

Leak detection spray, sensor for combustible gases.

NOTICE:

Contaminated operating gases can falsify the measured values and damage the analyzer unit.

▸

Make sure that the gas lines are clean: – Free of particles (dust, shavings) – Free of hydrocarbons (grease, oil, solvents).

NOTICE: Observe the reaction time of the FID during a hydrogen supply failure

During a hydrogen supply failure, the flame of the FID keeps burning for some time until it goes out completely.

It is possible that the measured value of the FID does not correspond to the true value during this time.

The reaction time can be up to 50 seconds depending on the version of the equipment.

▸

In order to monitor for a hydrogen supply failure, monitor the inlet pressure of the fuel gas using a pressure controller, which emits an electric signal at a certain minimum pressure (e.g. < 3 bar).

3.4.3 Connecting instrument air

The EuroFID3010 Inline UEG requires hydrocarbon-free instrument air to operate (Specifications → p. 166, §16.8.1).

Instrument air is used for the following purposes: – As propellant air for the ejector pump –Sample gas dilution –As combustion air –As control air – As zero gas for calibration

▸

Install a continuous supply of instrument air at the gas connection labeled “Instr.air.”

Subject to change without notice

3.4.4 Connecting fuel gas

▸

Install a continuous supply of fuel gas at the gas connection labeled “Fuel gas.”

WARNING: Risk of explosion if fuel gas line leaks.

The fuel gas is H A leak in the fuel gas line may lead to an explosion.

▸

Implement safety precautions to prevent explosion. – Install a volume flow limiter in the fuel gas supply line. – Install a leak detector on the fuel gas supply line to emit a signal when

is discharged.

▸

Monitor the cylinder pressure of the fuel gas with a pressure monitor which emits an electrical signal below a certain minimum pressure (e.g. < 3 bar).

Connect the signal from the pressure monitor to the digital input labeled “Fault Gas Supply” (→ p. 60, §7.4).

3.4.5 Connecting the calibration gas (“span gas”)

▸

Install a continuous supply of calibration gas to the gas connection labeled “Calibr.gas.”

▸

Recommendation: Monitor the cylinder pressure of the calibration gas with a pressure monitor which emits an electric signal at a certain minimum pressure (e.g. < 10 bar).

Connect the signal from the pressure monitor to the digital input labeled “Fault Gas Supply” (→ p. 60, §7.4).

Project planning

3.4.6 Information on connecting a cylinder pressure monitor

A pressure monitor must be connected to terminals X20.13+X20.14 of the V2 terminal module. When two pressure monitors are used, their contacts must be connected in series and can only be processed as a composite signal.

Subject to change without notice

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