SICK DOSIC Series Operating Instructions Manual

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Page 1

OPERATING INSTRUCTIONS

DOSIC

Flow sensor

Page 2

Product described

DOSIC

Manufacturer

SICK AG Erwin-Sick-Str. 1 79183 Waldkirch Germany

Legal notes

This work is protected by copyright. The associated rights are reserved by SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal provisions of copyright law.

Any modication, abridgment, or translation of this document is prohibited without the express written permission

of SICK AG.

The trademarks mentioned in this document are the property of their respective owners.

Original document

This document is an original document published by SICK AG.

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

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Contents

1 About this document .......................................................................................6

1.1 Information on the operating instructions ................................................................ 6

1.2 Scope ..........................................................................................................................6

1.3 Explanation of symbols ..............................................................................................6

1.4 Further information ....................................................................................................7

1.5 Customer service ........................................................................................................7

2 Safety information ...........................................................................................8

2.1 Intended use ............................................................................................................... 8

2.2 Improper use...............................................................................................................8

2.3 Limitation of liability ................................................................................................... 8

2.4 Modications and conversions .................................................................................. 8

2.5 Requirements for skilled persons and operating personnel ...................................9

2.6 Operational safety and specic hazards ...................................................................9

2.7 Use at high operating temperatures .......................................................................10

2.8 General safety notes ................................................................................................10

2.9 Repairs ......................................................................................................................10

3 Product description ....................................................................................... 11

3.1 Product identication ...............................................................................................11

3.1.1 Information on the housing ......................................................................11

3.1.2 Type code ..................................................................................................11

3.2 Product characteristics ............................................................................................12

3.2.1 Device view ...............................................................................................12

3.2.2 Operating buttons .....................................................................................12

3.3 Product features and functions ...............................................................................13

3.3.1 Principle of operation ...............................................................................13

3.3.2 Fields of application .................................................................................13

4 Transport and storage .................................................................................. 14

4.1 Transport ...................................................................................................................14

4.2 Transport inspection ................................................................................................14

4.3 Storage ......................................................................................................................14

5 Mounting ......................................................................................................... 15

5.1 Installation conditions ..............................................................................................15

6 Electrical installation .................................................................................... 17

6.1 Safety ........................................................................................................................17

6.1.1 Notes on the electrical installation ..........................................................17

6.2 Electrical connection ................................................................................................18

6.2.1 Overview of the electrical connections ...................................................18

6.2.2 Pin assignment, M12 plug connector, 5-pin ...........................................18

6.2.3 Pin assignment, M12 plug connector, 8-pin ...........................................19

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

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7 Commissioning .............................................................................................. 20

7.1 Quick commissioning (with factory settings) ..........................................................20

7.2 Operation ..................................................................................................................20

7.2.1 Display and operating buttons .................................................................20

7.2.2 Display and operating elements ..............................................................20

7.2.3 IO-Link .......................................................................................................20

7.3 Conguration of digital switching inputs and switching outputs ...........................21

7.3.1 Selection of digital switching inputs and switching outputs ..................21

7.3.2 Conguration of the switching output .....................................................21

7.3.3 Normally open with congurable hysteresis ...........................................21

7.3.4 Normally closed with congurable hysteresis .........................................22

7.3.5 Normally open with window function ......................................................23

7.3.6 Normally closed with window function ....................................................24

7.3.7 Pulse output ..............................................................................................25

7.3.8 Frequency output ......................................................................................25

7.4 Conguration of analog outputs ..............................................................................26

7.4.1 Current output 4-20 mA ...........................................................................26

7.5 Advanced functions ..................................................................................................27

7.5.1 Measurement Mode .................................................................................27

7.5.2 Activate ltering ........................................................................................27

7.5.3 Zero ow cuto..........................................................................................27

7.5.4 Empty measurement channel ..................................................................28

7.5.5 Congure reverse ow direction ..............................................................29

7.5.6 Simulate ow or temperature ..................................................................29

7.5.7 Media compensation ................................................................................30

7.5.8 Sterilization detection ...............................................................................30

7.5.9 Evaluating signal quality ...........................................................................31

7.5.10 Activating the display lock ........................................................................31

7.5.11 Output options for Disp A and Disp B ......................................................32

7.5.12 Selecting display unit ...............................................................................32

7.5.13 Resetting to factory settings ....................................................................33

8 Menu overview ............................................................................................... 34

9 Overview of parameters ............................................................................... 40

10 Troubleshooting ............................................................................................. 42

10.1 Error message on the display ..................................................................................42

10.2 Outputs......................................................................................................................44

11 Repair .............................................................................................................. 43

11.1 Maintenance .............................................................................................................43

11.2 Returns ......................................................................................................................43

12 Disposal .......................................................................................................... 44

13 Technical data ................................................................................................ 45

13.1 Features ....................................................................................................................45

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13.2 Performance .............................................................................................................45

13.3 Mechanics/materials ...............................................................................................46

13.4 Ambient conditions ..................................................................................................46

13.5 Electrical connections ..............................................................................................47

13.6 Temperature derating ...............................................................................................48

14 Dimensional drawings .................................................................................. 49

14.1 Process connection DN15 G 3/4 ............................................................................49

14.2 Process connection DN15 3/4" NPT ......................................................................49

14.3 Process connection DN15 clamp DIN 32676 ........................................................50

14.4 Process connection DN15 DIN 11851 ...................................................................50

14.5 Process connection DN25 G 1 1/4.........................................................................51

14.6 Process connection DN25 DIN 1 1/4" NPT ............................................................51

14.7 Process connection DN25 clamp DIN 32676 ........................................................52

14.8 Process connection DN25 DIN 11851 ...................................................................52

15 Factory settings ............................................................................................. 53

16 Accessories .................................................................................................... 55

Subject to change without notice

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1 ABOUT THIS DOCUMENT

1 About this document

1.1 Information on the operating instructions

These operating instructions provide important information on how to use sensors from SICK AG.

Prerequisites for safe work are:

• Compliance with all safety notes and handling instructions supplied.

• Compliance with local work safety regulations and general safety regulations for sensor applications.

The operating instructions are intended to be used by qualied personnel and electrical

specialists.

Note:

Read these operating instructions carefully before starting any work on the device, in order to familiarize yourself with the device and its functions.

The instructions must be kept in the immediate vicinity of the device so they remain

accessible to sta at all times. Should the device be passed on to a third party, these

operating instructions should be handed over with it.

These operating instructions do not provide information on operating any system in

which the sensor may be integrated. For information about this, refer to the operating

instructions of the particular system.

1.2 Scope

These operating instructions explain how to incorporate a sensor into a customer

system. Instructions are given in stages for all actions required.

These instructions apply to all available device variants of the sensor. For more detailed

information on identifying your device type, see “3.1.2 Type code”.

Available device variants are listed on the online product page:

b www.sick.com

A number of device variants are used as examples for commissioning, based on the

default parameter settings for the relevant device.

In this document, the sensor is referred to in simplied form as DOSIC where it is necessary to make a distinction between device variants due to dierent technical features or functions. In such cases, the complete type designation is used.

1.3 Explanation of symbols

Warnings and important information in this document are labeled with symbols. The

warnings are introduced by signal words that indicate the extent of the danger. These warnings must be observed at all times and care must be taken to avoid accidents, personal injury, and material damage.

, except in cases

HAZARD

… indicates a situation of imminent danger, which will lead to a fatality or serious injuries if not prevented.

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

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WARNING

… indicates a potentially dangerous situation, which may lead to a fatality or serious

injuries if not prevented.

CAUTION

… indicates a potentially dangerous situation, which may lead to minor/slight injuries if

not prevented.

IMPORTANT

… indicates a potentially harmful situation, which may lead to material damage if not

prevented.

NOTE

… highlights useful tips and recommendations as well as information for ecient and

trouble-free operation.

1ABOUT THIS DOCUMENT

1.4 Further information

NOTE

All the documentation available for the sensor can be found on the online product page at:

www.sick.com

The following information is available for download from this page:

• Model-specic online data sheets for device variants, containing technical data,

dimensional drawings, and diagrams

• EU declaration of conformity for the product family

• Dimensional drawings and 3D CAD dimension models in various electronic formats

• These operating instructions, available in English and German, and in other languag-

es if necessary

• Other publications related to the sensors described here (e.g., IO-Link)

• Publications dealing with accessories

1.5 Customer service

If you require any technical information, our customer service department will be happy to help. To nd your representative, see the nal page of this document.

NOTE

Subject to change without notice

Before calling, make a note of all sensor data such as type code, serial number, etc., to

ensure faster processing.

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

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2 SAFETY INFORMATION

2 Safety information

2.1 Intended use

With its measurement channel and stainless-steel housing, the ultrasonic owmeter is

suitable for measuring tasks in hygienic environments. The compact and rugged design

makes the sensor ideal for a wide range of applications, including those where space

restrictions or aggressive media play a role.

Installation is quick and easy, and does not require medium calibration. The seal-free,

self-draining measuring channel enhances process reliability. The straight shape of the

measuring channel reduces pressure loss, which in turn reduces energy costs.

The DOSIC are FDA-compliant.

2.2 Improper use

Any use outside of the stated areas, in particular use outside of the technical specications and the requirements for intended use, will be deemed to be improper use.

If the equipment is used in a manner not specied by this document, the protection

provided by the equipment may be impaired.

is EHEDG-certied, and all materials that come into contact with the media

If the sensor is to be used under other conditions or in dierent environments, the man-

ufacturer’s service department may issue an operating license in consultation with the

customer and in exceptional cases.

2.3 Limitation of liability

Applicable standards and regulations, the latest technological developments, and our many years of knowledge and experience have all been taken into account when

assembling the data and information contained in these operating instructions. The manufacturer accepts no liability for damage caused by:

• Failing to observe the operating instructions

• Improper use

• Use by untrained personnel

• Unauthorized conversions

• Technical modications

• Use of unauthorized spare parts, consumables, and accessories

With special variants, where optional extras have been ordered, or owing to the latest technical changes, the actual scope of delivery may vary from the features and illustra-

tions shown here.

2.4 Modications and conversions

IMPORTANT

Modications and conversions to the sensor and/or the installation may result in unforeseeable dangers.

Interfering with or modifying the sensor or SICK software will invalidate any warranty

claims against SICK AG. This applies in particular to opening the housing, even as part

of mounting and electrical installation work.

Before making technical modications to or expanding the sensor, the prior written

approval of the manufacturer must be obtained.

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Subject to change without notice

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2.5 Requirements for skilled persons and operating personnel

WARNING

Risk of injury due to insucient training.

Improper handling of the sensor may result in considerable personal injury and material damage.

• All work must only ever be carried out by the stipulated persons.

The operating instructions state the following qualication requirements for the various

areas of work:

• Instructed personnel have been briefed by the operating entity about the tasks assigned to them and about potential dangers arising from improper action.

• Skilled personnel have the specialist training, skills, and experience, as well as

knowledge of the relevant regulations, to be able to perform tasks assigned to

them and to detect and avoid any potential dangers independently.

• Electricians have the specialist training, skills, and experience, as well as knowl- edge of the relevant standards and provisions to be able to carry out work on electrical systems and to detect and avoid any potential dangers independently.

In Germany, electricians must meet the specications of the BGV A3 Work Safety Regulations (e.g., Master Electrician). Other relevant regulations applicable in other

countries must be observed.

2SAFETY INFORMATION

The following qualications are required for various activities:

Activities Qualication

Mounting, maintenance

Electrical installation, de-

vice replacement

Commissioning, conguration

Operation of the device for

the specic application

• Basic practical technical training

• Knowledge of the current safety regulations in the workplace

• Practical electrical training

• Knowledge of current electrical safety regulations

• Knowledge of device control and operation in the specic application concerned (e.g., conveying line)

• Basic knowledge of the control system used

• Basic knowledge of the design and setup of the described connections and interfaces

• Basic knowledge of data transmission

• Knowledge of device control and operation in the specic application concerned (e.g., CIP/SIP system)

• Knowledge of the software and hardware environment for the

specic application concerned (e.g., CIP/SIP system)

2.6 Operational safety and specic hazards

Please observe the safety notes and the warnings listed here and in other chapters of these operating instructions to reduce the possibility of risks to health and avoid dan-

gerous situations.

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

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2 SAFETY INFORMATION

2.7 Use at high operating temperatures

When the process temperature is high, the sensor housing may get hot.

CAUTION

Risk of burning on sensor housing

• Only touch the hot housing if you are wearing safety gloves.

2.8 General safety notes

• Read the operating instructions prior to commissioning.

• These operating instructions are valid for devices from rmware version 2.00.

• The DOSIC

• Observe national safety and work safety regulations.

• Wiring work and the opening and closing of electrical connections may only be

carried out when the power is switched o.

• The radiated power is far lower than that from telecommunication equipment.

According to current scientic research, the operation of this device can be classied as safe and non-hazardous.

is not a safety component under the EU Machinery Directive.

2.9 Repairs

Repair work on the sensor may only be performed by qualied and authorized personnel from SICK AG. Interference with or modications to the sensor on the part of the

customer will invalidate any warranty claims against SICK AG.

The customer is only permitted to change the alignment of the display and to remove the display cover in order to change its position.

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

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3 Product description

3.1 Product identication

3.1.1 Information on the housing

Information for identication of the sensor and its electrical connection are marked on

the housing.

The serial number, the part number and the type code are printed on a label stuck on

the side of the display. It is visible after removing of the top cover of the sensor.

3.1.2 Type code

DOSIC® FUM - H 015 F 1 GC 5

1 2 3 4 5 6 7

Position Description

1 Product group

2 Variant

3 Channel size

4 Medium

5 Display

6 Process connection

7 Electrical connections

DOSIC

(ow sensors)

H: Hygienic

015: DN15 025: DN25

F: Liquids

1: Yes

GC: G 3/4 (DN15 only) GE: G 1 1/4 (DN25 only)

CB: Clamp DN15 DIN 32676 (external diameter 34 mm) CD: Clamp DN25 DIN 32676 (external diameter 50.5 mm)

MB: DIN 11851 DN15 (thread on both ends) MD: DIN 11851 DN25 (thread on both ends) NC: NPT 3/4 (DN15 only) NE: NPT 1 1/4 (DN25 only)

5: M12, 5-pin (2 DI/O; 1 AO) 8: M12, 8-pin (2 DI/O; 2 AO)

3PRODUCT DESCRIPTION

Subject to change without notice

Not all variants of the type code can be combined!

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3 PRODUCT DESCRIPTION

3.2 Product characteristics

3.2.1 Device view

1 2

6 7

Fig. 1: DOSIC® overview

1 Display and operating buttons

2 Upper cover

3 Upper housing

4 M12 electrical connection

5 Pressure compensation element (prevents build-up of condensate)

6 Connection for ground cable

7 Nut to unlock/lock housing rotation

8 Screw to unlock/lock screw nut 7

9 Measuring channel

ß Process connection

à Flow direction

3.2.2 Operating buttons

The sensor is operated using the display and the operating buttons.

For a detailed description of the buttons and their functions, see “7.2.1 Display and

operating buttons”.

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 13

3.3 Product features and functions

3.3.1 Principle of operation

The DOSIC

method, making the sensor suitable for measuring both conductive and non-conductive

liquids.

The sensor has two congurable digital inputs and outputs and up to two analog outputs. The switching output (Q1) also features an IO-Link interface; see “7.2.3 IO-Link”.

3.3.2 Fields of application

With its measurement channel and stainless-steel housing, the ultrasonic owmeter is

suitable for measuring tasks in hygienic environments. The compact and rugged design

makes the sensor ideal for a wide range of applications, including those where space

restrictions or aggressive media play a role.

Installation is quick and easy, and does not require medium calibration. The seal-free,

self-draining measuring channel enhances process reliability. The straight shape of the

measuring channel reduces pressure loss, which in turn reduces energy costs.

The DOSIC are FDA-compliant.

This makes the DOSIC

measures ow volume using ultrasonic technology and the time-of-ight

is EHEDG-certied, and all materials that come into contact with the media

suitable for use in applications such as:

3PRODUCT DESCRIPTION

− The food industry

− CIP/SIP systems

− Filter systems

− Osmosis systems

− Measurements with high-purity water

NOTE

Due the ultrasonic technology used is always recommended to perform evaluation tests

on media that dier from water. To perform a rst evaluation test it is enough to ll the

channel of the sensor and close the two process connections of the sensor with blind

plugs. Should the sensor show zero ow without any error message there is a good probability that the medium can be measured. In any case a test in the nal installation conditions provides the denitive answer if the DOSIC

can measure the specic

medium.

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

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4 TRANSPORT AND STORAGE

4 Transport and storage

4.1 Transport

For your own safety, please read and observe the following notes:

IMPORTANT

Damage to the sensor due to improper transport.

• The device must be packaged for transport with protection against shock and damp.

• Recommendation: Use the original packaging as it provides the best protection.

• Transport should be performed by specialist sta only.

• The utmost care and attention is required at all times during unloading and transportation on company premises.

• Note the symbols on the packaging.

• Do not remove packaging until immediately before starting installation work.

4.2 Transport inspection

Immediately upon receipt in Goods-in, check the delivery for completeness and for any

damage that may have occurred in transit. In the case of transit damage that is visible

externally, proceed as follows:

4.3 Storage

• Do not accept the delivery or only do so conditionally.

• Note the scope of damage on the transport documents or on the transport compa-

ny's delivery note.

• File a complaint.

NOTE

Complaints regarding defects should be led as soon as these are detected. Damage

claims are only valid before the applicable complaint deadlines.

Store the device under the following conditions:

• Recommendation: Use the original packaging.

• Do not store outdoors.

• Store in a dry area that is protected from dust.

• Do not store in an airtight container: this is so that any residual moisture present

can escape.

• Do not expose to any aggressive substances.

• Protect from sunlight.

• Avoid mechanical shocks.

• Storage temperature: see “13 Technical data”.

• For storage periods of longer than 3 months, check the general condition of all

components and packaging on a regular basis.

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5 Mounting

5.1 Installation conditions

Install the sensor in line with the ow direction of the measurement medium (refer to the arrow on the measurement channel). The measurement medium must ll the mea-

surement channel completely.

The formation of gas in the measurement medium can aect the measurement. For this reason, the sensor should be installed in a section where no gas formation is to be expected (in a vertical position where possible 1).

Where pumps are used, we recommend installing the sensor after the pump (pressure side). Solid particles will aect the measurement. Ensure that no solid particles can aect the measurement (e.g., by using lters).

The installation of inlet and outlet zones in the system is recommended. The inlet zone is a straight section of pipe of 5 x DN length 2. The outlet zone is a section of 3 x DN length3. Increase the inlet zone to 15 x DN when the sensor is installed after a pump. Increase the inlet zone to 15 x DN when the sensor is installed after a valve. The tubes

must not cause turbulences.

To ensure that the measurement channel is kept full with the medium to be measured

at all times, the sensor should not be mounted in front of or in down pipes, or at the

highest point in the system 4.

5MOUNTING

The sensor head can be turned to facilitate optimum installation. To turn the sensor

head, the nut and the locking screw on the base of the sensor head must be loosened, and then tightened again once the sensor head has been turned (nut: 30 Nm ... 40 Nm;

locking screw: 0.7 Nm ... 0.9 Nm).

The X-axis of the measurement channel should be installed at a horizontal angle to the

ground 5. Where the sensor is being installed vertically and in an EHEDG-compliant

installation, we recommend that the oset angle between inlet and outlet zone and Y-axis not exceed 4°, in order to allow self-drainage to take place 6.

For EHEDG-compliant installation, EHEDG-certied seals must be used (not supplied).

Subject to change without notice

Fig. 2: Recommended installation

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5 MOUNTING

+ Y

-Y

Fig. 3:

4°

DOSIC installation conditions

1Installation in section without gas formation 2Inlet zone of 5 x DN length 3Outlet zone of 3 x DN length 4Not installed in front of or in down pipes or at the highest point 5X-axis of measurement channel installed at a horizontal angle to the ground 6Oset between inlet and outlet zone and Y-axis not exceeded 4°

IMPORTANT

The display cover at the top end of the housing must be screwed into position manually,

by turning it until it no longer moves (see “3.2.1 Device view” on page 12., item num- ber 2). The M12 connection must also be properly secured to ensure that the IP67/ IP69 enclosure rating is achieved.

IMPORTANT

The tightening torque on the process connection threads must not exceed 35 Nm

(DN15) and 80 Nm (DN25). Do not push or pull the upper housing while the process connections are being tightened or while other work is being carried out. The force ap-

plied to the upper housing must not exceed 280 N (DN15) and 350 N (DN25).

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

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6 Electrical installation

6.1 Safety

6.1.1 Notes on the electrical installation

IMPORTANT

Equipment damage due to incorrect supply voltage!

An incorrect supply voltage may result in damage to the equipment.

• Only operate the device using a protected low voltage and safe electrical insulation as per protection class III.

IMPORTANT

Equipment damage or unpredictable operation due to working with live parts.

Working with live parts may result in unpredictable operation.

• Only carry out wiring work when the power is o.

• Only connect and disconnect electrical connections when the power is o.

6ELECTRICAL INSTALLATION

• The electrical installation must only be performed by electrically qualied person-

nel.

• Standard safety requirements must be met when working on electrical systems.

• Only switch on the supply voltage for the device when the connection tasks have

been completed and the wiring has been thoroughly checked.

• When using extension cables with open ends, ensure that bare wire ends do not

come into contact with each other (risk of short-circuit when supply voltage is switched on!). Wires must be appropriately insulated from each other.

• Wire cross-sections in the supply cable from the user's power system must be

designed in accordance with the applicable standards. In Germany, observe the

following standards:

DIN VDE 0100 (Part 430) and DIN VDE 0298 (Part 4) or DIN VDE 0891 (Part 1).

• Circuits connected to the device must be designed as SELV circuits (SELV = Safety

Extra Low Voltage).

• Protect the device with a separate fuse at the start of the supply circuit.

Notes on layout of data cables:

• Use screened data cables with twisted-pair wires.

• Implement the screening design correctly and completely.

• To avoid interference, e.g., from switching power supplies, motors, clocked drives,

and contactors, always use suitable EMC cables and layouts.

• Do not lay cables over long distances in parallel with voltage supply cables and motor cables in cable channels.

Subject to change without notice

The IP67 and/or IP69 enclosure rating for the device is only achieved under the following conditions:

• The cable on the M12 connection has been screwed on.

• The top cover is screwed (no gap between the upper cover and upper housing).

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6 ELECTRICAL INSTALLATION





If this is not done, the device does not fulll any specied IP enclosure rating!

6.2 Electrical connection

6.2.1 Overview of the electrical connections

The sensor is connected using a pre-assembled female cable connector with M12 x 1 plug connector (5-pin or 8-pin). With the power switched o, plug the female cable

connector into the sensor and screw it tight.

Connect the cable according to its function. After the supply voltage has been applied, the sensor carries out a self-test. Once installed, the sensor is ready for operation on

completion of the self-test. The display shows the current measured value.

Fig. 4: DOSIC® M12 male connector

6.2.2 Pin assignment, M12 plug connector, 5-pin







Fig. 5: M12 x 1 plug connector, 5-pin

Contact Identication Wire color Description

1 L+ Brown Supply voltage

2 Q

3 M Blue Ground, reference potential for current

4 C/ Q

5 Q

White Analog current output 4 mA ... 20 mA

output

Black Digital input or digital output (PNP/

NPN/push-pull/open collector). IO-Link communication (available only if Q1 is

dened as PNP or push-pull).

Gray Digital input or digital output (PNP/

NPN/push-pull/open collector). Switching/frequency/pulse output available only if Q2 is dened as a digital output.

The table above shows only the standard pin assignment. Other pin assignments are possible.

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

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Page 19

6.2.3 Pin assignment, M12 plug connector, 8-pin











6ELECTRICAL INSTALLATION







Fig. 6: M12 x 1 plug connector, 8-pin

Contact Identication Description

1 L+ Supply voltage

2 Q

3 M Ground, reference potential for current output

4 C/Q

5 No function

6 No function

7 Q

8 Q

The table above shows only the standard pin assignment. Other pin assignments are possible.

Digital input or digital output (PNP/NPN/push-pull/open collector). Switching/frequency/pulse output available only if Q2 is dened as a digital output.

Digital input or digital output (PNP/NPN/push-pull/open collector). IO-Link communication available only if Q

dened as PNP or push-pull.

Analog current output 4 mA ... 20 mA

The wire colors for 8-pin cables are not uniform. Always note the pin assignment of the sensor.

Subject to change without notice

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7 COMMISSIONING

7 Commissioning

7.1 Quick commissioning (with factory settings)

Quick commissioning is used in applications under reference conditions see “5.1 Instal-

lation conditions”.

Commissioning

1. Install the sensor in line with the installation conditions in “5 Mounting” During the

2. Switch on the supply voltage.

In the event of problems during commissioning, see “10 Troubleshooting”.

DOSIC

The sensor performs a self-test and is then ready for operation. The display shows the current measured value.

installation process, the pipe system must be empty.

7.2 Operation

7.2.1 Display and operating buttons

The display automatically alternates between various states, which can be pre-congured using the menu.

You can access the menu by pressing the Set pushbutton for at least 2 seconds.

Set display A and display B

1. Make your selection in the Cong menu and conrm using Set.

2. Select Disp A or Disp B and conrm using Set.

3. Select the display value and conrm using Set.

7.2.2 Display and operating elements

7.2.3 IO-Link

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57.00

Arrow pushbuttons: For navigating in the menu and changing values

Set pushbutton: For saving and conrming values and selecting the sub-menu

Esc pushbutton: For exiting the operating menu one step at a time

For operation via IO-Link, an IODD le, function blocks of common PLCs and a descrip-

tion of the available telegram parameters can be downloaded from www.sick.com.

IO-Link is available only if Q1 is dened as output and under Q1Type is dened as PNP

or Push-Pull.

L/min

Subject to change without notice

Page 21

7.3 Conguration of digital switching inputs and switching outputs

7.3.1 Selection of digital switching inputs and switching outputs

For Q1Mode (Q2Mode), you can choose either digital switching input or digital switching output. If Q1 (Q2) has been set as an input, the switching behavior for this input is dened in Q1Act (Q2Act). ResetV and CutO are available as options.

If Q1Mode (Q2Mode) is set as output, you can choose the behavior between ow, temperature, and state (under Q1Proc or Q2Proc). If Q1Proc (Q2Proc) is set as a State, Q1Stat (Q2Stat) can be selected as a Fail, Empty, Steril or Negatv.

If Q1Mode (Q2Mode) has been set as an output, you can choose hysteresis or window function as switching output behavior. You can only choose between switch, frequency

and pulse if Q2Mode has been set as an output.

If Q1Mode (Q2Mode) has been set as an output, you can choose between the electrical mode PNP, NPN, Push-Pull and open collector. The output type can be set to normally

open or normally closed with the parameter Q1Pol (Q2Pol).

Simulated values can be generated for Q1 and Q2 when chosen as output. The sim-

ulation mode can be set under QxSim. The available values are SimO, Active, and Inactive. The values for active and inactive depend on the settings congured under QxType and QxPol.

7COMMISSIONING

Note:

The following conguration options apply to both Q1 and Q2. They apply to Q2 only

when Q2Func is set to switch.

7.3.2 Conguration of the switching output

If the ow (or temperature) is uctuating around the set value, the hysteresis keeps the

switching status of the outputs stable.

When the ow (or temperature) is increasing, the output switches when the respective switching point (SP) is reached; if the ow (or temperature) sinks again, the output

switches back only after the reset switching point (RP) has been reached.

The window function enables monitoring of a dened range. If the ow (or temperature) is between window high (FH) and window low (FL), the output will be active (normally

open) and/or inactive (normally closed).

The error status of the measuring device reects the cable break monitoring. During an error status, the measuring device switches to the safe state; i.e., the switching outputs

become inactive.

As far as the downstream signal evaluation is concerned, this corresponds to a cable

break.

7.3.3 Normally open with congurable hysteresis

Conguration (based on Q1 as an example)

Subject to change without notice

1. Congure the Q1 switching output as normally open.

• Select no in the Q1Pol menu and conrm using Set.

2. Congure hysteresis.

• Select Hyst in the Q1Out menu and conrm using Set.

3. Set the switching point.

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7 COMMISSIONING

Switching output behavior

• Set the value for Flow or Temperature in the Q1SP menu and conrm using

Set.

4. Set the reset point.

• Set the value for Flow or Temperature in the Q1RP menu and conrm using

Set.

5. Select the electrical property (NPN/PNP/DRV/OC). Select the parameter in the Q1Type menu and conrm using Set. The following rules apply:

• Q1-PNP = Switching output in PNP circuit

• Q1-NPN = Switching output in NPN circuit

• Q1-DRV = Switching output in Push-Pull function

• Q1-OC = Switching output in open collector function

Flow/temperature

active

deactivated

Switching

Error signal

PNP NPN DRV OC Error status

output

Normally open/ HNO

Active High Low High (PNP switched) Low

Inactive Low High Low (NPN switched) High

7.3.4 Normally closed with congurable hysteresis

Conguration (based on Q1 as an example)

1. Congure the Q1 switching output as normally closed.

• Set the parameter in the Q1Pol menu to nc and conrm using Set.

2. Congure hysteresis.

Inactive

• Set the parameter in the Q1Out menu to Hyst and conrm using Set.

3. Set the switching point.

• Set the value for Flow or Temperature in the Q1SP menu and conrm using

Set.

4. Set the reset point.

• Set the value for Flow or Temperature in the Q1RP menu and conrm using

Set.

5. Select the electrical property (NPN/PNP/DRV/OC).

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Subject to change without notice

Page 23

Select the parameter in the Q1Type menu and conrm using Set. The following rules apply:

• NPN = Switching output in NPN circuit

• PNP = Switching output in PNP circuit

• DRV = Switching output in Push-Pull function

• OC = Switching output in open collector function

Switching output behavior

Flow/temperature

7COMMISSIONING

active

deactivated

Switching output

Normally closed/HNC

Active High Low High (PNP switched) Low

Inactive Low High Low (NPN switched) High

7.3.5 Normally open with window function

Conguration (based on Q1 as an example)

1. Congure the Q1 switching output as normally open.

• Set the parameter in the Q1Pol menu to no and conrm using Set.

2. Congure window mode.

• Set the parameter in the Q1Out menu to Window and conrm using Set.

3. Set the switching point.

• Set the value for Flow or Temperature in the Q1FH menu and conrm using

Set.

Error signal

PNP NPN DRV OC Error status

Inactive

Subject to change without notice

4. Set the reset point.

• Set the value for Flow or Temperature in the Q1FL menu and conrm using

Set.

5. Select the electrical property (NPN/PNP/DRV/OC). Select the parameter in the Q1Type menu and conrm using Set. The following rules apply:

• NPN = Switching output in NPN circuit

• PNP = Switching output in PNP circuit

• DRV = Switching output in Push-Pull function

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7 COMMISSIONING

Switching output behavior

• OC = Switching output in open collector function

Flow/temperature

active

deactivated

Switching output

Active High Low High (PNP switched) Low

Normally open/ FNO

Inactive Low High Low (NPN switched) High

7.3.6 Normally closed with window function

Conguration (based on Q1 as an example)

1. Congure the Q1 switching output as normally closed.

• Set the parameter in the Q1Pol menu to nc and conrm using Set.

2. Congure window mode.

• Set the parameter in the Q1Out menu to Window and conrm using Set.

3. Set the switching point.

Error signal

PNP NPN DRV OC Error status

Inactive

• Set the value for Flow or Temperature in the Q1FH menu and conrm using

Set.

4. Set the reset point.

• Set the value for Flow or Temperature in the Q1FL menu and conrm using

Set.

5. Select the electrical property (NPN/PNP/DRV/OC). Select the parameter in the Q1Type menu and conrm using Set. The following rules apply:

• NPN = Switching output in NPN circuit

• PNP = Switching output in PNP circuit

• DRV = Switching output in Push-Pull function

• OC = Switching output in open collector function

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Subject to change without notice

Page 25

Switching output behavior

Flow/temperature

active

deactivated

7COMMISSIONING

Error signal

7.3.7 Pulse output

Switching output

Normally closed/FNC

Active High Low High (PNP switched) Low

Inactive Low High Low (NPN switched) High

PNP NPN DRV OC Error status

Inactive

If pulse has been selected as output for Q2, PlsVal can be used to dene the pulse value (denition of the volume that generates a pulse). PlsWid can be used to dene the pulse width (duration of a pulse in μs).

Example:

PulsVal = 1000 ml, PulsWid = 50 μs

A pulse will be generated when 1000 ml are counted and the pulse duration will be 50

μs.

It is important to ensure that the pulse width set is as short as possible and as long as

necessary so that the device connected to the digital output still recognizes the pulse (to avoid overlapped pulses). If the set pulse value is reached, a pulse is sent out at the

digital output.

If the pulse valency chosen by the user is too low, the pulse repetition rate can get too high, leading to the sensor outputting a lower number of pulses than it should. If this is the case, the sensor will show the warning [i]HiFrq on the display (and “Q2 frequency too high” over the active notications of IO-Link).

Example:

Conguration: PlsVal = 100 μL

Measured owrate = 60 L/min --> Pulse repetition rate clipped to 100 ns --> Warning [i]HiFrq

7.3.8 Frequency output

If frequency has been selected as the output for Q2, FrqMax and FrqMin can be used to dene the maximum and minimum frequencies.

The maximum frequency corresponds to the fullscale value. The minimum frequency

corresponds to the intial scale value.

The fullscale value and the initial scale value are dened by Q2SP and Q2RP respectively.

Subject to change without notice

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7 COMMISSIONING

Q2SP can be used to dene the maximum ow, and Q2RP can be used to dene the minimum ow.

Example:

FrqMax = 10.000 (Hz) FrqMin = 0 (Hz)

Q2SP = 36.00 (L/min) Q2RP = 0 (L/min)

With these settings, the output frequency varies between 0 and 10.000 Hz when the ow is changed from 0 to 36 L/min. If the ow is 18 L/min, for example, the output frequency is 5.000 Hz.

The frequency output can be simulated under Q2Sim.

Depending on the parameterization of the frequency output, the output frequency can be higher than 10 kHz or lower than 0 Hz. In case the frequency is too high, the sensor will show the warning [i]HiFrq on the display (and “Q2 frequency too high” over the active notications of IO-Link).

In case the frequency is too low, the sensor will show the warning [i]LoFrq on the display (and “Q2 frequency too low” over the active notications of IO-Link).

Example:

Conguration: FrqMax = 10kHz, FrqMin = 0Hz, Q2SP = 10.0L/min, Q2RP = 0.0L/min

Measured owrate = 20 L/min --> Output frequency clipped to 10 kHz à Warning [i]

HiFrq

Measured owrate = -20 L/min --> Output frequency clipped to 0 kHz à Warning [i]LoFrq

7.4 Conguration of analog outputs

Conguration

1. Select the QaType or QbType (only 8-pin variant) menu using the arrow pushbut-

tons and conrm using Set. The available values are O or 4-20 mA.

7.4.1 Current output 4-20 mA

The analog current outputs Qa and Qb can be congured as ow or/and temperature. However, Qb can only be congured in the 8-pin variant.

Conguration (based on Qa as an example)

1. Set the parameter in the QaType menu to 4-20 mA.

2. Select ow or temperature (under QaProc).

3. Set the upper limit value (20 mA or 4 mA, depending on the setting under QaPol).

• In the QaHigh menu, set the value for ow range (e.g., 100.0) or temperature

(e.g., 60 °C).

4. Set the lower limit value (4 mA or 20 mA, depending on the setting under QaPol).

• In the QaLow menu, set the value for ow range (e.g., 50.0) or temperature

(e.g., 40 °C).

5. Invert the signal. The analog signal can be inverted in the QaPol menu. Set the parameter to “Inverted” in the QaPol menu.

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Page 27

• Normal = Analog output signal as congured

• Inverted = Analog output signal is inverted; the value congured for QaHigh

6. Set QaFail to 3.5 mA or 21.5 mA.

In the event of an error, a corresponding signal is output.

7.5 Advanced functions

7.5.1 Measurement Mode

Two dierent application specic measurement modes are available:

• Standard: standard measurement mode with high measurement accuracy for

• Dynamic: fast measurement mode suitable for dynamic applications (e.g.

Conguration

1. Set the parameter Mode in the Meas menu.

The available values are: Stndrd, Dynamc

7COMMISSIONING

corresponds to 4 mA and the value congured for QaLow corresponds to 20

steady/slow changes processes.

pulsating ow pumps).

NOTE

When using the Dynamc measurement mode, it is recommended to increase the sen- sitivity of the sensor in order to react to changes in the owrate as quickly as possible. This may be done by using the following settings in the CutO menu (see 7.5.3 Zero ow cuto):

Set = 0.15 L/min

Reset = 0.05 L/min .

7.5.2 Activate ltering

Smoothing of the measured value, e.g., if ow is irregular (e.g. when pumps are starting and stopping). For fast changes, the average of the measured values over a predened

number of seconds is output.

Conguration

1. Set the parameter in the Filter menu.

7.5.3 Zero ow cuto

As the DOSIC

smallest movements in the medium. If the ow rate of a medium is zero, this can result

in inaccurate measurements.

The available values are: O, 500 ms, 1 s, 2 s, 5 s, 10 s.

is a highly sensitive piece of equipment, the sensor detects even the

Subject to change without notice

The leak ow volume suppression feature helps prevent these measurements from

triggering unwanted switching behavior or causing incorrect meter readings. With this

feature, the sensor treats very low values as zero ow readings. If the ow drops below a dened reset value, the display and output are reset to zero. When the ow rises above the dened set value once more, the measurements continue.

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7 COMMISSIONING

Conguration

NOTE

The analog output outputs the current which has been set for Q = 0 L/min.

The frequency output outputs the frequency set for Q = 0 L/min.

The pulse output does not output any pulses at Q = 0 L/min.

1. Select the Meas menu using the arrow pushbuttons and conrm using Set.

2. Select the Cuto menu using the arrow pushbuttons and conrm using Set.

3. Select the Mode menu using the arrow pushbuttons and conrm using Set. The available values are Active and Inactive.

4. Select the value and conrm using Set.

5. Set the parameter in the Set menu.

• Select the value and conrm using Set.

6. Set the parameter in the Reset menu.

• Select the value and conrm using Set.

7.5.4 Empty measurement channel

You can pre-congure the required switching behavior that will take eect if the measurement channel is empty.

Conguration

1. Select the Meas menu using the arrow pushbuttons and conrm using Set.

2. Select the Empty menu using the arrow pushbuttons and conrm using Set. The available values are 0-Flow and Fail.

3. Select the value and conrm using Set. For temperature the unit is shown as cho- sen in the Units menu.

Parameter selection

Parameter Function

0-Flow The analog output is set to the relevant

Fail The error signal is output via Qx-Sta if

When the Q1Stat (Q2Stat) is selected as Fail or Empty the following situation and condition can be found on the output of the device:

value dened for QxLow.

QxStat is set as Fail.

State of channel Mapping of

QxStat

Filled with the medium

Empty Empty ZeroFlow Ok High

Empty Empty Failure Fail Low (safe state)

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Empty or Failure ZeroFlow or

Empty behavior System state Qx state

(normally open, as

long as no other failure is present)

Ok Low

Failure

Subject to change without notice

Page 29

7COMMISSIONING

State of channel Mapping of

Empty Failure ZeroFlow Ok Low

Empty Failure Failure Fail High

7.5.5 Congure reverse ow direction

If the measurement medium ows through the sensor against the ow direction (see arrow on sensor housing), the sensor can be congured to prevent negative measured

values.

Conguration

1. Select the Meas menu using the arrow pushbuttons and conrm using Set.

2. Select the Revrsl menu using the arrow pushbuttons and conrm using Set.

The available values are Active, Inactive and Abs.

3. Select the value and conrm using Set.

7.5.6 Simulate ow or temperature

Even if there is no liquid in the measurement channel yet, it is possible to select a ow or temperature in the menu in order to test the sensor conguration.

When simulating a ow, all outputs on the DOSIC guration. The function should not be selected until a conguration is complete.

QxStat

Empty behavior System state Qx state

are set according to the dened con-

(normally open, as

long as no other failure is present)

Conguration

1. Select the Cong menu using the arrow pushbuttons and conrm using Set.

2. Select the SimFlw or SimTmp menu using the arrow pushbuttons and conrm using Set.

3. Select the value and conrm using Set. For temperature the unit is shown as chosen in the Units menu.

Parameter selection

SimFlw SimTmp

SimO: O SimO: O

-100 % ow 0 °C (32 °F)

-80 % ow 20 °C (68 °F)

-60 % ow 40 °C (104 °F)

-40 % ow 60 °C (140 °F)

-20 % ow 80 °C (176 °F)

0 % ow 100 °C (212 °F)

+20 % ow

+40 % ow

+60 % ow

+80 % ow

+100 % ow

Subject to change without notice

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7 COMMISSIONING

NOTE

When the sensor is switched o and on again, the simulation mode is reset. The sensor

resumes live measurement.

7.5.7 Media compensation

This functions allows the sensor to be calibrated for a new medium via the 0-Flow menu

item or scaling the measured value with a dened factor via the Linear menu.

Conguring calibration for new medium

1. Select the Meas menu using the arrow pushbuttons and conrm using Set.

2. Select 0-Flow using the arrow pushbuttons and conrm using Set.

3. Select AutoCal using the arrow pushbuttons and conrm using Set.

The automatic calibration process is executed.

NOTE

• The measurement channel must be completely lled with medium.

• There must be no air in the measurement channel.

• The medium must not be owing while conguration takes place.

Conguring to compensate measurements

1. Select the Meas menu using the arrow pushbuttons and conrm using Set.

2. Select Linear using the arrow pushbuttons and conrm using Set.

3. Select LinFac using the arrow pushbuttons and conrm using Set.

Select the value and conrm using Set.

The measured value is multiplied by the relevant factor and output. Default value is 1000 (corresponds to 100 %). Flow is represented 1:1.

Example: LinFac = 1200 (corresponds to 120 %). Flow is increased by 20 %. LinFac = 800 (corresponds to 80 %). Flow is reduced by 20 %.

7.5.8 Sterilization detection

The detection of a sterilization cycle is be performed by monitoring the process temperature. The following parameters are used under the menu Steril located under the menu Meas:

Set (Sterilization temperature set point)

Reset (Sterilization temperature reset point)

Time (Sterilization time)

A sterilization cycle is detected, if the process temperature exceeds the sterilization temperature set point and stays above the sterilization temperature reset point for at least as long as the sterilization time.

Conguration

1. Select the Meas menu using the arrow pushbuttons and conrm using Set.

2. Select the Steril menu item using the arrow pushbuttons and conrm using Set.

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Subject to change without notice

Page 31

3. Select Set using the arrow pushbuttons and conrm using Set.

4. Select the value and conrm using Set.

5. Select Reset using the arrow pushbuttons and conrm using Set.

6. Select the value and conrm using Set.

7. Select Time using the arrow pushbuttons and conrm using Set.

8. Select the value and conrm using Set.

A notication of the sterilization cycle can be output over a status output conguring

under the Q1Stat (Q2Stat) as Steril.

7.5.9 Evaluating signal quality

The signal quality is evaluated on the base of four dierent parameters: SigQu1, SigQu2, SigQu3 and SigQu4.

These are described as follows.

SigQu1:

Indication for the robustness of the measurement environment. A low signal quality is an indication for disturbances such as strong vibration on the measurement pipe or turbulence formation due to a not correct installation conditions.

7COMMISSIONING

Value range: 0 to 100%

Good signal: > 50 %

SigQu2:

Indication for the attenuation of the ultrasound signal caused by the measured medium. A low signal quality is an indication that some medium parameters could inuence the measurement (e.g. as viscosity or density too high).

Value range: 0 to 100%

Good signal: > 10 %

SigQu3:

Indication for the robustness of the ultrasound signals. A low signal quality is an indication for interferences on the signal path (e.g. gas bubbles or solid particles).

Value range: 0 to 100%

Good signal: > 30 %

SigQu4:

Not used. Available for future developments (always shown at 100 %).

7.5.10 Activating the display lock

To prevent the sensor from being tampered with, password protection can be activated

for the display.

Conguration

Subject to change without notice

When the protection is active, the expert password (036742) must be entered before

the menu can be accessed.

The menu is only unlocked once the correct password is entered.

1. Select the Cong menu using the arrow pushbuttons and conrm using Set.

2. Select the Lock menu item using the arrow pushbuttons and conrm using Set.

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7 COMMISSIONING

3. The password protection is activated using Activate.

NOTE

• The user is logged out again after 5 minutes of inactivity.

• When the display is locked, only the congured measured value display can be seen.

7.5.11 Output options for Disp A and Disp B

Outside of the menu, the display alternates between dierent values, which can be pre-congured via Disp A and Disp B.

• Flow (Flow)

• Fl+Unt (Flow and measuring unit)

• Volume (Volume)

• Temper (Temperature)

• QaCurr (Current value)

• QbCurr (Current value)

• QxStat (Status of the output)

• c (m/s) (Speed of sound)

• v (m/s) (Flow velocity)

7.5.12 Selecting display unit

This setting enables you to congure the units used for ow, volume, and temperature.

Conguration

1. Select the Cong menu using the arrow pushbuttons and conrm using Set.

2. Select the Units sub-menu using the arrow pushbuttons and conrm using Set.

Set values: Flow, Volume, Temper.

3. Select the value and conrm using Set.

Depending on the parameter, the following units are available:

Parameter Unit

Flow • L/min

Volume • L

Temper • °C

• L/h

• m

• G/min

• Gal/h

• m

• Gal

• °F

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Page 33

7.5.13 Resetting to factory settings

Resetting all parameters to factory settings

1. Select the RstFac menu using the arrow pushbuttons and conrm using Set.

2. Press Set again.

7COMMISSIONING

Subject to change without notice

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Page 34

8 MENU OVERVIEW

2 s

8 Menu overview

RUN

Set Esc

DispA DispB [PRIO1] [PRIO2] [PRIO3]

Unit L/min L/h m³/h G/min Gal/h

0.00

Esc

Set

Q1-##

MEN

Q1-Flw

MEN

Q1-Tmp

MEN

Q1-Sta

MEN

Q1-In

MEN

Set

Q1Mode

MEN

Esc

Q1Proc

MEN

Q1Act

MEN

Q1Out

MEN

Q1SP

MEN

Q1RP

MEN

Q1FH

MEN

Q1FL

MEN

Q1Stat

MEN

Set

Esc

Set

Esc

Set

Esc

Set

SET

Output

SET

Input

SET

Flow

SET

Temper

SET

Status

SET

ResetV, CutOff

SET

Hyst

SET

Window

SET

###

SET

###

SET

###

SET

###

SET

Fail

SET

Empty

SET

Steril

Set

Always available

Conguration-dependent

Sub-menu-dependent

Variant-dependent

Failure

Set

MEN

Q1Pol

Q1Sim

Q1Type

Set

Esc

Set

Esc

Set

Esc

SET

Negatv

SET

no, nc

SimOff,

SET

Inactv, Active

DRV, OC,

SET

NPN, PNP

Set

Q1Proc is visible when Q1Mode is set as an Output. Q1Act is visible when Q1Mode is set as an Input. Q1Out is visible when Q1Mode is set as an Output and Q1Proc is set as Flow or Temper. Q1SP and Q1RP are visible when Q1Out is set as Hyst. Q1FH and Q1FL are visible when Q1Out is set as Window. Q1Stat is visible when Q1Proc is set as Status.

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 35

MEN

Q1Pol

Q1Sim

Q1Type

Esc

Set

Esc

Set

Esc

Set

MEN

Q1RP

MEN

Q1FH

MEN

Q1FL

MEN

Set

###

SET

###

SET

###

SET

Q1Stat

MEN

Fail

SET

Empty

SET

Steril

SET

Set

no, nc

SET

SimOff,

Inactv, Active

SET

DRV, OC, NPN, PNP

SET

Set

MEN

Negatv

SET

Set

MEN

Q2-##

Q2-Flw

Q2-Tmp

Q2-Sta

Q2-In

Set

Q2Mode

MEN

Esc

Q2Proc

MEN

Q2Func

MEN

Q2SP

MEN

Q2RP

MEN

Q2FH

MEN

8MENU OVERVIEW

Set

SET

Output

Esc

SET

Input

Set

SET

Flow

MEN

Esc

SET

Temper

SET

Status

Set

SET

Pulse

Esc

SET

Freq

SET

Switch

Set

SET

###

Set

SET

###

Set

SET

###

Set

Always available

Conguration-dependent

Sub-menu-dependent

Variant-dependent

Failure

MEN

Q2FL

PlsVal

PlsWid

FrqMax

FrqMin

Q2Act

Q2Out

Q2Stat

Q2Pol

Q2Sim

Q2Type

Set

SET

Set

Esc

Set

Esc

Set

Esc

Set

Esc

Set

Esc

###

SET

###

SET

###

SET

###

SET

###

SET

ResetV, CutOff

SET

Hyst

SET

Window

SET

Fail

SET

Empty

SET

Steril

SET

Negatv

SET

no, nc

SimOff, Inactv,

SET

Active

DRV, OC,

SET

NPN, PNP

Set

Q2Proc is visible when Q2Mode is set as an Output. Q2Act is visible when Q2Mode is set as an Input. Q2Func is visible when Q2Mode is set as anOutput and Q2Proc is set as Flow. Q2Out is visible when Q2Func is set as Switch and Q2Proc is set as Temper. Q2SP and Q2RP are visible when Q2Out is set as Hyst and Q2Func as Freq. Q2FH and Q2FL are visible when Q2Out is set as Window. FrqMax and FrqMin are visible when Q2Func is set as Freq. PlsVal and PlsWidare visible when Q2Func is set as Pulse. Q2Stat is visible when Q2Proc is set as Status.

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

Page 36

8 MENU OVERVIEW

Q2-##

MEN

Q2-Flw

MEN

Q2-Tmp

MEN

Q2-Sta

MEN

Q2-In

MEN

Esc

Set

MEN

Q2Mode

MEN

Q2Proc

Esc

Set

Esc

Set

Output

SET

Input

SET

MEN

Q2Func

Esc

Set

Pulse

SET

Freq

SET

Switch

SET

Q2SP

Q2RP

Q2FH

Q2FL

MEN

Set

###

SET

###

SET

###

SET

###

SET

PlsVal

MEN

Set

ResetV, CutOff

SET

MEN

Q2Pol

Q2Sim

Q2Type

Esc

Set

Esc

Set

Esc

Set

no, nc

SET

SimOff, Inactv, Active

SET

DRV, OC, NPN, PNP

SET

Q2Stat

MEN

Esc

Set

Fail

SET

Empty

SET

Steril

SET

Set

Flow

SET

Temper

SET

Status

SET

Set

PlsWid

Esc

Set

Hyst

SET

Window

SET

Set

MEN

FrqMax

Q2Act

Q2Out

FrqMin

Set

###

SET

###

SET

###

SET

###

SET

Set

MEN

Set

Negatv

SET

Set

QaProc, QaPol, QaHigh, QaLow, QaFail and QaSim are visible when QaType is set as 4-20 mA.

Qa-##

MEN

Qa-Off

MEN

Qa-Flw

MEN

Qa-Tmp

MEN

Set

QaType

MEN

Esc

QaProc

MEN

QaPol

MEN

QaHigh

MEN

QaLow

MEN

QaFail

MEN

QaSim

MEN

Set

SET

Esc

SET

Set

SET

Esc

SET

Set

SET

Set

SET

Set

SET

Esc

Set

SET

Esc

Off

4 - 20mA

Flow

Temp

Normal, Invrtd

###

Set

Always available

Conguration-dependent

Sub-menu-dependent

Variant-dependent

Failure

Set

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 37

Q2RP

Q2FH

Q2FL

MEN

Set

###

SET

###

SET

###

SET

PlsVal

MEN

Set

ResetV, CutOff

SET

MEN

Q2Pol

Q2Sim

Q2Type

Esc

Set

Esc

Set

Esc

Set

no, nc

SET

SimOff, Inactv, Active

SET

DRV, OC, NPN, PNP

SET

Q2Stat

MEN

Esc

Set

Fail

SET

Empty

SET

Steril

SET

QaProc

MEN

Esc

Set

Flow

SET

Temp

SET

QaHigh

MEN

QaLow

MEN

Set

###

SET

###

SET

QaPol

MEN

Set

Normal, Invrtd

SET

QaFail

MEN

QaSim

MEN

Esc

Set

Esc

Set

###

SET

###

SET

Set

PlsWid

Esc

Set

Hyst

SET

Window

SET

Set

MEN

FrqMax

Q2Act

Q2Out

FrqMin

Set

###

SET

###

SET

###

SET

###

SET

Set

MEN

Set

Qa-##

MEN

Qa-Off

MEN

Qa-Flw

MEN

Qa-Tmp

MEN

Esc

Set

MEN

QaType

Esc

Set

Off

4 - 20mA

SET

Set

Negatv

SET

Set

8MENU OVERVIEW

Qb-##

MEN

Qb-Off

MEN

Qb-Flw

MEN

Qb-Tmp

MEN

QbProc, QbPol, QbHigh, QbLow, QbFail and QbSim are visible when QbType is set as 4-20 mA.

Set

QbType

MEN

Esc

QbProc

MEN

QbPol

MEN

QbHigh

MEN

QbLow

MEN

QbFail

MEN

QbSim

MEN

Set

SET

Esc

SET

Set

SET

Esc

SET

Set

SET

Set

SET

Set

SET

Esc

Set

SET

Esc

Off

4 - 20mA

Flow

Temp

Normal, Invrtd

###

Set

Always available

Conguration-dependent

Sub-menu-dependent

Set

Variant-dependent

Failure

Set

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

Page 38

8 MENU OVERVIEW

Always available

Conguration-dependent

Sub-menu-dependent

Variant-dependent

Failure

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 39

8MENU OVERVIEW

Config

MEN

Meas

MEN

Esc

Set

Esc

Set

MEN

Disp A

MEN

Units

SimFlw

SimTmp

MEN

Lock

MEN

Disp B

MEN

Filter

MEN

CutOff

MEN

Revrsl

MEN

Empty

MEN

Revrsl

MEN

Revrsl

MEN

Revrsl

MEN

Compns

Esc

Set

Esc

Set

Esc

Set

Esc

Set

Esc

Set

Esc

Set

Esc

Set

Esc

Set

Esc

Set

Esc

Set

Flow Fl+Unt Volume Temper QaCurr QbCurr QxStat c (m/s) v (m/s)

Flow

MEN

Volume

MEN

Temper

MEN

Mode

MEN

Set

MEN

Reset

MEN

Fail, 0-Flow

SET

Active, Inactv, Abs

SET

SimOff ###

SET

SimOff ###

SET

Off ###

SET

0-Flow

MEN

Linear

MEN

Esc

Set

Esc

Set

Esc

Set

Esc

Set

Esc

Set

Esc

Set

Esc

Set

Esc

Set

MEN

Steril

Esc

Set

MEN

Reset

MEN

Time

MEN

Esc

Set

Esc

Set

Esc

Set

0...150°C

SET

0...150°C

SET

0...65535s

SET

Set

L/min, L/h, m³/h, gal/min, gal/h

SET

L, m³, gal

SET

Active, Inactv

SET

###

SET

###

SET

°C, °F

SET

MEN

Reset

MEN

AutCal

MEN

Reset

MEN

LinFac

Set

Info

MEN

RstFac

MEN

Passwd

MEN

Set

MEN

Esc

MEN

Set

SET

Esc

Set

SET

Esc

SigQu1

SigQu2

SigQu3

SigQu4

FrmVer

SerNo

AppTag

DevTag

?#######

######

Set

SET

0...100%

Esc

Set

SET

0...100%

Esc

Set

SET

0...100%

Esc

Set

SET

0...100%

Esc

Set

SET

###

Esc

Set

SET

###

Esc

Set

SET

***

Esc

Set

SET

***

Esc

Set

SET

###

Esc

Set

Always available

Conguration-dependent

Sub-menu-dependent

Variant-dependent

Failure

Set

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

Page 40

9 OVERVIEW OF PARAMETERS

9 Overview of parameters

Parameter Description

Q1/Q2-Flw

Q1 or Q2 set as ow digital output (Switch/Frequency/Puls)

Q1/Q2-Tmp

Q1/Q2-Sta

Q1/Q2-In

Q1/Q2Mode

Q1/Q2Act

Q1/Q2Proc

Q1/Q2Out

Q1/Q2SP

Q1/Q2RP

Q1/Q2FH

Q1 or Q2 set as temperature digital output

Q1 or Q2 set as status digital output

Q1 or Q2 set as digital input

Selection of mode for Q1 and Q2. Values: Output (digital output)

or input (digital input)

Selection of action for Q1 and Q2. Values: ResetV (volume counter set to 0) or Cuto (deactivation of cut-o function)

Selection of function for Q1 and Q2 as outputs. Values: Flow, Temperature, or Status

Selection of set values for Q1 and Q2. Values: Hysteresis or

Window

Q1 or Q2 switching point value (if Q1 or Q2 is set as Flow or Temperature and Hysteresis and Q2 is set as switch output mode). If

Q2 is set as a frequency output, the maximum ow is set under maximum frequency.

Q1 or Q2 reset point value (if Q1 or Q2 is set as Flow or Temperature and Hysteresis and Q2 is set as switch output mode). If

Q2 is set as a frequency output, the minimum ow is set under

minimum frequency.

Q1 or Q2 upper threshold (if Q1 or Q2 is set as Flow or Temperature and Window and Q2 is set as switch output mode).

Q1/Q2FL

Q1/Q2Pol

Q1/Q2Sim

Q1/Q2Type

Q1/Q2Stat

Q2Func

PlsVal Volume that generates a pulse when Q2 is set as pulse output

PlsWid Pulse duration if Q2 is set as frequency output

FrqMax

FrqMin

Qa/Qb-O

Qa/Qb-Flw

Qa/Qb-Tmp

Qa/QbType

Q1 or Q2 lower threshold (if Q1 or Q2 is set as Flow or Temperature and Window and Q2 is set as switch output mode).

Switching output Q1 or Q2. Values: no or nc (normally open or

normally closed)

Simulation mode Q1 or Q2. Values: SimO (no simulation), Inactv (0 or 24 V, QxPol-dependent), Active (0 or 24 V, QxPol-dependent)

Switching output mode selection Q1 or Q2. Values: PNP, DRV, OC, NPN (PNP, push-pull, open collector, NPN)

Sensor output. Values: Fail (system error), Empty (channel empty), Steril (sterilization detection) Negatv (negative ow)

Q2 digital output type selection. Values: Pulse, Freq or Switch

Maximum frequency if Q2 is set as frequency output

Minimum frequency if Q2 is set as frequency output

Qa or Qb is deactivated

Qa or Qb set as ow analog output

Qa or Qb set as temperature analog output

Select if the analog output is active (4 mA ... 20 mA) or inactive

(O)

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 41

10OVERVIEW OF PARAMETERS

Parameter Description

Qa/QbPol

Qa/QbHigh Qa or Qb full scale value

Qa/QbLow

Qa/QbFail

Qa/QbSim

Cong

Meas

Info Device information.

RstFac Reset to factory settings. Selection: [?]load / [?]det / [?]conf?

Passwd If the lock has been activated (under Cong), enter the password

Switching output Qa or Qb. Values: Normal (normal = 4 ... 20 mA) or Invrtd (inverted = 20 ... 4 mA)

Qa or Qb initial scale value

Qa or Qb alarm value. Values: 3.5 mA or 21.5 mA Qa or Qb simulation function. Values: Simo (no simulated value

output), 3.5/3.8/4.0/10/12/18/20/20.5/21.5 (mA)

System settings. Selection:

• Disp A: Selection: Flow, Fl+Unt, Volume, Temper, QaCurr, Qb-

Curr, QxStat, c (m/s), v (m/s)

• Disp B: Selection: Flow, Fl+Unt, Volume, Temp, QaCurr, QbCurr, QxStat, c (m/s), v (m/s)

• Units: Selection: Flow (L/min, L/h, m3/h, G/min, Gal/h), Volume (L, m3, gal,), Temp (°C, °F)

• SimFlw: Selection: SimO, -100 %, -80 %, -60 %, -40 %, -20 %, 0 %, 20 %, 40 %, 60 %, 80 %, 100 %

• SimTmp: SimO, 0 °C (32 °F), 20 °C (68 °C), 40 °C (104 °F), 60 °C (140 °F), 80 °C (176 °F), 100 °C (212 °F)

• Lock: Selection: Inactive, Active

Measurement settings. Selection:

• Mode: Stndrd, Dynamc

• Filter: Selection: O, 500 ms, 1 s, 2 s, 5 s, 10 s

• CutO: Selection: Mode (values: Active, Inactive), Set and Reset.

• Empty: Selection: Fail, 0-Flow

• Revrsl: Selection: Inactive, Active, Abs

• Compns: Selection: 0-Flow (values: AutoCal, Reset), Linear

(values: LinFact, Linear)

• Steril: Selection: Set, Reset, Time

Selection: SigQu1, SigQu2, SigQu3, SigQu4, Frmver (rmware version), SerNo (serial number), AppTag (application reference number, can be adjusted), DevTag (device reference number, can

be adjusted)

(036742) to unlock the device.

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

Page 42

10 TROUBLESHOOTING

10 Troubleshooting

10.1 Error message on the display

On the display are shown up to three error messages with highest priority. The messages that can appear on the display are listed in the following table.

Error Cause Solution

[i]OL-Qa The ohmic load at the analog output QA is too high. Reduce the load on QA .

[i]SC-Qa Short circuit at output Q

[i]OL-Qb The ohmic load at the analog output Q

[i]SC-Qb Short circuit at output Q

[!]InErr System error Contact SICK; the sensor is defective.

[i]QxO Supply voltage at digital input/output too low. Increase supply voltage to achieve the desired

[i]QaO Supply voltage at analog output too low. Increase supply voltage to achieve the desired

[i]IOLOf Supply voltage at IO-Link interface too low. Increase supply voltage to achieve the desired

[i]LoFlw Leak ow volume suppression is deactivated. Informs you that leak ow volume suppression is

[i]Empty The measurement channel is not completely full. Check sensor installation and ensure that the

[i]Simul Simulation mode active. Informs you that simulation mode is active.

[i]OL-Qx Q

and/or Q2 have overheated. Reduce load on Q1 and/or Q2.

[!]MFail System error Contact SICK; the sensor is defective.

[i]SC-Q1 Short circuit at output Q

[i]SC-Q2 Short circuit at output Q

[i]QxErr The congured parameters for Q

been deleted.

[i]UVolt The system voltage is lower than 12 V. Increase the voltage to achieve the desired func-

[i]OVolt The system voltage is higher than 30 V. Reduce the voltage to achieve the desired func-

[i]PTmpL Process temperature is too low (< –20 °C). Increase process temperature.

[i]PTmpH Process temperature is too high (> 150 °C). Reduce process temperature.

[i]HTmpH The electronic PCB has overheated. Reduce the ambient temperature.

[i]HTmpL The electronic PCB is too cold. Increase the ambient temperature.

[!]Empty The measurement channel is not 100% lled with

medium.

[i]HiFrq Pulse valency for pulse output to low or frequency

of the frequency output too high.

[i]LoFrq Frequency of the frequency output too low. Increase the minimum frequency.

[i]Steri Process temperature exceeds the sterilization tem-

perature set point and stays above the sterilization

temperature reset point for at least as long as the

sterilization time.

[i]ErrFw The rmware has been downgraded to a previous

version

[!]Err82 System error. Please contact SICK; the sensor is defective.

[!]Err83 System error. Please contact SICK; the sensor is defective.

[!]Err84 System error. Please contact SICK; the sensor is defective.

. Resolve short circuit.

is too high. Reduce the load on QB .

. Resolve short circuit.

functionality.

deactivated.

measurement channel is completely full.

. Resolve short circuit.

and Q2 have

Recongure the parameters.

tionality.

An error signal is set (3.5 mA or 21 mA is set as

QxFail).

Increase the pulse valency or decrease the maxi-

mum frequency.

Check the sterilization parameters.

Please contact SICK.

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 43

Error Cause Solution

[i]Err96 System information message. Please contact SICK.

[i]Err97 System information message. Please contact SICK.

[i]Err98 System information message. Please contact SICK.

10TROUBLESHOOTING

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

Page 44

10 TROUBLESHOOTING

10.2 Outputs

Error Cause Solution

Switching output does not behave as

expected

Analog output does not behave as

expected

Conguration incorrect. Perform conguration of the switching output

(see “7.3 Conguration of digital switching inputs

and switching outputs”).

An error is pending; the sensor outputs are in the

Remove the cause of the error.

safe state.

Line break. Check cable.

Conguration incorrect. Congure the analog output

(see “7.4 Conguration of analog outputs”).

An error is pending; the sensor outputs are in the

Remove the cause of the error.

safe state.

Line break. Check cable.

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 45

11 Repair

11.1 Maintenance

The DOSIC® is maintenance-free. We recommend performing the following actions regularly:

11.2 Returns

Rinse o and/or clean removed devices before returning them in order to protect our

employees and the environment from dangers posed by residue from measured mate-

rials. Faulty devices can only be examined when accompanied by a completed return

form. This form includes information about all materials which have come into contact

with the device, including those which were used for testing purposes, operation, or

cleaning. The return form is available from our website (www.sick.com).

11REPAIR

• Checking the measurement area for deposits.

• Checking the screw connections and plug-in connections.

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

Page 46

12 DISPOSAL

12 Disposal

Dispose of device components and packaging materials in compliance with applicable

country-specic waste treatment and disposal regulations for the region of use.

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 47

13 Technical data

13.1 Features

Medium Conductive and non-conductive liquids

Detection type Ultrasonic time-of-ight measurement

Diameter DN15 and DN25

Process pressure –0.5 bar rel. ... +16 bar rel.

Process temperature 0 °C ... +95 °C with ow and temperature mea-

EHEDG certicate

UL certicate

IO-Link 1.1

FDA

Temperature measurement

13.2 Performance

Accuracy

Standard deviation

Reproducibility 0.5 %

Resolution 10 ml/min

Response time < 12 ms

Min./max. ow DN15

Min./max. ow DN25

Inlet/outlet zone DN15 5 x DN/3 x DN

Inlet/outlet zone DN25 5 x DN/3 x DN

13TECHNICAL DATA

surement; up to 143°C only with temperature

measurement during SIP process.

    

± 1% of measured value

σV ≤ 0.7% of measured volume

0.5 L/min ≤ Q

1.5 L/min ≤ Q

≤ 80 L/min

DN15

≤ 250 L/min

DN25

Under reference conditions with water 26 °C ± 2 K, 2.5 bar ± 0.5 bar; standard settings (see

chapter 15 Factory settings), DN15: 8 L/min ... 80 L/min, DN25: 25 L/min ... 250 L/min

Nominal volume between 100 mL and 2000 mL; DN15; 26 °C ± 2 K; settings (differ from default settings as listed in Chapter 15): Q2Func Pulse; Meas Mode Dynamc; Filter Off; Set (CutOff) 0.15 mL/min; Reset (CutOff) 0,05 L/min; PlsVal 100 µL).

Calibrated under reference conditions with water 3.6 L/min ≤ Q 10 L/min ≤ Q

≤ 100 L/min.

DN25

≤ 36 L/min and

DN15

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

Page 48

13 TECHNICAL DATA

13.3 Mechanics/materials

Materials in contact with the media Stainless steel 1.4404

Surface nish

Process connection • G 3/4

Housing material Stainless steel 1.4305

Enclosure rating

Weight Approx. 2 kg (DN15)

Without welding seams

With screw-on housing cap and M12 connector

Not UL tested

Ra ≤ 0.8 μm

• G 1 1/4

• 3/4" NPT

• 1 1/4" NPT

• DN15 DIN32676

• DN25 DIN32676

• DN15 DIN11851

• DN25 DIN11851

2)3)

IP67/IP69: DIN EN 60529

Approx. 3 kg (DN25)

13.4 Ambient conditions

Ambient temperature, operation

Ambient temperature, storage -40 °C …+80 °C

According to UL listing: degree of contamination 3 (UL61010-1: 2012-05); air humidity: 80 %

at temperatures up to 31 °C; installation height: max. 3,000 m above sea level

0 °C … +60 °C

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 49

13.5 Electrical connections

Supply voltage U

Power consumption < 10.5 W with output load

Current consumption ≤ 120 mA at 24V DC without output load

Initialization time ≤ 5 s

Protection class III

Connection type M12 x 1 (5-pin)

Analog output signal 4 mA ... 20 mA (overload and short-circuit protect-

Output load 4 mA ... 20 mA

Lower signal level 3.8 mA (Fail-Low: 3.5 mA)

Upper signal level 20.5 mA (Fail-High: 21.5 mA)

Digital output < 100 mA

Pulse output signal 50 μs ... 2 s

Frequency output signal f = 0 kHz ... 10 kHz

Signal voltage HIGH > (U

Signal voltage LOW < 3 V

Inductive load < 1 H

Capacitive load 100 nF

Limit of digital inputs HIGH state voltage > 16.0 V

EMC EN 61326-1, EN 61326-2-3

13TECHNICAL DATA

12 V DC ... 30 V DC

< 3 W without output load

M12 x 1 (8-pin)

ed)

< 500 Ω at Uv > 15 V; < 350 Ω at Uv > 12 V

Valence DN15: 0.1 ml/pulse Valence DN25: 0.1 ml/pulse

–4 V)

2.5 nF for IO-Link

LOW state voltage < 4.0 V

Subject to change without notice

Use an energy-limited circuit for power supply as per UL61010-1 3rd Ed., Section 9.4

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

Page 50

13 TECHNICAL DATA

Ambient temperature (°C)

13.6 Temperature derating

The temperature derating graph allows you to determine the maximum permitted temperature pairings of ambient and media temperatures in specic framework conditions

(typical conditions: U R

= 250 Ω, RQb= 250 Ω).

If the medium temperature is rising to the value of 95 °C the maximum ambient temperature allowed is decreased accordingly the following diagram.

= 24 V, Q1 = 10 mA, Q2 = 10 mA, Qa = 21.5 mA, Qb = 21.5 mA,

010

20 30 40 50 60 70 80 90 95

Media temperature (°C)

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 51

14 Dimensional drawings

Ø 54

(Ø 1.89)

144.6

Ø 54

(Ø 1.89)

144.6

All dimensions are provided in mm (inches).

14.1 Process connection DN15 G 3/4

(5.69)

(3.90)

99.1

14DIMENSIONAL DRAWINGS

(Ø 2.13)

Ø 48

140

186

1 Process connection DN15 G 3/4

14.2 Process connection DN15 3/4" NPT

(Ø 2.13)

(5.69)

(3.90)

99.1

140

(5.51)

(7.32)

Ø 48

186

(7.32)

1 Process connection DN15 3/4" NPT

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

Page 52

14 DIMENSIONAL DRAWINGS

Ø 54

(Ø 1.89)

Ø 54

(Ø

1.89)

144.6

14.3 Process connection DN15 clamp DIN 32676

(Ø 2.13)

(5.69)

(3.90)

144.6

99.1

140

(5.51)

186

(7.32)

(Ø 48

1 Process connection DN15 clamp DIN 32676

14.4 Process connection DN15 DIN 11851

(Ø 2.13)

(5.69)

(3.90)

99.1

140

186

(5.51)

(7.32)

1 Process connection DN15 DIN 11851

Ø 48

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 53

14.5 Process connection DN25 G 1 1/4

Ø 54

154,1 (6.07)

Ø 54

154.1

(6.07)

(Ø 2.13)

108,6 (4.28)

140 (5.51)

196 (7.72)

Ø 67

(Ø 2.64)

14DIMENSIONAL DRAWINGS

1 Process connection DN25 G 1 1/4

14.6 Process connection DN25 DIN 1 1/4" NPT

(Ø 2.13)

(4.28)

108.6

1 Process connection DN25 1 1/4" NPT

140

196

(5.51)

(7.72)

Ø 67

(Ø 2.64)

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

Page 54

14 DIMENSIONAL DRAWINGS

Ø 54

154.1

(6.07)

(Ø 2.64)

Ø 54

154.1

(6.07)

(Ø 2.64)

14.7 Process connection DN25 clamp DIN 32676

(Ø 2.13)

(4.28)

108.6

140

(5.51)

196

(7.72)

1 Process connection DN25 clamp DIN 32676

Ø 67

14.8 Process connection DN25 DIN 11851

(Ø 2.13)

(4.28)

108.6

140

196

(5.51)

(7.72)

1 Process connection DN25 DIN 11851

Ø 67

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 55

15 Factory settings

Factory settings can be restored via RstFac.

Parameter DN15 DN25

Q1Mode Output

Q1Act ResetV

Q1Proc Flow

Q1Out Hyst

Q1SP (Flow) 32 L/min 80 L/min

Q1RP (Flow) 30 L/min 75 L/min

Q1SP (Temperature) 40 °C

Q1RP (Temperature) 30 °C

Q1Stat Empty

Q1Pol no

Q1Type DRV

Q2Mode Output

Q2Act ResetV

Q2Proc Flow

Q2Out Hyst

Q2Func Freq

Q2PlsVal 1000 mL 3000 mL

Q2PlsWid 50 μs

Q2FrqMax 10 kHz

Q2FrqMin 0 kHz

Q2SP (Flow) 36 L/min 100 L/min

Q2RP (Flow) 0 L/min

Q2SP (Temperature) 40 °C

Q2RP (Temperature) 30 °C

Q2Stat Empty

Q2Pol no

Q2Type DRV

QaType 4 ... 20 mA

QaProc Flow

QaPol Normal

QaHigh (Flow) 36 L/min 100 L/min

QaLow (Flow) 0

QaHigh (Temperature) 90 °C

QaLow (Temperature) 0

QaFail 3,5 mA

QbType (5-pin) Inactive

QbType (8-pin) 4…20 mA

QbProc Temper

QbPol Normal

QbHigh (Flow) 36 L/min 100 L/min

QbLow (Flow) 0

QbHigh (Temperature) 90 °C

QbLow (Temperature) 0

QbFail 3,5 mA

15FACTORY SETTINGS

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

Page 56

15 FACTORY SETTINGS

Parameter DN15 DN25

DisplayA Flow

DisplayB Flow

Lock Inactv

Unit (Flow) L/min

Unit (Volume) L

Unit (Temperature) °C

Measurement Mode Standard

Filter 10 s

Empty 0-Flow

CutO Active

Set (CutO) 1 L/min 3 L/min

Reset (CutO) 0.5 L/min 1.5 L/min

Revrsl Inactv

Sterilization Set 120°C

Sterilization Reset 100°C

Sterilization Time 3600 s

IOLApplicationSpecicTag ***

IOLDeviceSpecicTag ***

IOLDeviceAccessLocks.ParamWriteAccess

FALSE

IOLDeviceAccessLocks.DataStorage FALSE

IOLDeviceAccessLocks.LocalParame-

terization

IOLDeviceAccessLocks.LocalUserInterface

FALSE

usiDataStorageState 0

eReservedA Reserved0

eReservedB Reserved0

eReservedC Reserved0

eReservedD 0

eReservedE 0

eReservedF 0

eErrorDelay 5 s

rUserCalibTOFOset 0.0 0.0

iUserCalib_FlowCoe 1000

OPERATING INSTRUCTIONS | DOSIC® 8020955 /11HD/ 2018-12-12 | SICK AG

Subject to change without notice

Page 57

16 Accessories

b Accessories can be found online at: www.sick.com

16ACCESSORIES

Subject to change without notice

OPERATING INSTRUCTIONS | DOSIC® 8020955/11HD / 2018-12-12| SICK AG

Page 58

SICK AG | Waldkirch | Germany | www.sick.com

8020955/11HD/2018-12-12/COMAT/en

Australia

Phone +61 3 9457 0600 1800 334 802 – tollfree E-Mail sales@sick.com.au

Austria

Phone +43 22 36 62 28 8-0 E-Mail office@sick.at

Belgium/Luxembourg

Phone +32 2 466 55 66 E-Mail info@sick.be

Brazil

Phone +55 11 3215-4900 E-Mail marketing@sick.com.br

Canada

Phone +1 905 771 14 44 E-Mail information@sick.com

Czech Republic

Phone +420 2 57 91 18 50 E-Mail sick@sick.cz

Chile

Phone +56 2 2274 7430 E-Mail info@schadler.com

China

Phone +86 20 2882 3600 E-Mail info.china@sick.net.cn

Denmark

Phone +45 45 82 64 00 E-Mail sick@sick.dk

Finland

Phone +358-9-2515 800 E-Mail sick@sick.fi

France

Phone +33 1 64 62 35 00 E-Mail info@sick.fr

Germany

Phone +49 211 5301-301 E-Mail info@sick.de

Hong Kong

Phone +852 2153 6300 E-Mail ghk@sick.com.hk

Hungary

Phone +36 1 371 2680 E-Mail office@sick.hu

India

Phone +91 22 4033 8333 E-Mail info@sick-india.com

Israel

Phone +972 4 6881000 E-Mail info@sick-sensors.com

Italy

Phone +39 02 274341 E-Mail info@sick.it

Japan

Phone +81 3 5309 2112 E-Mail support@sick.jp

Malaysia

Phone +6 03 8080 7425 E-Mail enquiry.my@sick.com

Mexico

Phone +52 472 748 9451 E-Mail mario.garcia@sick.com

Netherlands

Phone +31 30 2044 000 E-Mail info@sick.nl

New Zealand

Phone +64 9 415 0459 0800 222 278 – tollfree E-Mail sales@sick.co.nz

Norway

Phone +47 67 81 50 00 E-Mail sick@sick.no

Poland

Phone +48 22 539 41 00 E-Mail info@sick.pl

Romania

Phone +40 356 171 120 E-Mail office@sick.ro

Russia

Phone +7 495 775 05 30 E-Mail info@sick.ru

Singapore

Phone +65 6744 3732 E-Mail sales.gsg@sick.com

Slovakia

Phone +421 482 901201 E-Mail mail@sick-sk.sk

Slovenia

Phone +386 591 788 49 E-Mail office@sick.si

South Africa

Phone +27 11 472 3733 E-Mail info@sickautomation.co.za

South Korea

Phone +82 2 786 6321 E-Mail info@sickkorea.net

Spain

Phone +34 93 480 31 00 E-Mail info@sick.es

Sweden

Phone +46 10 110 10 00 E-Mail info@sick.se

Switzerland

Phone +41 41 619 29 39 E-Mail contact@sick.ch

Taiwan

Phone +886 2 2375-6288 E-Mail sales@sick.com.tw

Thailand

Phone +66 2645 0009 E-Mail Ronnie.Lim@sick.com

Turkey

Phone +90 216 528 50 00 E-Mail info@sick.com.tr

United Arab Emirates

Phone +971 4 88 65 878 E-Mail info@sick.ae

United Kingdom

Phone +44 1727 831121 E-Mail info@sick.co.uk

USA

Phone +1 800 325 7425 E-Mail info@sick.com

Vietnam

Phone +84 945452999 E-Mail Ngo.Duy.Linh@sick.com

Further locations at www.sick.com

SICK DOSIC Series Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 ABOUT THIS DOCUMENT

1.1 Information on the operating instructions

1.2 Scope

1.3 Explanation of symbols

1.4 Further information

1.5 Customer service

2 SAFETY INFORMATION

2.1 Intended use

2.2 Improper use

2.3 Limitation of liability

2.5 Requirements for skilled persons and operating personnel

2.7 Use at high operating temperatures

2.8 General safety notes

2.9 Repairs

3.1.1 Information on the housing

3.1.2 Type code

3PRODUCT DESCRIPTION

3.2 Product characteristics

3.2.1 Device view

3.2.2 Operating buttons

3.3 Product features and functions

3.3.1 Principle of operation

3.3.2 Fields of application

4 TRANSPORT AND STORAGE

4.1 Transport

4.2 Transport inspection

4.3 Storage

5.1 Installation conditions

5MOUNTING

6.1 Safety

6.1.1 Notes on the electrical installation

6ELECTRICAL INSTALLATION

6.2 Electrical connection

6.2.1 Overview of the electrical connections

6.2.2 Pin assignment, M12 plug connector, 5-pin

6.2.3 Pin assignment, M12 plug connector, 8-pin

7 COMMISSIONING

7.1 Quick commissioning (with factory settings)

7.2 Operation

7.2.1 Display and operating buttons

7.2.2 Display and operating elements

7.2.3 IO-Link

7.3.1 Selection of digital switching inputs and switching outputs

7.3.5 Normally open with window function

7.3.6 Normally closed with window function

7.3.7 Pulse output

7.3.8 Frequency output

7.4.1 Current output 4-20 mA

7.5 Advanced functions

7.5.1 Measurement Mode

7.5.4 Empty measurement channel

7.5.7 Media compensation

7.5.8 Sterilization detection

7.5.9 Evaluating signal quality

7.5.10 Activating the display lock

7.5.11 Output options for Disp A and Disp B

7.5.12 Selecting display unit

7.5.13 Resetting to factory settings

8 MENU OVERVIEW

9 OVERVIEW OF PARAMETERS

10 TROUBLESHOOTING

10.1 Error message on the display

10.2 Outputs

11.1 Maintenance

11.2 Returns

11REPAIR

12 DISPOSAL

13.1 Features

13.2 Performance

13TECHNICAL DATA

13.3 Mechanics/materials

13.4 Ambient conditions

13.5 Electrical connections

13.6 Temperature derating

14.1 Process connection DN15 G 3/4

14DIMENSIONAL DRAWINGS