Sick DGS34/DGS35 Catalog Page

DGS34/DGS35 INCREMENTAL ENCODERS

ENCODER WITH A LARGE HOLLOW SHAFT FOR
HARSH AMBIENT CONDITIONS

Product description

The high-resolution DGS34/DGS35 hol­low shaft incremental encoder family is
a reliable solution for extremely demand­ing encoder applications. With a large

At a glance

• Incremental encoder with 3.5" diam-

eter

• Electrical interface

• 5 V TTL / RS422

• 8 … 24 V TTL / RS422

• 8 ... 24 V, HTL/Push Pull

hollow shaft diameter of up to 1 to 1/8"
or 30 mm, they are very well suited for
direct assembly on the motor shaft

• 8 … 24 V, Open Collector

• Blind hollow shaft for shaft diameters

of 30 mm; 1", ½",5/8", ¾", 7/8"

• Cable outlet with length of 1 m,

1.5 m, 3 m, 5 m, 10 m

• Number of lines: 120 … 16,384

F

Additional information

Your benets

• The high output frequency means that

no mechanical reduction is required

• Hollow shaft design requires no cou-

plings or mounting brackets

• Large selection of stator couplings

available for almost every AC asyn­chronous motor

Fields of application . . . . . . . . . . .F-193

Detailed technical data. . . . . . . . .F-193

Type code....................F-192

Ordering information. . . . . . . . . . . F-196

Dimensional drawings . . . . . . . . .F-197

PIN assignment...............F-199

Recommended accessories.....F-199

F-192

ENCODERS | SICK 8015560/2015-09-01

Subject to change without notice

Fields of application

• Crane winches

• Stages and theater

• Steel industry

Detailed technical data

Performance

Pulses (Z) per revolution

1), 2)

Measurement step
Reference signal

Number

Location

Error limits
Measurement step deviation

1)

3,000 rpm (2,200 rpm for 8,192 and 16,384 pulses per revolution).

2)

For a detailed list of pulses per revolution, see table “Pulses per revolution”

120 … 16,384

90° electrical/pulses per revolution

1

90° electrical, logically gated with A and B or 180° electrical, logically gated with B-
(see electrical interface)

45/Z°

45/Z°

Mechanical data

INCREMENTAL ENCODERS DGS34/DGS35

• Elevators

• Packaging industry

2)

Shaft diameter

DGS34 blind hollow shaft

DGS35 through hollow shaft

Shaft material
Flange material
Housing material

1)

Mass
Start up torque at 20 °C
Operating torque at 20 °C
Permissible shaft movement of the drive

element, static/dynamic
Max. angular acceleration
Max. operating speed

2)

Rotor moment of inertia
Bearing lifetime

1)

Relates to devices with cable outlet.

2)

3,000 rpm (2,200 rpm for 8,192 and 16,384 pulses per revolution).

1"
30 mm; other shaft diameters possible using collets, see Accessories

Brass

Aluminum

Aluminum

1.1 kg

9.0 Ncm

7.0 Ncm

0.5 mm / 0.1 mm radial

0.5 mm / 0.5 mm axial
1 x 105 rad/s²

3,000 rpm

490 gcm

4.5 x 109 revolutions

Electrical data

Electrical interfaces

Connection type

4.5 … 5.5 V, TTL/RS422, 3487, zero pulse width, 180°
8 … 24 V, TTL/RS422, 3487, zero pulse width, 180°
8 … 24 V, HTL/Push Pull, 7272, zero pulse width, 180°
8 … 24 V, Open Collector, 7273, zero pulse width, 180°

4.5 … 5.5 V, TTL/RS422, 3487, zero pulse width, 90° (only 10,000 and 16,384 pulses possible)
8 … 24 V, TTL/RS422, 3487, zero pulse width, 90° (only 10,000 and 16,384 pulses possible)
8 … 24 V, HTL/Push Pull, 7272, zero pulse width, 90° (only 10,000 and 16,384 pulses possible)
8 … 24 V, Open Collector, 7273, zero pulse width, 90° (only 10,000 and 16,384 pulses possible)

Cable, 11-wire, radial, 1.0 m
Cable, 11-wire, radial, 1.5 m
Cable, 11-wire, radial, 3.0 m
Cable, 11-wire, radial, 5 m
Cable, 11-wire, radial, 10 m (not possible with Open Collector outputs)
MS male connector, 10-pin, radial

F

2

Subject to change without notice

ENCODERS | SICK8015560/2015-09-01

F-193

DGS34/DGS35 INCREMENTAL ENCODERS

F

Maximum output frequency
Load current

4.5 V...5.5 V, TTL/RS422 40 mA

8 … 24 V, TTL/RS422; 8 … 24 V, HTL/Push Pull 40 mA

8 … 24 V, Open Collector 20 mA

Operating current without load

8 … 24 V 100 mA

4.5 ... 5.5 V 120 mA

Reverse polarity protection
Short-circuit protection of the outputs

4.5 V...5.5 V, TTL/RS422, 3487 No

8 V...24 V, TTL/RS422, 3487 No

8 … 24 V, HTL/Push Pull, 7272 Yes

8 … 24 V, Open Collector, 7273 Yes

4.5 V...5.5 V, TTL/RS422, 3487 No

8 V...24 V, TTL/RS422, 3487 No

8 … 24 V, HTL/Push Pull, 7272 Yes

8 … 24 V, Open Collector, 7273 Yes

≤300 kHz (1 to 8,192 pulses); ≤600 kHz (>8,192 pulses)

Yes

Ambient data

EMC
Enclosure rating

On the housing, male connector outlet 1)IP 66

On the housing, cable outlet IP 66

Permissible relative humidity
Operating temperature range
Storage temperature range
Resistance

To vibrations 20 g/ 5 … 2,000 Hz

1)

When mating connector is inserted.

To shocks 50 g/11 ms

EN 61000-6-2, 61000-6-3

95%, condensation of optical surfaces not permitted

–20 ...+70 °C

–30 … +85 °C

F-194

ENCODERS | SICK 8015560/2015-09-01

Subject to change without notice

Type code

Mechanical design

Blind hollow shaft

4

Through hollow shaft

5

Electrical interface

4.5 ... 5.5 V, TTL/RS422, 3487 2), reference signal 180

1

8 ... 24 V, 5 V, 3487 2), reference signal 90

2

8 ... 24 V, 5 V, 3487 2), reference signal 180

3

8 ... 24 V, 8/24 V, 7272 2), reference signal 90

4

8 ... 24 V, 8/24 V, 7272 2), reference signal 180

5

8 ... 24 V, Open Collector, 7273 2), reference signal 90

8

8 ... 24 V, Open Collector, 7272 2), reference signal 180

9

5 V, 5 V, 3487 2), reference signal 90

Y

Mechanical design

T1 stator coupling, shaft diameter Ø 1"

H

Stator coupling via customer's own locating pin, shaft diameter Ø 1"

J

T1 stator coupling, shaft diameter Ø 30 mm

K

Stator coupling via customer's own locating pin, shaft diameter Ø 30 mm

L

Connection type

2

K

L
M
N

4

INCREMENTAL ENCODERS DGS34/DGS35

1)

1)

3)

3)

3)

3)

Cable, 11-wire, radial, 1 m

Cable, 11-wire, radial, 1.5 m

Cable, 11-wire, radial, 3 m

Cable, 11-wire, radial, 5 m

Cable, 11-wire, radial, 10 m (not in conjunction with the electrical interfaces 8 and 9)

MS male connector, 10-pin, radial

Pulses

Always 5 characters in clear text

F

D G S 3 –

1)

Order collets for 7/8", 24 mm, 25 mm, 18 mm, 20 mm and 22 mm as an additional accessory, see “Recommended accessories” on page F-199.

2)

IC module.

3)

10,000 and 16,384 pulses per revolution only available with 90° reference signal.

Pulses per revolution

Pulses per revolution

120 3,600

360 4,096

600 5,000

1,024 8,192

2000 10,000

2,048 16,384

2,500

Subject to change without notice

ENCODERS | SICK8015560/2015-09-01

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F

DGS34/DGS35 INCREMENTAL ENCODERS

Ordering information

DGS34 blind hollow shaft

Electrical interface Mechanical design Connection type Type Part no.

4.5 ... 5.5 V, TTL/RS422, 3487,
reference signal 180

8 ... 24 V, 8/24 V, 7272, refer-

ence signal 180

DGS35 through hollow shaft

Electrical interface Mechanical design Connection type Type Part no.

4.5 ... 5.5 V, TTL/RS422, 3487,
reference signal 180

8 ... 24 V, 5 V, 3487, reference

signal 180

8 ... 24 V, 8/24 V, 7272, refer-

ence signal 180

Stator coupling via customer's

own locating pin, shaft diameter

Ø 30 mm

Stator coupling via customer's

own locating pin, shaft diameter

Ø 1"

Stator coupling via customer's

own locating pin, shaft diameter

Ø 30 mm

Stator coupling via customer's

own locating pin, shaft diameter

Ø 1"

T1 stator coupling, shaft diameter

Ø 30 mm

Stator coupling via customer's

own locating pin, shaft diameter

Ø 30 mm

Stator coupling via customer's

own locating pin, shaft diameter

Ø 1"

T1 stator coupling, shaft diameter

Ø 30 mm

Stator coupling via customer's

own locating pin, shaft diameter

Ø 30 mm

T1 stator coupling, shaft diameter

Ø 1"

T1 stator coupling, shaft diameter

Ø 30 mm

Stator coupling via customer's

own locating pin, shaft diameter

Ø 30 mm

MS male connector, 10-pin, radial DGS34-1L402048 7101744

MS male connector, 10-pin, radial DGS34-5J404096 7102201

Cable, 12-wire, radial, 1.5 m DGS34-5LK02048 7101764

Cable, 12-wire, radial, 3 m DGS35-1JL01024 7134504

MS male connector, 10-pin, radial DGS35-1K402048 7130548

Cable, 12-wire, radial, 1.5 m

MS male connector, 10-pin, radial

Cable, 12-wire, radial, 1.5 m

MS male connector, 10-pin, radial DGS35-3J401024 7126765

MS male connector, 10-pin, radial

Cable, 12-wire, radial, 1.5 m

MS male connector, 10-pin, radial DGS35-3L402048 1062795

Cable, 12-wire, radial, 1.5 m DGS35-3LK02048 1062354

Cable, 12-wire, radial, 3 m DGS35-3LL01024 1055112

Cable, 12-wire, radial, 1.5 m DGS35-5HK00120 7130703

MS male connector, 10-pin, radial

Cable, 12-wire, radial, 1.5 m DGS35-5KK01024 1058301

MS male connector, 10-pin, radial DGS35-5L401024 7101688

Cable, 12-wire, radial, 1.5 m

DGS35-1KK01024 1049552

DGS35-1KK02500 1055330

DGS35-1L401024 7101683

DGS35-1L402048 7101684

DGS35-1LK01024 7101698

DGS35-1LK02048 7101699

DGS35-1LK08192 7101701

DGS35-3K401024 1058110

DGS35-3K402048 1060264

DGS35-3KK01024 1057039

DGS35-3KK02048 1062810

DGS35-5K401024 7134312

DGS35-5K402048 1062811

DGS35-5K402500 7134638

DGS35-5K405000 7130624

DGS35-5LK04096 7101705

DGS35-5LK08192 7101706

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ENCODERS | SICK 8015560/2015-09-01

Subject to change without notice

Dimensional drawings (dimensions in mm)

19.1

Ø 89.7 (3.53)

43.2 (1.70)

(0.125)

T1

Through hollow shaft

(0.75)

12.7

(0.50)

11.4

(0.45)

Dowel pin
Ø 6.36

(0.2503)

6.35

(0.5201)

15°

Ø 50

(1.97)

(2.25)

Ø 57.72

INCREMENTAL ENCODERS DGS34/DGS35

23.1

(0.91)

25.42 (1.0008)

65.53 (2.58)

(1.0016)

25.44

25.4

50.8

(1.00)

(2.00)

3.18

#10–32 UNC-2B x 0.25 DP (3)
Places on a Ø 3.000 B.C.

Hollow shaft Shaft diameter Min. shaft insertion depth

1/2" 12.67 mm / 12.7 mm 25.4 mm

5/8" 15.85 mm / 15.88 mm 25.4 mm

3/4" 19.02 mm / 19.05 mm 25.4 mm

7/8" 22.2 mm / 22.23 mm 25.4 mm

1.0" 25.37 mm / 25.4 mm 25.4 mm

1 1/8" 28.55 mm / 28.58 mm 45.47 mm

M30 29.96 mm / 29.98 mm 46 mm

Spring plate stator coupling

(slotted hole for 3/8" bolt on 2.5 to 3.875

radius to fit AC motor fan cover)

0.91

(0.036)

101.6 (4.00)

38.1

(1.50)

25.4

(1.00)

120°

Ø 12.725 -0.00

+0.05

(0.501)

63.5 (2.50)

98.43 (3.875)

F

13.46

(0.53)

Subject to change without notice

9.02

(0.355)

86.36

(3.40)

ENCODERS | SICK8015560/2015-09-01

F-197

DGS34/DGS35 INCREMENTAL ENCODERS

For resolutions greater than or equal to 10,000 PPR and push-pull driver option

Fo

A /

B /

M /

M /

Signal outputs

90°

360°

¯A

¯B

¯M

r resolutions less than 10,000 PPR

M

Measuring step

F

Electrical interfaces

Supply voltage

4.75 … 5.25 V

8.0 … 24.0 V

8.0 … 24.0 V

F-198

ENCODERS | SICK 8015560/2015-09-01

Subject to change without notice

INCREMENTAL ENCODERS DGS34/DGS35

PIN assignment

MS3102, 10-pin

A

H

G

F

PIN, 10-pin Wire colors Explanation

A White A

B Pink B

C Violet M

H Brown ‾A

I Black ‾B

J Yellow ‾M

D Red +V

F Blue GND

G N/A Housing grounding

N/A N/A Screen

B

I

C

J

D

E

S

Recommended accessories

Mounting systems

Shaft adaptation

Collets and clamping rings

Brief description Shaft diam-

eter

For T1 stator couplings with 1" hollow shaft diameters (mechanical interfaces H, J) 7/8" SPZ-7E8-DD35-AD 7102158

For 30 mm stator couplings with 30 mm hollow shaft diameters (mechanical inter­faces K, I)

For T1 stator couplings with 1" hollow shaft diameters (mechanical interfaces H, J)

24 mm SPZ-024-MD35-AD 7130587

25 mm SPZ-025-MD35-AD 7130588

18 mm SPZ-018-DD35-AD 7130585

20 mm SPZ-020-DD35-AD 7130529

22 mm SPZ-022-DD35-AD 7130586

Type Part no.

F

Subject to change without notice

ENCODERS | SICK8015560/2015-09-01

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DGS34/DGS35 INCREMENTAL ENCODERS

Connectivity

Plug connectors and cables

Brief description Length

of

cable

Female cable connector, MS 3105, 10-pin, straight – DOS-MS10-G 7102129

1.5 m DOL-MS10-G1M5MA2 7102130

3.0 m DOL-MS10-G03MMA2 7102131

²

Cable, MS 3105, 10-pin, straight, 11-wire, 4 x 2 x 0.25 + 2 x 0.5 + 1 x 0.14 mm
with shielding, cable diameter 7.5 mm

Data cable by the meter 4 x 2 x 0.15 mm² with shielding, Ø 5.6 mm – LTG-2308-MWENC 6027529
Data cable by the meter 4 x 2 x 0.25 mm² + 2 x 0.5 mm² + 1 x 0.14 mm² with shielding,

Ø 7.5 mm
Data cable by the meter 4 x 2 x 0.25 mm² + 2 x 0.5 mm² + 2 x 0.14 mm² with shielding,

suitable for drag chain, Ø 7.8 mm

- For additional accessories, please see page K-668 onwards

,

5.0 m DOL-MS10-G05MMA2 7102132

10.0 m DOL-MS10-G10MMA2 7102133

20.0 m DOL-MS10-G20MMA2 7102134

30.0 m DOL-MS10-G30MMA2 7102135

– LTG-2411-MW 6027530

– LTG-2512-MW 6027531

Type Part no.

F

F-200

ENCODERS | SICK 8015560/2015-09-01

Subject to change without notice

INCREMENTAL ENCODERS DGS34/DGS35

F

Subject to change without notice

ENCODERS | SICK8015560/2015-09-01

F-201