Sick DFS60 Catalog Page

DFS60 INCREMENTAL ENCODERS

HIGH RESOLUTION, PROGRAMMABLE ENCODER FOR DEMANDING APPLICATIONS

Product description

The DFS60 is a high-resolution incremental encoder with a diameter of 60 mm. It offers a wide variety of mechanical and electric interfaces and can also be programmed by the customer if required. Programming of the output signal and zero pulse is a unique feature for the

At a glance

• Short installation depth

• High resolution of up to 16 bits

• Optional programming: output volt-

age, zero pulse position, zero impulse width and pulse count.

• Connection: radial or axial cable

outlet, M23 or M12 male connector, axial or radial.

market. The high enclosure rating, wide temperature range, and large ball bearing distance ensure extreme reliability, making the DFS60 the ideal encoder for industrial applications in harsh environments.

• Electrical interfaces: 5 V & 24 V TTL/

RS-422, 24 V HTL/Push Pull

• Mechanical interfaces: face mount

ange or servo ange, blind hollow

shaft or through hollow shaft

• Remote zero set possible

F

Additional information

Fields of application . . . . . . . . . . .F-163

Detailed technical data. . . . . . . . .F-163

Viewing number of resolutions. . . F-167

Type code. . . . . . . . . . . . . . . . . . . . F-167

Dimensional drawings . . . . . . . . .F-174

Proposed tting . . . . . . . . . . . . . . . F-182

PIN assignment. . . . . . . . . . . . . . . F-182

Interfaces....................F-183

Recommended accessories. . . . . F-185

Your benets

• Reduction of storage costs and down-

times due to programmability by the customer

• The wide range of different mechani-

cal and electrical interfaces enables the optimum adaptation of the encoder

to the application-specic installation

situation

• Excellent concentricity even at high

speeds

• High resolution of up to 16 bits

ensures precise measurements for demanding applications

• Long-term and reliable operation

thanks to a high enclosure rating, temperature resistance and bearing lifetime

• The ability to program using the

PGT-08-S programming software and the PGT-10-Pro display programming device

enables fast and exible adaptation

of the encoder to customer requirements

• Programmable zero pulse position

simplies installation

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Fields of application

• Applications in factory and logistics automation for measur-

ing position, speed, and distance: e.g., in printing machines,

Detailed technical data

Performance

Eco Basic Advanced

Pulses per revolution

1) 2)

Pulses per revolution at sin/cos

1.0 V

ss

Measurement step Measuring step deviation at non-binary

number of lines

Pulses 1 ... 99 – ± 0.08° ± 0.04°

Pulses 100 ... 10,000 ± 0.2° ± 0.01° ± 0.008°

Pulses > 10,000 – ± 0.002°

Measuring step deviation at binary number of lines

Pulses 1 ... 64 – ± 0.05° ± 0.03°

Pulses 128 ... 8,192 ± 0.15° ± 0.008° ± 0.008°

Pulses 16,384 ... 65,536 – ± 0.0015°

Reference signal

Number 1

Location 90°, electric, logically gated with A and B/sine and cosine

Error limits

1)

See maximum viewing number of resolutions

2)

For a detailed list see “Pulses per revolution”

3)

Under mechanical zero set width.

100 ... 2,048 1 ... 10,000 1 ... 65,536

– 1,024 –

90° electrical/pulses per revolution

± 0.3° ± 0.05° ± 0.03°

INCREMENTAL ENCODERS DFS60

textile machines, wood processing, packaging machinery

F

Electrical data

Eco Basic Advanced

Electrical interface

1)

Factory setting, output level TTL.

2)

Only with device variants with M23 male connector outlet in conjunction with the electrical interfaces M,U,V and W.

3)

Under mechanical zero set width.

4)

The universal cable outlet is positioned so that it is possible to lay it without bends in a radial or axial direction.

5)

Short-circuit of another channel US or GND permissible for a maximum of 30 s.

6)

Short-circuit of another channel or GND permissible for a maximum of 30 s.

7)

TTL programming with ≥ 5.5 V: Short-circuit of another channel or GND permissible for a maximum of 30 s.

8)

HTL or TTL programming with< 5.5 V: Short-circuit of another channel, US or GND permissible for a maximum of 30 s.

9)

This product is a standard product and does not constitute a safety component as dened in the Machinery Directive. Calculation based on nominal load of devices, average ambient temperature 40 °C, frequency of use 8760 h/a. All electronic failures are considered hazardous. For more information, see document no.

8015532.

4.5 V ... 5.5 V, TTL/RS422 10 V ... 32 V, HTL/Push Pull 10 V ... 32 V, TTL/RS422 – 4.5 V … 5.5 V, sin/cos 1.0 V

SS

– 4.5 V ... 32 V, HTL/Push Pull, 0-SET on M23 male connector – 4.5 V ... 5.5 V, TTL/RS422, 0-SET on M23 male connector – 4.5 V ... 32 V, TTL/RS422, 0-SET on M23 male connector – 4.5 V ... 32 V, TTL/HTL programmable – 4.5 V ... 32 V, TTL/HTL programmable, 0-SET on M23 male

connector

1) 2)

1)

2)

Subject to change without notice

ENCODERS | SICK8015560/2015-09-01

F-163

F

DFS60 INCREMENTAL ENCODERS

Eco Basic Advanced

Initialization time after power on

4.5 V ... 5.5 V, TTL/RS422 40 ms

10 V ... 32 V, HTL/Push Pull 40 ms

10 V ... 32 V, TTL/RS422 40 ms

4.5 V … 5.5 V, sin/cos 1.0 V

4.5 V ... 32 V, HTL/Push Pull, 0-SET – Max. 30 ms

4.5 V ... 5.5 V, TTL/RS422, 0-SET – Max. 30 ms

4.5 V ... 32 V, TTL/RS422, 0-SET – Max. 30 ms

4.5 V ... 32 V, TTL/HTL programmable – Max. 30 ms/32 ms

4.5 V ... 32 V, TTL/HTL programmable, 0-SET – Max. 30 ms/32 ms

0-set function Connection type

Max. load current Operating current without load Load resistance

4.5 V … 5.5 V, sin/cos 1.0 VSS– min. 120 Ω –

Max. power consumption without load

10 V ... 32 V, HTL/Push Pull 0.5 W

10 V ... 32 V, TTL/RS422 0.5 W

4.5 V ... 32 V, HTL/Push Pull, 0-SET – 0.7 W

4.5 V ... 5.5 V, TTL/RS422, 0-SET – 0.7 W

4.5 V ... 32 V, TTL/RS422, 0-SET – 0.7 W

4.5 V ... 32 V, TTL/HTL programmable – 0.7 W

4.5 V ... 32 V, TTL/HTL programmable, 0-SET – 0.7 W

Maximum output frequency

TTL/RS422 300 kHz 600 kHz 820 kHz

HTL/Push Pull 300 kHz 600 kHz 820 kHz

HTL/Push Pull, 0-SET 300 kHz 600 kHz 820 kHz

TTL/RS422, 0-SET 300 kHz 600 kHz 820 kHz

TTL/HTL programmable – 600 kHz 820 kHz

Sin/cos 1.0 V

TTL/HTL programmable, 0-SET – 600 kHz 820 kHz

1)

Factory setting, output level TTL.

2)

Only with device variants with M23 male connector outlet in conjunction with the electrical interfaces M,U,V and W.

3)

Under mechanical zero set width.

4)

The universal cable outlet is positioned so that it is possible to lay it without bends in a radial or axial direction.

5)

Short-circuit of another channel US or GND permissible for a maximum of 30 s.

6)

Short-circuit of another channel or GND permissible for a maximum of 30 s.

7)

TTL programming with ≥ 5.5 V: Short-circuit of another channel or GND permissible for a maximum of 30 s.

8)

HTL or TTL programming with< 5.5 V: Short-circuit of another channel, US or GND permissible for a maximum of 30 s.

9)

This product is a standard product and does not constitute a safety component as dened in the Machinery Directive. Calculation based on nominal load of devices, average ambient temperature 40 °C, frequency of use 8760 h/a. All electronic failures are considered hazardous. For more information, see document no.

8015532.

– 40 ms –

SS

3)

H – active (L = 0 ... 3 V, H = 4 ... Us V)

Cable, 8-wire, universal, 1.5 m Cable, 8-wire, universal, 3 m Cable, 8-wire, universal, 5 m

4)

M12 male connector, 8-pin, radial M12 male connector, 8-pin, axial M23 male connector, 12-pin, radial M23 male connector, 12-pin, axial

≤ 30 mA

40 mA

– 200 kHz –

SS

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INCREMENTAL ENCODERS DFS60

Eco Basic Advanced

Reverse polarity protection

4.5 V...5.5 V, TTL/RS422 –

10 V ... 32 V, HTL/Push Pull

10 V ... 32 V, TTL/RS422

4.5 V … 5.5 V, sin/cos 1.0 V

4.5 V ... 32 V, HTL/Push Pull, 0-SET –

4.5 V ... 5.5 V, TTL/RS422, 0-SET –

4.5 V ... 32 V, TTL/RS422, 0-SET –

4.5 V ... 32 V, TTL/HTL programmable –

4.5 V ... 32 V, TTL/HTL programmable, 0-SET –

Short-circuit protection of the outputs

4.5 V–5.5 V, TTL/RS422

10 V ... 32 V, HTL/Push Pull

10 V ... 32 V, TTL/RS422

4.5 V ... 32 V, HTL/Push Pull, 0-SET –

4.5 V ... 5.5 V, TTL/RS422, 0-SET –

4.5 V ... 32 V, TTL/RS422, 0-SET –

4.5 V ... 32 V, TTL/HTL programmable –

4.5 V … 5.5 V, sin/cos 1.0 VSS–

4.5 V ... 32 V, TTL/HTL programmable, 0-SET –

MTTFd: mean time to dangerous failure

1)

Factory setting, output level TTL.

2)

Only with device variants with M23 male connector outlet in conjunction with the electrical interfaces M,U,V and W.

3)

Under mechanical zero set width.

4)

The universal cable outlet is positioned so that it is possible to lay it without bends in a radial or axial direction.

5)

Short-circuit of another channel US or GND permissible for a maximum of 30 s.

6)

Short-circuit of another channel or GND permissible for a maximum of 30 s.

7)

TTL programming with ≥ 5.5 V: Short-circuit of another channel or GND permissible for a maximum of 30 s.

8)

HTL or TTL programming with< 5.5 V: Short-circuit of another channel, US or GND permissible for a maximum of 30 s.

9)

This product is a standard product and does not constitute a safety component as dened in the Machinery Directive. Calculation based on nominal load of devices, average ambient temperature 40 °C, frequency of use 8760 h/a. All electronic failures are considered hazardous. For more information, see document no.

8015532.

l

–

SS

5)

l

5)

l

6)

l

300 years (EN ISO 13849-1)

l

7)

l

7)

l

8)

l

7) 8)

l

5)

l

7) 8)

l

9)

–

F

Mechanical data

Eco Basic Advanced

Shaft diameter

Face mount ange 6 mm x 10 mm

Servo ange 10 mm x 19 mm

Blind hollow shaft, through hollow shaft 2)6 mm, 8 mm, 10 mm, 12 mm, 14 mm, 15 mm, 3/8", 1/2", 5/8"

3)

Mass

Solid shaft 0.3 kg

Blind hollow shaft, through hollow shaft 0.2 kg

Shaft material Flange material Housing material

1)

Other diameter, lengths, and spread shafts on request.

2)

Clamping on the back of the shaft on request.

3)

Relates to devices with cable outlet.

4)

Stainless steel on request.

5)

Take into account self-heating of 3.3 K per 1,000 revolutions/min when designing the operating temperature range.

Subject to change without notice

Stainless steel

Aluminum

Aluminum die cast

1)

4)

ENCODERS | SICK8015560/2015-09-01

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F

DFS60 INCREMENTAL ENCODERS

Eco Basic Advanced

Start up torque

Solid shaft 0.5 Ncm (+20 °C)

Blind hollow shaft, through hollow shaft 0.8 Ncm (+20 °C)

Operating torque

Solid shaft 0.3 Ncm (+20 °C)

Blind hollow shaft, through hollow shaft 0.6 Ncm (+20 °C)

Permissible shaft movement, axial static/ dynamic

Blind hollow shaft, through hollow shaft ± 0.5 mm, ± 0.2 mm ± 0.5 mm, ± 0.01 mm

Permissible shaft movement, radial static/ dynamic

Blind hollow shaft, through hollow shaft ± 0.3 mm, ± 0.1 mm ± 0.3 mm, ± 0.05 mm

Permissible shaft loading

Solid shaft 80 N (radial)

40 N (axial)

Maximum operating speed

Solid shaft 9,000 / min

Blind hollow shaft, through hollow shaft 6,000 / min

Rotor moment of inertia

Solid shaft 6.2 gcm²

Blind hollow shaft, through hollow shaft 40 gcm²

Bearing lifetime Max. angular acceleration

1)

Other diameter, lengths, and spread shafts on request.

2)

Clamping on the back of the shaft on request.

3)

Relates to devices with cable outlet.

4)

Stainless steel on request.

5)

Take into account self-heating of 3.3 K per 1,000 revolutions/min when designing the operating temperature range.

3.6 x 1010 revolutions

5 x 105 rad/s²

5)

Ambient data

Eco Basic Advanced

1)

EMC Enclosure rating as per IEC 60529

On the shaft IP 65

On the housing, male connector outlet 3)IP 67 (IP 65 for through hollow shaft)

On the housing, cable outlet IP 67 (IP 65 for through hollow shaft)

Permissible relative humidity Operating temperature range

Storage temperature range Resistance to shocks according to

EN 60068-2-27 Resistance to vibration according to

EN 60068-2-6

1)

For interfaces 10 ... 32 V, TTL/RS422 and 10 ... 32 V, HTL/Push Pull according to EN 61000-6-2 and EN 61000-6-4, devices in class A

2)

IP 67 on request.

3)

When mating connector is inserted.

4)

When cables are xed in place.

5)

When cables can be moved.

According to EN 61000-6-2 and EN 61000-6-3

2)

90% (condensation of optical surfaces not permitted)

0 °C ... +85 °C –40 °C ... +100 °C

–30 °C ... +100 °C

4)

5)

–40 °C ... +100 °C, without packaging

50 g 70 g 100 g

20 g, 10 Hz ... 2,000 Hz 30 g, 10 Hz ... 2,000 Hz

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Viewing number of resolutions

65536 61440 57344 53248

49152

45056 40960 36864 32768 28672 24576 20480 16384 12288

8192 4096

Type code

Solid shaft, programmable

INCREMENTAL ENCODERS DFS60

Type

B Pulses per revolution, programmable, 1 … 10,000 A Pulses per revolution, programmable, 1 … 65,536

Mechanical design

4 Face mount ange, solid shaft 10 x 19 mm 1 Servo ange, solid shaft 6 x 10 mm

Electrical interface (factory setting: output level TTL)

P 4.5 V ... 32 V, TTL/HTL programmable

4.5 … 32 V, TTL or HTL programmable with O-set function on PIN 7 on M23 male connector. (Only in combination with

M

connection type A or B)

Connection type

A Male connector M23, 12-pin, radial B Male connector M23, 12-pin, axial C Male connector M12, 8-pin, radial D Male connector M12, 8-pin, axial K Cable, 8-wire, universal, 1.5 m

L Cable, 8-wire, universal, 3 m M Cable, 8-wire, universal, 5 m N Cable, 8-wire, universal, 10 m

Resolution

(Factory setting for pulses per revolution for type B: 10,000; 65,536 for type A) Always use 5 digits in clear text, see “Pulses per revolution”

D F S 6 0 - S

1)

The universal cable outlet is positioned so that it is possible to lay it without bends in a radial and axial direction.

1)

The following features can be programmed: Pulses per revolution from 1 ... 65,536 using the programming tools PGT-08-S or PGT-10-Pro

Electrical zero-pulse width 90°, 180°, 270° using the programming tools PGT-08-S or PGT-10-Pro Mechanical zero-pulse width 1° ... 359° using the programming tool PGT-10-Pro

Output voltage levels for TTL or HTL using the programming tools PGT-08-S or PGT-10-Pro Counting direction CW/CCW using the programming tools PGT-08-S or PGT-10-Pro 0-SET function using the programming tools PGT-08-S or PGT-10-Pro 0-SET function via PIN 7 of the M23 male connector by applying U

for at least 250 ms.

s

F

Subject to change without notice

ENCODERS | SICK8015560/2015-09-01

F-167

DFS60 INCREMENTAL ENCODERS

Solid shaft, not programmable

Type

E Pulses per revolution: 100 ... 2,048 B Pulses per revolution, 1 … 10,000 A Pulses per revolution, 1 … 65,536

Mechanical design

4 Face mount ange, solid shaft 10 x 19 mm 1 Servo ange, solid shaft 6 x 10 mm

Electrical interface

A 4.5 V...5.5 V, TTL/RS422

C 10 V...32 V, TTL/RS422

E 10 ... 32 V, HTL/Push Pull N 4.5 … 5.5 V, SIN/COS 1.0 V

4.5 … 5.5 V, TTL/RS422 with O-set function on PIN 7 on M23 male connector. (In combination with type B or A and

U

connection type A or B only)

4.5 … 32 V, TTL/RS422 with O-set function on PIN 7 on M23 male connector. (In combination with type B and A and

V

connection type A or B only)

4.5 … 32 V, HTL/Push Pull with O-set function on PIN 7 on M23 male connector. (In combination with type B and A and

W

connection type A or B only)

Connection type

A Male connector M23, 12-pin, radial B Male connector M23, 12-pin, axial C Male connector M12, 8-pin, radial D Male connector M12, 8-pin, axial K Cable, 8-wire, universal, 1.5 m

L Cable, 8-wire, universal, 3 m M Cable, 8-wire, universal, 5 m N Cable, 8-wire, universal, 10 m

(in combination with type B and 1,024 pulses only)

SS

1)

F

Resolution

Always use 5 digits in clear text, see “Pulses per revolution”

D F S 6 0 - S

1)

The universal cable outlet is positioned so that it is possible to lay it without bends in a radial and axial direction.

F-168

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Subject to change without notice

Blind hollow shaft, programmable

Type

B Pulses per revolution, programmable, 1 … 10,000 A Pulses per revolution, programmable, 1 … 65,536

Mechanical design

A Blind hollow shaft, 6 mm B Blind hollow shaft, 8 mm C Blind hollow shaft, 3/8" D Blind hollow shaft, 10 mm E Blind hollow shaft, 12 mm F Blind hollow shaft, 1/2" G Blind hollow shaft, 14 mm H Blind hollow shaft, 15 mm

J Blind hollow shaft, 5/8" (suitable for holding collets, see “Accessories”)

INCREMENTAL ENCODERS DFS60

Electrical interface (factory setting: output level TTL)

P 4.5 V ... 32 V, TTL/HTL programmable

4.5 … 32 V, TTL or HTL programmable with O-set function on PIN 7 on M23 male connector. (Only in combination with

M

connection type A or B)

Connection type

A Male connector M23, 12-pin, radial B Male connector M23, 12-pin, axial C Male connector M12, 8-pin, radial

D Male connector M12, 8-pin, axial

K Cable, 8-wire, universal, 1.5 m

L Cable, 8-wire, universal, 3 m M Cable, 8-wire, universal, 5 m N Cable, 8-wire, universal, 10 m

1)

Resolution

(Factory setting for pulses per revolution for type B: 10,000; 65,536 for type A) Always use 5 digits in clear text, see “Pulses per revolution”

D F S 6 0 - B

1)

The universal cable outlet is positioned so that it is possible to lay it without bends in a radial and axial direction.

The following features can be programmed: Pulses per revolution from 1 ... 65,536 using the programming tools PGT-08-S or PGT-10-Pro

Electrical zero-pulse width 90°, 180°, 270° using the programming tools PGT-08-S or PGT-10-Pro Mechanical zero-pulse width 1° ... 359° using the programming tool PGT-10-Pro

Output voltage levels for TTL or HTL using the programming tools PGT-08-S or PGT-10-Pro Counting direction CW/CCW using the programming tools PGT-08-S or PGT-10-Pro 0-SET function using the programming tools PGT-08-S or PGT-10-Pro 0-SET function via PIN 7 of the M23 male connector by applying U

for at least 250 ms.

s

F

Subject to change without notice

ENCODERS | SICK8015560/2015-09-01

F-169

F

DFS60 INCREMENTAL ENCODERS

Blind hollow shaft, not programmable

Type

E Pulses per revolution: 100 ... 2,048 B Pulses per revolution, 1 … 10,000 A Pulses per revolution, 1 … 65,536

Mechanical design

A Blind hollow shaft, 6 mm B Blind hollow shaft, 8 mm C Blind hollow shaft, 3/8" D Blind hollow shaft, 10 mm E Blind hollow shaft, 12 mm F Blind hollow shaft, 1/2" G Blind hollow shaft, 14 mm H Blind hollow shaft, 15 mm

J Blind hollow shaft, 5/8" (suitable for holding collets, see “Accessories”)

Electrical interface

A 4.5 V...5.5 V, TTL/RS422 C 10 V...32 V, TTL/RS422 E 10 ... 32 V, HTL/Push Pull N 4.5 … 5.5 V, SIN/COS 1.0 V

4.5 … 5.5 V, TTL/RS422 with O-set function on PIN 7 on M23 male connector. (In combination with type B or A and

U

connection type A or B only)

4.5 … 32 V, TTL/RS422 with O-set function on PIN 7 on M23 male connector. (In combination with type B and A

V

and connection type A or B only)

4.5 … 32 V, HTL/Push Pull with O-set function on PIN 7 on M23 male connector. (In combination with type B and A

W

and connection type A or B only)

Connection type

A Male connector M23, 12-pin, radial B Male connector M23, 12-pin, axial C Male connector M12, 8-pin, radial D Male connector M12, 8-pin, axial K Cable, 8-wire, universal, 1.5 m L Cable, 8-wire, universal, 3 m

M Cable, 8-wire, universal, 5 m

N Cable, 8-wire, universal, 10 m

Resolution

Always use 5 digits in clear text, see “Pulses per revolution”

(in combination with type B and 1,024 pulses only)

SS

1)

D F S 6 0 - B

1)

The universal cable outlet is positioned so that it is possible to lay it without bends in a radial and axial direction.

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Subject to change without notice