SICK deTem4 Core Ex Operating Instructions Manual

Download

deTem4 Core Ex

Multiple light beam safety device

O P E R A T I N G I N S T R U C T I O N S

Described product

deT

em4 Core Ex

Manufacturer

SICK AG Erwin-Sick-Str. 1 79183 Waldkirch Germany

Legal information

his work is protected by copyright. Any rights derived from the copyright shall be

T reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐ tion, abridgment or translation of this document is prohibited without the express writ‐ ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

his document is an original document of SICK AG.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

Contents

CONTENTS

1 About this document........................................................................ 6

1.1 Function of this document....................................................................... 6

1.2 Scope......................................................................................................... 6

1.3 Target groups and structure of these operating instructions................ 6

1.4 Additional information.............................................................................. 7

1.5 Symbols and document conventions...................................................... 7

2 Safety information............................................................................ 9

2.1 General safety notes................................................................................ 9

2.2 Intended use............................................................................................. 9

2.3 Requirements for the qualification of personnel.................................... 11

3 Product description........................................................................... 13

3.1 Setup and function................................................................................... 13

3.2 Product characteristics............................................................................ 14

3.2.1 Status indicators...................................................................... 14

3.3 Example applications............................................................................... 16

4 Project planning................................................................................ 17

4.1 Manufacturer of the machine.................................................................. 17

4.2 Operating entity of the machine.............................................................. 17

4.3 Design........................................................................................................ 17

4.3.1 Scanning range and beam separation................................... 18

4.3.2 Minimum distance from the hazardous point....................... 18

4.3.3 Minimum distance from reflective surfaces.......................... 20

4.3.4 Protection against interference from systems in close prox‐

y to each other................................................................... 22

imit

4.4 Integrating into the electrical control....................................................... 22

4.4.1 Restart interlock...................................................................... 25

4.4.2 External device monitoring (EDM).......................................... 25

4.4.3 Connection diagrams.............................................................. 26

4.5 Testing plan............................................................................................... 26

4.5.1 Test rod check.......................................................................... 27

4.5.2 Visual check of the machine and the protective device........ 28

5 Mounting............................................................................................. 29

5.1 Safety......................................................................................................... 29

5.2 Unpacking.................................................................................................. 30

5.3 Mounting................................................................................................... 30

5.3.1 Mount the multiple light beam safety device in the explo‐

sion-proof enclosure (only if being used in North America).. 32

5.3.2 Mount the optional cable gland.............................................. 34

5.3.3 Mount the handles to the cover of the explosion-proof

enclosure.................................................................................. 34

5.3.4 Mount the multiple light beam safety device........................ 35

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

CONTENTS

6 Electrical installation........................................................................ 42

6.1 Safety......................................................................................................... 42

6.2 System connection (M12, 5-pin)............................................................. 44

6.3 System connection via connection cable (M12, 5-pin to 8-pin)............ 45

7 Commissioning.................................................................................. 46

7.1 Safety......................................................................................................... 46

7.2 Overview.................................................................................................... 46

7.3 Switching on.............................................................................................. 47

7.4 Sender and receiver alignment................................................................ 47

7.4.1 Aligning the sender and receiver............................................ 47

7.4.2 Aligning the sender, receiver, and deflector mirror................ 48

7.4.3 Alignment with the alignment bracket................................... 49

7.4.4 Indication of the alignment quality......................................... 50

7.5 Check during commissioning and modifications.................................... 51

8 Operation............................................................................................ 52

8.1 Safety......................................................................................................... 52

8.2 Regular thorough check........................................................................... 52

9 Maintenance...................................................................................... 53

9.1 Safety......................................................................................................... 53

9.2 Regular cleaning....................................................................................... 53

9.3 Regular thorough check........................................................................... 55

10 Troubleshooting................................................................................. 56

10.1 Safety......................................................................................................... 56

10.2 Diagnostic LEDs........................................................................................ 56

10.2.1 Fault indicators........................................................................ 56

11 Decommissioning............................................................................. 59

11.1 Protection of the environment................................................................. 59

11.2 Disposal..................................................................................................... 59

12 Technical data.................................................................................... 60

12.1 Data sheet................................................................................................. 60

12.2 Table of weights........................................................................................ 62

12.3 Dimensional drawings.............................................................................. 63

13 Ordering information........................................................................ 66

13.1 Scope of delivery....................................................................................... 66

13.2 Ordering information deTem4 Core Ex.................................................... 66

14 Accessories........................................................................................ 67

14.1 Brackets.................................................................................................... 67

14.2 Mounting accessories.............................................................................. 68

14.3 Connectivity............................................................................................... 68

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

CONTENTS

14.4 Alignment aid............................................................................................ 68

14.5 Deflector mirrors....................................................................................... 69

14.5.1 Function and use..................................................................... 69

14.5.2 Change in scanning range using deflector mirrors................ 69

14.5.3 Deflector mirror – ordering information................................. 69

14.5.4 Deflector mirror PNS75 - ordering information...................... 69

14.5.5 Deflector mirror PNS125 - ordering information................... 69

14.6 Test rods.................................................................................................... 70

15 Annex.................................................................................................. 71

15.1 Compliance with EU directives................................................................. 71

15.2 Note on specified standards.................................................................... 72

15.3 Checklist for initial commissioning and commissioning........................ 73

16 List of figures..................................................................................... 74

17 List of tables....................................................................................... 75

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

BOUT THIS DOCUMENT

1 A

1 About this document

1.1 Function of this document

These operating instructions contain the information needed during the life cycle of the

iple light beam safety device.

mult

Operating instructions of the multiple light beam safety device must be made available to all people who work with the device.

Please read these operating instructions carefully and make sure that you understand the content fully before working with the multiple light beam safety device.

1.2 Scope

These operating instructions only apply to the deTem4 Core Ex multiple light beam s

afety device with the following type label entry in the Operating Instructions field:

8022833

•

This document is included with the following SICK part numbers (this document in all available language versions):

8022833

•

1.3 Target groups and structure of these operating instructions

These operating instructions are intended for the following target groups: project devel‐ oper

s (planners, developers, designers), installers, electricians, safety experts (such as CE authorized representatives, compliance officers, people who test and approve the application), operators, and maintenance personnel.

The structure of these operating instructions is based on the life cycle phases of the multiple light beam safety device: project planning, mounting, electrical installation, commissioning, operation, and maintenance.

In many applications, therefore, the target groups consist of the manufacturer and the operating entity of the machine in which the multiple light beam safety device is inte‐ grated:

Area of responsibility Target group Special chapters of these operating instruc‐

Manufacturer Project developers

(planners, developers, designers)

Installers Mounting, pa

Electricians Electrical installation, page 42

Safety experts Project planning, pa

Operating entity Operators Operation, pa

Maintenance person‐

Chapters not listed here are intended for all target groups. All target groups must understand the safety no

tes in all of the operating instructions!

ions

Project planning, page 17 Technical data, page 60 Accessories, page 67

Commissioning, page 46 Technical data, page 60 Checklist for initial commissioning and com‐ missioning, page 73

Troubleshooting, page 56

Maintenance, page 53 Troubleshooting, page 56 Ordering information, page 66

ge 29

ge 17

ge 52

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

In other applications, the operating organization is also the manufacturer of the equip‐ ment w

ith the corresponding allocation of the target groups.

1.4 Additional information

www.sick.com

he following information is available on the Internet:

This document in other languages

•

Data sheets and application examples

•

CAD data and dimensional drawings

•

Certificates (e.g. EU declaration of conformity)

•

Guide for Safe Machinery Six steps to a safe machine

•

1.5 Symbols and document conventions

The following symbols and conventions are used in this document:

Safety notes and other notes

DANGER

Indic

ates a situation presenting imminent danger, which will lead to death or serious

injuries if not prevented.

ABOUT THIS DOCUMENT 1

WARNING

Indicates a situation presenting possible danger, which may lead to death or serious injuries if not prevented.

CAUTION

ates a situation presenting possible danger, which may lead to moderate or minor

Indic injuries if not prevented.

NOTICE

Indic

ates a situation presenting possible danger, which may lead to property damage if

not prevented.

NOTE

Indic

ates useful tips and recommendations.

Instructions to action

he arrow denotes instructions to action.

1. The sequence of instructions for action is numbered.

2. Follow the order in which the numbered instructions are given.

✓

The check mark denotes the result of an instruction.

LED symbols

These symbols indicate the status of an LED:

The LED is off.

The LED is flashing.

The LED is illuminated continuously.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

1 A

BOUT THIS DOCUMENT

Sender and receiver

hese symbols indicate the sender and receiver of the device:

The symbol indicates the sender.

The symbol indicates the receiver.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

2 Safety information

2.1 General safety notes

DANGER

azard due to lack of effectiveness of the protective device

In the case of non-compliance, it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner.

Please read this document carefully and make sure that you understand the con‐

tent fully before working with the device. Follow all safety notes in this document.

WARNING

Risk of ineffectiveness of the protective device Please observe the following information to ensure safe and correct use of the device

deTem4 Core Ex.

National and international regulations and guidelines must be observed when

mounting, using, and commissioning electrical devices as well as when carrying out regular technical inspections in explosion-hazardous areas. Article 500 of the National Electrical Code and ATEX Directive 2014/34/EU shall apply in particular. Manufacturers of and entities operating machines using the device are responsi‐ ble for ensuring that all applicable safety regulations and guidelines are complied with. These operating instructions must be made available to the operator of the

machine on which the device is used. Qualified safety personnel must instruct the operator in how to use the device. The operator must also be directed to read and follow the operating instructions.

SAFETY INFORMATION 2

DANGER

Ris Failure to observe this instruction can result in a risk of ignition from potential sparking.

NOTE

SIC

•

2.2 Intended use

Overview

T device (ESPE) and is suitable for the following applications:

•

The multiple beam light beam safety device deTem4 Core Ex is suitable for use in enc defined in the National Electrical Code® and Canadian Electrical Code®:

k of ignition

Ensure that only accessories that are approved for explosion-hazardous areas are used.

K provides more information about the following explosion-proof connections:

Joint between glass and cover Joint between cover and explosion-proof enclosure

he deTem4 Core Ex multiple light beam safety device is an electro-sensitive protective

Single-sided access protection Multi-sided access protection

losed spaces only. It has UL/cUL certification for the following hazardous areas

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

2 SAFETY INFORMATION

•

The multiple light beam safety device deTem4 Core Ex also complies with these stan‐

ards: EN 60079-0:2012/A11:2013/IEC 60079-0 Edition 6.0, EN 60079-1:2014/IEC

d 60079-1 Edition 7.0, EN 60079-31:2014/IEC 60079-31 Edition 2.0 and is certified for the following hazardous areas:

•

DEMKO 14 ATEX 1315X IECEx UL 14.0034X

The multiple light beam safety device deTem4 Core Ex does not emit any paint wetting im rials into the surrounding area.

The deTem4 Core Ex multiple light beam safety device must only be used within the lim‐ its of the prescribed and specified technical data and operating conditions at all times.

ss I, Groups C, D

Cla Class II, Groups E, F, G Class III

X II 2 G Ex db IIB T6 X II 2 D Ex tb IIIC T56 °C Db IP6X

Ex db IIB T6 Ex tb IIIC T56 °C Db IP6X

pairment substances or volatile silicones and does not expel any fixed parts or mate‐

Any instance of improper use, incorrect modification, or manipulation of the deTem4 Core Ex multiple light beam safety device shall void any warranty provided by SICK AG; furthermore, SICK AG shall not accept any responsibility or liability for any resulting damage and consequential damage.

Important information

DANGER

azard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of nonobservance.

The multiple light beam safety device works as an indirect protective measure and can‐ not provide protection from pieces thrown from application nor from emitted radiation. Transparent objects are not detected.

Only use the multiple light beam safety device as an indirect protective measure.

DANGER

Ris

k of ignition

Failure to observe this information could result in a risk of ignition.

The sender, receiver, and cables delivered with the device deTem4 Core Ex are not

explosion-proof. The person purchasing, assembling, and using the safety light cur‐ tain is responsible for fitting the cables in suitable explosion-proof conduits and/or cable glands to ensure the integrity of the system. The type label on each individual explosion-proof enclosure contains information

on the device’s hazardous area class and group. Every device that penetrates the explosion-proof enclosure must be suitable for the environment in which the explo‐ sion-proof enclosure is installed with regard to its hazardous area class and group or zone.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

SAFETY INFORMATION 2

DANGER

k of ignition

Ris Failure to observe this information could result in a risk of ignition. Only if the device is used outside North America:

A cable gland must be mounted.

The cable gland must be certified for d and tb environments.

DANGER

k of ignition

Ris Failure to observe this information could result in a risk of ignition. Only if the device is used in North America:

Any conduit openings that are not in use must be sealed. Sealing fittings must turn

at least five (5) full revolutions and be at least 3.175 mm thick (1/8 of an inch). Conduit sealing fittings must be applied in each installed conduit run (located a

maximum of 457 mm (18 inches) away from the explosion-proof enclosure) in order to comply with the provisions of the most recent version of the National Elec‐ trical Code, Article 501.15 and/or 502.15, and all other applicable regulations.

Reasonably foreseeable misuse

g others, the deTem4 Core Ex multiple light beam safety device is not suitable for

Amon the following applications:

Outdoors

•

Underwater

•

At altitudes over 3,000 m above sea level

•

In environments with increased levels of ionizing radiation

•

2.3 Requirements for the qualification of personnel

The multiple light beam safety device must be configured, installed, connected, com‐

sioned, and serviced only by qualified safety personnel.

mis

Project planning

For project planning, a person is considered competent when he/she has expertise and experience in the selection and use of protective devices on machines and is familiar with the relevant technical rules and national work safety regulations.

Mechanical mounting

For mechanical mounting, a person is considered competent when he/she has the expertise and experience in the relevant field and is sufficiently familiar with the appli‐ cation of the protective device on the machine that he/she can assess its operational safety status.

Electrical installation

For electrical installation, a person is considered competent when he/she has the expertise and experience in the relevant field and is sufficiently familiar with the appli‐ cation of the protective device on the machine that he/she can assess its operational safety status.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

AFETY INFORMATION

2 S

Commissioning

or commissioning, a person is considered competent when he/she has the expertise and experience in the relevant field and is sufficiently familiar with the application of the protective device on the machine that he/she can assess its operational safety sta‐ tus.

Operation and maintenance

For operation and maintenance, a person is considered competent when he/she has the expertise and experience in the relevant field and is sufficiently familiar with the application of the protective device on the machine and has been instructed by the machine operator in its operation.

Maintenance and thorough checks should only be conducted by qualified, trained per‐ sonnel who are familiar with the regulations and instructions relating to explosion-haz‐ ardous environments, particularly:

Ignition protection methods

•

Mounting regulations

•

Regulations on distances to be maintained

•

An operator must clean the multiple light beam safety device. Additional information for the operator of the machine: see "Operation", page 52, and see "Regular cleaning",

page 53.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

3 Product description

3.1 Setup and function

The deTem4 Core Ex multiple light beam safety device is an electro-sensitive protective

vice (ESPE) consisting of a sender and receiver.

Parallel infrared light beams between the sender and receiver protect the hazardous area. When one or more light beams are completely interrupted, the multiple light beam safety device reports the interruption in the light path to the secure output signal switching devices (OSSDs) by a signal change. The machine or its control must safely analyze the signals (for example using a safe control or safety relays) and stop the dan‐ gerous state.

Sender and receiver automatically synchronize themselves optically. An electrical con‐ nection between both components is not required.

PRODUCT DESCRIPTION 3

Figure 1: Sender and receiver

Beam separation and number of beams

he beam separation is the distance between two adjacent light beams, measured from the center of one beam to the center of the next.

The beam separation and number of beams depend on the device variant.

Scanning range

he scanning range is the maximum dimension of the light path between sender and receiver. It depends on the device variant.

The scanning range is reduced by using deflector mirrors.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

ERR

PWR

3 P

RODUCT DESCRIPTION

Further topics

ata sheet", page 60

•

"Deflector mirrors", page 69

•

3.2 Product characteristics

3.2.1 Status indicators

The sender and receiver light emitting diodes indicate the operational status.

Sender indicators

Figure 2: Sender indicators

wo light emitting diodes on the sender indicate the operational status:

Position LED color Display Labeling

Yellow Status indicator PWR

Red Fault indicator ERR

Complete overview of the light emitting diode statuses and their meanings: see "Dia

nostic LEDs", page 56.

g‐

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

Receiver indicators

ERR

OSSD

1 2 3 4

Figure 3: Receiver indicators

PRODUCT DESCRIPTION 3

ix light emitting diodes on the receiver indicate the operational status:

Position LED color Display Labeling

Red/green OSSD status OSSD

Red Fault indicator ERR

Blue Alignment quality 1, 2, 3, 4

The blue alignment quality light emitting diodes in combination with the red flashing

R LED also denote faults.

Complete overview of the light emitting diode statuses and their meanings: see "Diag‐

nostic LEDs", page 56.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

3 P

RODUCT DESCRIPTION

3.3 Example applications

Figure 4: Single-sided access protection

Figure 5: Multi-sided access protection

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

4 Project planning

4.1 Manufacturer of the machine

DANGER

azard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of nonobservance.

Use of the multiple light beam safety device requires a risk assessment. Check

whether additional protective measures are required. Comply with the applicable national regulations derived from the application (e.g.,

work safety regulations, safety rules, or other relevant safety guidelines). Do not combine the components of the multiple light beam safety device with

components from other multiple light beam safety devices. Apart from the procedures described in this document, the components of the

multiple light beam safety device must not be opened. The components of the multiple light beam safety device must not be tampered

with or changed. Improper repair of the protective device can lead to a loss of the protective func‐

tion. Do not carry out any repairs on the device components.

PROJECT PLANNING 4

4.2 Operating entity of the machine

DANGER

azard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of nonobservance.

Changes to the electrical integration of the multiple light beam safety device in the

machine control and changes to the mechanical mounting of the multiple light beam safety device necessitate a new risk assessment. The results of this risk assessment may require the operating entity of the machine to meet a manufac‐ turer’s obligations. Apart from the procedures described in this document, the components of the

multiple light beam safety device must not be opened. The components of the multiple light beam safety device must not be tampered

with or changed. Improper repair of the protective device can lead to a loss of the protective func‐

tion. Do not carry out any repairs on the device components.

4.3 Design

This chapter contains important information about the design.

Information on the individual steps for mounting the device: see "Mounting", page 29.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

ROJECT PLANNING

4 P

DANGER

azard due to lack of effectiveness of the protective device

H Persons and parts of the body to be protected may not be recognized in case of non-

observance.

Make sure that the following design requirements are met so that the multiple

light beam safety device can fulfill its protective function.

Sender and receiver must be arranged such that persons or parts of the body

are reliably detected when they enter the hazardous area. Ensure that nobody can pass under the lowest light beam, pass over the

highest light beam, get between two light beams, or pass by the side of the protective device. If people can stay between the protective device and the hazardous point

without being detected, check if additional protective measures (e.g., restart interlock) are required.

4.3.1 Scanning range and beam separation

Important information

DANGER

azard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of nonobservance.

The multiple light beam safety device can only be mounted to machines on which

the protective field width does not change when the device is switched on.

Beam separation and number of beams

he beam separation is the distance between two adjacent light beams, measured

T from the center of one beam to the center of the next.

The beam separation and number of beams depend on the device variant.

Scanning range

he scanning range is the maximum dimension of the light path between sender and receiver. It depends on the device variant.

The scanning range is reduced by using deflector mirrors.

Further topics

"Minimum dis

•

"Technical data", page 60

•

"Deflector mirrors", page 69

•

4.3.2 Minimum distance from the hazardous point

A minimum distance must be maintained between the multiple light beam safety de

vice and the hazardous point. This distance is required to prevent a person or part of the body from reaching the hazardous area before the dangerous state of the machine state has completed.

tance from reflective surfaces", page 20

Calculating the minimum distance according to ISO 13855

The calculation of the minimum distance is based on international or national stan‐ dards and statutory requirements applicable at the place of installation of the machine.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

If the minimum distance is calculated according to ISO 13855, then it depends on the f

ollowing points:

Machine stopping time (time interval between triggering the sensor function and

•

the end of the machine’s dangerous state) Response time of the protective device, see "Technical data", page 60

•

Approach speed of personnel

•

Type of approach: orthogonal (at right angles)

•

Parameters specified based on the application

•

For the USA (scope of OSHA and ANSI), different regulations may apply, e.g.:

a) Laws: Code of Federal Regulations, Title 29 (CFR29) Part 1910.217

b) Standards: ANSI B11.19

Complementary information

dditional information is available in the ISO 13855 standard and in the Guidelines

Safe Machinery.

SICK offers a stopping/run-down time measurement service in many countries.

4.3.2.1 Calculating minimum distance from the hazardous point

PROJECT PLANNING 4

Important information

DANGER

Minimum distance from the hazardous point is too small The dangerous state of the machine may not be stopped or not be stopped in a timely

manner due to a minimum distance that is too small.

Calculate the minimum distances for the machine in which the multiple light beam

safety device is integrated. When mounting the multiple light beam safety device, observe the minimum dis‐

tance.

Approach

he example shows the calculation of the minimum distance for an orthogonal (at right

T angles) approach to the multiple light beam safety device. Depending on the applica‐ tion and the ambient conditions, a different calculation may be required (e.g., at a dif‐ ferent angle to the direction of approach or an indirect approach).

1. Calculate S using the following formula:

S = 1,600 mm/s × T + C where:

S = minimum dis

T = machine stopping time + response time of the protective device after

interruption in the light path in seconds (s) C = supplement in accordance with ISO 13855:

The reach/approach speed is already included in the formula.

If it is not possible to reach over the protective device: C = 850 mm

•

If it is possible to reach over the protective device, the value CRO must be

•

used for C in accordance with ISO 13855, provided that this is greater than 850 mm: C ≥ 850 mm and C ≥ C

tance in millimeters (mm)

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

4 P

ROJECT PLANNING

Figure 6: Minimum distance from the hazardous point

Minimum distance S

Height of the light beams above ground

Hazardous point

Depending on the application and distance, persons must be prevented from standing

hind the protective device.

Example calculation

Mac

hine stopping time = 290 ms

Response time after interruption of the light path = 20 ms

T = 290 ms + 20 ms = 310 ms = 0.31 s

S = 1,600 mm/s × 0.31 s + 850 mm = 1,346 mm

4.3.3 Minimum distance from reflective surfaces

Overview

he light beams from the sender may be deflected by reflective surfaces and dispersive

media. This can prevent an object from being detected.

Therefore, all reflective surfaces and objects (e.g., material bins, machine table, etc.) must maintain a minimum distance (a) from the light beams. This minimum distance (a) must be maintained on all sides of the light beams. This applies in horizontal, verti‐ cal, and diagonal directions as well as at the ends of the multiple light beam safety device. The same area must be free of dispersive media (e.g., dust, fog, or smoke).

The minimum distance (a) depends on the distance (D) between sender and receiver.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

10 20 30 40 50 60 70 D/

500

1000

2000

1500

2500

3000

3500

a/mm

131

PROJECT PLANNING 4

Figure 7: Minimum distance from reflective surfaces

Important information

DANGER

azard due to lack of effectiveness of the protective device

Reflective surfaces and dispersive media can prevent persons or parts of the body to be protected from being properly reflected and therefore, they remain undetected.

Make sure that all reflective surfaces and objects maintain a minimum distance

from the light beams. Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the calcu‐

lated minimum distance from the light beams.

Determining minimum distance to reflective surfaces

Determine the distance between sender and receiver D in meters (m)

2. Read the minimum distance a in millimeters (mm) in the graph or calculate it

based on the respective formula from table 1:

Figure 8: Graph, minimum distance from reflective surfaces

able 1: Formula for calculating the minimum distance from reflective surfaces

Distance between sender and

eceiver D in m

D ≤ 3 m a = 131 mm

D > 3 m a = tan (2.5°) × 1,000 mm/m × D = 43.66 × 1 mm/m ×

Calculating the minimum distance from reflective sur‐ faces a in mm

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

ROJECT PLANNING

4 P

4.3.4 Protection against interference from systems in close proximity to each other

Overview

Figure 9: Preventing mutual interference from system

The infrared light beams of the sender of system 1 can interfere with the receiver of system 2. This can disrupt the protective function of system 2. This would mean that the operator is at risk.

Avoid such installation situations or take appropriate action, e.g., install optically opaque partitions or reverse the direction of transmission of a system.

and system

Important information

DANGER

azard due to lack of effectiveness of the protective device

H Systems of multiple light beam safety devices in close proximity to each other can

mutually interfere with each other.

Use suitable measures to prevent interference between systems in close proximity

to each other.

4.3.4.1 Using reversed direction of transmission

The direction of transmission of the system 2 c switching the positions of the sender and receiver. With reversed direction of mounting, the receiver 2 is not affected by the infrared light from the sender 1.

an be changed during mounting by

Figure 10: Trouble-free operation due to reversed direction of transmission of system tem

4.4 Integrating into the electrical control

This chapter contains important information about integration in the electrical control.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

ormation about the individual steps for electrical installation of the device: see "Elec‐

Inf

trical installation", page 42.

and sys‐

Subject to change without notice

PROJECT PLANNING 4

Requirements for use

he output signals of the protective device must be analyzed by downstream controllers in such a way that the dangerous state of the machine is ended safely. Depending on the safety concept, the signal is analyzed by, e.g., safety relays or a safety controller.

DANGER

azard due to lack of effectiveness of the protective device

H In the case of non-compliance, it is possible that the dangerous state of the machine

may not be stopped or not stopped in a timely manner.

Make sure that the following control and electrical requirements are met so that

the multiple light beam safety device can fulfill its protective function.

t be possible to electrically influence the control of the machine.

It mus

•

The electrical control of the machine must meet the requirements of IEC 60204-1.

•

Depending on the regulations which apply at the place of installation, a restart

•

interlock may be required. Because the multiple light beam safety device does not have this function, it must be implemented in the external control if required. When using a safety controller, different signal levels of both OSSDs must be

•

detected depending on the regulations which apply at the place of installation or the required reliability of the safety function. The maximum discrepancy time toler‐ ated by the control must be selected according to the application. The OSSD1 and OSSD2 output signals must not be connected to each other.

•

In the machine controller, the signals of both OSSDs must be processed sepa‐

•

rately.

Figure 11: Dual-channel and isolated connection of OSSD1 and OSSD2

he machine must switch to the safe state at any time if at least one of the two

•

OSSDs switches to the OFF state.

Prevent the formation of a potential difference between the load and the protec‐

•

tive device. If you connect loads to the OSSDs (output signal switching devices) that then also switch if controlled with negative voltage (e.g., electro-mechanical contactor without reverse polarity protection diode), you must connect the 0 V con‐ nections of these loads and those of the corresponding protective device individu‐ ally and directly to the same 0 V terminal strip. In the event of a fault, this is the only way to ensure that there can be no potential difference between the 0 V con‐ nections of the loads and those of the corresponding protective device.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

ROJECT PLANNING

4 P

Figure 12: No potential difference between load and protective device

DANGER

azard due to lack of effectiveness of the protective device

In the case of non-compliance, it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner.

Downstream contactors must be positively guided and monitored depending on applic‐ able national regulations or required reliability of the safety function.

Make sure that downstream contactors are monitored (external device monitoring,

EDM).

Bec

ause the multiple light beam safety device does not have integrated external

device monitoring, this must be implemented in the external control, if required.

Requirements for the electrical control of the machine

th outputs are short-circuit protected to 24 V DC and 0 V. When the light path is

Bo clear, the OSSDs are in the ON state. When a switch-off condition is present (e.g., inter‐ ruption in the light path), the OSSDs are in the OFF state. In the event of a device fault, at least one OSSD is in the OFF state.

The multiple light beam safety device complies with the rules for electromagnetic com‐ patibility (EMC) for the industrial sector (Radio Safety Class A). Radio interference can‐ not be ruled out when used in residential areas.

DANGER

azard due to lack of effectiveness of the protective device

H In the case of non-compliance, it is possible that the dangerous state of the machine

may not be stopped or not stopped in a timely manner.

Make sure that the following control and electrical requirements are met so that

the multiple light beam safety device can fulfill its protective function.

he external voltage supply of the multiple light beam safety device must be capa‐

•

ble of buffering brief power failures of 20 ms as specified in IEC 60204-1. The power supply unit must provide safe isolation according to IEC 61140

•

(SELV/PELV). Suitable power supply units are available as accessories from SICK,

see "Accessories", page 67.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

4.4.1 Restart interlock

§" $

Overview

epending on the regulations which apply at the place of installation, a restart interlock

may be required.

The restart interlock prevents the machine from automatically starting up, for example after a protective device has responded while the machine is operating or after chang‐ ing the machine’s operating mode.

NOTE

Because the multiple light beam safety device does not have an integrated restart inter‐ lock, this must be implemented in the external control, if required.

Principle of operation

PROJECT PLANNING 4

fore the machine can be restarted, the operator must reset the restart interlock.

Figure 13: Schematic representation of operation with restart interlock

The dangerous state of the machine (!) is brought to an end if the light path is inter‐ rupted (") and is not re-enabled (§) until the operator presses the reset pushbutton located outside the hazardous area ($). The machine can then be restarted.

Depending on the applicable national regulations, there must be a restart interlock if a person can stand behind the protective field. Observe IEC 60204-1.

4.4.2 External device monitoring (EDM)

Overview

he external switching elements (external device monitoring, EDM) must be inspected in line with the regulations which apply at the place of installation or the required relia‐ bility of the safety function.

The external device monitoring (EDM) monitors the status of downstream contactors.

In order to use the external device monitoring, positively guided contactors must be used to switch off the machine. If the auxiliary contacts of the positively guided contac‐ tors are connected to the external device monitoring, the external device monitoring checks whether the contactors drop off when the OSSDs are switched off.

Important information

NOTE

Because the multiple light beam safety device does not have integrated external device monitoring, this must be implemented in the external control, if required.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

S34 S21S35 S22

S33 S12S11 S31

14A2 24 32

13A1 23 31

UE48-2OS2D2

K1 K2

OSSD1

OSSD2

n.c.

GND

+24V

n.c.

GND

n.c.

24 VDC

0 VDC

4 P

ROJECT PLANNING

4.4.3 Connection diagrams

Connection diagram for UE48-2OS with restart interlock and external device monitor‐ in

4.5 Testing plan

Figure 14: Connection diagram for UE48-2OS with restart interlock and external device monitor‐

The multiple light beam safety device can be connected to the UE48-2OS switching amplifiers. It is operated with restart interlock and external device monitoring.

Operating principle

When the protective field is clear, the OSSD1 and OSSD2 outputs carry voltage. The system can be switched on when K1 and K2 are in the de-energized position. Pressing the S1 button switches on the UE48 switching amplifier. Contacts 13-14 and 23-24 of the UE48 activate the K1 and K2 contactors.

When the protective field is interrupted, the OSSD1 and OSSD2 outputs carry no volt‐ age. The UE48 switches off and K1, K2 are deactivated.

Fault analysis

Failure of K1 and K2 does not cause the loss of the shut-down function. Cross-circuits and short-circuits of the OSSD1 and OSSD2 outputs are recognized and lead to the locking state. It is recognized if the K1 or K2 contactors do not de-energize.

The manufacturer of the machine and the operating entity must define all required c

hecks. The definition must be based on the application conditions and the risk assess‐

ment and must be documented in a traceable manner.

When defining the check, please note the following:

Define the type and execution of the check.

Define the frequency of the check.

Notify the machine operators of the check and instruct them accordingly.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

PROJECT PLANNING 4

The following checks are often defined in connection with a protective device:

Chec

•

Check during commissioning and modifications

The check must detect if it is possible to enter the hazardous area without being detected.

The following points are often helpful for the definition of the check:

•

k during commissioning and modifications

Regular check

Does the check have to be completed by quality safety personnel? Can the check be completed by personnel specially qualified and authorized per‐ sonnel? Does the check have to be documented in a traceable manner? Can the check be carried out according to a check list (see "Checklist for initial

commissioning and commissioning", page 73)?

Do the machine operators know the function of the protective device? Have the machine operators been trained to work on the machine? Have the machine operators been notified about modifications on the machine? Does the hazardous area to be secured have to be checked with a test rod, see

"Test rod check", page 27?

Define all guidelines for the check.

4.5.1 Test rod check

Regular check

he check must detect if it is possible to enter the hazardous area without being detected. Such possibilities may exist due to modifications, manipulations or external influences.

The following points are often helpful for the definition of the check:

Which check must be carried out and how is it carried out?

•

Test rod check, page 27

Visual check of the machine and the protective device, page 28

How often does the check have to be carried out?

•

Do the machine operators have to be notified of the check and do they need to be

•

instructed accordingly?

Define all guidelines for the check.

Overview

he light beam is covered with an opaque test rod (minimum diameter of 30 mm). When the light beam is covered, the OSSD LED on the receiver must light up red. The check is carried out for each light beam and at multiple positions between the sender and the receiver.

Important information

DANGER

azard due to unexpected starting of the machine

Make sure that the dangerous state of the machine is and remains switched off

during the check. Make sure that the outputs of the multiple light beam safety device do not affect

the machine during the check.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

ROJECT PLANNING

4 P

DANGER

azard due to lack of effectiveness of the protective device

H Persons and parts of the body to be protected may not be recognized in case of non-

observance. Do not operate the machine if the OSSD LED lights up green during the test!

If the OSSD LED lights up green during the test, even if only briefly, work must stop

at the machine. In this case, the mounting and electrical installation of the multiple light beam

safety device must be checked by appropriately qualified safety personnel.

Prerequisites

he OSSD LED lights up green.

•

Approach

1. Cover a light beam completely.

✓

The OSSD LED on the receiver lights up red.

2. Enable the light beam.

✓

The OSSD LED on the receiver lights up green.

3. Carry out the check for each light beam.

4. Carry out the check at the following positions:

Immediately in front of the sender

In the middle, between the sender and the receiver (or between the deflector

mirrors) Immediately in front of the receiver

Directly before and after each deflector mirror (if installed)

4.5.2 Visual check of the machine and the protective device

The following points are often helpful for the definition of the check:

as the machine been retrofitted?

•

Have machine parts been removed?

•

Have modifications been made to the surroundings of the machine?

•

Have the protective device or its parts been dismantled?

•

Is it possible to enter the hazardous area without being detected?

•

Is the protective device damaged?

•

Is the protective device severely contaminated?

•

Is the front screen contaminated, scratched or destroyed?

•

Are there any damaged cables or open cable ends?

•

If one of the points applies, the machine should be shut down immediately. In this case, the machine and the protective device must be checked by appropriately qualified safety personnel.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

5 Mounting

5.1 Safety

MOUNTING 5

Important information

DANGER

Ris

k of ignition or explosion

Disconnect the voltage supply before starting to mount the explosion-proof enclo‐

sure to avoid igniting hazardous atmospheres. Only reconnect the voltage supply once you have completed the mounting process.

DANGER

k of ignition or explosion

Ris

If you have to remove the cover when working on the multiple light beam safety

device, make sure that the joints and o-ring are clean and undamaged before refit‐ ting the cover.

DANGER

k of ignition or explosion

Ris

The multiple light beam safety device must be mounted so that there is a gap of

more than 30 mm between all other objects and the flange joints between the housing and the cover.

DANGER

angerous state of the machine

Make sure that the dangerous state of the machine is (and remains) switched off

during mounting, electrical installation, and commissioning. Make sure that the outputs of the multiple light beam safety device do not affect

the machine during mounting, electrical installation, and commissioning.

DANGER

azard due to lack of effectiveness of the protective device

If unsuitable brackets are used or if subjected to excessive vibrations, the device may become detached or damaged.

Persons and parts of the body to be protected may not be recognized in case of nonobservance.

Only use SICK-approved brackets for mounting.

Take appropriate measures for vibration damping if vibration and shock specifica‐

tions exceed the values and test conditions specified in the data sheet.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

5 MOUNTING

DANGER

azard due to lack of effectiveness of the protective device

H Persons and parts of the body to be protected may not be recognized in case of non-

observance.

Do not do repair work on device components.

Do not make changes to or manipulate device components.

Apart from the procedures described in this document, the device components

must not be opened.

CAUTION

k of injury due to heavy weight

Ris Lifting and moving heavy loads may cause injury. Unsecured heavy loads may, for example, fall over and cause bruising.

Only lift the device using equipment or two persons.

Wear suitable protective clothing and safety shoes.

NOTE

Mount t

he device in the following order.

5.2 Unpacking

5.3 Mounting

Prerequisites

he multiple light beam safety device has been designed correctly.

•

Further topics

"Design", page 17

•

Approach

Check the components for completeness and the integrity of all parts.

2. Please contact your respective SICK subsidiary should you have any complaints.

Further topics

"Scope of delivery", page 66

•

Important information

NOTE

ead this section in full before mounting the brackets.

Read the information on aligning the sender and receiver, see "Sender and

receiver alignment", page 47

DANGER

Ris

k of ignition or explosion

Disconnect the voltage supply before starting to mount the explosion-proof enclo‐

sure to avoid igniting hazardous atmospheres. Only reconnect the voltage supply once you have completed the mounting process.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

MOUNTING 5

DANGER

k of ignition or explosion

Ris

If you have to remove the cover when working on the multiple light beam safety

device, make sure that the joints and o-ring are clean and undamaged before refit‐ ting the cover.

DANGER

azard due to lack of effectiveness of the protective device

Persons or parts of the body to be protected may not be recognized or not recognized in time in case of non-observance.

Take account of the minimum distances calculated for the machine: see "Mini‐

mum distance from the hazardous point", page 18, see "Minimum distance from reflective surfaces", page 20.

Mount multiple light beam safety devices such that nobody can pass under the

lowest light beam, pass over the highest light beam, get between two light beams, or pass by the side of the protective device.

DANGER

azard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of nonobservance.

The end with the cable connection must point in the same direction for the sender

and receiver.

Mounting instructions

Figure 15: Sender and receiver must not be installed at 180° rotated relative to each other

Approach

If the multiple light beam safety device in pre-mounted condition has been pur‐

chased, please skip this step. First mount the multiple light beam safety device in the explosion-proof enclosure using the two supplied FlexFix brackets and risers. The FlexFix bracket makes it possible to rotate the sender and receiver around the axis of the device and to

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

5 MOUN

TING

align them accurately. In addition to the FlexFix brackets, the risers must also be used t

o mount the multiple light beam safety device as close to the window on the

cover as possible.

2. Install the cable glands if necessary.

3. Secure the handles supplied onto the enclosure cover.

4. Mount the multiple light beam safety device in the explosion-proof enclosure on

the machine. The explosion-proof enclosure can either be attached directly or using the alignment bracket (available as an accessory).

5.3.1 Mount the multiple light beam safety device in the explosion-proof enclosure (only if being used in Nor

th America)

Important information

NOTE

If t

he device in pre-mounted condition has been purchased, please skip this section.

DANGER

Risk of ignition or explosion

Use fixing screws with a yield point of at least 640 MPa to attach the cover to the

explosion-proof enclosure.

Approach

Unscrew the fixing screws on the cover and remove the cover from the explosionproof enclosure.

2. Secure the risers and the FlexFix brackets in the explosion-proof enclosure using the supplied M5 screws.

3. Tighten the fixing screws on the FlexFix mount brackets with a torque of 5 to 6 Nm. Too high a torque could damage the brackets while too low a torque does not pro‐ vide sufficient protection against vibration.

4. Mount the multiple light beam safety device on the FlexFix brackets so that the connecting cable is at the same end of the explosion-proof enclosure as the 3/4" NPT opening. Do not tighten the fixing screws at this point.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

MOUNTING 5

Figure 16: Mount the multiple light beam safety device in the explosion-proof enclosure.

Figure 17: Align the multiple light beam safety device in the explo‐

oof enclosure.

sion-pr

Measure the distance from the end of the cover to the first rib. Position the multiple light

am safety device so that the rib is between two optical lenses.

be Detailed view

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

5 MOUN

TING

Approach

Rotate the multiple light beam safety device in the FlexFix brackets so that the front screen of the device faces the opening in the explosion-proof enclosure. The infra-red rays must be able to pass through the window in the cover without obstruction.

6. Tighten the screws used to secure the multiple light beam safety device in the FlexFix brackets with a torque of 2.5 to 3 Nm.

7. Guide the connecting cable through the 3/4" NPT opening.

8. If a cable gland is required, follow the instructions to mount the gland, see "Mount

the optional cable gland", page 34.

9. Fit the cover to the explosion-proof enclosure using the supplied fixing screws and washers. Tighten the fixing screws with a torque of 11.5 to 14.5 Nm.

NOTE

he washers must be used to obtain enclosure rating IP 66.

5.3.2 Mount the optional cable gland

Overview

epending on national regulations and requirements, a cable gland may have to be

installed. The cable gland is available as an accessory.

Important information

DANGER

Risk of ignition or explosion

Check the 3/4" NPT opening on the thread for damage.

Do not use the device if the thread for the 3/4" NPT opening is damaged.

Approach

Guide the cable through the cable gland.

2. Screw the cable gland into the 3/4" NPT opening on the explosion-proof enclosure.

3. Pull the collar on the cable gland so that the cable is securely attached.

5.3.3 Mount the handles to the cover of the explosion-proof enclosure

Approach

Use the supplied M6 screws to secure the two handles onto the cover of the explo‐ sion-proof enclosure.

2. Tighten the screws with a torque of 4.5 to 5 Nm.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

Figure 18: Mounting of the handles

MOUNTING 5

5.3.4 Mount the multiple light beam safety device

General notes

ind a place to mount the multiple light beam safety device that is stable enough

to hold its weight. Mount the sender and receiver on a level surface.

Mount the sender and receiver at the same height.

The end with the connecting cable must point in the same direction for both

devices.

Figure 19: The sender and receiver are mounted incorrectly

Sender and r

Make sure that the sender and receiver are aligned correctly. The optical lens sys‐

eceiver must not be installed at 180° rotated relative to each other.

tems of the sender and the receiver must be located opposite one another.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

4 x

WS 13 mm

Scope of delivery

Required tools

5 MOUN

TING

ssary, use a water level to check that the components are parallel.

If nece

The alignment bracket makes it possible to rotate the sender and receiver around

the axis of the device and to align them accurately; see "Sender and receiver align‐

ment", page 47.

5.3.4.1 Mounting the multiple light beam safety device without the alignment bracket

Figure 20: Mounting the multiple light beam safety device without the alignment bracket

Approach

rench size 13 mm.

Use w

Figure 21: Mounting the multiple light beam safety device without the alignment bracket: S

tep 1

1. Using 6 to 8 revolutions, screw in the two M8 screws for mounting the lower end of t

he explosion-proof enclosure. Make sure you leave enough space between the screws and the mounting surface for the lower end of the explosion-proof enclo‐ sure.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

MOUNTING 5

Figure 22: Mounting the multiple light beam safety device without the alignment bracket:

tep 2

2. Position the explosion-proof enclosure on the two screws so that the mounting hole

s are directly over the partly-tightened screws.

Figure 23: Mounting the multiple light beam safety device without the alignment bracket: S

teps 3 and 4

3. Fix the upper end of the explosion-proof enclosure to the mounting surface using t

wo M8 screws.

4. Tighten the two lower M8 screws.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

2 x

Part no. 2072525

4 x

WS 13 mm

Scope of delivery

Required tools

5 MOUN

TING

5.3.4.2 Mounting the multiple light beam safety device with the alignment bracket

Figure 24: Mounting the multiple light beam safety device using the alignment brackets

Figure 25: Assembling the alignment brackets

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

MOUNTING 5

Approach

Mount the lower alignment bracket so that the threaded hole faces up and the head of the lock screw faces down.

2. Rotate the alignment bracket as far to one side as possible. Secure the alignment bracket on the open side by screwing the first M8 screw into the through hole.

3. Rotate the lower alignment bracket to the other side. Secure the alignment bracket using the second M8 screw.

4. Mount the upper alignment bracket so that the threaded hole faces down and the head of the lock screw faces up.

5. Rotate the upper alignment bracket as far to one side as possible. Secure the alignment bracket on the open side by screwing the first M8 screw into the through hole.

6. Rotate the upper alignment bracket to the other side. Secure the alignment bracket using the second M8 screw.

Figure 26: Mounting the multiple light beam safety device using the alignment brackets:

teps 1 to 6

7. Using 6 to 8 revolutions, screw the two M8 screws for mounting the lower end of t

he explosion-proof enclosure into the lower alignment bracket. Make sure you leave enough space between the screws and the alignment bracket for the lower end of the explosion-proof enclosure.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

5 MOUN

TING

Figure 27: Mounting the multiple light beam safety device using the alignment brackets:

tep 7

8. Position the explosion-proof enclosure on the two screws so that the mounting hole

s are directly over the partly-tightened screws.

Figure 28: Mounting the multiple light beam safety device using the alignment brackets: S

tep 8

9. Fix the upper end of the explosion-proof enclosure to the upper alignment bracket usin

g two M8 screws.

10. Tighten the two lower screws.

Figure 29: Mounting the multiple light beam safety device using the alignment brackets: S

teps 9 and 10

11. Turn the multiple light beam safety device so that they face one another and so t

hat the receiver receives the strongest signal possible.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

28 Nm to 28.5 Nm

MOUNTING 5

Figure 30: Mounting the multiple light beam safety device using the alignment brackets:

teps 11 and 12

12. Tighten the locking screws on all alignment brackets with a torque of 28 to

28.5 Nm in or

der to secure the multiple light beam safety device in this position.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

6 ELECTRICAL INSTALLATION

6 Electrical installation

6.1 Safety

Important information

DANGER

azard due to electrical voltage

Hazard due to unexpected starting of the machine

Make sure that the machine is (and remains) disconnected from the power supply

during the electrical installation. Make sure that the dangerous state of the machine is (and remains) switched off

during electrical installation. Make sure that the outputs of the multiple light beam safety device do not affect

the machine during electrical installation. Only use an appropriate voltage supply, see "Technical data", page 60.

DANGER

ion Hazard

Ignit Failure to observe this information could result in a risk of ignition

Always switch the voltage supply off before disconnecting a connecting cable from

the device. Ensure that all electrical connections to the device or to the connections are pro‐

tected. The IP enclosure rating for the connections and therefore for the device is only

guaranteed if the connections are protected. Otherwise foreign objects can get into the terminal compartment. This can cause an explosion the next time the device is switched on. Put in place measures for ensuring supply reliability and delivery dependability.

DANGER

k of ignition or explosion

Ris

If you have to remove the cover when working on the multiple light beam safety

device, make sure that the joints and o-ring are clean and undamaged before refit‐ ting the cover.

DANGER

k of ignition or explosion

Ris

Disconnect the power supply before opening the explosion-proof enclosure to

avoid igniting hazardous atmospheres. Do not reconnect the power supply until you have completed the electrical installa‐

tion.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

ELECTRICAL INSTALLATION 6

DANGER

k of ignition or explosion

Ris

Each connection to the protection earth (PE) on the explosion-proof enclosure

must use at least one wire with a cross-section meeting the requirements of the table below.

Table 2: Minimum wire cross-section for protection earth (PE)

Wire cross-section of outer cable S Minimum wire cross-section of the corre‐

spondin

S ≤ 16 mm

16 mm2 < S

S > 35 mm

≤ 35 mm

16 mm

0.5 S

DANGER

azard due to electrical voltage

Hazard due to unexpected starting of the machine

Make sure that the machine is (and remains) disconnected from the power supply

during the electrical installation. Make sure that the dangerous state of the machine is (and remains) switched off

during electrical installation. Make sure that the outputs of the multiple light beam safety device do not affect

the machine during electrical installation. Only use an appropriate voltage supply, see "Technical data", page 60.

g protection earth wire S

DANGER

azard due to lack of effectiveness of the protective device

The dangerous state may not be stopped in the event of non-compliance.

Always connect the two OSSDs separately. The two OSSDs must not be connected

to each other. Connect the OSSDs such that the machine controller processes both signals sepa‐

rately.

DANGER

azard due to lack of effectiveness of the protective device

The dangerous state may not be stopped in the event of non-compliance.

Prevent the formation of a potential difference between the load and the protec‐

tive device.

Prerequisites

he multiple light beam safety device has been safely integrated into the control

•

system and the electrical system of the machine. Mounting has been completed correctly.

•

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

6 ELECTRICAL INSTALLATION

Example: Isolated connection of OSSD1 and OSSD2

Figure 31: Dual-channel and isolated connection of OSSD1 and OSSD2

Avoiding any potential difference between load and protective device

event the formation of a potential difference between the load and the protec‐

•

Figure 32: No potential difference between load and protective device

Further topics

"Int

•

egrating into the electrical control", page 22

6.2 System connection (M12, 5-pin)

Figure 33: System connection (male connector, M12, 5-pin)

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

ELECTRICAL INSTALLATION 6

Table 3: System connection pin assignment (male connector, M12, 5-pin)

Pin Wire color

1 Brown +24 V DC (voltage supply

2 White Reserved OSSD1 (output signal

3 Blue 0 V DC (voltage supply

4 Black Reserved OSSD2 (output signal

5 Gray Not connected Not connected

Applies to the extension cables recommended as accessories.

s S

ender r Receiver

+24 V DC (voltage supply

put)

input)

switching device 1)

0 V DC (voltage supply

input)

switching device 2)

Connection diagrams for the electrical installation: see "Int

egrating into the electrical

control", page 22.

6.3 System connection via connection cable (M12, 5-pin to 8-pin)

An optional connection cable is available to connect the 5-pin system connection to an e

xisting 8-pin female connector. The connection cable can be used to replace an exist‐ ing M4000 multiple light beam safety device with a deTem4 Core Ex multiple light beam safety device, without having to route new cables.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

OMMISSIONING

7 C

7 Commissioning

7.1 Safety

DANGER

azard due to lack of effectiveness of the protective device

When changes are made to the machine, the effectiveness of the protective device may be affected unintentionally.

After every change to the machine and changes to the integration or operational

and secondary conditions of the multiple light beam safety device, check the pro‐ tective device for effectiveness and recommission as specified in this chapter.

DANGER

angerous state of the machine

Make sure that the dangerous state of the machine is (and remains) switched off

during mounting, electrical installation, and commissioning. Make sure that the outputs of the multiple light beam safety device do not affect

the machine during mounting, electrical installation, and commissioning.

WARNING

azard due to lack of effectiveness of the protective device

Before commissioning the machine, make sure that the machine is first checked

and released by qualified safety personnel. Only operate the machine with a perfectly functioning protective device.

DANGER

azard due to lack of effectiveness of the protective device

H Persons and parts of the body to be protected may not be recognized in case of non-

observance.

1. Make sure that the optical properties of the protective housing of the sender and

receiver are not changed during operation, e.g., by:

Beading water, mist, frost, or ice formation on the protective housing. Remove

condensation of this kind or other types of contamination, then restart the receiver. Scratches or damage to the protective housing. Replace the protective hous‐

ing of the respective sender or receiver if its protective housing is scratched or damaged.

2. Make sure that all reflective surfaces and objects maintain a minimum distance

from the protective field.

3. Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the calcu‐

lated minimum distance from the protective field.

7.2 Overview

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Further topics

"Minimum dis

•

The mounting and electrical installation work must be completed before commissioning a

s described in the following chapters:

tance from reflective surfaces", page 20

Subject to change without notice

esign", page 17

•

"Integrating into the electrical control", page 22

•

"Mounting", page 29

•

"Electrical installation", page 42

•

7.3 Switching on

After switching on, the sender and receiver initialize. All light emitting diodes of the sender and r ment quality using four blue light emitting diodes. Once the multiple light beam safety device is aligned (OSSD LED: green), the alignment display switches off after a certain period of time, and only the PWR LED of the sender and the OSSD LED of the receiver continue to light up.

In the event of a fault, the red fault light emitting diode flashes on the respective device. The red fault light emitting diode in combination with the blue light emitting diodes show the cause of the fault on the side of the receiver, see "Troubleshooting",

page 56.

eceiver briefly light up. After initialization, the receiver displays the align‐

7.4 Sender and receiver alignment

Overview

COMMISSIONING 7

ter mounting and electrical installation, the sender and receiver must be aligned with

each other.

Important information

DANGER

angerous state of the machine

Make sure that the dangerous state of the machine is (and remains) switched off

during the alignment process. Make sure that the outputs of the multiple light beam safety device do not affect

the machine during the alignment process.

Further topics

ation of the alignment quality", page 50

"Indic

•

7.4.1 Aligning the sender and receiver

Important information

NOTE

gnment is not possible when mounting the device directly, then use the optional

If ali alignment bracket.

Prerequisites

ender and receiver have been mounted at the correct height

•

Approach

1. Ensure that the multiple light beam safety device can rotate in the bracket. If

required, loosen the fixing screws a little.

2. Switch on the voltage supply for the multiple light beam safety device.

3. Roughly align the sender with the receiver by rotating it.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

OMMISSIONING

7 C

4. Align the receiver with the sender. To do this, rotate the receiver so that as many

blue ali

5. If required, align the sender more precisely to the receiver so that as many align‐

ment quality light emitting diodes as possible light up on the receiver.

6. If required, align the receiver more precisely to the sender so that as many align‐

ment quality light emitting diodes as possible light up on the receiver.

7. When at least three (preferably four) alignment quality LEDs light up on the

receiver, fasten the components in the brackets. Torque: 28 Nm... 28.5 Nm.

8. Switch the voltage supply off and then on again.

9. Check the alignment quality light emitting diodes to make sure that the compo‐

nents are still correctly aligned with each other.

NOTE

Once t availability is stable.

Please note that body parts or objects between the sender and receiver (e.g., hand, tool, AR60 optional laser alignment aid) will impair the function of the alignment quality LEDs. Remove all objects from this area to allow the alignment quality to be assessed.

Complementary information

gnment quality light emitting diodes as possible light up on the receiver.

hree blue alignment quality light emitting diodes light up, alignment is good and

he AR60 optional laser alignment aid can be used to facilitate alignment. To ensure that the indication of the alignment quality cannot be impaired, place the AR60 optional laser alignment aid with the adapter between the light beams of the multiple light beam safety device.

Since the AR60 optional laser alignment aid is positioned in the protective field of the multiple light beam safety device with the adapter, a maximum of two blue alignment quality LEDs light up and the OSSD LED lights up red. To check whether the OSSD LED of the receiver lights up green, remove the AR60 optional laser alignment aid.

7.4.2 Aligning the sender, receiver, and deflector mirror

Approach

Ensure that the sender and receiver are mounted correctly and, in particular, at the right height.

2. Ensure that the multiple light beam safety device can rotate in the bracket. If nec‐

essary, loosen the fixing screws slightly.

3. Switch on the voltage supply for the multiple light beam safety device.

4. Place the laser alignment aid near the bottom light beam on the sender.

5. Rotate the sender and adjust the height of the mirror column so that the laser

beam hits the bottom mirror of the first mirror column.

The laser beam should hit the center of the mirror horizontally.

The laser beam should hit the mirror vertically with the same deviation from

the center of the mirror that the laser of the laser alignment aid has from the bottom light beam.

6. Secure the sender in the brackets. Torque: 28 Nm ... 28.5 Nm.

The alignment may shift slightly when the screws are tightened. However, do

not correct the setting.

7. Place the laser alignment aid near the bottom light beam on the receiver.

8. Rotate the receiver so that the laser beam hits the bottom mirror of the first mirror

column.

The laser beam should hit the center of the mirror horizontally.

The laser beam should hit the mirror vertically with the same deviation from

the center of the mirror that the laser of the laser alignment aid has from the bottom light beam.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

COMMISSIONING 7

9. Rotate the bottom mirror of the first mirror column so that the laser beam hits the

ttom mirror of the second mirror column. If no other mirror column is available,

the laser beam must hit the bottom beam of the sender.

10. Repeat step 9 for the subsequent mirror columns, until the laser beam hits the

sender.

11. Perform steps 7 to 10 for all beams from the bottom to the top.

Align each individual mirror separately.

When deflecting using mirrors, the angle of incidence is the same as the

emergence angle. Rotating the mirror slightly results in a deflection that is twice as great. Only part of the original ray beam is ever transmitted via deflector mirrors.

The alignment tolerance is reduced with each additional deflection.

12. Switch the voltage supply off and then on again.

13. Check the alignment quality LEDs to make sure that the components are still cor‐

rectly aligned with each other.

NOTE

hree blue alignment quality light emitting diodes light up, alignment is good and

Once t availability is stable.

NOTE

he AR60 optional laser alignment aid can be used to facilitate alignment.

T To ensure that the indication of the alignment quality is not impaired, place the AR60

optional laser alignment aid with the adapter between the light beams of the multiple light beam safety device.

Further topics

ccessories", page 67

•

7.4.3 Alignment with the alignment bracket

The alignment bracket offers you the following adjustment options for aligning the sender and r

Rotate (± 45°)

•

eceiver with each other:

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

7 COMMISSIONING

Figure 34: Alignment bracket: rotate

7.4.4 Indication of the alignment quality

Important information

NOTE

Once three blue alignment quality light emitting diodes light up, alignment is good and availability is stable.

Indication of the alignment quality

able 4: Indication of the alignment quality

Indication Meaning

Alignment qual‐

y light emitting

it diodes

No light emitting

ghts up

diode li

1 light emitting diode lights up

2 light emitting diodes light up

2 light emitting

s light up

diode

3 light emitting

s light up

diode

OSSD light emit‐ ting diode

O R

O Gr

een

Alignment is insufficient or a light beam is interrupted at

ast partially. The receiver cannot synchronize with the

le sender.

Alignment is insufficient or a light beam is interrupted at

ast partially.

Alignment is insufficient or a light beam is interrupted at

ast partially.

Alignment is not yet sufficient for stable availability.

Alignment is good, stable availability.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

Indication Meaning

Alignment qual‐ it

y light emitting

diodes

4 light emitting diodes light up

OSSD light emit‐ ting diode

O Gr

een

Alignment is very good.

COMMISSIONING 7

o LED of

If the light path is very long, there is a possibility that all four alignment quality light emitting diodes will not light up even when alignment is excellent.

f. Ö LED flashes. O LED illuminates.

Further topics

"Dia

•

gnostic LEDs", page 56

7.5 Check during commissioning and modifications

The check must detect if it is possible to enter the hazardous area without being de

tected.

arry out the checks according to the instructions from the manufacturer of the

machine and from the operating entity.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

8 O

PERATION

8 Operation

8.1 Safety

DANGER

azard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of nonobservance.

Maintenance work, alignment work, fault diagnoses, and any changes to the inte‐

gration of the protective device in the machine must only be carried out by quali‐ fied personnel. The effectiveness of the protective device must be checked following such work.

DANGER

azard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of nonobservance.

Make sure that the optical properties of the front screens of the sender and

receiver are not changed, e.g., by:

Beading water, mist, frost, or ice formation. If applicable, remove films or

other types of contamination, disconnect the voltage supply of the receiver and then switch it back on. Scratches or damage. Replace the device whose front screen is scratched or

damaged.

Make sure that all reflective surfaces and objects maintain a minimum distance

from the light beams. Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the calcu‐

lated minimum distance from the light beams.

NOTE

This document does not provide instructions for operating the machine in which the multiple light beam safety device is integrated.

8.2 Regular thorough check

The check must detect if it is possible to enter the hazardous area without being

tected. Such possibilities may exist due to modifications, manipulations or external

de influences.

arry out the checks according to the instructions from the manufacturer of the

machine and from the operating entity.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

9 Maintenance

9.1 Safety

DANGER

azard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of nonobservance.

b b b

DANGER

Ris

k of ignition or explosion

MAINTENANCE 9

Do not do repair work on device components. Do not make changes to or manipulate device components. Apart from the procedures described in this document, the device components must not be opened.

Disconnect the voltage supply before any maintenance work is carried out to avoid igniting hazardous atmospheres. Only reconnect the voltage supply once you have completed the maintenance work.

DANGER

k of ignition or explosion

Ris

If you have to remove the cover when working on the multiple light beam safety

device, make sure that the joints and o-ring are clean and undamaged before refit‐ ting the cover.

DANGER

k of ignition or explosion

Ris

Use fixing screws with a yield point of at least 640 MPa to attach the cover to the

explosion-proof enclosure.

9.2 Regular cleaning

Overview

epending on the ambient conditions of the multiple light beam safety device, the front screens must be cleaned regularly and in the event of contamination. Static charges can cause dust particles to be attracted to the front screen.

The weld spark guard and deflector mirrors must be cleaned regularly and in the event of contamination.

Important information

DANGER

k of ignition or explosion

Ris Static discharge could cause explosions in hazardous atmospheres.

Always use anti-static cleaning agents to prevent static charge.

Do not clean the device using a dry cloth.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

AINTENANCE

9 M

DANGER

azard due to lack of effectiveness of the protective device

H Persons and parts of the body to be protected may not be recognized in case of non-

observance.

Regularly check the degree of contamination on all components based on the

application conditions. Observe the information on the regular rod test check.

DANGER

azard due to lack of effectiveness of the protective device

H Persons and parts of the body to be protected may not be recognized in case of non-

observance.

Make sure that the optical properties of the front screens of the sender and

receiver are not changed, e.g., by:

Beading water, mist, frost, or ice formation. If applicable, remove films or

other types of contamination, disconnect the voltage supply of the receiver and then switch it back on. Scratches or damage. Replace the device whose front screen is scratched or

damaged.

Make sure that all reflective surfaces and objects maintain a minimum distance

from the light beams. Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the calcu‐

lated minimum distance from the light beams.

DANGER

azard due to unexpected starting of the machine

Make sure that the dangerous state of the machine is and remains switched off

during the cleaning. Make sure that the outputs of the multiple light beam safety device do not affect

the machine during cleaning.

NOTICE

o not use any aggressive cleaning agents.

Do not use any abrasive cleaning agents.

We recommend anti-static cleaning agents.

We recommend the use of anti-static plastic cleaner (SICK part number 5600006)

and the SICK lens cloth (SICK part number 4003353).

Approach

Remove dust from the front screen using a soft, clean brush.

2. Then wipe the front screen with a clean, damp cloth.

3. Check the position of the sender and receiver.

4. Check the effectiveness of the protective device. Information on how to check the

effectiveness.

Further topics

est rod check", page 27

•

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

9.3 Regular thorough check

The check must detect if it is possible to enter the hazardous area without being

tected. Such possibilities may exist due to modifications, manipulations or external

de influences.

arry out the checks according to the instructions from the manufacturer of the

machine and from the operating entity.

MAINTENANCE 9

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

10 TROUBLESHOOTING

10 Troubleshooting

10.1 Safety

DANGER

azard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non-

observance.

Immediately shut the machine down if the behavior of the machine cannot be

clearly identified. Immediately put the machine out of operation if you cannot clearly identify or allo‐

cate the fault and if you cannot safely remedy the fault. Secure the machine so that it cannot switch on unintentionally.

DANGER

azard due to unexpected starting of the machine

When any work is taking place, use the protective device to secure the machine or

to ensure that the machine is not switched on unintentionally.

DANGER

azard due to lack of effectiveness of the protective device

H Persons and parts of the body to be protected may not be recognized in case of non-

observance.

b b b

NOTE

dditional information on troubleshooting can be found at the responsible SICK sub‐

A sidiary.

10.2 Diagnostic LEDs

10.2.1 Fault indicators

In the event of a fault, the type of fault is indicated by the light emitting diode display on t

he sender or receiver.

Sender

Table 5: Fault indicator on the sender

PWR-LED ERR-LED Possible cause Rectification

o o

Do not do repair work on device components. Do not make changes to or manipulate device components. Apart from the procedures described in this document, the device components must not be opened.

No supply voltage or supply v

oltage is too low or inter‐

nal fault

Check the voltage supply,

see "Technical data", page 60.

Switch the voltage supply off and then on again. If the fault persists, replace the sender, see "Ordering

information", page 66.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

TROUBLESHOOTING 10

PWR-LED ERR-LED Possible cause Rectification

o Ö R

ellow Ö Red

O Y

ellow Ö Red

Ö Y

The voltage was too high when oper

ating the sender.

Fault in the supply voltage Check the voltage supply

The sender identified an

ernal fault.

int

Check the voltage supply,

see "Technical data", page 60.

Replace the sender, see

"Ordering information", page 66.

he power supply unit,

and t

see "Technical data", page 60.

Switch the voltage supply off and then on again. If the fault persists, replace the defective components,

see "Ordering information", page 66.

Switch the voltage supply off and then on again. If the fault persists, replace the sender, see "Ordering

information", page 66.

o LED of

f. Ö LED flashes. O LED illuminates.

Receiver

able 6: Fault indicator on the receiver

OSSD LED ERR-LED Alignment quality LEDs Possible cause Rectification

1 2 3 4

O R

ed Ö Red Ö Blue o o o

O R

ed Ö Red o Ö Blue o o

An internal fault has

curred.

Fault in the supply volt‐

Switch the voltage sup‐ ply off and then on again. If the fault per‐ sists, replace the receiver, see "Ordering

information", page 66.

Check the voltage sup‐ ply and the power sup‐ ply unit, see "Technical

data", page 60.

Switch the voltage sup‐ ply off and then on again. If the fault persists, replace the defective components, see

"Ordering information", page 66.

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

10 T

ROUBLESHOOTING

OSSD LED ERR-LED Alignment quality LEDs Possible cause Rectification

1 2 3 4

O R

ed Ö Red o o Ö Blue o

The receiver has recog‐

zed beams from sev‐

ni eral senders.

Check the distance to senders of the same type. Make sure that beams from another sender cannot hit the receiver, see "Protec‐

tion against interfer‐ ence from systems in close proximity to each other", page 22. Switch

the voltage supply off and then on again.

O R

ed Ö Red o o o Ö Blue

A fault or unexpected

tatus was identified on

s the OSSDs of the sys‐ tem connection (e.g., overvoltage, short-circuit to HIGH or short-circuit to LOW, cross-circuit, permissi‐ ble load capacity exceeded)

Check the system wiring for a fault. Make sure that the OSSDs have been wired cor‐ rectly, see "Integrating

into the electrical con‐ trol", page 22. Switch

the voltage supply off and then on again. If the fault persists, replace the defective components, see

"Ordering information", page 66.

o LED of

f. Ö LED flashes. O LED illuminates.

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

11 Decommissioning

11.1 Protection of the environment

The multiple light beam safety device is designed to minimize its impact on the environ‐

. It consumes little power and natural resources.

ment

Always act in an environmentally responsible manner at work. For this reason,

please note the following information regarding disposal.

11.2 Disposal

Always dispose of serviceableness devices in compliance with local/national rules and

egulations with respect to waste disposal.

NOTE

e will be glad to help you dispose of these devices on request.

DECOMMISSIONING 11

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

12 TECHNICAL DATA

12 Technical data

12.1 Data sheet

Features

able 7: Features

Dimension of the light path

Device with a short scanning range

Minimum

ypical

Device with a long scanning range

Minimum

ypical

Number of beams, depending on

ype

Beam separation, depending on type 500 mm, 400 mm, or 300 mm

Response time 20 ms

Synchronization Optical

If the light path is very long, there is a possibility that all four alignment quality light emitting diodes will no

deTem4 Core Ex

0.5 m … 12.6 m

0.5 m … 14.2 m

8.4 m … 58.8 m

8.4 m … 75.6 m

2, 3, or 4

t light up even when alignment is good.

Safety-related parameters

able 8: Safety-related parameters

deTem4 Core Ex

Type Type 4 (IEC 61496-1)

Safety integrity level

SIL claim limit

SIL3 (IEC 61508)

SILCL3 (IEC 62061)

Category Category 4 (ISO 13849-1)

Performance level

PFHd (mean probability of a danger‐

ailure per hour)

ous f

PL e (ISO 13849-1)

3.0 × 10

-9

TM (mission time) 20 years (ISO 13849-1)

Safe state when a fault occurs At least one OSSD is in the OFF state.

For more detailed information on the exact configuration of your machine, please consult your respective SIC

K subsidiary.

Interfaces

able 9: Interfaces

deTem4 Core Ex

Connection Flying leads, 5-wire, 30 m preassembled

Length of cable ≤ 50 m

E.g., wire cross-section 0.34 mm², copper c

able

E.g., wire cross-section 0.5 mm², copper cable

≤ 15 m

≤ 30 m

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

TECHNICAL DATA 12

Electrical data

able 10: Electrical data

deTem4 Core Ex

Operating data

Protection class

Supply voltage UV 2)

Residual ripple

Current consumption

Sender ≤ 50 mA

Receiver ≤ 150 mA

Power consumption

Sender ≤ 1.44 W

Receiver ≤ 4.32 W

Power-up delay of sender and receiver after supply voltage is applied

Output signal switching devices (OSSDs)

Type of output 2 PNP semiconductors, short-circuit protected 5), cr

Duration of OFF state ≥ 100 ms

Switch-on delay Typical 3 × response time

Output voltage for ON state (HIGH) 6)(UV – 2.25 V

Output voltage for OFF state (LOW)

III (IEC 61140)

24 V DC (19.2 V DC … 28.8 V DC)

≤ ± 10%

≤ 2 s

circuit monitored

) … U

0 V … 2.0 V

oss-

Output current for ON state (HIGH) ≤ 300 mA per OSSD

Leakage current ≤ 2 mA per OSSD

Load capacity ≤ 2.2 µF

Load inductance ≤ 2.2 H

Test pulse data

Test pulse width ≤ 300 µs (typical 150 µs)

Test pulse rate 3 s–1 … 10 s–1 (t

ypical 5 s–1)

Permissible cable resistance

Between device and load

Supply cable

SELV/PELV safety/protective extra-low voltage.

The external voltage supply must bridge a brief power failure of 20 ms as specified in IEC 60204-1. Suit‐ able po

A fuse rated maximum 2 A shall be installed in the isolated 24 V DC power supply circuit to the device in order to limit the available current.

Within the limits of UV.

Applies to the voltage range between -30 V and +30 V.

According to IEC 61131-2.

The specified values are the switching voltage passed to the device. If higher voltages are impressed from t

he outside, the maximum value of 2.0 V can be exceeded.

When active, the outputs are tested cyclically (brief LOW). When selecting the downstream controllers, make sure that the test pulses do not result in deactivation when using the above parameters.

The cable resistance of the individual wires to the downstream controller must not exceed this value, to ensure that a cross-circuit between the outputs is safely detected. (Observe standard IEC 60204-1 too.)

10)

The supply cable must not be used to connect other loads with the exception of the sender.

10)

wer supply units are available as accessories from SICK.

≤ 2.5 Ω

≤ 1 Ω

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

12 TECHNICAL DATA

Mechanical data

able 11: Mechanical data

deTem4 Core Ex

Housing cross-section 142 mm × 163 mm, plus bracket, see "Dimensional

awings", page 63

Weight Dependent on the number of beams, see "Table of

weights", page 62

Ambient data

able 12: Ambient data

deTem4 Core Ex

Enclosure rating IP 66 (IEC 60529)

Ambient operating temperature 2) 3)-20 °C ... +55 °C

Storage temperature -30 °C … +70 °C

Air humidity (non-condensing) 15% … 95%

Vibration resistance

Shock resistance

In order to achieve enclosure rating IP 66, washers must be used for the fixing screws on the enclosure co

ver.

The temperature difference between sender and receiver must not exceed 25 K.

The cable belonging to the device incl. the associated connection plug must not be flexibly mounted under -25 °C.

Test conditions per axis: 1 octave/minute, amplitude: 0.35 mm, 20 sweeps.

Test conditions per axis: 1,000 shocks.

5 g, 10 Hz … 55 Hz (IEC 60068-2-6)

10 g, 16 ms (IEC 60068-2-27)

Miscellaneous data

able 13: Miscellaneous data

Wavelength of sender Near-infrared (NIR), invisible

Effective aperture angle (EAA)

Speed of the test rod at which the t

est rod is safely detected

Distance between sender and receiver D ≥ 3 m.

Direction of movement and axis of the test rod perpendicular to the light beam.

12.2 Table of weights

Table 14: Weight of sender and receiver

Number of beams Weight in kg

2 29.4 29.4

3 37.72 37.72

4 45.88 45.88

Tolerance: ± 50 g

deTem4 Core Ex

≤ 2.5°

0 m/s … 1.6 m/s

ender r Receiver

s S

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

12.3 Dimensional drawings

TECHNICAL DATA 12

Figure 35: Dimensional drawing of sender and receiver, 2 beams, beam sepa‐

ation 500 mm

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

6.1

9.7

59.6

67.6

143.1

260.9

44.5

4.1

89.6

161.8

400

12 T

ECHNICAL DATA

Figure 36: Dimensional drawing of sender and receiver, 3 beams, beam separation 400 mm

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

TECHNICAL DATA 12

Figure 37: Dimensional drawing of sender and receiver, 4 beams, beam sepa‐ r

ation 300 mm

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

13 ORDERING INFORMATION

13 Ordering information

13.1 Scope of delivery

Items supplied, sender

ender

•

Explosion-proof enclosure

•

2 FlexFix brackets with riser

•

2 handles

•

30 m system connection cables, flying leads

•

Items supplied, receiver

Receiver

•

Explosion-proof enclosure

•

2 FlexFix brackets with riser

•

2 handles

•

30 m system connection cables, flying leads

•

Test rod with 30 mm diameter

•

Safety note

•

Mounting instructions

•

Operating instructions on CD-ROM

•

13.2 Ordering information deTem4 Core Ex

Table 15: Ordering information, deTem4 Core Ex short scanning range

Number of beams

2 1097717 EXS-06D0250

3 1097720 EXS-09D0340

4 1097723 EXS-12D0430

s S

ender r Receiver sr Sender and receiver

Part num‐ ber

Type code Part num‐

A020

ber

Type code Part num‐

1097716 EXE-06D0250A

020

1097719 EXE-09D0340A

020

1097722 EXE-12D0430A

020

ber

Type code

1097715 EXP-06D0250A

020

1097718 EXP-09D0340A

020

1097721 EXP-12D0430A

020

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

14 Accessories

5,2

10,4

8,7

1321,8

3,5

31,5

41,1

29,7

3,7

5,2

10,2

31,5

14.1 Brackets

Table 16: Brackets ordering information

Part Part number

FlexFix bracket with riser (2x) 2074627

Alignment bracket for explosion-proof enclosure (2x) 2072525

FlexFix bracket with riser

ACCESSORIES 14

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

Figure 38: Dimensional drawing, FlexFix bracket with riser (2074627)

95,3

56,2 80

14 ACCESSORIES

Alignment bracket

Figure 39: Dimensional drawing of the alignment bracket (2072525)

14.2 Mounting accessories

Table 17: Mounting accessories ordering information

Part Part number

Alignment tool 4084133

14.3 Connectivity

Table 18: Cable gland ordering information

Part Part number

Cable gland for the European market 5329001

The following accessories can only be used outside the explosion-hazardous area

able 19: Distributor ordering information

Part Type code Part number

T distributor, 5-pin DSC-1205T000025KM0 6030664

Table 20: Ordering information for power supply

Part Type code Part number

Output 24 V DC, 50 W (2.1 A), voltage supply NE 120 V … 240 V AC

Output 24 V DC, 95 W (3.9 A), voltage supply NE 100 V … 120 V/220 V … 240 V AC

14.4 Alignment aid

The following accessories can only be used outside the explosion-hazardous area

PS50WE24V 7028789

C Class 2, SELV, PELV, input

PS95WE24V 7028790

C Class 2, SELV, PELV, input

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

able 21: Alignment aid ordering information

Part Part number

Laser alignment aid AR60 1015741

Adapter 4070854

Subject to change without notice

14.5 Deflector mirrors

14.5.1 Function and use

Deflector mirrors can be used to shape the light path to secure hazardous points from multiple sides using a single multiple light beam safety device.

DANGER

azard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non-

observance.

Only mount deflector mirrors to solid walls or machine components. The position

of the deflector mirrors must not change after alignment. Do not use deflector mirrors if contamination, beading water, condensation, or

frost on the deflector mirrors is to be expected. Make sure that the deflector mirrors are intact and free of scratches, contamina‐

tion, beading water, condensation, frost, etc. at all times.

14.5.2 Change in scanning range using deflector mirrors

ACCESSORIES 14

NOTE

he use of deflector mirrors reduces the sensing range depending on the number of

T deflector mirrors in the light path.

Table 22: Scanning range with and without 1 deflector mirror

Variant Type Scanning range, typi‐

Short scanning range PNS75, PNS125 14.2 m 12.7 m

Long scanning range PNS75, PNS125 75.6 m 68 m

14.5.3 Deflector mirror – ordering information

Table 23: Ordering information, deflector mirror

Part Type code Part number

Deflector mirror incl. mounting kit PNS75-008 1026647

14.5.4 Deflector mirror PNS75 - ordering information

Table 24: Ordering information for PNS75 deflector mirror

Mirror length in mm Max. protective field

ght in mm

hei

640 600 PNS75-064 1019416

940 900 PNS75-094 1019418

1240 1200 PNS75-124 1019420

1540 1500 PNS75-154 1019422

Scanning range with

Type code Part number

1 deflector mirror

14.5.5 Deflector mirror PNS125 - ordering information

Table 25: Ordering information for PNS125 deflector mirror

Mirror length in mm Max. protective field

hei

ght in mm

640 600 PNS125-064 1019427

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

Type code Part number

14 ACCESSORIES

14.6 Test rods

Mirror length in mm Max. protective field

hei

ght in mm

940 900 PNS125-094 1019429

1240 1200 PNS125-124 1019431

1540 1500 PNS125-154 1019433

Table 26: Ordering information, test rods

Part Part number

Test rod 30 mm 2022602

Test rod holder 2052249

Type code Part number

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

15 Annex

15.1 Compliance with EU directives

EU declaration of conformity (extract)

he undersigned, representing the manufacturer, herewith declares that the product is

T in conformity with the provisions of the following EU directive(s) (including all applicable amendments), and that the standards and/or technical specifications stated in the EU declaration of conformity have been used as a basis for this.

Complete EU declaration of conformity for download

You can call up the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field at

www.sick.com (part number: see the type label entry in the “Ident. no.” field).

ANNEX 15

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

15 ANNEX

15.2 Note on specified standards

Standards are specified in this document. The table shows regional standards with sim‐ ilar or ident

Table 27: Note on specified standards

Standard Standard (regional)

IEC 60068-2-6 GB/T 2423.10

IEC 60068-2-27 GB/T 2423.5

IEC 60204-1 GB 5226.1

IEC 60529 GB/T 4208

IEC 60825-1 GB 7247.1

IEC 61131-2 GB/T 15969.2

IEC 61140 GB/T 17045

IEC 61496-1 GB/T 19436.1

IEC 61496-3 GB 19436.3

IEC 61508 GB/T 20438

IEC 62061 GB 28526

ISO 13849-1 GB/T 16855.1

ISO 13855 GB/T 19876

ical contents.

China

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

15.3 Checklist for initial commissioning and commissioning

Checklist for manufacturers or installers for installing electro-sensitive protective

vice (ESPE)

The details relating to the items listed below must be available no later than when the system is commissioned for the first time. However, these depend on the specific appli‐ cation (the requirements of which must be reviewed by the manufacturer or installer).

This checklist should be retained and kept with the machine documentation to serve as reference during recurring tests.

This checklist does not replace the initial commissioning, nor the regular inspection by qualified safety personnel.

ANNEX 15

Have the safety rules and regulations been observed in compliance with the dir

ectives and standards applicable to the machine?

Are the applied directives and standards listed in the declaration of conformity? Yes  N

Does the protective device comply with the required PL/SIL claim limit and PFHd in ac

cordance with EN ISO 13849-1/EN 62061 and the required type in accor‐

dance with EN 61496-1?

Is access to the hazardous area or hazardous point only possible through the protective field of the ESPE?

Have appropriate measures been taken to protect (mechanical protection) or

or (protective devices) any persons or objects in the hazardous area when

monit protecting a hazardous area or hazardous point, and have these devices been secured or locked to prevent their removal?

Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching below, above or around the ESPE?

Has the maximum shutdown and/or stopping time of the machine been mea‐

ed, specified and documented (at the machine and/or in the machine docu‐

sur mentation)?

Has the ESPE been mounted such that the required minimum distance from the nearest hazardous point has been achieved?

Are the ESPE devices properly mounted and secured against manipulation after adjustment?

Are the required protective measures against electric shock in effect (protection

lass)?

Is the control switch for resetting the protective devices (ESPE) or restarting the machine present and correctly installed?

Are the outputs of the ESPE (OSSDs or safety outputs via the network) inte‐ grated according to the required PL/SILCL in accordance with EN ISO 13849-1/EN 62061 and does the integration correspond to the circuit dia‐ grams?

Has the protective function been checked in compliance with the test notes of

his documentation?

Are the specified protective functions effective at every operating mode that can be set?

Are the switching elements activated by the ESPE, e.g. contactors, valves, moni‐

ored?

Is the ESPE effective over the entire period of the dangerous state? Yes  No 

Once initiated, will a dangerous state be stopped when switching the ESPE on or of

f and when changing the operating mode, or when switching to another pro‐

tective device?

Yes  No 

o 

Yes  No 

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

16 LIS

T OF FIGURES

16 List of figures

1. Sender and receiver................................................................................................... 13

2. Sender indicators....................................................................................................... 14

3. Receiver indicators.....................................................................................................15

4. Single-sided access protection..................................................................................16

5. Multi-sided access protection....................................................................................16

6. Minimum distance from the hazardous point.......................................................... 20

7. Minimum distance from reflective surfaces............................................................. 21

8. Graph, minimum distance from reflective surfaces.................................................21

10.

11. Dual-channel and isolated connection of OSSD1 and OSSD2................................23

12. No potential difference between load and protective device.................................. 24

13. Schematic representation of operation with restart interlock.................................25

14. Connection diagram for UE48-2OS with restart interlock and external device moni‐

15. Sender and receiver must not be installed at 180° rotated relative to each other

16. Mount the multiple light beam safety device in the explosion-proof enclosure.....33

17. Align the multiple light beam safety device in the explosion-proof enclosure........33

18. Mounting of the handles............................................................................................35

19. The sender and receiver are mounted incorrectly....................................................35

20. Mounting the multiple light beam safety device without the alignment bracket... 36

21. Mounting the multiple light beam safety device without the alignment bracket:

22. Mounting the multiple light beam safety device without the alignment bracket:

23. Mounting the multiple light beam safety device without the alignment bracket:

24. Mounting the multiple light beam safety device using the alignment brackets.....38

25. Assembling the alignment brackets..........................................................................38

26. Mounting the multiple light beam safety device using the alignment brackets:

27. Mounting the multiple light beam safety device using the alignment brackets: Step

28. Mounting the multiple light beam safety device using the alignment brackets: Step

29. Mounting the multiple light beam safety device using the alignment brackets:

30. Mounting the multiple light beam safety device using the alignment brackets:

31. Dual-channel and isolated connection of OSSD1 and OSSD2................................44

32. No potential difference between load and protective device.................................. 44

33. System connection (male connector, M12, 5-pin)................................................... 44

34. Alignment bracket: rotate...........................................................................................50

35. Dimensional drawing of sender and receiver, 2 beams, beam separation 500 mm

36. Dimensional drawing of sender and receiver, 3 beams, beam separation 400 mm

37. Dimensional drawing of sender and receiver, 4 beams, beam separation 300 mm

38. Dimensional drawing, FlexFix bracket with riser (2074627)...................................67

39. Dimensional drawing of the alignment bracket (2072525)....................................68

Preventing mutual interference from system 1 and system 2............................. 22

Trouble-free operation due to reversed direction of transmission of system 1 and s

ystem 2.................................................................................................................... 22

oring............................................................................................................................26

..................................................................................................................................... 31

Step 1.......................................................................................................................... 36

Step 2.......................................................................................................................... 37

Steps 3 and 4..............................................................................................................37

Steps 1 to 6.................................................................................................................39

7...................................................................................................................................40

8...................................................................................................................................40

Steps 9 and 10........................................................................................................... 40

Steps 11 and 12.........................................................................................................41

..................................................................................................................................... 63

..................................................................................................................................... 64

..................................................................................................................................... 65

O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex 8022875/2019-03-04 | SICK

Subject to change without notice

17 List of tables

1. Formula for calculating the minimum distance from reflective surfaces............... 21

2. Minimum wire cross-section for protection earth (PE).............................................43

3. System connection pin assignment (male connector, M12, 5-pin).........................45

4. Indication of the alignment quality............................................................................50

5. Fault indicator on the sender.....................................................................................56

6. Fault indicator on the receiver...................................................................................57

7. Features...................................................................................................................... 60

8. Safety-related parameters......................................................................................... 60

9. Interfaces.................................................................................................................... 60

10. Electrical data............................................................................................................. 61

11. Mechanical data.........................................................................................................62

12. Ambient data...............................................................................................................62

13. Miscellaneous data.................................................................................................... 62

14. Weight of sender and receiver...................................................................................62

15. Ordering information, deTem4 Core Ex short scanning range.................................66

16. Brackets ordering information................................................................................... 67

17. Mounting accessories ordering information............................................................. 68

18. Cable gland ordering information.............................................................................. 68

19. Distributor ordering information................................................................................ 68

20. Ordering information for power supply......................................................................68

21. Alignment aid ordering information...........................................................................68

22. Scanning range with and without 1 deflector mirror................................................69

23. Ordering information, deflector mirror...................................................................... 69

24. Ordering information for PNS75 deflector mirror.....................................................69

25. Ordering information for PNS125 deflector mirror...................................................69

26. Ordering information, test rods..................................................................................70

27. Note on specified standards......................................................................................72

LIST OF TABLES 17

8022875/2019-03-04 | SICK O PE R AT I NG IN S TR U CT I ON S | deTem4 Core Ex

Subject to change without notice

Further locations at www.sick.com

Australia

Phone +61 (3) 9457 0600 1800 33 48 02 – tollfree E-Mail sales@sick.com.au

Austria

Phone +43 (0) 2236 62288-0 E-Mail office@sick.at

Belgium/Luxembourg

Phone +32 (0) 2 466 55 66 E-Mail info@sick.be

Brazil

Phone +55 11 3215-4900 E-Mail comercial@sick.com.br

Canada

Phone +1 905.771.1444 E-Mail cs.canada@sick.com

Czech Republic

Phone +420 2 57 91 18 50 E-Mail sick@sick.cz

Chile

Phone +56 (2) 2274 7430 E-Mail chile@sick.com

China

Phone +86 20 2882 3600 E-Mail info.china@sick.net.cn

Denmark

Phone +45 45 82 64 00 E-Mail sick@sick.dk

Finland

Phone +358-9-25 15 800 E-Mail sick@sick.fi

France

Phone +33 1 64 62 35 00 E-Mail info@sick.fr

Germany

Phone +49 (0) 2 11 53 01 E-Mail info@sick.de

Hong Kong

Phone +852 2153 6300 E-Mail ghk@sick.com.hk

Hungary

Phone +36 1 371 2680 E-Mail ertekesites@sick.hu

India

Phone +91-22-6119 8900 E-Mail info@sick-india.com

Israel

Phone +972-4-6881000 E-Mail info@sick-sensors.com

Italy

Phone +39 02 27 43 41 E-Mail info@sick.it

Japan

Phone +81 3 5309 2112 E-Mail support@sick.jp

Malaysia

Phone +603-8080 7425 E-Mail enquiry.my@sick.com

Mexico

Phone +52 (472) 748 9451 E-Mail mario.garcia@sick.com

Netherlands

Phone +31 (0) 30 229 25 44 E-Mail info@sick.nl

New Zealand

Phone +64 9 415 0459 0800 222 278 – tollfree E-Mail sales@sick.co.nz

Norway

Phone +47 67 81 50 00 E-Mail sick@sick.no

Poland

Phone +48 22 539 41 00 E-Mail info@sick.pl

Romania

Phone +40 356-17 11 20 E-Mail office@sick.ro

Russia

Phone +7 495 283 09 90 E-Mail info@sick.ru

Singapore

Phone +65 6744 3732 E-Mail sales.gsg@sick.com

Slovakia

Phone +421 482 901 201 E-Mail mail@sick-sk.sk

Slovenia

Phone +386 591 78849 E-Mail office@sick.si

South Africa

Phone +27 (0)11 472 3733 E-Mail info@sickautomation.co.za

South Korea

Phone +82 2 786 6321 E-Mail info@sickkorea.net

Spain

Phone +34 93 480 31 00 E-Mail info@sick.es

Sweden

Phone +46 10 110 10 00 E-Mail info@sick.se

Switzerland

Phone +41 41 619 29 39 E-Mail contact@sick.ch

Taiwan

Phone +886-2-2375-6288 E-Mail sales@sick.com.tw

Thailand

Phone +66 2 645 0009 E-Mail marcom.th@sick.com

Turkey

Phone +90 (216) 528 50 00 E-Mail info@sick.com.tr

United Arab Emirates

Phone +971 (0) 4 88 65 878 E-Mail info@sick.ae

United Kingdom

Phone +44 (0)17278 31121 E-Mail info@sick.co.uk

USA

Phone +1 800.325.7425 E-Mail info@sick.com

Vietnam

Phone +65 6744 3732 E-Mail sales.gsg@sick.com

8022875/2019-03-04/en

SICK AG | Waldkirch | Germany | www.sick.com

SICK deTem4 Core Ex Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 About this document

1.1 Function of this document

1.2 Scope

1.3 Target groups and structure of these operating instructions

1.4 Additional information

1.5 Symbols and document conventions

2 Safety information

2.1 General safety notes

2.2 Intended use

2.3 Requirements for the qualification of personnel

3 Product description

3.1 Setup and function

3.2 Product characteristics

3.2.1 Status indicators

3.3 Example applications

4 Project planning

4.1 Manufacturer of the machine

4.2 Operating entity of the machine

4.3 Design

4.3.1 Scanning range and beam separation

4.3.2 Minimum distance from the hazardous point

4.3.2.1 Calculating minimum distance from the hazardous point

4.3.3 Minimum distance from reflective surfaces

4.3.4 Protection against interference from systems in close proximity to each other

4.3.4.1 Using reversed direction of transmission

4.4 Integrating into the electrical control

4.4.1 Restart interlock

4.4.2 External device monitoring (EDM)

4.4.3 Connection diagrams

4.5 Testing plan

4.5.1 Test rod check

4.5.2 Visual check of the machine and the protective device

5 Mounting

5.1 Safety

5.2 Unpacking

5.3 Mounting

5.3.2 Mount the optional cable gland

5.3.3 Mount the handles to the cover of the explosion-proof enclosure

5.3.4 Mount the multiple light beam safety device

5.3.4.1 Mounting the multiple light beam safety device without the alignment bracket

5.3.4.2 Mounting the multiple light beam safety device with the alignment bracket

6 ELECTRICAL INSTALLATION

6.1 Safety

6.2 System connection (M12, 5-pin)

6.3 System connection via connection cable (M12, 5-pin to 8-pin)

7 Commissioning

7.1 Safety

7.2 Overview

7.3 Switching on

7.4 Sender and receiver alignment

7.4.1 Aligning the sender and receiver

7.4.2 Aligning the sender, receiver, and deflector mirror

7.4.3 Alignment with the alignment bracket

7.4.4 Indication of the alignment quality

7.5 Check during commissioning and modifications

8 Operation

8.1 Safety

8.2 Regular thorough check

9 Maintenance

9.1 Safety

9.2 Regular cleaning

9.3 Regular thorough check

10 TROUBLESHOOTING

10.1 Safety

10.2 Diagnostic LEDs

10.2.1 Fault indicators

11 Decommissioning

11.1 Protection of the environment

11.2 Disposal

12 TECHNICAL DATA

12.1 Data sheet

12.2 Table of weights

12.3 Dimensional drawings

13 ORDERING INFORMATION

13.1 Scope of delivery

13.2 Ordering information deTem4 Core Ex