SICK CLV69x Operating Instructions Manual

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CLV69x

Bar code scanners

O P E R A T I N G I N S T R U C T I O N S

Described product

CLV69x

Manufacturer

SICK AG Erwin-Sick-Str. 1 79183 Waldkirch Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐ tion, abridgment or translation of this document is prohibited without the express writ‐ ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

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CONTENTS

1 About this document........................................................................ 5

1.1 Information on the operating instructions.............................................. 5

1.2 Scope......................................................................................................... 5

1.3 Explanation of symbols............................................................................ 5

1.4 Further information................................................................................... 6

1.5 Customer service...................................................................................... 6

2 Safety information............................................................................ 7

2.1 Intended use............................................................................................. 7

2.2 Improper use............................................................................................. 7

2.3 IP technology............................................................................................. 7

2.4 Limitation of liability................................................................................. 7

2.5 Modifications and conversions................................................................ 8

2.6 Requirements for skilled persons and operating personnel.................. 8

2.7 Hazard warnings and operational safety................................................. 9

2.8 Switching off the device........................................................................... 11

2.9 Protection of the environment................................................................. 11

2.10 Repairs...................................................................................................... 11

3 Product description........................................................................... 12

3.1 Product ID.................................................................................................. 12

3.2 Product characteristics............................................................................ 13

4 Transport and storage....................................................................... 20

4.1 Transport................................................................................................... 20

4.2 Transport inspection................................................................................. 20

4.3 Storage...................................................................................................... 20

5 Mounting............................................................................................. 21

5.1 Overview of mounting procedure............................................................. 21

5.2 Scope of delivery....................................................................................... 21

5.3 Preparation for mounting......................................................................... 22

5.4 Mounting location..................................................................................... 23

5.5 Mounting the device................................................................................. 26

5.6 Mounting with shock mounts (optional).................................................. 26

5.7 Mounting of external components........................................................... 30

6 Electrical installation........................................................................ 32

6.1 Safety......................................................................................................... 32

6.2 Prerequisites for the safe operation of the device in a system............. 33

6.3 Wiring notes.............................................................................................. 35

6.4 Pin allocation of the connections............................................................ 36

6.5 Connection diagrams............................................................................... 44

6.6 Wiring interfaces....................................................................................... 45

6.7 Connection modules................................................................................ 50

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CONTENTS

7 Commissioning.................................................................................. 83

7.1 Overview of the commissioning steps..................................................... 83

7.2 SOPAS ET configuration software............................................................ 83

7.3 Start the SOPAS ET configuration software and connect to the device 83

7.4 Initial commissioning................................................................................ 84

7.5 Adjust the device...................................................................................... 85

7.6 Fine adjustment and further configuration............................................. 85

8 Operation............................................................................................ 88

8.1 Optical displays and control elements.................................................... 88

8.2 Operating options..................................................................................... 89

9 Maintenance...................................................................................... 90

9.1 Maintenance............................................................................................. 90

9.2 Cleaning..................................................................................................... 90

10 Troubleshooting................................................................................. 93

10.1 Overview of possible errors and faults.................................................... 93

10.2 Detailed fault analysis.............................................................................. 93

10.3 Status log.................................................................................................. 93

10.4 SICK Support............................................................................................. 94

11 Decommissioning............................................................................. 95

11.1 Disassembly and disposal....................................................................... 95

11.2 Returns...................................................................................................... 95

12 Technical data.................................................................................... 96

12.1 Optics......................................................................................................... 96

12.2 Performance............................................................................................. 96

12.3 Interfaces.................................................................................................. 97

12.4 Mechanics/electronics............................................................................. 97

12.5 Ambient data............................................................................................. 98

12.6 Reading field diagrams............................................................................ 98

13 Accessories........................................................................................ 125

14 Annex.................................................................................................. 126

14.1 EU declaration of conformity / Certificates............................................. 126

14.2 Certification in accordance with UL60950............................................. 126

14.3 Calculating code length of a bar code..................................................... 126

14.4 Dimensional drawings.............................................................................. 127

14.5 Abbreviations used................................................................................... 127

14.6 Glossary..................................................................................................... 128

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1 About this document

1.1 Information on the operating instructions

These operating instructions provide important information on how to use devices from SICK AG.

Prerequisites for safe work are:

Compliance with all safety notes and handling instructions supplied.

•

Compliance with local work safety regulations and general safety regulations for

•

device applications

The operating instructions are intended to be used by qualified personnel and electrical specialists.

NOTE

Read these operating instructions carefully before starting any work on the device, in order to familiarize yourself with the device and its functions.

The instructions constitute an integral part of the product and are to be stored in the immediate vicinity of the device so they remain accessible to staff at all times. Should the device be passed on to a third party, these operating instructions should be handed over with it.

ABOUT THIS DOCUMENT 1

These operating instructions do not provide information on operating the machine or system in which the device is integrated. For information about this, refer to the operat‐ ing instructions of the specific machine.

1.2 Scope

These operating instructions serve to incorporate the device into a customer system. Instructions are given by stages for all actions required.

These instructions apply to all available device variants of the device. More detailed information for the identification of the available device type see "Type code",

page 12.

Available device variants are listed on the online product page.

www.sick.com/CLV69x

•

1.3 Explanation of symbols

Warnings and important information in this document are labeled with symbols. The warnings are introduced by signal words that indicate the extent of the danger. These warnings must be observed at all times and care must be taken to avoid accidents, per‐ sonal injury, and material damage.

DANGER

… indicates a situation of imminent danger, which will lead to a fatality or serious inju‐ ries if not prevented.

WARNING

… indicates a potentially dangerous situation, which may lead to a fatality or serious injuries if not prevented.

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1 ABOUT THIS DOCUMENT

CAUTION

… indicates a potentially dangerous situation, which may lead to minor/slight injuries if not prevented.

NOTICE

… indicates a potentially harmful situation, which may lead to material damage if not prevented.

NOTE

… highlights useful tips and recommendations as well as information for efficient and trouble-free operation.

1.4 Further information

NOTE

All the documentation available for the device can be found on the online product page at:

www.sick.com

The following information is available for download there:

Model-specific online data sheets for device variants, containing technical data,

•

dimensional drawings and diagrams EU declaration of conformity for the product family

•

Dimensional drawings and 3D CAD dimension models in various electronic for‐

•

mats These operating instructions, available in English and German, and in other lan‐

•

guages if necessary Other publications related to the devices described here

•

Publications dealing with accessories

•

1.5 Customer service

If you require any technical information, our customer service department will be happy to help. To find your representative, see the final page of this document.

NOTE

Before calling, make a note of all type label data such as type code, serial number, etc., to ensure faster processing.

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2 Safety information

2.1 Intended use

The device is an intelligent, opto-electronic SICK ID sensor and is used for automatic, fixed identification and decoding of bar codes on moving or stationary objects. The data content of the decoded bar codes is sent by the device to a higher-level control (PLC) for further coordinating processing.

SICK AG assumes no liability for losses or damage arising from the use of the product, either directly or indirectly. This applies in particular to use of the product that does not conform to its intended purpose and is not described in this documentation.

NOTICE Radio interference may occur when the device is used in residential areas!

Only use the device in industrial environments (EN 61000-6-4).

2.2 Improper use

Any use outside of the stated areas, in particular use outside of the technical specifica‐ tions and the requirements for intended use, will be deemed to be incorrect use.

SAFETY INFORMATION 2

•

WARNING Danger due to improper use!

Any improper use can result in dangerous situations.

Therefore, observe the following information:

■

2.3 IP technology

NOTE

SICK uses standard IP technology in its products. The emphasis is placed on availability of products and services.

SICK always assumes the following prerequisites:

•

The device does not constitute a safety-relevant device according to the EC Machi‐ nery Directive (2006/42/EC). The device must not be used in explosion-hazardous areas, in corrosive environ‐ ments or under extreme environmental conditions. Any use of accessories not specifically approved by SICK AG is at your own risk.

Device should be used only in accordance with its intended use. All information in these operating instructions must be strictly observed.

The customer ensures the integrity and confidentiality of the data and rights affected by its own use of the aforementioned products. In all cases, the customer implements the appropriate security measures, such as network separation, firewalls, virus protection, and patch management.

2.4 Limitation of liability

Applicable standards and regulations, the latest state of technological development, and our many years of knowledge and experience have all been taken into account when assembling the data and information contained in these operating instructions. The manufacturer accepts no liability for damage caused by:

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2 SAFETY INFORMATION

■

Failing to observe the operating instructions

■

Incorrect use

■

Use by untrained personnel

■

Unauthorized conversions

■

Technical modifications

■

Use of unauthorized spare parts, consumables, and accessories

With special variants, where optional extras have been ordered, or owing to the latest technical changes, the actual scope of delivery may vary from the features and illustra‐ tions shown here.

2.5 Modifications and conversions

NOTICE

Modifications and conversions to the device may result in unforeseeable dangers.

Interrupting or modifying the device or SICK software will invalidate any warranty claims against SICK AG. This applies in particular to opening the housing, even as part of mounting and electrical installation.

2.6

Requirements for skilled persons and operating personnel

WARNING Risk of injury due to insufficient training.

Improper handling of the device may result in considerable personal injury and material damage.

■

All work must only ever be carried out by the stipulated persons.

The operating instructions state the following qualification requirements for the various areas of work:

■

Instructed personnel have been briefed by the operator about the tasks assigned to them and about potential dangers arising from improper action.

■

Skilled personnel have the specialist training, skills, and experience, as well as knowledge of the relevant regulations, to be able to perform tasks delegated to them and to detect and avoid any potential dangers independently.

■

Electricians have the specialist training, skills, and experience, as well as knowl‐ edge of the relevant standards and provisions to be able to carry out work on elec‐ trical systems and to detect and avoid any potential dangers independently. In Ger‐ many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐ lations (e.g. Master Electrician). Other relevant regulations applicable in other countries must be observed.

The following qualifications are required for various activities:

Table 1: Activities and technical requirements

Activities Qualification

Mounting, maintenance

Electrical installation, device replacement

Basic practical technical training

■

Knowledge of the current safety regulations in the workplace

■

Practical electrical training

■

Knowledge of current electrical safety regulations

■

Knowledge of the operation and control of the devices in

■

their particular application

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Activities Qualification

Commissioning, configura‐ tion

Basic knowledge of the WindowsTM operating system in use

■

Basic knowledge of the design and setup of the described

■

connections and interfaces Basic knowledge of data transmission

■

Basic knowledge of bar code technology

■

Operation of the device for the particular application

Knowledge of the operation and control of the devices in

■

their particular application Knowledge of the software and hardware environment for

■

the particular application

2.7 Hazard warnings and operational safety

Please observe the safety notes and the warnings listed here and in other chapters of these operating instructions to reduce the possibility of risks to health and avoid dan‐ gerous situations.

2.7.1 Laser radiation

CAUTION Optical radiation: Laser class 2

The human eye is not at risk when briefly exposed to the radiation for up to 0.25 sec‐ onds. Exposure to the laser beam for longer periods of time may cause damage to the retina. The laser radiation is harmless to human skin.

■

Do not look into the laser beam intentionally.

■

Never point the laser beam at people's eyes.

■

If it is not possible to avoid looking directly into the laser beam, e.g., during com‐ missioning and maintenance work, suitable eye protection must be worn.

■

Avoid laser beam reflections caused by reflective surfaces. Be particularly careful during mounting and alignment work.

■

Do not open the housing. Opening the housing will not switch off the laser. Open‐ ing the housing may increase the level of risk.

■

Current national regulations regarding laser protection must be observed.

SAFETY INFORMATION 2

It is not possible to entirely rule out temporary disorienting optical effects, particularly in conditions of dim lighting. Disorienting optical effects may come in the form of daz‐ zle, flash blindness, afterimages, photosensitive epilepsy, or impairment of color vision, for example.

Laser class

Figure 1: Laser output aperture in the different designs

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1 2

2 SAFETY INFORMATION

The device complies with laser class 2. The entire reading window is a laser output aperture.

NOTE

No maintenance is required to ensure compliance with laser class 2.

Warning symbol on the device

The colored laser warning label is fitted in combination with the type label on the rear of the device.

In addition to other information, the type label of the device in use also contains the laser output data. This consists of: Laser output power (maximum/average), wave‐ length or wavelength range, and pulse time duration. The data is located on the lower section of the type label, see "Type label", page 12.

Figure 2: Example of a laser warning symbol on the device

Line scanner

Line scanner with oscillating mirror

What the laser warning label means: Laser radiation – Never look into the light beam – Laser class 2

NOTE Additional laser warning label

If the laser warning label applied to the device is concealed when the device is installed into a machine or paneling, the laser beam outlet opening must be suitably labeled. For this purpose, an additional warning label of the same type must be applied next to the outlet opening.

Controlling the laser diode

When operating properly, the device only switches the laser diode on if there is an object in the reading area, or if a reading is required (cyclic reading operation).

A laser timeout can switch off the laser diode automatically in this type of object trigger control if the pulse has stopped for too long (e.g. the conveyor system has stopped). In this case, the current internal reading interval of the device remains open.

Irrespective of the selected configuration type, the laser timeout can be set as follows:

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Using the SOPAS ET configuration software, on the Illumination Control device page

•

During GSD configuration with the “10_Object Trigger Ctrl” module (Profinet/Profi‐

•

bus)

In the default setting, laser timeout is deactivated.

The laser diode is permanently or repeatedly switched on in the following device sta‐ tuses:

■

In the “Percentage Evaluation” and “Auto Setup” operating modes (only used tem‐ porarily for configuration/diagnosis)

■

In reading operation in the PSDI types “Auto pulse” (adjustable duty cycle) or “free.”

If timeout is activated, it will have no effect here.

2.8 Switching off the device

When switching off the device, at the most, the following data will be lost:

■

Application-specific parameter sets that were only temporarily stored in the device

■

Last reading result

■

Daily operating hours counter

SAFETY INFORMATION 2

2.9 Protection of the environment

During construction of the device, attention was paid to achieving the smallest environ‐ mental impact possible. Apart from the housing, the device contains no materials using silicon.

2.10 Repairs

Repair work on the device may only be performed by qualified and authorized person‐ nel from SICK AG. Interruptions or modifications to the device by the customer will inva‐ lidate any warranty claims against SICK AG.

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1443 0297

S/N:

DC 10...30V 5.0W

Manufactured:

MAC

D-79276 Reute

Made in Germany

λ = 655nm

Pmax=1.5mW

P<1.0mW average Pulse duration <300µs

Imax=700mA

P/N: 1068608

3 PRODUCT DESCRIPTION

3 Product description

3.1 Product ID

3.1.1 Type label

The type label gives information for identification of the device. An existing UL certifica‐ tion can be found on the type label.

Figure 3: Type label design for the device

Type designation

Part number

Serial number

Laser output data

MAC address

Date of manufacture

3.1.2 Type code

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CLV x y z - a b c d

1 2 3 4 5 6 7 8

Table 2: Type code

Position Description Characteristic

1 Code reader V-principle

2 – 3 Product family 69: CLV69x

4 Resolution 0: Standard density

5 Scanning method, reading window

6 Electrical connection 0: 60-pin system connection

7 Front screen material 0: Glass

8 Application (ambient temperature) 0: 0 °C ... +40 °C (without heating)

1: Low density 2: High density

0: Line scanner, reading window on front 1: Line scanner with oscillating mirror,

orientation

reading window on side

9: Special connection

1: Plastic

1: –35 °C ... +35 °C (integrated heating)

Refers to the longitudinal axis of the device. For available interfaces, see respective cloning plug (accessories)

Subject to change without notice

NOTE

Line scanner Line scanner with oscillating mirror

172

7 8

[B] CAN 1

HOST/AUX/I/OEthernet

Not all combinations are possible according to the type code. The available device var‐ iants can be found online at:

www.sick.com/CLV69x

•

3.2 Product characteristics

3.2.1 Device view

PRODUCT DESCRIPTION 3

Figure 4: Line scanner and line scanner with oscillating mirror

Mark for light emission level

Threaded mounting holes M6, 7 mm deep (2 x), for mounting the CLV69x

Threaded mounting holes M4, 10 mm deep (2 x), for mounting the cloning plug

60-pin male connector for connecting a cloning plug

Reference point for reading distance (housing edge) from CLV69x to object

Reading window

Mark for the direction of rotation of the mirror wheel and counting direction of the read

diagnostics date RA (Reading Angle)

Internal impact point: rotation point of the variable direction light beam

Bar graph

Function button (2 x)

LED status display (6 x)

Monitored cloning plug

Vertical to the device longitudinal axis for oscillating mirror

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3 PRODUCT DESCRIPTION

3.2.2 Product features and functions (overview)

Table 3: Overview of product features and functions of the device

Product feature/func‐ tion

Safety and ease of use

Convenient operation/ configuration

Read operation modes

Read cycle

Bar code evaluation

Data processing

Data communication

Characteristic

•

Rugged, compact metal housing, CE marking Laser Class 2, laser switches off if the output power is exceeded Automatic self-test on system start Diagnostic tools for system setup and (remote) system monitoring Configurable output of reading diagnostic data in two reading

results formats Operating data polling, in case of error, issue of error code if required Test string function (heartbeat) can be activated to signal that the device is ready for operation Password-protected configuration mode via SOPAS ET

Future-oriented by firmware update (FLASH PROM) via data inter‐ face Future-oriented SOPAS ET configuration software

Low power consumption Additional supply voltage range Optional parameter cloning with external CMC600 parameter

memory module in the CDB/CDM connection module

Configuration (online/offline) via SOPAS ET configuration soft‐ ware Configuration via GSD configuration (via CDF600-2xx)

Status displays via LEDs Auto setup of the optical reading properties Two pushbuttons on the device to call up preset functions without

connecting a computer Buzzer, which can be switched off, to confirm the device function

Application and network setup assistant

Start/stop operation (one bar code bearing object per read pulse) Tracking operation

Pulse sources for start: switching inputs, data interface (com‐ mand), auto pulse, free, CAN Pulse sources for stop: read pulse source, switching inputs, data interface (command), timer, condition

All current 1D bar code types Max. number of bar codes: 50 per reading interval Separation of identical codes of the same code type using the

read angle

Influencing the output of the reading data by event-dependent evaluation conditions Influencing the output string by filtering and output sorting

Host interface: two data output formats can be configured, can be switched to various physical interfaces, parallel operation pos‐ sible Aux interface: fixed data output format, can be switched to vari‐ ous physical interfaces

3.2.3 Operating principle

The device consists of a laser scanner (laser diode and optics), an electronics unit with integrated decoder and interfaces (type-dependent) to industrial bus systems. The use of various focusing settings, resolutions, scan processes, bus systems, mounting options and optics enables use in most industrial applications. Interfaces to external

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“Ethernet” (HOST 2)

Input 2 (e.g. encoder)

Input 1 (e.g. external read cycle)

Output 1 (e.g. LED)

Output 2 (e.g. LED)

CLV69x-xxx0

“Serial RS-232/RS-422/485” (HOST 1), alternative to Ethernet host port

CDM420-0006

SerialSerial

e.g. cable

no. 6034414 (2m)

e.g. cable

no. 2055419 (2m)

Configuration

Diagnostics

SOPASSOPAS

SerialSerial

“HOST/AUX/I/O”

(AUX 1, HOST 1)

... ...

DC 18V ... 30V

GND

HOST

e.g. cable no. 2014054 (2m)

“Serial RS-232” (AUX 1), alternative to Ethernet AUX port

“Ethernet” (AUX 2)

DC 18V ... 30V

Switching inputs/outputs = digital

“Ethernet”

Reading result

Cloning plug

no. 2062452

EthernetEthernet

Further data

processing

PRODUCT DESCRIPTION 3

timers, such as photoelectric sensors or incremental encoders, enable reading pulses independent of the control. The reading results are provided for further processing by the data interfaces.

In principle, the codes can be recorded on any side on still or moving objects in a con‐ veyor system (single-side reading).

By combining several devices, it is possible to record several sides in one passage (multi-side reading).

To record the codes, the device generates a scan line (line scanner).

Line scanner with oscillating mirror

The oscillating mirror also moves the scan line vertically to the scan direction from the resting position to both sides with a low oscillation frequency. This means that the device can also scan larger areas for bar codes.

The length of the scan line which can be used for evaluation (reading field height) depends on the reading distance as a result of the V-shaped light emission.

The light pattern reflected by the bar code is recorded, processed and decoded. To con‐ trol this process, external sensors provide information about the reading pulse and the conveyor speed (increment). The read results are released to the device's data interfa‐ ces and forwarded to a host/PC.

3.2.3.1 Object trigger control

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Detailed wiring of the device and the connections to the host/PC and the external sen‐ sors are described in chapter Electrical installation.

Block diagrams

Figure 5: Facilities for connecting CLV69x, example

The device needs a suitable external signal (trigger source) as notification of an object being in the reading field to start an object-related read process. As standard, the start signal is issued via an external read cycle sensor (e.g. photoelectric sensor). As soon as an object has passed the reading cycle sensor, a time window (“reading interval”) is opened in the device for the reading process.

Alternatively, a command triggers the read process via a data interface or the SICK SENSOR network. In auto pulse mode, the device internally generates the reading gate itself with an adjustable clock ratio.

The read cycle can be terminated in various ways. In the event of external triggering, this is carried out via the read cycle source or a command, or internally via a timer or an evaluation condition that needs to be met.

1 2

Ready

Read Diagn

Ressult

Teach-in

Laser

Auto-Setup

Data

Adjusting

CAN

User defined

LINK TX

[%]

100

3 PRODUCT DESCRIPTION

NOTE

The SOPAS-ET configuration software can be used to configure the trigger source:

The auto focus function allows the device to conduct the distance detection for the object without help from external sensors and to set the focus position independently. In order to do this, the device measures the distance from the object in its field of vision, uses this to create a distance profile internally and positions the focus on the object.

The auto focus function works in the “Difference to background” mode. The device is taught the distance profile of the background of its vision area without an object. Then the device focuses on the object, which it detects by establishing the difference from the background. The application is carried out e.g. with free vision of the object with restriction from structures which permanently protrude into the read level. Only one object with bar code(s) is in the reading field for each read cycle.

The distance profile of the background that is created can be displayed in the SOPAS ET configuration software. The definition of the auto focus area is carried out by selecting the aperture angle, the auto focus area and for line scanners with oscillating mirror also by limiting the oscillation amplitude (the angle of deflection). It is possible to specify, among other things, the park position (preferred position) of the focus position, from which refocusing is carried out for each reading, for the device and a temporal and/or spatial delay time (timeout/hysteresis).

The focus position to be set via measurement can also have an additional offset applied if necessary. This means that the depth of field, which runs radially in the direc‐ tion of the scan line and is caused by the V-principle of light beam deflection, can be optimized for the object.

Figure 6: Auto-focus

Measured distance

Optimized focus position: measured distance plus offset for maximum

Depth of field (DOF)

NOTE

The auto focus function can be configured with the SOPAS-ET configuration software: project tree, CLV6xx, parameters, read configuration, focus control, options tab, auto focus parameters

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3.2.3.3 Switchable focus position

1 2 3 5 84 6 71

AK2

AK3

AK4

AK5

AK6

AK7

AK8

AK1

AK = distance configuration

Focus position

Reading distance

Reading field height

Focus position

As an alternative to the auto focus function, the focus position can also be changed dynamically and therefore cover a big read area.

A maximum of eight read areas can be defined internally as distance configuration for this purpose and can be approached by the optics in any order in read mode.

PRODUCT DESCRIPTION 3

Figure 7: Focus switching - dividing the total read area into distance configurations

The switching of the focus is carried out by the changing object distance (e.g. during reading from the top: object height detection).

Trigger sources for switching are:

– Signal on switching input “Sensor 2” for the max. 2-level switching – Command to the host interface or the integrated timer (e.g. for search run) for the

max. 8-level switching

– Oscillating mirror turning points for deflection on both sides in the case of the line

scanner with oscillating mirror

The distance configurations are assigned to the switching order via a programmable assignment table.

NOTE

The SOPAS-ET configuration software can be used to configure the focus position:

Project tree, CLV6xx, parameters, read configuration

•

Project tree, CLV6xx, parameters, read configuration, oscillating mirror

•

Project tree, CLV6xx, parameters, read configuration, focus control

•

3.2.3.4 Oscillating mirror control

In the case of a line scanner with oscillating mirror, the position of the scan line is influ‐ enced by the configuration of the oscillating mirror.

In addition to the “Park” (fixed, adjustable position of the scan line) or the continuous oscillation (irrespective of the read cycle), optimized function processes related to the read cycle are also possible in the controlled operation of oscillating mirror:

– n-times oscillation around an adjustable start position within the read cycle – One-Shot: single deflection (approach and return) per read cycle from an adjusta‐

ble start position

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Read cycle

Focus position

Angle of deflection

‒φmax

+φmax

Timer

- or -

Oscillating mirror turning points

t1 t2 t3 t4 t5 t1 t2 t3 t4 t5t6

3 PRODUCT DESCRIPTION

In each oscillation mode, the deflection width can be set (amplitude) independently for each of the deflection directions. Within the selected cycle duration of the entire vibra‐ tion process, the deflection speeds can be set in relation to each other for both deflec‐ tion directions.

Figure 8: Oscillating mirror - example for focus position control during the search run, here with 6 focus positions

NOTE

The SOPAS-ET configuration software can be used to configure the oscillation perform‐ ance and the position of the oscillating mirror.

3.2.3.5 Reading operation mode

In “start/stop” operation, there is only ever one object in the reading field during the reading process, i.e., all read codes can be clearly assigned to the object. As standard, starting and stopping of the reading process are controlled by one or two read cycle sensor(s) at the start and end of the reading field.

In this case, the distance between the read cycle sensors determines the size of the reading field. The reading process can alternatively be controlled with command strings via the data interface.

The output of the read results is either carried out at the end of the read cycle (the rear edge of the object has left the end of the reading field) or even during the read cycle if certain configurable conditions are met.

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Subject to change without notice

Data output

Trigger 2: Stop

Trigger 1: Start

Reading field

Start/stop operation

Tracking operation

Trigger 1: Start

Reading field

Data output

PRODUCT DESCRIPTION

Figure 9: Start/stop operating mode of the device in stand-alone operation

NOTE

The SOPAS ET configuration software can be used to configure the reading operation mode.

Figure 10: Tracking operating mode of the device in stand-alone operation

In the internal tracking operation, there are a maximum of 10 objects behind each other in the reading field at the same time during the reading process.

As standard, the start of the reading process is controlled by a read cycle sensor at the start of the reading field. The specification of the object release point defines the end. This also defines the size of the resulting reading field.

In order to be able to track the transport of the objects in the reading field, a regular cycle is required. This is generated by an external incremental encoder, which con‐ stantly provides at least one pulse per 1 mm movement in the conveyor direction. This provides a clear temporal representation in the device of the route between the read cycle sensor and object release point.

Jittering when the conveyor technology is starting up or in the event of slowing down when there is a high load with lots of objects to convey is therefore also recorded. An internal pulse generator in the device alternatively allows for operation at a conveyor speed that is always constant.

A gap of at least 50 mm is necessary for clear separation of successive objects.

The issuing of the read result for an object is carried out after the rear edge of the object passes the object release point. The reading process can alternatively be started with a command string via the data interface.

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4 TRANSPORT AND STORAGE

4 Transport and storage

4.1 Transport

For your own safety, please read and observe the following notes:

NOTICE Damage to the product due to improper transport.

■

The device must be packaged for transport with protection against shock and damp.

■

Recommendation: Use the original packaging as it provides the best protection.

■

Transport should be performed by trained specialist staff only.

■

The utmost care and attention is required at all times during unloading and trans‐ portation on company premises.

■

Note the symbols on the packaging.

■

Do not remove packaging until immediately before you start mounting.

4.2

Transport inspection

4.3 Storage

Immediately upon receipt in Goods-in, check the delivery for completeness and for any damage that may have occurred in transit. In the case of transit damage that is visible externally, proceed as follows:

■

Do not accept the delivery or only do so conditionally.

■

Note the scope of damage on the transport documents or on the transport compa‐ ny's delivery note.

■

File a complaint.

NOTE

Complaints regarding defects should be filed as soon as these are detected. Damage claims are only valid before the applicable complaint deadlines.

Store the device under the following conditions:

■

Recommendation: Use the original packaging.

■

Do not store outdoors.

■

Store in a dry area that is protected from dust.

■

So that any residual damp can evaporate, do not package in airtight containers.

■

Do not expose to any aggressive substances.

■

Protect from sunlight.

■

Avoid mechanical shocks.

■

Storage temperature: see "Technical data", page 96.

■

Relative humidity: see "Technical data", page 96.

■

For storage periods of longer than 3 months, check the general condition of all components and packaging on a regular basis.

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5 Mounting

5.1 Overview of mounting procedure

NOTICE

Special procedures are required during the mounting, installation and commissioning of devices with integrated heating!

Observe the applicable notes; see "Mounting device", page 22, see "Notes on the

electrical installation", page 32 and see "Connecting the supply voltage", page 45.

Selecting and preparing the mounting location.

•

Mounting the device.

•

Align device towards object with bar code.

•

Connect device to data cable and supply cable.

•

Adjust the device.

•

WARNING Risk of injury due to damage to the device

For reasons of safety, a device which is visibly damaged must not be operated or must be immediately taken out of operation. Damage includes, for example:

MOUNTING 5

Housing: Cracked or broken

•

Reading window lens: Cracked or broken

•

Device with connector: Over-rotation of the connector, cracks, or being torn from

•

the housing Device with fixed cable: Damage to the cable outlet or cable itself

•

5.2 Scope of delivery

The delivery of the device includes the following components:

Table 4: Scope of delivery

Item Component Comments

1 Device Depending on version

1 Printed safety note –

Additional scope of delivery

NOTE

The additional scope of delivery depends on the complete order/device variant. The components are obligatory for operation and must be ordered separately.

Table 5: Additional scope of delivery

Piece Component Comments

1 Cloning plug Depending on selected version

1 Code-resistant connecting

1 Attachment kit Only in variants with integrated heating (included in

Only in variants with integrated heating

cables

the basic scope of delivery)

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5 MOUNTING

5.3 Preparation for mounting

5.3.1 Mounting requirements

NOTICE Radio interference may occur when the device is used in residential areas!

Only use the device in industrial environments (EN 61000-6-4).

■

Typical space requirement for device: See type-specific dimensional drawing and reading field diagram.

■

Comply with technical data, such as the permitted ambient conditions for opera‐ tion of the device (e.g., temperature range, EMC interference emissions, ground potential), see "Technical data", page 96.

■

To prevent condensation, avoid exposing the device to rapid changes in tempera‐ ture.

■

Protect the device from direct sunlight.

■

Device must only be mounted using the pairs of threaded mounting holes provided for this purpose.

■

Shock and vibration-free mounting.

Equipment required

■

5.3.2 Mounting device

The device is mounted on the bracket using two M6 blind hole threads that are in pairs on the narrow side of the device, see "Dimensional drawings", page 127.

The device can be installed using optional SICK brackets or customer-specific brackets.

SICK offers prefabricated brackets which are optimally suited for the mounting of the device in a wide range of applications. See:

Example: The design of the bracket with adapter plate supports many different installa‐ tion variants, for example, as well as the alignment of the device in two axes.

Mounting device (bracket) with sufficient load-bearing capacity and suitable dimensions for the device. 2 x M6 screws

NOTE

The screws are used for mounting the device on a mounting device supplied by the user. Screw length is dependent on the mounting base (wall thickness of the bracket). When using an optional SICK bracket, the screws for mounting the device are included with delivery.

Tool and tape measure

Figure 11: Example of mounting a CLV69x with a quick clamping device and a mounting bracket

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CLV69x

Reading distance

Reading range

Line scanner

15°

105°

Line scanner with oscillating mirror

MOUNTING 5

Devices with heating

User-supplied brackets

The brackets should meet the following requirements:

■

Stable mounting device – Alignment of the device in the x and y axes can be adjusted. – The mounting device must be able to bear the weight of the device and con‐

necting cables without shock.

■

Two M6 screws for mounting the device – The screw length depends on the wall thickness of the mounting device. – The maximum screw in depth in the device is 7 mm from the housing sur‐

face.

Addition for heated device variants

The scope of delivery for the heated devices includes an attachment kit for the thermal decoupled mounting.

When preparing for mounting, the plastic plate of the attachment kit must be mounted between the bracket and the device housing.

NOTE

The supplied counter-sunk screws replace the screws from mounting kit 1.

The supplied cylinder head screws replace the screws from mounting kit 2 or 3.

5.4 Mounting location

When selecting the mounting location, the following factors are significant:

Basic allocation of the scan line to the bar code

Reading distance to the bar code and aperture angle α

Angle alignment of the device

Avoidance of surface reflections

Count direction of the reading angle (position of the bar code along the scan line)

5.4.1 Basic allocation of the scan line to the bar code

The basic allocation of the scan line to the bar code on the object depends on the ver‐ sion of the device (line scanner or line scanner with oscillating mirror).

Figure 12: Allocation of the scan line to the bar code and conveyor direction

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Figure 13: Line scanner (top view) and line scanner with oscillating mirror (side view)

105°

Line scanner Line scanner with oscillating mirror

Reading distance a

5 MOUNTING

5.4.2 Reading distance to the bar code and aperture angle α

The maximum distance from the reading window of the device to the bar code may not exceed the design values for the device. Because of the V-shaped deflection of the beams, the usable length of the scan line for evaluation (reading field height) depends on the reading distance.

In the specification diagrams, the height of the reading field dependent on the reading distance is shown for differing resolutions (module widths), see "Reading field condi‐

tions", page 98.

5.4.3 Angle alignment of the device

The optimum alignment of the device is achieved when the scan line crosses the stripes of the bar code as close to a right angle as possible (tilt and inclination). Possi‐ ble reading angles that can arise between scan line and bar code at all three levels in the area must be taken into account.

In order to prevent surface reflections, the angle of rotation must be approx. 15° out of plumb to the bar code, see "Avoidance of surface reflections", page 25.

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Figure 14: Line scanner: Read angle occurring between scanning line and bar code

Depth of field

1 2

Reading distance

Subject to change without notice

NOTE

Line scanner

15°

105°

Line scanner with oscillating mirror

The specified maximum values can only be reached in optimum conditions. The actual maximum depends on module width, code type, print contrast, ambient light, distance and scanning frequency.

Table 6: Permitted read angle between scanning line and bar code

Angle Limit Value

Tilt α Max. 45°

Pitch β Max. 45°

Skew γ Max. 45°

5.4.4 Avoidance of surface reflections

If the light of the scan line(s) hits the surface of the bar code precisely vertically, this may cause interference when the light reflected back is received. To prevent this effect, the device must be mounted so that the light emitted is tilted relative to the vertical.

NOTE

Optimum results are achieved when the scan line tilts approx. 15° from the vertical.

In devices with an oscillating mirror, these values relate to the central position of the scan field.

MOUNTING 5

Figure 15: Avoiding surface reflections on the example line scanner – angle between light emit‐ ted and bar code (tilting away from vertical)

5.4.5 Count direction of the reading angle and the code angle

The device can scan and decode several bar codes at each reading.

At the same time, the location-specific reading diagnostics data are determined for each of them.

■

The reading angle, starting from the reading window, at which the device detects the bar code center on the red scanning line of the deflected scanning beam, can be output as an RA (reading angle) value.

■

In addition, in the device with oscillating mirror, the angle of deflection of the scan line under which the device detects the bar code on the red scan line can be released as the CA (code angle) value.

By determining the RA/CA value, identical bar codes (code type, code length, and data content) can be separated, and the bar code data can be assigned due to its position on the object.

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5 MOUNTING

Figure 16: Example for count direction and RA/CA value determination in a line scanner (left) and a line scanner with oscillating mirror (right)

RW Reading window CA Code angle RA Reading angle

5.5 Mounting the device

Mounting the device:

NOTICE Risk of damaging the device!

Observe the maximum screw-in depth of the blind hole thread. Longer screws than specified damage the device.

Use screws of suitable length.

1. Prepare the base for mounting the bracket of the device, see "Preparation for

mounting", page 22.

2. Place the object with the bar code in the view of the device in the position where the reading is to take place (conveyor static).

3. Align the device with the bar code by eye. When doing so, be aware of the follow‐ ing: – For a device with the reading window at the front, ensure that the rear side

with the laser warning label points in the direction of the observer and is aligned as near as possible to being parallel to the bar code surface.

– For a device with the reading window at the side, ensure that the side panel

with the LEDs points in the direction of the observer and is aligned almost parallel to the bar code surface.

– In a device with oscillating mirror, the wide side panel (rear of the oscillating

mirror) is almost parallel to the bar code surface.

– During reading, note the reading angle that occurs see "Angle alignment of

the device", page 24.

– If the position of the bar code within the scanning line is relevant for the eval‐

uation, bear in mind the count direction of the code position see "Count direc‐

tion of the reading angle and the code angle", page 25.

4. Mount the device bracket onto the base.

5. Screw screws through the bracket into the blind hole threads of the device and slightly tighten.

6. Configure the device, see "Adjust the device", page 85.

5.6

Mounting with shock mounts (optional)

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MOUNTING

In application areas with heavy vibrations or subjected to shocks caused by oscillations, jolting or abrupt changes in movement (e.g. when mounting onto a manned forklift truck), mounting must be carried out using shock mounts. Suitable shock mounts are available as accessories.

Appropriate brackets with shock absorbers can be found e.g. in the product catalog under:

www.sick.com/clv69x

During mounting of a bracket with shock mount, it must be ensured that the holding plate/the mounting bracket is screwed directly to the device and the shock attenuation is applied as close as possible to the device. The shock mounts must always be mounted horizontally over the scanner in order to achieve an optimum shock absorp‐ tion.

Figure 17: Angle bracket with shock mount

During mounting of an oscillating mirror device, the mounting bracket with integrated vibration/shock attenuation is not mounted horizontally above the scanner, but verti‐ cally to the side on the device.

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5 MOUNTING

Figure 18: Shock mount with ball joint mounting on oscillating mirror device

NOTICE Risk of damaging the device!

In order to prevent damage during mounting and subsequent operation of the device, the following points must be observed:

Use screws of suitable length.

Consider a travel of at least 25 mm in all axis directions of the device. This applies

in particular in the event of slanting installation. Set the length of the feed lines according to the travel in order to ensure strain

relief.

Permissible installation variants

Three installation variants are permitted:

1 Mounting of line scanner (horizontal reading line), mounting bracket with inte‐

grated vibration/shock attenuation

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MOUNTING 5

2 Mounting of line scanner (vertical reading line), ball joint bracket and mounting

bracket with integrated vibration/shock attenuation

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5 MOUNTING

3 Mounting of oscillating mirror scanner (horizontal reading line), ball joint bracket

and mounting bracket with integrated vibration/shock attenuation

NOTICE Risk of damaging the device

An incorrect installation position restricts the attenuation effect or amplifies strains that occur.

Only carry out one of the three mounting variants listed.

•

5.7 Mounting of external components

5.7.1 Mounting the connection module

If the device activation is carried out via a connection module, then this must be mounted near to the device.

NOTE

If the PC with the configuration software SOPAS ET accesses the AUX interface (RS-232; 57.6 kBd) of the device via the connection module, then the connection mod‐ ule must be installed no more than a 3 m length of cable from the device.

1. Mount the connection module in the vicinity of the device.

2. Mount the connection module in such a way that the open module can be accessed at all times.

NOTE

Detailed information on mounting and electrical installation can be found in the operat‐ ing instructions for the connection module.

5.7.2 Mount external read cycle sensor

If the device is triggered via an external read cycle sensor (photoelectric retro-reflective sensor), then the sensor must be mounted in the vicinity of the device.

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Subject to change without notice

NOTE

b < a

A large selection of photoelectric sensors and accessories (brackets, connecting cables) can be found at www.sick.com.

Figure 19: Bar code at the end or start of the piece goods

The mounting location of the device is dependent on the distance a from the bar code to the front object edge. Depending on the application, the device must be mounted so that bar codes on objects of different sizes can be read in full during the time window for evaluation (reading interval).

5.7.3 Mounting incremental encoder

MOUNTING 5

An incremental encoder is needed during the separation of bar codes of the same code type and with identical contents.

The incremental pulses must originate from the area of the conveying line on which the device is reading.

1. Mount suitable incremental encoders in the vicinity of the device. Optimally, the incremental encoder is mounted against the running direction of the conveying line in front of the device.

2. Create direct and secure contact with the drive technology and ensure that friction wheel turns without slipping.

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6 ELECTRICAL INSTALLATION

6 Electrical installation

6.1 Safety

6.1.1 Notes on the electrical installation

NOTICE Equipment damage or unpredictable operation due to working with live parts.

Working with live parts may result in unpredictable operation.

■

Only carry out wiring work when the power is off.

■

Only connect and disconnect electrical connections when the power is off.

■

The electrical installation must only be performed by electrically qualified person‐ nel.

■

Standard safety requirements must be met when working on electrical systems.

■

Only switch on the supply voltage for the device when the connection tasks have been completed and the wiring has been thoroughly checked.

■

When using extension cables with open ends, ensure that bare wire ends do not come into contact with each other (risk of short-circuit when supply voltage is switched on!). Wires must be appropriately insulated from each other.

■

Wire cross-sections in the supply cable from the customer's power system must be selected in accordance with the applicable standards. When this is being done in Germany, observe the following standards: DIN VDE 0100 (Part 430) and DIN VDE 0298 (Part 4) and/or DIN VDE 0891 (Part 1).

■

Only operate the device with LPS (limited power source) as per IEC 60950-1 or NEC Class 2 power supply unit.

■

Circuits connected to the device must be designed as SELV circuits (SELV = Safety Extra Low Voltage).

■

Protect the device with a separate fuse (type-specific max. 2 A (unheated) or 4 A (heated)) at the start of the supply circuit.

NOTE Layout of data cables

■

Use screened data cables with twisted-pair wires.

■

Implement the screening design correctly and completely.

■

To avoid interference, e.g. from switching power supplies, motors, clocked drives, and contactors, always use cables and layouts that are suitable for EMC.

■

Do not lay cables over long distances in parallel with power supply cables and motor cables in cable channels.

The IP enclosure rating for the device is only achieved under the following conditions:

■

The cables plugged into the connections are screwed tight.

■

Any electrical connections that are not being used must be fitted with protective caps/plugs that are screwed tight (as in the delivery condition).

■

Any other possible coverings must be closed and lie flush on the device.

In the event of non-compliance, the IP enclosure rating will not apply for the device.

Additional notes on devices with integrated heating

When using heated devices, the following additional points must be noted:

■

Use cables suitable for the environmental conditions. In case of doubt, consult SICK Service.

■

Amended supply voltage range: DC 21.6 V ... 28.8 V

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SICK

device

closed current loop with equalizing currents via cable shield

grounding point 2

grounding point 1

grounding potential difference

e. g. PLC

e. g. sensor

= metal housing

= shielded electrical cable

ELECTRICAL INSTALLATION

■

Connection work only in the temperature range: 0 °C ... +50 °C

■

Only operate in idle state (no mounting or connection work).

6.2 Prerequisites for the safe operation of the device in a system

WARNING Risk of injury and damage caused by electrical current!

As a result of equipotential bonding currents between the device and other grounded devices in the system, faulty grounding of the device can give rise to the following dan‐ gers and faults:

■

Metal housings are vulnerable to dangerous currents.

■

Devices will behave incorrectly or be destroyed.

■

Cable shielding will be damaged by overheating and cause cable fires.

Remedial measures

Only skilled electricians should be permitted to carry out work on the electrical sys‐

tem. Ensure that the ground potential is the same at all grounding points.

If the cable insulation is damaged, disconnect the voltage supply immediately and

have the damage repaired. Where local conditions are unfavorable and thus do not meet conditions for a safe

earthing method (same ground potential at all grounding points), take measures in accordance with the following formats.

The device is designed and tested for electrical safety in accordance with EN 60950-1. It is connected to the peripheral devices (power supply, any local reading pulse sen‐ sor(s), PLC) via shielded cables. The cable shield – for the data cable, for example – rests against the metal housing of the device. The device can either be grounded through the cable shield or through one of the threaded mounting holes.

If the peripheral devices have metal housings and if the cable shields also lie on their housings, it is assumed that all devices involved in the installation have the same ground potential.

This is achieved by complying with the following conditions:

■

Mounting the devices on conductive metal surfaces

■

Correct grounding of the devices/metal surfaces in the system.

■

If necessary: low-impedance and current-carrying equipotential bonding between areas with different ground potentials

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Figure 20: Occurrence of equipotential bonding currents in the system configuration

grounding point 1 grounding point 2

Electro-

optical

signal

isolator

Electro-

optical signal

isolator

e. g. PLC

Power supply

unit

SICK

device

shielded electrical cablemetal housing

fiber optic cable

ELECTRICAL INSTALLATION

If these conditions are not fulfilled, equipotential bonding currents can flow along the cable shielding between the devices due to differing ground potentials; this can be dan‐ gerous. This is, for example, possible in cases where there are devices within a widely distributed system covering several buildings.

Remedial measures

The most common solution to prevent equipotential bonding currents on cable shields is to ensure low-impedance and current-carrying equipotential bonding. If this is not possible, the following solution approaches serve as a suggestion.

NOTICE

We expressly advise against opening up the cable shields. This would mean that the EMC limit values can no longer be complied with and that the safe operation of the device data interfaces can no longer be guaranteed.

Measures for widely distributed system installations

On widely distributed system installations with correspondingly large potential differen‐ ces, the setting up of local islands and connecting them using commercially available electro-optical signal isolators is recommended. This measure achieves a high degree of resistance to electromagnetic interference while at the same time complying with all the requirements of EN 60950-1.

Figure 21: Prevention of equipotential bonding currents in the system configuration by the use of electro-optical signal isolators

The use of electro-optical signal isolators between the islands isolates the ground loop. Within the islands, a stable equipotential bonding prevents equalizing currents on the cable shields.

Measures for small system installations

For smaller installations with only slight potential differences, insulated mounting of the device and of peripheral devices may be a sufficient solution.

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SICK

device

closed current loop with equalizing currents via cable shield

grounding point 2

grounding point 1

grounding potential difference

e. g. PLC

e. g. sensor

= metal housing

= shielded electrical cable

ELECTRICAL INSTALLATION 6

Figure 22: Prevention of equipotential bonding currents in the system configuration by the insu‐ lated mounting of the device

Even in the event of large differences in the ground potential, ground loops are effec‐ tively prevented. As a result, equalizing currents can no longer flow via the cable shields and metal housing.

NOTICE

The voltage supply for the device and the connected peripheral devices must also guar‐ antee the required level of insulation.

Under certain circumstances, a tangible potential can develop between the insulated metal housings and the local ground potential.

6.3 Wiring notes

NOTICE Faults due to incorrect wiring.

Incorrect wiring may result in operational faults.

■

For data transmission, use only screened cables with twisted-pair wires.

■

Follow the wiring notes precisely.

NOTE

Preassembled cables can be found online at:

www.sick.com/CLV69x

•

All electrical connections of the device are configured as M12 round connectors or as a cable with D-Sub-HD male connector. The IP65 enclosure rating is only achieved with screwed plug connectors or cover caps.

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6 ELECTRICAL INSTALLATION

6.4 Pin allocation of the connections

6.4.1 Overview of the pin allocation for the cloning plug

Table 7: Pin allocations of the connections

Cloning plug

Variant A No.: 2062450

D-sub variant Ethernet variant CAN 1 IN/OUT variant CAN 1/2 variant System variant 1 System variant 2

2 x D-Sub HD 3 x M12 3 x M12 3 x M12 3 x M12 3 x M12

Sensor 1 (Sensor3))1)Sensor 1

Sensor 2 (IN 03))

Sensor 3 (IN 13))

Sensor 4 (IN 23))

Sensor 5 (IN 33))

Sensor 6 (IN 43))

Result 1

Result 2

Result 3

Result 4

Serial AUX Serial AUX Serial AUX Serial AUX - -

Serial Host Serial Host - - - -

CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1

CAN 2 - - CAN 2 - CAN 2

- Ethernet - - Ethernet Ethernet

- - DC 24 V out

Switching input

Switching output

Signal designation CLV480/490/CLX490

Signals are not available on the 15-pin D-Sub HD male connector of all adapter cables

For external fan

Variant B No.: 2062452

Sensor 2

- - - - -

- Sensor 4 (IN 23))

- - - - -

Result 1

Result 2

Result 3

Result 4

2)4)

Variant C No.: 2062453

Variant D No.: 2062454

Variant E No.: 2074708

- - - -

Sensor 4 (IN 23))

- -

- - - -

DC 24 V out

- -

Variant F No.: 2074710

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10 5

1115

“HOST/AUX” connection, Vs, I

max out

= 1A

D-sub HD male connector, 15-pin

CAN2_L

CAN1_L

CAN1_H

CAN2_H

TD+ (RS-422/485), HOST

Term (RS-422/485), HOST

TD– (RS-422/485), TxD (RS-232), HOST

TxD (RS-232), AUX

RxD (RS-232), AUX

RD+ (RS-422/485), HOST

GND

RD– (RS-422/485), RxD (RS-232), HOST

Reserved

CAN_GND

Sensor 1 ... 6 = digital switching in puts Result 1 ... 4 = digital switching ou tputs

1) Pin 1 male/female connector connecte d

2) Pin designation CLV480/490/CLX490

3) Pin 5 male/female connector connecte d

4) Do not use

1) Pin 1 male/female connector connecte d

2) Pin 5 male/female connector connecte d

3) Do not use

Connection “HOST/AUX”

Connection “I/O”

“I/O” connection, Vs, I

max in

= 1A

D-sub HD female connector, 15-pin

Reserved

Result 4

Result 3

Sensor 6 (IN 4 2))

Result 2

Result 1

Sensor 1 (Sensor2))

Sensor 2 (IN 0 2))

Sensor 4 (IN 2 2))

SensGND

GND

Sensor 5 (IN 3 2))

Reserved

Sensor 3 (IN 12))

no. 2062450

ELECTRICAL INSTALLATION

Cloning plug A, D-Sub HD: Power/Serial Data/I/O/ CAN 1/2

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Figure 23: Cloning plug A, D-Sub HD: Power/Serial Data/I/O/ CAN 1/2

Cloning plug

All lengths in mm

View: cloning plug

[A]

I/0 HOST/AUX

Cloning plug

All lengths in mm

View: cloning plug with modular hood

Modular hood with connecting cables (for CLV69x without heating)

ELECTRICAL INSTALLATION

Figure 24: Cloning plug A, D-Sub HD: Power/Serial Data/I/O/ CAN 1/2

Figure 25: Cloning plug A, D-Sub HD: Power/Serial Data/I/O/ CAN 1/2

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

“CAN 1” connection, VS, I

max in

= 4A

M12 male connector, 5-pin, A-coded

Shield

GND

1)2)

CAN1_L

CAN1_H

TD+

TD–

RD+

RD–

“Ethernet” connection

M12 female connector, 4-pin, D-coded

“HOST/AUX/I/0” connection, Vs, I

max in

= 1.5A

M12 male connector, 17-pin, A-coded

CAN1_L

CAN1_H

TD+ (RS-422/485), HOST

TD– (RS-422/485), TxD (RS-232), HOST

TxD (RS-232), AUX

RxD (RS-232), AUX

RD+ (RS-422/485), HOST

GND

RD– (RS-422/485), RxD (RS-232), HOST

Result 1

Result 3

Result 4

Result 2

Sensor 2

Sensor 1

SensGND

Connection “Ethernet”

Connection “CAN 1”

Connection “HOST/AUX/I/O”

no. 2062452

14 6

1) For CLV69x-xxx0 (without heating): both contacts suitable for connection of the supply voltage.

2) For CLV69x-xxx1 (with heating): only this contact suitable for connecti on of the supply voltage.

Sensor 1 and 2 = digital switching in puts Result 1 ... 4 = digital switching ou tputs

13.7

All lengths in mm

[B]

CAN 1 Etherne t HOST/AUX/I/O

ELECTRICAL INSTALLATION 6

Cloning plug B, M12: Power/Serial Data/I/O/Ethernet/CAN 1

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Figure 26: Cloning plug B, M12: Power/Serial Data/I/O/Ethernet/CAN 1

Figure 27: Cloning plug B, M12: Power/Serial Data/I/O/Ethernet/CAN 1

“CAN 1-IN” connection, Vs, I

max in

= 4A

M12 male connector, 5-pin, A-coded

Shield

GND

CAN1_L

CAN1_H

“Blower/AUX” connection Vs, I

max out

= 4A

M12 female connector, 5-pin, A-coded

Connection “CAN 1-OUT”

Connection “CAN 1-IN”

Connection “Blower/AUX”

RxD (RS-232), AUX

TxD (RS-232), AUX

Vs OUT

Sensor 4 (IN 2*))

GND

*) pin designation CLV480/490/CLX490

“CAN 1-OUT” connection, Vs, I

max out

= 4A

M12 female connector, 5-pin, A-coded

Shield

GND

CAN1_L

CAN1_H

no. 2062453

13.7

All lengths in mm

[C]

CAN 1-IN Blower/AUX CAN 1-OUT

6 ELECTRICAL INSTALLATION

Cloning plug C, M12: Power/Serial AUX/IO/CAN 1

Figure 28: Cloning plug C, M12: Power/Serial AUX/IO/CAN 1

Figure 29: Cloning plug C, M12: Power/Serial AUX/IO/CAN 1

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

“CAN 1” connection, UV, I

max in

= 4A

M12 male connector, 5-pin, A-coded

Shield

GND

Vs 1

CAN1_L

CAN1_H

“CAN 2” connection, UV, I

max in

= 4A

M12 male connector, 5-pin, A-coded

Shield

GND

Vs 2

CAN2_L

CAN2_H

“Blower/AUX” connection UV, I

max out

= 2 x LPS

M12 female connector, 5-pin, A-coded

Connection “CAN 2”

Connection “CAN 1”

Connection “Blower/AUX”

RxD (RS-232), AUX

TxD (RS-232), AUX

Vs OUT fan

Sensor 4 (IN 2 *))

GND

*) pin designation CLV480/490/CLX490

no. 2062454

13.7

All lengths in mm

[D]

CAN 1 Blower/AUX CAN 2

ELECTRICAL INSTALLATION 6

Cloning plug D, M12: Power/Serial AUX/IO/CAN 1/2

Figure 30: Cloning plug D, M12: Power/Serial AUX/IO/CAN 1/2

Figure 31: Cloning plug D, M12: Power/Serial AUX/IO/CAN 1/2

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

“CAN 1-IN” connection, VS, I

max in

= 4A

M12 male connector, 5-pin, A-coded

Shield

GND

CAN1_L

CAN1_H

“Ethernet” connection

Connection “CAN 1-OUT”

Connection “CAN 1-IN”

Connection “Ethernet”

“CAN 1-OUT” connection, VS, I

max out

= 4A

M12 female connector, 5-pin, A-coded

Shield

GND

CAN1_L

CAN1_H

no. 2074708

TD+

TD–

RD+

RD–

M12 female connector, 4-pin, D-coded

13.7

All lengths in mm

[E]

CAN 1-IN Ethernet CAN 1-OUT

6 ELECTRICAL INSTALLATION

Cloning plug E, M12: Power/Ethernet/CAN 1

Figure 32: Cloning plug E, M12: Power/Ethernet/CAN 1

Figure 33: Cloning plug E, M12: Power/Ethernet/CAN 1

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

“CAN 1” connection, VS, I

max in

= 4A

M12 male connector, 5-pin, A-coded

Shield

GND

VS 1

CAN1_L

CAN1_H

“CAN 2” connection, VS, I

max in

= 4A

M12 male connector, 5-pin, A-coded

Shield

GND

VS 2

CAN2_L

CAN2_H

“Ethernet” connection

Connection “CAN 2”

Connection “CAN 1”

Connection “Ethernet”

no. 2074710

TD+

TD–

RD+

RD–

M12 female connector, 4-pin, D-coded

13.7

All lengths in mm

[F]

CAN 1 Ethe rnet CAN 2

ELECTRICAL INSTALLATION 6

Cloning plug F, M12: Power/CAN 1/Ethernet/CAN 2

Figure 34: Cloning plug F, M12: Power/CAN 1/Ethernet/CAN 2

Figure 35: Cloning plug F, M12: Power/CAN 1/Ethernet/CAN 2

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Subject to change without notice

“Sensor 2”

“Host 1” (serial)

“Aux 1” (serial)

“Result 2”

“Result 1”

“CAN”

“Result 4”

“Sensor 1”

“Ext. input 2”

“Ext. input 1”

“Result 3”

“UV”

“Sensor 2”

“Sensor 1”

“AUX”

PLC

CAN bus

PLC

“Result 1”

“Result 2”

PLC

“Result 3”

“Result 4”

PLC

“Ext. output 1”

“Ext. output 2”

Connection module

CDB650-204

Other functions

“HOST 1” (serial)

“AUX 1” (serial)

RS-232

CMC600

*) For the additional use of the external switching inputs and outputs, the optional CMC600 parameter memory module is required.

HOST/PLC

Further data

processing

Configuration

Diagnostics

“Ethernet” (Host 2/Aux 2)

RS-232/422/485

Ethernet

“Host 2”

Ethernet

“Aux 2”

UV = DC 18 ... 30V (CLV69x-xxx0) UV = DC 21.6 ... 28.8V (CLV69x-xxx1)

Decoder

Scanner

Interface

CLV69x-xxx0 (without heating)

CLV69x-xxx1 (with heating)

Cloning plug

no. 2062452

Photoelectric sensor

Read cycle end (alternative)

Incremental encoder

Route increment

Photoelectric sensor

Read cycle

“UV”

“Sensor 2”

“Host 1” (serial)

“Aux 1” (serial)

“Result 2”

“Result 1”

“CAN”

“Sensor 2”

“Sensor 1”

“Ext. input 2”

“Ext. input 1”

“Sensor 1”

“AUX”

PLC

CAN bus

PLC

“Result 1”

“Result 2”

PLC

“Ext. output 1”

“Ext. output 2”

Connection module

CDM420-0006

Other functions

“HOST 1” (serial)

“AUX 1” (serial)

RS-232

CMC600

*) For the additional use of the external switching inputs and outputs, the optional CMC600 parameter memory module is required.

HOST/PLC

Further data

processing

Configuration

Diagnostics

“Ethernet” (Host 2/Aux 2)

RS-232/422/485

Ethernet

“Host 2”

Ethernet

“Aux 2”

UV = DC 18 ... 30V (CLV69x-xxx0) UV = DC 21.6 ... 28.8V (CLV69x-xxx1)

Decoder

Scanner

Interface

CLV69x-xxx0 (without heating)

CLV69x-xxx1 (with heating)

Cloning plug

no. 2062452

Photoelectric sensor

Read cycle end (alternative)

Incremental encoder

Route increment

Photoelectric sensor

Read cycle

ELECTRICAL INSTALLATION

6.5 Connection diagrams

CDB650-204

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Figure 36: Connection of the device to the CDB650-204 connection module

CDM420-0006

Figure 37: Connection of the device to the CDM420-0006 connection module

Subject to change without notice

CDM490-0001

“Sensor 2 ... 6”

“Host 1” (serial)

“Aux 1” (serial)

“Result 1 ...4”

“CAN_2”

“CAN_1”

“UV”

“Sensor 1”

“Ext. input 2”

“Ext. input 1”

“Sensor 1 ... 6”

“AUX”

PLC

CAN bus 1

PLC

“Result 1”

“Result 2”

PLC PLC

“Result 3”

“Result 4”

PLC

“Ext. output 1”

“Ext. output 2”

Connection module

CDM490-0001

Other functions

CAN bus 2

“HOST 1” (serial)

“AUX 1” (serial)

RS-232

CMC600

*) For the additional use of the external switching inputs and outputs, the optional CMC600 parameter memory module is required.

Further data

processing

RS-232/422/485

UV = DC 18 ... 30V (CLV69x-xxx0) UV = DC 21.6 ... 28.8V (CLV69x-xxx1)

Decoder

Scanner

Interface

CLV69x-xxx0 (without heating)

CLV69x-xxx1 (with heating)

Cloning plug

no. 2062450

Configuration

Diagnostics

HOST/PLC

Photoelectric sensor

Read cycle end (alternative)

Incremental encoder

Route increment

Photoelectric sensor

Read cycle

ELECTRICAL INSTALLATION 6

Figure 38: Connection of the device to the CDM490-0001 connection module

6.6

Wiring interfaces

6.6.1 Connecting the supply voltage

Connecting supply voltage to devices without heating

NOTICE

Devices with integrated heating may only be connected to the supply voltage via the 5pin M12 male connector “CAN 1” of the cloning plug.

In order to do this, the steps for the commissioning of devices with integrated heating must be followed.

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

The device must be connected to a power supply unit with the following properties:

Supply voltage DC 24 V ± 20% (stabilized safety extra low voltage SELV as per cur‐

•

rently valid standards) The electricity source must be able to release 144 W power or a maximum of 6 A

•

Connecting supply voltage to devices with integrated heating

NOTICE

When connecting the supply voltage, no further external components may be con‐ nected to the cloning plug (e.g. fan, PC using serial interface).

for a short time. The switching on current of the device is a maximum of 5.5 A for 1 to 2 ms (depending on the length of the supply cable). Additional 0.5 W output power when using the optional CMC600 parameter mem‐ ory module in the corresponding connection modules

6 ELECTRICAL INSTALLATION

Supply voltage DC 21.6 V ... 28.8 V

•

The electricity source must be able to release 144 W power or a maximum of 6 A

•

ory module in the corresponding connection modules

1. Connect supply voltage to the 5-pin M12 male connector “CAN 1” on the cloning plug with a suitable cable [SV = red (1), GND = blue (2), shield = gray].

2. Switch on the supply voltage and check the device start-up: device in operation? (Status LEDs illuminate; mirror wheel activates.) A successfully passed test will confirm that the supply line is connected correctly, and the GND wire in particular.

3. Connect connection cables to external components (e.g. fan, PC via serial inter‐ face, Ethernet) on the cloning plug.

Protecting the supply cables

To ensure protection against short-circuits and overload in the customer’s supply cables, the conductor cross sections used must be appropriately selected and pro‐ tected.

The following standards must be observed in Germany:

DIN VDE 0100 (part 430)

•

DIN VDE 0298 (part 4) and/or DIN VDE 0891 (part 1)

•

The infeed of the supply voltage is carried out using a SICK connection module or the customer's voltage supply.

6.6.2 Wiring data interfaces

Wiring Ethernet interface

1. Connect the device to the Ethernet connection of the PC via the adapter cable.

2. Set up communication via SOPAS ET configuration software.

NOTE

The Ethernet interface for the device has an Auto-MDIX function. This automatically adjusts the transmission speed as well as any necessary crossover connections.

Wiring the serial data interfaces

The maximum data transmission rate for the serial interface depends on the cable length and on the type of interface. The following recommendations apply:

Table 8: Data transmission rates

Interface type Data transmission rate Distance to the target computer

RS-232 Up to 19.2 kBd

RS-422/485

For RS-422/485-suitable cable and corresponding cable termination as per specification

38.4 kBd ... 57.6 kBd

115.2 kBd … 500 kBd

Up to 38.4 kBd

38.4 kBd ... 57.6 kBd

(host)

Max. 10 m Max. 3 m Max. 2 m

Max. 1200 m Max. 500 m

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Subject to change without notice

RS-232

Device 1 Host

TxD

RxD

GND

RxD

TxD

GND

RS-422

(

Device 1 Host

RD+

TD+

RD‒

TD‒

GND

TD+

RD+

TD‒

RD‒

GND

ELECTRICAL INSTALLATION 6

NOTICE Risk of damage to the internal interface modules!

If the serial data interfaces are wired incorrectly, then electronic components in the device could get damaged.

Observe the information on wiring.

Carefully check the wiring prior to switching on the device.

Figure 39: Internal circuitry for RS-232 and RS-485 data interfaces

Device

Pin assignment: See RS-232 pin assignment for the respective device

!...§

Pin assignment: See RS-422 pin assignment for the respective device

$...(

Termination of the RS-422 data interface

Termination of the data interface can be implemented in the connection module via switches.

Additional information on this can be found in the operating instructions for the relevant module.

6.6.3 Wiring the CAN interface

6.6.4 Wiring digital switching inputs

If the wiring of the CAN interface is carried out via a connection module, then the rele‐ vant operating instructions of the module used must be followed.

Physical switching inputs on the device

The physical switching inputs can be used for starting and/or ending the reading pulse or for feeding an incremental signal.

Depending on the device, there are different number of switching inputs available on

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

the connections, see "Pin allocation of the connections", page 36.

Table 9: Characteristic data for the switching inputs

Switching behavior Power at the input starts the internal reading interval of the device

(default: active high, debounce: max. 30 ms (standard))

Signal 3

3.32K

6.64K

Sensor GND

VS 2

PNP sensor 1

GND

Switching input 4

GND

SwitchPNP sensorSwitching input

Signal

3.32K

6.64K

3 4

Sensor GND

GND

6 ELECTRICAL INSTALLATION

Properties Opto-decoupled

Electrical values The electrical values are identical for all switching inputs.

Figure 40: Wiring of a switching input with external PNP sensor

PNP sensor

Supply voltage V

Input signal

Switching input (“Sensor 1” or “Sensor 2”)

Input voltage V

For pin assignment, see respective device

!...$

Reverse polarity protected

Low: |Vin| ≤ 2 V; |Iin| ≤ 0.3 mA High: 6 V ≤ |Vin| ≤ 32 V; 0.7 mA ≤ |Iin| ≤ 5 mA

Figure 41: Wiring of a switching input with external, triggered PNP sensor

Supply voltage U

Signal line (e.g. “Sensor 2”)

SensGND

GND

Extension: additional logical switching inputs in the device in the case of physical “external” switching inputs on the optional connection module

Thanks to the optional CMC600 parameter memory module, the two external switching inputs “External input 1” and “External input 2” on the relevant terminals in the connec‐ tion module are additionally available.

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

NOTE

These two external switching inputs are not suitable for time-critical applications.

If the wiring of the inputs is carried out via a connection module, then the relevant oper‐ ating instructions for the module must be followed.

Subject to change without notice

6.6.5 Wiring digital switching outputs

out

Switching output 1

Signal 2

GND

Physical switching outputs on the device

The physical switching outputs can be allocated independently of each other with vari‐ ous functions for event status indication. If the allocated event occurs in the read proc‐ ess, then the corresponding switching output is live after the end of the clock reading pulse for the selected pulse duration.

Depending on the device, there are different numbers of switching outputs available on the connections, see "Pin allocation of the connections", page 36.

ELECTRICAL INSTALLATION 6

Switching behavior PNP switching to supply voltage V

Properties Short-circuit protected

Temperature protected Not electrically isolated from V

Electrical values The electrical values are identical for all switching outputs.

0 V ≤ V (VS −1.5 V) ≤ V

out

≤ V

out

≤ VS at I

≤ 100 mA

out

Figure 42: Wiring of a switching output

Switching output (“Result 1” or “Result 2”)

Output signal

Output voltage V

With an inductive load: Sweep-out circuit – attach a freewheeling diode directly to the

out

load.

For pin assignment, see respective device

!..."

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Subject to change without notice

Extension: additional logical switching outputs in the device in the case of physical “external” switching outputs on the optional connection module

Thanks to the optional CMC600 parameter memory module, the two additional switch‐ ing outputs “External output 1” and “External output 2” on the terminals in the connec‐ tion module are additionally available.

NOTE

These two external switching outputs are not suitable for time-critical applications.

If the wiring of the outputs is carried out via a connection module, then the relevant operating instructions for the module must be followed.

NOTE

Capacitive loads on the switching outputs have an effect on the switch-on and switchoff behavior. The maximum capacity of 100 nF is a limit value.

CDB650-204 connection module

Parameter memory module CMC600

(optional)

Term CAN

Term 485RS

SGND - GND

422 485

ONOFF

YES

ONOFF

S2 S3

S7S6

CMC

ONOFF

POWER

30 31 32 33 34

CAN_H

CAN_L

T+

R+

GND

40 41 42 43 44

CAN_H

CAN_L

T‒/TxD

R‒/RxD

GND

AUX interface

GND

Shield

1 2 3 4 5 6 7 8

LEDs

External sensor for read cycle (e.g. photoelectric sensor)

Out

GND

Result 1

PLC

GND

Result 2

to the PC

to the CLV69x-xxx0 (without heating)

Pin 2: RxD 3: TxD 5: GND

Host

TD‒

TD+

RD+

RD‒

TxD

Host

RxD

GND

RS-232

RS-422

UV = DC 18V ... 30V for CLV69x-xxx0 (without heating) at terminal UIN = UIN* after switch S1, protected with internal fuse F

2A T

SENSOR

50 51 52 53 54

RES/

OUT 3

RES/

OUT 4

Ext. Illum.

TRL+GND

20 21 22 23 24

GND

RES/

OUT 1

RES/

OUT 2

EXT.

OUT 1

EXT.

OUT 2

10 11 12 13 14 15 16 17 18

SGND

EXT.

IN 1

SENS/

IN 1

SENS/

IN 2

EXT.

IN 2

RS-232

= For the additional use of the external switching inputs and outputs, the optional CMC600 parameter memory module is required.

Max. 2A

ext

ELECTRICAL INSTALLATION

1. Connecting the switching outputs according to the application

2. For the thorough check of the switching functions, use a high resistance digital voltmeter and wire the switching outputs with a load. This avoids the display of incorrect voltage values/output states.

6.7 Connection modules

6.7.1 Using connection module CDB650-204

Figure 43: Wiring overview (1 switching input used) for CLV69x-xxx0 (without heating)

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

CDB650-204 connection module

Parameter memory module CMC600

(optional)

Term CAN

Term 485RS

SGND - GND

422 485

ONOFF

YES

ONOFF

S2 S3

S7S6

CMC

ONOFF

POWER

30 31 32 33 34

CAN_H

CAN_L

T+

R+

GND

40 41 42 43 44

CAN_H

CAN_L

T‒/TxD

R‒/RxD

GND

AUX interface

GND

Shield

1 2 3 4 5 6 7 8

LEDs

External sensor for read cycle (e.g. photoelectric sensor)

Out

GND

Result 1

PLC

GND

Result 2

to the PC

Pin 2: RxD 3: TxD 5: GND

Host

TD‒

TD+

RD+

RD‒

TxD

Host

RxD

GND

RS-232

RS-422

UV = DC 21.6V ... 28.8V for CLV69x-xxx1 (with heating), protected by external fuse provided by user

2A T

SENSOR

50 51 52 53 54

RES/

OUT 3

RES/

OUT 4

Ext. Illum.

TRL+GND

20 21 22 23 24

GND

RES/

OUT 1

RES/

OUT 2

EXT.

OUT 1

EXT.

OUT 2

10 11 12 13 14 15 16 17 18

SGND

EXT.

IN 1

SENS/

IN 1

SENS/

IN 2

EXT.

IN 2

RS-232

= For the additional use of the external switching inputs and outputs, the optional CMC600 parameter memory module is required.

to the CLV69x-xxx1 (with heating): HOST/AUX/I/O

Voltage supply to the CLV69x-xxx1 (with heating)

Max. 4A

ext

ELECTRICAL INSTALLATION

Figure 44: Wiring overview (1 switching input used) for CLV69x-xxx1 (with heating)

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Wire supply voltage for CLV69x-xxx0 in the CDB650-204 connection module

CLV69x-xxx0 (without heating)

CDB650-204

Shield

1 U

2 GND

UIN*

GND

Shield

M12, 17-pin, A-coded

Connection “HOST/AUX/I/O”

GND

. . .

OFF

S1: POWER

DC 18V ... 30V

UIN*

POWER

UV = DC 18V ... 30V at terminal UIN = UIN* after switch S1, protected with internal fuse F

14 6

1) connection cable 1:1: no. 6052286 (2m) no. 6051194 (3m) no. 6051195 (5m)

Switch S1:

ON:

Supply voltage UIN connected via fuse as UIN* to CDB650-204 and CLV69x. Voltage UIN* can also be tapped at terminal 11 and 14.

OFF:

CDB650-204 and CLV69x separated from supply voltage. Recommended setting for all connection work.

Cloning plug no. 2062452

Max. 2A

ext

Connection cable

ELECTRICAL INSTALLATION

Figure 45: Wire supply voltage for CLV69x-xxx0 (without heating)

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Subject to change without notice

Wire supply voltage for CLV69x-xxx1 in the CDB650-204 connection module

CLV69x-xxx1 (with heating)

CDB650-204

Shield

1 U

2 GND

2 U

2 GND

M12 male connector, 5-pin, A-coded

Cable1), e.g. no. 6053224 (5m)

GND

OFF

S1: POWER

DC 21.6V ... 28.8V

Max. 4A

UIN*

POWER

1) Adapter cable: No. 6053224 (5m) No. 6053225 (10m)

Cloning plug No. 2062452 (B)

Connection “CAN 1”

Red

Gray

Blue

14 6

GND

Shield

M12, 17-pin, A-coded

Switch S1:

ON:

Supply voltage UIN connected via fuse as UIN* to CDB650-204 and CLV69x. Voltage UIN* can also be tapped at terminal 11 and 14.

OFF:

CDB650-204 and CLV69x separated from supply voltage. Recommended setting for all connection work.

2) Pin 2 in the CLV69x-xxx1 (with heating) not connected

. . .

ELECTRICAL INSTALLATION

Figure 46: Wire supply voltage for CLV69x-xxx1 (with heating)

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Wire RS-232 data interface of the CLV69x in the CDB650-204 connection module

CLV69x CDB650-204

Host

. . .

TxD

RxD

TxD

GND

T‒/TxD

R‒/RxD

GND

Shield

RS-232 RS-232

422 485

S6: RS

ON OFF

S7: Term 485

422485

M12, 17-pin, A-coded

14 6

For CLV69x-xxx0 (without heating):

no. 6052286 (2m) no. 6051194 (3m) no. 6051195 (5m)

For CLV69x-xxx1 (with heating):

no. 6053230 (2m) no. 6053231 (3m) no. 6053232 (5m)

1) Dependent on type

Connection cable 1:1

ELECTRICAL INSTALLATION

Figure 47: Wire serial host interface RS-232

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

Connection cable 1:1

Wire RS-422 data interface of the CLV69x in the CDB650-204 connection module

CLV69x CDB650-204

Host

. . .

TD+

TD‒

RD+

RD‒

RD+

RD‒

TD+

TD‒

GND

5 5

T+

T‒/TxD

R+

R‒/RxD

GND

Shield

RS-422 RS-422

422 485

S6: RS

ON OFF

S7: Term 485

422

OFF

120 Ω

485

S7: Term 485

Set to ON, if termination of the RS-422 receiver in the CLV69x is needed to improve the interference distance on the cable.

14 6

M12, 17-pin, A-coded

For CLV69x-xxx0 (without heating):

no. 6052286 (2m) no. 6051194 (3m) no. 6051195 (5m)

For CLV69x-xxx1 (with heating):

no. 6053230 (2m) no. 6053231 (3m) no. 6053232 (5m)

1) Dependent on type

ELECTRICAL INSTALLATION 6

Figure 48: Wire serial host interface RS-422

NOTE

Use of the RS-422 data interface:

The relevant interface drivers for the device comply with the standard for RS-422 and RS-485.

•

Activation of the interface in the device with the SOPAS ET configuration software (point-to-point).

•

The connection shown above is configured for operation of the host with permanently activated drivers (often

•

described as “RS-422 operation”), i.e. not RS-485 bus operation.

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Wire RS-485 data interface of the CLV69x in the CDB650-204 connection module

CLV69x CDB650-204

Host

. . .

TD+

TD‒

RD+

RD‒

RD+/TD+

RD‒/TD‒

RD+/TD+

To the network:

RD‒/TD‒

GND

Shield

GND

5 5

T+

T‒/TxD

R+

R‒/RxD

GND

Shield

RS-485

485

422

S6: RS

ON OFF

S7: Term 485

422

OFF

120Ω

485

S7: Term 485

Set to ON if CLV69x is at the end of the RS-485 bus cable.

14 6

M12, 17-pin, A-coded

For CLV69x-xxx0 (without heating):

no. 6052286 (2m) no. 6051194 (3m) no. 6051195 (5m)

For CLV69x-xxx1 (with heating):

no. 6053230 (2m) no. 6053231 (3m) no. 6053232 (5m)

1) Dependent on type

Connection cable 1:1

6 ELECTRICAL INSTALLATION

Figure 49: Wire serial host interface RS-485

NOTE

Use of the RS-485 data interface:

The relevant interface drivers for the device comply with the standard for RS-422 and RS-485.

•

This operating mode is only permitted if all connected devices use a corresponding RS-485 protocol.

•

Activation of the interface in the device with the SOPAS ET configuration software (point-to-point).

•

This wiring is not permitted in the standard data output/protocol for the device. In case of doubt, contact

•

SICK Service.

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

HostHost

Shield

30 31 32 6

40 41 42 7

CDB650204

CLV69x

(Slave)

GN = 01

CLV69x

(Master)

GN = 63

GN = 02

GN = 03

(max. 32 participants)

Branch line

Switch

OFF

S2 (TermCAN):

Switch

OFF

S2 (TermCAN):

Switch

OFF

S2 (TermCAN):

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

RxD

TxD

TD‒

RD‒

RD+

TD+

RS-232RS-422

T‒/TxD

R‒/RxD

T+

R+

CDB650-204

Connection cable 1:1

CAN

including CAN

Connection and looping through of the supply voltage and connection of the read cycle sensor to e.g. master neglected here!

Switch

OFF

S2 (TermCAN):

Serial host interface

Ethernet (Host Port)

422

485

S6 (RS):

Wire CLV69x in the CDB650-204 connection module for SICK CAN SENSOR network

EthernetEthernet

For CLV69x-xxx0 (without heating):

no. 6052286 (2m) no. 6051194 (3m) no. 6051195 (5m)

For CLV69x-xxx1 (with heating):

no. 6053230 (2m) no. 6053231 (3m) no. 6053232 (5m)

1) Dependent on type

ELECTRICAL INSTALLATION

Figure 50: Wiring the CAN interface

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Wire switching inputs “Sensor 1 ... 2” of the CLV69x in the CDB650-204 connection module

CLV69xCDB650-204

PNP sensor

GND

SensGND

3.32K

6.64K

Sensor Z

a) Sensor supplied via CDB650-204

SGND

Shield

UIN*

X Name

Out

UIN*

GND

e.g. photoelectric sensor

OFF

S3: SGND-GND

Specifications of the switching inputs “Sensor 1 and 2”

Logic

Properties

Electrical values

Shield

GND

. . .

Ue = max. 32V

14 6

b) Sensor connected volt-free and supplied externally

CDB650-204

PNP sensor

GND

SGND

Shield

11 UIN*

Out

UIN*

GND

e.g. photoelectric sensor

OFF

S3: SGND-GND

V ext

Shield

Name

d) Diagram: switch connected volt-free and

supplied externally

Connection of the switch as under b)

c) Switch supplied via CDB650-204

UIN*

CDB650-204

12 SGND

6 Shield

UIN*

GND

OFF

S3: SGND-GND

Shield

Name

SensGND

GND

M12, 17-pin, A-coded

Switch S3: SGND-GND

ON: GND of the switching inputs connected with GND of the CDB650-204/CLV69x.

OFF: Sensors on switching inputs of the CDB650-204/CLV69x connected volt-free.

Reference potential valid for all switching inputs “SENS/IN 1 ... 2” and optionally “EXT. IN1 and 2”

CDB650-204 CLV69x

Terminal X 10 13

Name SENS/IN 1 SENS/IN 2

Pin Y 10 15

Sensor Z Sensor 1 Sensor 2

Functional allocation for switching inputs via SOPAS-ET configuration software.

For CLV69x-xxx0 (without heating):

no. 6052286 (2m) no. 6051194 (3m) no. 6051195 (5m)

For CLV69x-xxx1 (with heating):

no. 6053230 (2m) no. 6053231 (3m) no. 6053232 (5m)

1) Dependent on type

Connection cable 1:1

2) Pin 2 in the CLV69x-xxx1 (with heating) not connected

Current to input starts the assigned function, e.g. start read cycle. (Default CLV69x: logic active high, debounce 10mm)

– Opto-decoupled, reverse-polarity

protected – Can be wired with PNP output of a sensor – SensGND is the shared, insulated

reference potential for all switching inputs

Low: Ue ≤ 2V; Ie ≤ 0.3mA High: 6V ≤ Ue ≤ 32V;

0.7mA ≤ Ie ≤ 5mA

ELECTRICAL INSTALLATION

Figure 51: Wiring switching inputs “Sensor 1 and 2”

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

Wire switching inputs “External input 1 and 2” of the CLV69x in the CDB650-204 connection module

CLV69xCDB650-204

PNP sensor

GND

3.32K

6.64K

Ue = max. 32V

SGND

Shield

UIN*

X Name

Out

GND

e.g. photoelectric sensor

CMC600

UIN*

a) Sensor supplied via CDB650-204

b) Sensor connected volt-free and supplied externally

d) Switch connected volt-free and supplied externally

Connection of the switch as under b)

Serial Aux

(RS-232)

OFF

S3: SGND-GND

YES

S4: CMC

The output states of the physical inputs “EXT. IN 1 and 2“ are transmitted by the CMC600 automatically in a softwarecontrolled manner via the connecting cable to the serial Aux interface of the CLV69x. The CLV69x implements the status on its logical inputs “External input 1 and 2”.

“External input 1, input 2”

SensGND

c) Switch supplied via CDB650-204

CDB650-204

18 SGND

8 Shield

UIN*

Name

GND

UIN*

CMC600

OFF

S3: SGND-GND

YES

S4: CMC

SensGND

CDB650-204

PNP sensor

GND

SGND

Shield

11 UIN*

Out

GND

e.g. photoelectric sensor

V ext

Name

CMC600

UIN*

YES

S4: CMC

OFF

S3: SGND-GND

SensGND

Switch S3: SGND-GND

ON: GND of the switching inputs connected with GND of the CDB650-204/CMC600.

OFF: Sensors on switching inputs of the CDB650-204/CMC600 connected volt-free.

Reference potential valid for all switching inputs “SENS/IN 1 ... 2” and optionally “EXT. IN1 and 2”

CDB650-204

16 17

Terminal X Name

EXT. IN 1 EXT. IN 2

Specifications of the switching inputs “Ext. input 1 and 2”

Functional allocation for switching inputs via SOPAS-ET configuration software.

Logic

Properties

Electrical values

Current to input starts the assigned function, e.g. start read cycle. (Default CLV69x: logic active high, debounce 10mm)

– Opto-decoupled, reverse-polarity

protected – Can be wired with PNP output of a sensor – SensGND is the shared, insulated

reference potential for all switching inputs

Low: Ue ≤ 2V; Ie ≤ 0.3mA High: 6V ≤ Ue ≤ 32V;

0.7mA ≤ Ie ≤ 5mA

ELECTRICAL INSTALLATION

Figure 52: Wiring switching inputs “External input 1 and 2”

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Wire switching outputs “Result 1 ... 4” of the CLV69x in the CDB650-204 connection module

CLV69x

CDB650-204

Load (e.g. PLC)

. . .

Name

GND

5Shield

UIN*U

GND

Result X

GND

Discharge wiring: apply free running diode directly to the load!

In the case of inductive load:

14 6

M12, 17-pin, A-coded

CDB650-204CLV69x

Terminal ZNamePin YPin YResult X 20 21 50 51

RES/OUT 1 RES/OUT 2 RES/OUT 3 RES/OUT 4

13 14 16 17

Result 1 Result 2 Result 3 Result 4

For CLV69x-xxx0 (without heating):

no. 6052286 (2m) no. 6051194 (3m) no. 6051195 (5m)

For CLV69x-xxx1 (with heating):

no. 6053230 (2m) no. 6053231 (3m) no. 6053232 (5m)

2) Pin 2 in the CLV69x-xxx1 (with heating) not connected

1) Dependent on type

Specifications of the switching outputs “Result 1 ... 4”

Functional allocation for switching outputs via SOPAS-ET configuration software.

Connection cable 1:1

Logic

Properties

Electrical values

PNP switching to supply voltage UV. CLV69x default: Result 1: Device Ready (static), logic: active high Result 2: Good Read, 100mm, logic: active high Result 3: no function assigned Result 4: no function assigned

– Short-circuit protected + temperature protected – Not electrically isolated from UV (+ 24V*)

0V ≤ Ua ≤ U

Guaranteed: (UV − 1.6V) ≤ Ua ≤ UV in the case of Ia ≤ 100mA

ELECTRICAL INSTALLATION

Figure 53: Wiring switching outputs “Result 1 to 4”

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

Wire switching outputs “External output 1 and 2” of the CLV69x on the CDB650-204 connection module

Load (e.g. PLC)

GND

Discharge wiring: apply free running diode directly to the load!

In the case of

inductive load:

Specifications of the switching outputs “External output 1 and 2”

CLV69x

Serial Aux

(RS-232)

CDB650-204

CMC600

UIN*

The CLV69x releases the output states of its logical outputs “External output 1 and 2” via its serial Aux interface. Via the connecting cable, the CMC600 automatically accepts the statuses in a software-controlled manner and transfers them to its physical outputs “EXT. OUT 1 and 2“ in the CDB650-204.

“External output 1, output 2”

Name

GND

6Shield

CDB650-204CLV69x

Terminal ZNameOutput

23 24

EXT. OUT 1 EXT. OUT 2

External output 1 External output 2

Functional allocation for switching outputs via SOPAS-ET configuration software.

Logic

Properties

Electrical values

PNP switching to supply voltage UIN* (default: no function, logic: not inverted [active high])

–Short-circuit protected + temperature protected – Not electrically isolated from UIN*

0V ≤ Ua ≤ UIN* Guaranteed: (UIN* −1.5V) ≤ Ua ≤ UIN* in the case of Ia ≤ 100mA

ELECTRICAL INSTALLATION

Figure 54: Wiring switching outputs “External output 1 and 2”

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

OFF

Connection module CDM420-0006

Parameter memory module CMC600

(optional)

2 A T

No CMC ->

SCANNER

AUX interface

6110 5

1115

LEDs

31 32 33 34 35 36 37 38 39 40

T‒/TxD

R‒/RxD

+24V*

Sensor 1

Aux Out 1

GND

SGND

CAN_H

CAN_L

11 12 13 14 15 16 17 18 19 20

Result 1

Result 2

Aux In 2

Aux In 1

SGND

GND

SGND

internal

21 22 23 24 25 26 27 28 29 30

T+

R+

+24V*

Sensor 2

Aux Out 2

GND

SGND

CAN_H

CAN_L

1 2 3 4

+24V

GND

5 6 7 8

Shield

POWER

Sensor 1

Sensor 2

Result 1

Result 2

POWER

OFF

S2 S3 S4 S6

OFF

RS485

Term422

TermCAN

SGND - GND

1 5

6 9

to PC

2: RxD

3: TxD

5: GND

Result 1

PLC

GND

Result 2

External sensor for reading cycle (e.g. photoelectric sensor)

Out

GND

Host

TD‒

TD+

RD+

RD‒

TxD

Host

RxD

GND

RS-232RS-422

RS-485

to CLV69x-xxx0 (without heating)

= For additional use of external switching inputs and outputs, the optional CMC600 parameter memory module is required.

UV = DC 18V ... 30V for CLV69x-xxx0 (without heating) at terminal +24V = +24V* after switch S1, protected by internal fuse F

Max. 2A

ext

ELECTRICAL INSTALLATION

6.7.2 Using connection module CDM420-0006

Figure 55: Wiring overview (1 switching input used) for CLV69x-xxx0 (without heating)

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

OFF

Connection module CDM420-0006

Parameter memory module CMC600

(optional)

2 A T

No CMC ->

SCANNER

AUX interface

6110 5

1115

LEDs

31 32 33 34 35 36 37 38 39 40

T‒/TxD

R‒/RxD

+24V*

Sensor 1

Aux Out 1

GND

SGND

CAN_H

CAN_L

11 12 13 14 15 16 17 18 19 20

Result 1

Result 2

Aux In 2

Aux In 1

SGND

GND

SGND

internal

21 22 23 24 25 26 27 28 29 30

T+

R+

+24V*

Sensor 2

Aux Out 2

GND

SGND

CAN_H

CAN_L

1 2 3 4

+24V

GND

5 6 7 8

Shield

POWER

Sensor 1

Sensor 2

Result 1

Result 2

POWER

OFF

S2 S3 S4 S6

OFF

RS485

Term422

TermCAN

SGND - GND

1 5

6 9

to PC

2: RxD

3: TxD

5: GND

Result 1

PLC

GND

Result 2

External sensor for reading cycle (e.g. photoelectric sensor)

Out

GND

Host

TD‒

TD+

RD+

RD‒

TxD

Host

RxD

GND

RS-232RS-422

RS-485

to CLV69x-xxx1 (with heating)

= For additional use of external switching inputs and outputs, the optional CMC600 parameter memory module is required.

UV = DC 21.6V ... 28.8V for CLV69x-xxx1 (with heating), protected by external fuse provided by user

Max. 4 A

ext

Voltage supply to CLV69x-xxx1 (with heating)

ELECTRICAL INSTALLATION

Figure 56: Wiring overview (1 switching input used) for CLV69x-xxx1 (with heating)

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Wire supply voltage for CLV69x-xxx0 in the CDM420-0006 connection module

CLV69x-xxx0 (without heating)

CDM420-0006

Shield

1 +24V

2 GND

+24V*

GND

Shield

D-Sub-HD female connector, 15-pin

M12 male connector, 17-pin, A-coded

GND

. . .

OFF

S1 : POWER

DC 18V ... 30V

+24V*

POWER

UV = DC 18V ... 30V at terminal +24V = UV at terminal +24V* after switch S1, protected by internal fuse F

14 6

6110 5

1115

Switch S1: ON:

supply voltage UV (+24V) switched via fuse as UV (+24V*) to CDM420-0006 and CLV69x. UV (+24V*) can also be engaged at terminal 29 and 39.

OFF:

CDM420-0006 and CLV69x separated from supply voltage. Recommended position for all connection types.

For CLV69x-xxx0 (without heating):

No. 2049764 (0.9m) no. 2055419 (2m) no. 2055420 (3m) No. 2055859 (5m)

1) Adapter cable

Cloning plug No. 2062452

“HOST/AUX/I/O” connection

Max. 2A

Adapter cable

ELECTRICAL INSTALLATION

Figure 57: Wire supply voltage for CLV69x-xxx0 (without heating)

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

Wire supply voltage for CLV69x-xxx1 in the CDM420-0006 connection module

CLV69x-xxx1 (with heating)

CDM420-0006

Shield

1 +24V

2 GND

3 +24V

4 GND

GND

Shield

D-Sub-HD female connector, 15-pin

M12 male connector, 17-pin, A-coded

GND

. . .

OFF

S1 : POWER

+24V*

POWER

14 6

6110 5

1115

Cloning plug No. 2062452

Max. 4A

M12 male connector 5-pin, A-coded

1) Adapter cable: No. 6053224 (5m) No. 6053225 (10m)

Connection “CAN 1”

Switch S1: ON:

supply voltage UV (+24V) switched via fuse as UV (+24V*) to CDM420-0006 and CLV69x. UV (+24V*) can also be engaged at terminal 29 and 39.

OFF:

CDM420-0006 and CLV69x separated from supply voltage. Recommended position for all connection types.

Adapter cable

DC 21.6V ... 28.8V

red

Gray

Blue

2) Pin 2 in CLV69x-xxx1 (with heating) not connected

ELECTRICAL INSTALLATION

Figure 58: Wire supply voltage for CLV69x-xxx1 (with heating)

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Wire RS-232 data interface of the CLV69x in the CDM420-0006 connection module

CLV69x CDM420-0006

Host

D-Sub-HD female connector, 15-pin

M12 male connector 17-pin, A-coded

. . .

TxD

RxD

TxD

GND

T‒/TxD

R‒/RxD

GND

Shield

RS-232 RS-232

ON OFF

S2 : RS 485

ON OFF

S3: Term 422

OFF485

14 6

For CLV69x-xxx0 (without heating):

No. 2049764 (0.9m) No. 2055419 (2m) No. 2055420 (3m) No. 2055859 (5m)

For CLV69x-xxx1 (with heating):

No. 2061480 (2m) No. 2061605 (3m) No. 2061481 (5m)

1) Dependent on type

6110 5

1115

Adapter cable

ELECTRICAL INSTALLATION

Figure 59: Wire serial host interface RS-232

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

Wire RS-422 data interface of the CLV69x in the CDM420-0006 connection module

CLV69x CDM420-0006

Host

D-Sub-HD female connector 15-pin

M12 male connector 17-pin, A-coded

. . .

TD+

TD‒

RD+

RD‒

RD+

RD‒

TD+

TD‒

GND

5 8

T+

T‒/TxD

R+

R‒/RxD

GND

Shield

RS-422 RS-422

ON OFF

S2 : RS 485

ON OFF

S3: Term 422

OFF

120Ω

14 6

6110 5

1115

For CLV69x-xxx0 (without heating):

No. 2049764 (0.9m) No. 2055419 (2m) No. 2055420 (3m) No. 2055859 (5m)

For CLV69x-xxx1 (with heating):

No. 2061480 (2m) No. 2061605 (3m) No. 2061481 (5m)

1) Dependent on type

S3: Term 422

Set to ON if termination of the RS-422 receiver in the CLV69x is necessary to improve the signal-to-interference ratio on the cable.

Adapter cable

ELECTRICAL INSTALLATION 6

Figure 60: Wire serial host interface RS-422

NOTE

Use of the RS-422 data interface:

The relevant interface drivers for the device comply with the standard for RS-422 and RS-485.

•

Activation of the interface in the device with the SOPAS ET configuration software (point-to-point).

•

The connection shown above is configured for operation of the host with permanently activated drivers (often

•

described as “RS-422 operation”), i.e. not RS-485 bus operation.

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Wire RS-485 data interface of the CLV69x in the CDM420-0006 connection module

CLV69x CDM420-0006

Host

. . .

TD+

TD‒

RD+

RD‒

RD+

RD‒

TD+

TD‒

GND

T+

T‒/TxD

R+

R‒/RxD

GND

Shield

RS-485 RS-485

ON OFF

S2 : RS 485

ON OFF

S3: Term 422

OFF

120 Ω

D-Sub-HD female connector, 15-pin

M12 male connector, 17-pin, A-coded

14 6

6110 5

1115

For CLV69x-xxx0 (without heating):

No. 2049764 (0.9m) No. 2055419 (2m) No. 2055420 (3m) No. 2055859 (5m)

For CLV69x-xxx1 (with heating):

No. 2061480 (2m) No. 2061605 (3m) No. 2061481 (5m)

1) Dependent on type

S3: Term 422

Set to ON if the CLV69x is at the end of the RS-485 bus cable.

Adapter cable

6 ELECTRICAL INSTALLATION

Figure 61: Wire serial host interface RS-485

NOTE

Use of the RS-485 data interface:

The relevant interface drivers for the device comply with the standard for RS-422 and RS-485.

•

This operating mode is only permitted if all connected devices use a corresponding RS-485 protocol.

•

Activation of the interface in the device with the SOPAS ET configuration software (point-to-point).

•

This wiring is not permitted in the standard data output/protocol for the device. In case of doubt, contact

•

SICK Service.

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

EthernetEthernet

HostHost

Shield

CDM420-0006

CLV69x

(Slave)

GN = 01

CLV69x

(Master)

GN = 63

GN = 02

GN = 03

(max. 32 participants)

Branch line

Switch

OFF

S4 (TermCAN):

Switch

OFF

S4 (TermCAN):

Switch

OFF

S4 (TermCAN):

21 22 23 6

31 32 33 7

21 22 23 6

31 32 33 7

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

RxD

TxD

TD‒

RD‒

RD+

TD+

RS-232RS-422

T‒/TxD

R‒/RxD

T+

R+

CDM420-0006

CAN

CAN 1, among others

Connection and looping of the supply voltage and connection of the read cycle sensor, e.g. to host, is neglected here.

Switch

OFF

S4 (TermCAN):

Serial host interface

Ethernet (Host Port)

OFF

S2 (RS485):

Wire CLV69x in the CDM420-0006 connection module for SICK CAN SENSOR network

CAN_H = CAN1_H CLV69x CAN_L = CAN1_L CLV69x S4 (TermCAN = TermCAN1)

For CLV69x-xxx0 (without heating):

No. 2049764 (0.9m) No. 2055419 (2m) No. 2055420 (3m) No. 2055859 (5m)

For CLV69x-xxx1 (with heating):

No. 2061480 (2m) No. 2061605 (3m) No. 2061481 (5m)

1) Dependent on type

Adapter cable

Adapter cable1)

ELECTRICAL INSTALLATION

Figure 62: Wiring the CAN interface

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Wire “Sensor 1 and 2” switching inputs of the CLV69x in the CDM420-0006 connection module

CLV69xCDM420-0006

PNP sensor

GND

SensGND

3.32K

6.64K

Sensor Z

a) Sensor supplied by CDM420-0006

a) Switch supplied by CDM420-0006

Out

+24V*

GND

e.g. photoelectric sensor

OFF

S6 : SGND-GND

Characteristic data of the switching inputs “Sensor 1 and 2”

Current at the input starts the assigned function, e.g. start reading cycle. (CLV69x default settings: logic active high, debouncing 10mm) – Opto-decoupled, reverse polarity protected – Can be wired with PNP output of a sensor – SensGND is the common insulated reference potential for all switching inputs Low: Ue ≤ 2 V; Ie ≤ 0.3mA High: 6V ≤ Ue ≤ 32V;

0.7mA ≤ Ie ≤ 5mA

Switching behavior

Properties

Electrical values

Switch S6 : SGND-GND

ON: connect GND of the sensor to the GND of the CDM420-0006/CLV69x.

OFF: sensors connected volt-free to CDM420 0006/CLV69x.

Reference potential valid for all “Sensor 1 and 2” switching inputs and optionally “AUX In 1 and 2”

Shield

D-Sub-HD female connector, 15-pin

M12 male connector, 17-pin, A-coded

GND

. . .

Name

SGND

Shield

+24V*

Ue = max. 32V

+24V*

CDM420-0006

GND

OFF

S6 : SGND-GND

Shield

Sensor 1

SGND

Shield

+24V*

b) Sensor connected volt-free and externally supplied

+24V*

CDM420-0006

PNP sensor

GND

Out

GND

e.g. photoelectric sensor

OFF

S6 : SGND-GND

V ext

Shield

Sensor 1

SGND

Shield

+24V*

14 6

6110 5

1115

d) Switch connected volt-free and externally supplied

Connection of the switch as under b)

Functional assignment for switching inputs via SOPAS-ET configuration software

For CLV69x-xxx0 (without heating):

No. 2049764 (0.9m) No. 2055419 (2m) No. 2055420 (3m) No. 2055859 (5m)

For CLV69x-xxx1 (with heating):

No. 2061480 (2m) No. 2061605 (3m) No. 2061481 (5m)

1) Dependent on type

CDM420-0006

CLV69x

Terminal X 38 28

Name Sensor 1 Sensor 2

Pin Y1 14 4

Pin Y2 10 15

Sensor Z Sensor 1 Sensor 2

Adapter cable

2) Pin 2 in CLV69x-xxx1 (with heating) not connected

ELECTRICAL INSTALLATION

Figure 63: Wiring switching inputs “Sensor 1 and 2”

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

Ue = max. 30V

Wire switching inputs “Ext. input 1 and 2” of the CLV69x on the CDM420-0006 connection module

CLV69x

CDM420-0006

PNP sensor

GND

3.32K

6.64K

Out

GND

e.g. photoelectric sensor

CMC600

a) Sensor supplied by CDM420-0006

Serial Aux

(RS-232)

OFF

S6 : SGND-GND

YES

S8 : CMC

SGND

Shield

+24V*

Name

+24V*

The CMC600 automatically transmits the output states of its physical “Aux In 1 and 2” inputs to the serial Aux interface of the CLV69x via the connecting cable using software. The CLV69x translates the statuses to its logical “External input 1 and 2“ inputs.

“External input 1, input 2”

Characteristic data of switching inputs “Ext. input 1 and 2”

Current at the input starts the assigned function, e.g. start reading cycle. (CLV69x default settings: logic active high, debouncing 10mm)

– Opto-decoupled, reverse polarity protected

– Can be wired with PNP output of a sensor

– SensGND is the common insulated reference potential for all switching inputs

Low: Ue ≤ 2V; Ie ≤ 0.3mA

High: 6V ≤ Ue ≤ 30V;

0.7mA ≤ Ie ≤ 5mA

Switching behavior

Properties

Electrical values

a) Switch supplied by CDM420-0006

CDM420-0006

GND

CMC600

OFF

S6 : SGND

YES

S8 : CMC

SGND

Shield

+24V*

Aux In 1

+24V*

SensGND

CDM420-0006

PNP sensor

GND

Out

GND

e.g. photoelectric sensor

V ext

CMC600

b) Sensor connected volt-free and externally supplied

YES

S8 : CMC

OFF

S6 : SGND

SGND

Shield

+24V*

Aux In 1

+24V*

SensGND

d) Switch connected volt-free and externally supplied

Connection of the switch as under b)

Functional assignment for switching inputs via SOPAS-ET configuration software

CDM420-0006

Terminal X 18 19

Name Aux In 1 Aux In 2

Switch S6 : SGND

ON: connect GND of the switching inputs with the GND of the CDM420-0006/CMC600.

OFF: sensors connected volt-free to the switching inputs of the CDM420-0006/CMC600.

Reference potential valid for all “Sensor 1 and 2” switching inputs and optionally “AUX In 1 and 2”.

ELECTRICAL INSTALLATION

Figure 64: Wiring switching inputs “External input 1 and 2”

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Wire “Result 1 and 2” switching outputs of the CLV69x in the CDM420-0006 connection module

CLV69x

CDM420-0006

Load (e.g. PLC)

Adapter cable

. . .

Name

GND

Shield

+24V* (UV)

GND

Sweep-out circuit: Attach a freewheeling diode directly to the load.

With inductive load:

Result X

GND

D-Sub-HD female connector, 15-pin

M12 male connector, 17-pin, A-coded

14 6

6110 5

1115

For CLV69x-xxx0 (without heating):

No. 2049764 (0.9m) No. 2055419 (2m) No. 2055420 (3m) No. 2055859 (5m)

For CLV69x-xxx1 (with heating):

No. 2061480 (2m) No. 2061605 (3m) No. 2061481 (5m)

1) Dependent on type

2) Pin 2 in CLV69x-xxx1

(with heating) not connected

Characteristic data of “Result 1 and 2” switching outputs

PNP switching to supply voltage U

CLV69x default settings: Result 1: device ready (static), logic: active high Result 2: good read, 100mm, logic: active high –Short-circuit protected + temperature protected –Not electrically isolated from supply voltage (+24V*) 0V ≤ Ua ≤ U

Guaranteed: (UV − 1.6V) ≤ Ua ≤ UV at Ia ≤ 100mA

Switching behavior

Properties

Electrical values

Functional assignment for switching outputs via SOPAS-ET configuration software!

CDM420-0006CLV69x

Terminal Z 14 15

Name Result 1 Result 2

Pin Y2 12 13

Pin Y1 13 14

Result X Result 1 Result 2

ELECTRICAL INSTALLATION

Figure 65: Wiring switching outputs “Result 1 and 2”

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

Wire switching outputs “Ext. output 1 and 2” of the CLV69x on the CDM420-0006 connection module

Load (e.g. PLC)

GND

Sweep-out circuit: Attach a freewheeling diode directly to the load.

With inductive load:

CLV69x

Serial Aux

(RS-232)

CDM420-0006

+24V* = UV after fuse

CMC600

+24V* (UV)

Name

GND

Shield

“External output 1, output 2”

Characteristic data of “External output 1 and 2” switching outputs

PNP switching to supply voltage UV (Default settings: no function, logic: not inverted [active high]) –Short-circuit protected + temperature protected –Not electrically isolated from supply voltage (+24V*) 0V ≤ Ua ≤ U

Guaranteed: (UV −1.5V) ≤ Ua ≤ UV at Ia ≤ 100mA

Switching behavior

Properties

Electrical values

The CLV69x issues the output states of its “External output 1 and 2” logical outputs via its serial AUX interface. Via the connecting cable, the CMC600 automatically adopts the statuses and translates them to its physical “AUX Out 1 and 2” outputs in the CDM420-0006 using software.

CDM420-0006

CLV69x

Terminal Z 40 30

Name Aux Out 1 Aux Out 2

Output External output 1 External output 2

Functional assignment for switching outputs via SOPAS-ET configuration software

ELECTRICAL INSTALLATION

Figure 66: Wiring switching outputs “External output 1 and 2”

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

OFF

Connection module CDM490-0001 (basic card)

2 A T

No CMC ->

SCANNER HOST/AUX

AUX interface

6110 5

1115

LED

31 32 33 34 35 36 37 38 39

T‒/TxD

R‒/RxD

GND

CAN_H

CAN_L

11 12 13 14 15 16 17 18 19

CAN2_H

CAN2_L

internal

GND

CAN2_H

CAN2_L

1 2 3 4

+24V

GND

5 6 7 8

Shield

POWER

OFF

S2 S3 S4

OFF

RS485

Term422

TermCAN

OFF

TermCAN2

To CLV69x-xxx0 (“HOST/AUX”)

1 5

6 9

To PC

2: RxD

3: TxD

5: GND

21 22 23 24 25 26 27 28 29

T+

R+

+24V*

GND

Pin14 n.u.

Pin11 n.u.

CAN_H

CAN_L

Host

TD‒

TD+

RD+

RD‒

TxD

Host

RxD

GND

RS-232RS-422

RS-485

CAN_H = CAN1_H CAN_L = CAN1_L

Max. 2A

ext

UV = DC 18V ... 30V for CLV69x-xxx0 (without heating) at terminal +24V = +24V* after switch S1, protected by internal fuse F

ELECTRICAL INSTALLATION

6.7.3 Using connection module CDM490-0001

Figure 67: Wiring overview, part 1 (basic map below left), for CLV69x-xxx0 (without heating)

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

OFF

Connection module CDM490-0001 (basic card)

2 A T

No CMC ->

SCANNER HOST/AUX

AUX interface

6110 5

1115

LED

31 32 33 34 35 36 37 38 39

T‒/TxD

R‒/RxD

GND

CAN_H

CAN_L

11 12 13 14 15 16 17 18 19

CAN2_H

CAN2_L

internal

GND

CAN2_H

CAN2_L

1 2 3 4

+24V

GND

5 6 7 8

Shield

POWER

OFF

S2 S3 S4

OFF

RS485

Term422

TermCAN

OFF

TermCAN2

To CLV69x-xxx1 ("HOST/AUX")

1 5

6 9

To PC

2: RxD

3: TxD

5: GND

21 22 23 24 25 26 27 28 29

T+

R+

+24V*

Pin4 n.u.

Pin14 n.u.

Pin11 n.u.

GND

CAN_H

CAN_L

Host

TD‒

TD+

RD+

RD‒

TxD

Host

RxD

GND

RS-232RS-422

RS-485

CAN_H = CAN1_H CAN_L = CAN1_L

Max. 4 A

ext

UV = DC 21.6V ... 28.8V for CLV69x-xxx1 (with heating), protected by external fuse provided by user

Voltage supply to CLV69x-xxx1 (with heating)

ELECTRICAL INSTALLATION

Figure 68: Wiring overview, part 1 (basic map below left), for CLV69x-xxx1 (with heating)

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Connection module CDM490-0001 (I/O card)

SCANNER I/O

41 42 43 44 45 46

Result 4

GND

Result 3

GND

Result 1

Result 2

5 6 7 8

Shield

For CLV69x ("I/O")

51 52 53 54 55 56

GND

+24V*

GND

+24V*

61 62 63 64 65 66

IN 2

IN 3

IN 1

IN 4

Sensor 1

IN 0

71 72 73 74 75 76

GND

Reserve

GND

Reserve

GND

External sensor for reading cycle (e.g. photoelectric sensor)

Out

GND

Sensor

OUT

On basic card

1016 5

11 15

LED

OFF

SGND

ELECTRICAL INSTALLATION

Figure 69: Wiring overview, part 2 (I/O map top right), 1 switching input used

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

Wire supply voltage for CLV69x-xxx0 in the CDM490-0001 connection module

CDM490-0001

(basic card)

UV = DC 18 ... 30V

Shield

1 +24V

2 GND

+24V*

GND

Shield

D-Sub-HD

Cable 1, e.g. no. 2020302 (3m)

Cable 2, e.g. no. 2020302 (3m)

GND

. . .

OFF

S1 : POWER

+24V*

POWER

+) If no switching inputs and outputs of the CLV69x are used, cable 2 does not have to be used

10 5 61

15 11

10 5 61

15 11

1 “HOST/AUX/I/O” connection 2 “I/O” connection

CLV69x-xxx0

(without heating)

DC 18V ... 30V

Max. 2A

UV = DC 18V ... 30V at terminal +24V = UV at terminal +24V* after switch S1, protected by internal fuse F

Switch S1: ON:

supply voltage UV (+24V) switched via fuse as UV (+24V*) to CDM490-0001 and CLV69x. UV (+24V*) can also be engaged on terminal 29 of the basic card as well as on terminal 51 ... 53 of the I/O card.

OFF:

CDM490-0001 and CLV69x separated from supply voltage. Recommended position for all connection types.

ELECTRICAL INSTALLATION

Figure 70: Wire supply voltage for CLV69x-xxx0 (without heating)

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

CDM490-0001

(Basic card)

Wire RS-232 data interface of the CLV69x in the CDM490-0001 connection module

CLV69x

Host

Cable 1, e.g.

No. 2020302 (3m)

. . .

TxD

RxD

TxD

GND

T‒/TxD

R‒/RxD

GND

Shield

RS-232 RS-232

ON OFF

S2 : RS 485

ON OFF

S3: Term 422

OFF485

10 5 61

15 11

1 “HOST/AUX/I/O” connection

D-Sub-HD

Wire RS-422 data interface of the CLV69x in the CDM490-0001 connection module

CLV69x

Host

Cable 1, e.g.

No. 2020302 (3m)

. . .

TD+

TD‒

RD+

RD‒

RD+

RD‒

TD+

TD‒

GND

T+

T‒/TxD

R+

R‒/RxD

GND

Shield

RS-422 RS-422

ON OFF

S2 : RS 485

ON OFF

S3: Term 422

OFF

120Ω

1 “HOST/AUX/I/O” connection

10 5 61

15 11

D-Sub-HD

S3: Term 422

Set to ON if termination of the RS-422 receiver in the CLV69x is necessary to improve the signal-to-interference ratio on the cable.

CDM490-0001

(Basic card)

ELECTRICAL INSTALLATION

Figure 71: Wire serial host interface RS-232

Figure 72: Wire serial host interface RS-422

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

Wire RS-485 data interface of the CLV69x in the CDM490-0001 connection module

CLV69x

CDM490-0001

(Basic card)

Host

Cable 1, e.g.

No. 2020302 (3m)

. . .

TD+

TD‒

RD+

RD‒

RD+

RD‒

TD+

TD‒

GND

8 8

T+

T‒/TxD

R+

R‒/RxD

GND

Shield

RS-485 RS-485

ON OFF

S2 : RS 485

ON OFF

S3: Term 422

OFF

120Ω

1 “HOST/AUX/I/O” connection

10 5 61

15 11

D-Sub-HD

S3: Term 422

Set to ON if the CLV69x is at the end of the RS-485 bus cable.

ELECTRICAL INSTALLATION 6

NOTE

Use of the RS-422 data interface:

The relevant interface drivers for the device comply with the standard for RS-422 and RS-485.

•

Activation of the interface in the device with the SOPAS ET configuration software (point-to-point).

•

The connection shown above is configured for operation of the host with permanently activated drivers (often

•

described as “RS-422 operation”), i.e. not RS-485 bus operation.

Figure 73: Wire serial host interface RS-485

NOTE

Use of the RS-485 data interface:

The relevant interface drivers for the device comply with the standard for RS-422 and RS-485.

•

This operating mode is only permitted if all connected devices use a corresponding RS-485 protocol.

•

Activation of the interface in the device with the SOPAS ET configuration software (point-to-point).

•

This wiring is not permitted in the standard data output/protocol for the device. In case of doubt, contact

•

SICK Service.

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

EthernetEthernet

HostHost

Shield

1) Cable no. 2020302 (3m) at “HOST/AUX” connection

CDM490-0001

(Basic card)

CDM490-0001

(Basic card)

CDM490-0001

(Basic card)

CLV69x

(Slave)

GN = 01

CLV69x

(Master)

GN = 63

GN = 02

GN = 03

(max. 32 participants)

Branch line

Switch

OFF

S4 (TermCAN):

Switch

OFF

S4 (TermCAN):

Switch

OFF

S4 (TermCAN):

21 22 23 6

31 32 33 7

21 22 23 6

31 32 33 7

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

CAN_H

CAN_L

Shield

GND

RxD

TxD

TD‒

RD‒

RD+

TD+

RS-232RS-422

T‒/TxD

R‒/RxD

T+

R+

Connecting cable

CAN

CAN 1, among others

Connection and looping of the supply voltage and connection of the read cycle sensor, e.g. to host, is neglected here.

Switch

OFF

S4 (TermCAN):

Serial host interface

Ethernet (Host Port)

OFF

S2 (RS485):

Wire CLV69x in the CDM490-0001 connection module for SICK CAN SENSOR network

CAN_H = CAN1_H CLV69x CAN_L = CAN1_L CLV69x S4 (TermCAN = TermCAN1)

CDM490-0001

(Basic card)

ELECTRICAL INSTALLATION

Figure 74: Wiring the CAN interface

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

Wire “Sensor 1 ... 6” switching inputs of the CLV69x in the CDM490-0001 connection module

CLV69x

PNP sensor

GND

SensGND

3,32K

6,64K

Sensor Z

a) Schema: sensor supplied by CDM490-0001

b) Schema: sensor connected volt-free and externally supplied

d) Schema: switch connected volt-free and externally supplied

Out

+24V*

GND

e.g. photoelectric sensor

PNP sensor

GND

Connection of the switch as under b)

Out

GND

e.g. photoelectric sensor

OFF

S1 : SGND

OFF

S1 : SGND

V ext

Characteristic data of the switching inputs “Sensor 1 ... 6”

Current at the input starts the assigned function, e.g. start reading cycle. (CLV69x default settings: logic active high, debouncing 10mm) – Opto-decoupled, reverse-polarity protected – Can be wired with PNP output of a sensor Low: Ue ≤ 2V; Ie ≤ 0,3mA High: 6V ≤ Ue ≤ 32V; 0,7mA ≤ Ie ≤ 5mA

Switching behavior

Properties

Electrical values

Switch S1: SGND

ON: connect GND of the switching inputs to the GND of the CDM490-0001/CLV69x.

OFF: sensors connected volt-free to switching inputs on the CDM490-0001/CLV69x.

Reference potential valid for all “Sensor 1 ... 6” switching inputs and optionally

Shield

1) E.g. no. 2020302 (3m)

GND

. . .

Shield

Name

SGND

Shield

+24V*

Name

SGND

Shield

+24V*

Ue = max. 32V

a) Schema: switch supplied by CDM490-0001

+24V*

GND

OFF

S1 : SGND

Shield

Name

SGND

Shield

+24V*

2 “I/O” connection

10 5 61

15 11

15-pin D-Sub-HD male connector

15-pin D-Sub-HD female connector

CDM490-0001 CLV69x

Terminal X 61 62 63 64 65 66

Name Sensor IN 0 IN 1 IN 2 IN 3 IN 4

Pin Y 3 6 2 7 11 12

Sensor Z Sensor 1 Sensor 2 Sensor 3 Sensor 4 Sensor 5 Sensor 6

CDM490-0001

(I/O card)

CDM490-0001

(I/O card)

CDM490-0001

(I/O card)

Adapter cable

ELECTRICAL INSTALLATION

Figure 75: Wiring switching inputs “Sensor 1 to 6”

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

Wire “Result 1 ... 4” switching outputs of the CLV69x in the CDM490-0001 connection module

CLV69x

CDM490-0001

(I/O card)

UV = DC 18 ... 30V

Load (e.g. PLC)

Cable, e.g.

No. 2020302 (3m)

. . .

Name

GND

Shield

+24V* (UV)

GND

Sweep-out circuit: Attach a freewheeling diode directly to the load.

With inductive load:

Result X

GND

1 1

Characteristic data of “Result 1 ... 4“ switching outputs

PNP switching to supply voltage UV (+24V*). CLV69x default settings: Result 1: device ready (static), logic: active high Result 2: good read, 100mm, logic: active high Result 3: no function assigned Result 4: no function assigned

– Short-circuit protected + temperature protected – Not electrically isolated from UV (+24V*) 0V ≤ Ua ≤ U

Guaranteed: (UV − 1.6V) ≤ Ua ≤ UV at Ia ≤ 100mA

Switching behavior

Properties

Electrical values

2 “I/O” connection

10 5 61

15 11

D-Sub-HD

CDM490-0001CLV69x

Terminal Z 41 42 43 44

Name Result 1 Result 2 Result 3 Result 4

Pin Y 4 8 10 15

Result X Result 1 Result 2 Result 3 Result 4

ELECTRICAL INSTALLATION

Figure 76: Wiring switching outputs “Result 1 to 4”

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7 Commissioning

7.1 Overview of the commissioning steps

– Commissioning of the device with factory default – Installing the SOPAS ET configuration software – Connection of the device to PC/notebook with the SOPAS ET configuration soft‐

ware – Adjustment and configuration of the device to optimize functionality – Test of the device for correct functionality in read operation

7.2 SOPAS ET configuration software

The SOPAS-ET configuration software can be used to adjust the device to the reading situation on location. The configuration data is stored and archived as a parameter set (project file) on the PC.

7.2.1 Functions of the SOPAS-ET configuration software for the device (overview)

The general functions of the software and its operation are described in the online help in the SOPAS ET configuration software:

COMMISSIONING 7

– Choice of the menu language (German, English) – Setting up communication with the device – Password-protected configuration for different operating levels – Recording of the data in continuous operation (recording and analyzing data of

certain memory areas of the device with the data recorder) – Diagnostics for the system

7.2.2 Installing SOPAS ET

NOTE

The configuration software SOPAS ET, the current system prerequisites for the PC, and the instructions for downloading can be found online at:

www.sick.com/SOPAS_ET

1. Start the PC and download the latest version at www.sick.com/SOPAS_ET .

2. If installation does not start automatically, launch setup.exe from the download

directory.

3. Follow the operating instructions to complete the installation.

7.3 Start the SOPAS ET configuration software and connect to the device

1. Electrically connect a device data interface with a PC that can connect to the Inter‐

net.

2. In accordance with the instructions, download and install the latest version of the

SOPAS ET configuration software, as well as the current device description file

(*.sdd) for the device.

In this case, select the “Complete” option as proposed by the installation wizard.

Administrator rights may be required on the PC to install the software.

3. Start the “SOPAS ET” program after completing the installation.

Path: Start > Programs > SICK > SOPAS ET Engineering Tool > SOPAS.

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Cloning plug

PROM

ROM

PROM

RAM

Database (Hard drive)

Bar code scanner

PC with SOPAS-ET configuration software

Permanently saved parameter set

Parameter set in the working memory of the bar code scanner

Permanently saved parameter set

Saved project file (*.sopas) with archived parameter set

Permanently saved parameter set

Factory default of the bar code scanner

Opened project file with current parameter set

Parameter memory module CMC600

‒ and/or (optional) ‒

Parameter set in the main memory of the device 6

Permanently saved parameter set of the device 5

Factory default setting of the device 7

Device 2Optional: 1 PC with SOPAS ET

Configuration Software 3

Parameter memory module CMC600 4

Volatile memory à

Opened project file with current parameter set of the device 8

Volatile memory à

Non-volatile memory ß

Saved project file (*.sopas) with archived parameter set of the device 9

Data base on e. g. hard drive

(non-volatile memory) á

Permanently saved parameter set of the device 5

Non-volatile memory ß

7 COMMISSIONING

4. Establish a connection between SOPAS ET and the device with the wizard that has

already launched automatically.

In order to do this, select the device from the devices available depending on the

connected communication interface, e.g. Ethernet (default Ethernet address: IP

address: 192.168.0.1, subnet mask: 255.255.255.0, baud rate: 57600 with

serial connection).

✓

SOPAS ET establishes communication with the device and loads the associated

device description file. The device project tree opens.

7.4 Initial commissioning

The device is adjusted to the reading situation on site using the SOPAS ET configuration software. The starting point for this is the default factory settings, which can be adjusted to optimize the device. In order to do this, the SOPAS ET configuration soft‐ ware is used to create an application-specific parameter set, which can be loaded per‐ manently into the device and saved and archived as a project file (Sopas file with con‐ figuration data) on the PC.

Figure 77: Saving the parameter set and configuration with SOPAS ET

Figure 78: Saving the parameter set and configuration with SOPAS ET

Optional

Device

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PC with SOPAS ET configuration software

CMC600 parameter memory module

4 5 6 7

Permanently saved device parameter set

Parameter set in the working memory of the device

Factory-set defaults for the device

Subject to change without notice

8 9 ß à á

If the device is connected to a CDB/CDM connection module with the CMC600 parame‐ ter memory module, the parameter set is also stored on the card or permanently in the module with every save.

The device also saves its configuration data in an external parameter memory of the cloning plug. Whenever the device is restarted, it loads the parameter set automatically from the cloning plug into its permanent memory. This means, for example, that a device can be replaced without losing configuration data. If a CMC600 is also available, then the device takes the parameter set from the CMC600.

7.5 Adjust the device

For complete adjustment of the device, the electrical installation must be complete and the device must have been commissioned.

COMMISSIONING 7

Opened project file with current device parameter set

Saved project file with archived device parameter set

Nonvolatile memory

Volatile memory

Database on the hard drive, for example (nonvolatile memory)

1. Loosen the bracket screws so that the device can be aligned.

2. Align the device so that the angle between the scanning line and the bar code

stripes is almost 90°.

3. To prevent interference reflections, arrange the device as close to being plane-par‐

allel to the object surface as possible.

4. Manually place objects with bar codes one after the other into the reading range

of the device, see "Technical data", page 96.

5. Check the reading result with the SOPAS ET configuration software.

6. When doing so, place objects at different positions (angles) in the reading field

and ensure that the limit values for the permitted reading angles are not

exceeded, see "Angle alignment of the device", page 24.

7. Align the device so that the good read rate is between 70% and 100%.

8. Tighten the screws on the device.

7.6 Fine adjustment and further configuration

NOTE

The other settings and the fine adjustment depend on the relevant application situa‐ tion.

User level, parameter download to the device

The user is automatically logged into the device in the “Authorized customer” level and can change parameters which are immediately transmitted to the device (default set‐ ting).

Configuration via “Quickstart”

The “Quickstart” tab offers an overview of the most important parameters and enables quick evaluation of code content. Functions such as evaluation window, percentage evaluation, code configuration, and adjusting tool are available via the Quickstart.

Application wizard

The application wizard (“Wand” icon) supports device configuration both as a standalone device and as a master or as a slave for a master/slave combination based on the CAN bus.

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7 COMMISSIONING

Evaluation window

The evaluation window shows the code content, the object index, the code type, the code security, and the device number of the reading device.

Percentage evaluation

The percentage evaluation permanently assesses the quality of the reading. Bar codes are not assessed. Here, the bar codes must not be subjected to any conveying move‐ ment. The device performs 100 scans in each case and evaluates the reading quality. The device continuously emits read results every 2 s via the AUX interface, together with the read diagnostic data. A timer starts when percentage evaluation is called. If a manual abort is not carried out, the device automatically returns to read mode after 5 min.

Adjusting Tool

The “Adjusting Tool” operating mode supports optimal placing of the center of the scan line on the object. To do this, the device hides half of the scan line.

Figure 79: Appearance of the scan line in “Adjusting Mode”

This function is only available under adjustment mode in Quickstart in the “Authorized customer” level.

Code configuration

In the factory default setting, the device decodes the following code types:

Code 39

•

2/5 interleaved

•

Code 128 family

•

You can activate further code types and set other decoder properties (Device Tree > Parameters > Code Configuration).

Scanning frequency

You can set the scanning frequency in the range from 400 Hz to 1200 Hz (Device Tree > Parameters > Reading Configuration).

Focus setting

In the factory default setting, the device works with auto focus. Alternatively, the device can be operated in the modes “Dynamic Focus” and “Fixed Focus” (Device tree > Parameters > Reading configuration > Focus control).

Ethernet interface

Use the “Ethernet” page to make adaptations to the IP address and the subnet mask (Device tree > Parameters > Network/Interfaces/IOs > Ethernet).

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COMMISSIONING 7

Object trigger control

If the device is to be operated with an additional read pulse sensor, for example, a pho‐ toelectric sensor on the “Sensor 1” switching input, select the setting “Sensor 1” (Device tree > Parameters > Object trigger control).

Test and, if necessary, modify the specified settings when operating the system under real conditions.

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Ready

Result

Laser

Data

CAN

LNK TX

Read Diagn

Teach-in

Auto-Setup

Adjusting

User-defined

100

[%]

8 OPERATION

8 Operation

8.1 Optical displays and control elements

Figure 80: LED status indicators, bar graph and function buttons

Arrow pushbutton

Return pushbutton

Table 10: Illumination behavior of the LED status display

Display LED Status

Ready

green Lights up constantly after switching on and completion of success‐

ful self-test The device is ready for reading

Goes out when downloading or uploading configuration data

red Hardware fault

Result

Laser

Data

CAN

LNK TX

= illuminated, Ö = flashing

green Successful reading

green Laser on

green Data output via host interface

green Data transmission via CAN interface, status of the internal termi‐

nation of the cloning plug: all existing terminations are not active, or not available (depending on the plug)

blue Data transmission via CAN interface, status of the internal termi‐

nation of the cloning plug: all existing terminations are active

purple Data transmission via CAN interface, status of the internal termi‐

nation of the cloning plug: not all existing terminations are active

green Physical Ethernet connection

green Data traffic via Ethernet

Operating button and status displays on the second display level

The two pushbuttons 1 and 2 are used to call up device functions manually without using a PC. The second display level of the LEDs signals the selectable functions. Cur‐ rently, “Read Diagn” (percentage evaluation) and “Adjusting” (adjusting tool) are availa‐ ble.

1. Press the return key for approx. 2 seconds. The device switches to operating mode

of the pushbutton. “Ready” LED now lights up blue.

2. Press arrow key repeatedly to select the desired function (LED lights up blue).

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3. Press the return key to confirm the selected function.

The device executes the function and automatically returns to the read mode after

2 minutes.

4. To abort the function manually (cancel), press the Return key again and hold for

2 seconds.

Bar Graph 0 ... 100%

In “Percentage Evaluation” operating mode, the bar graph continuously displays the last determined read rate in %, in each case related to 100 readings. The bar graph is deac‐ tivated in standard read mode.

8.2 Operating options

The device can be configured according to application in the following manner:

■

Locally at the device with the SOPAS ET configuration software: Protection of the

parameter set as a configuration file on the PC in SOPAS ET. Access to the device

via AUX interface (USB or Ethernet).

■

As an alternative to the SOPAS ET configuration software, command strings are

available, upon which the operator interface of the configuration software is also

based. These are also for the triggering of device functions (e.g. reading). Docu‐

ments on the commando strings can be obtained from SICK on request.

OPERATION 8

The SOPAS ET configuration software is used for device diagnostics in case of a fault.

In normal operation, the device operates fully automatically.

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9 MAINTENANCE

9 Maintenance

9.1 Maintenance

During operation, the device works maintenance-free.

Depending on the assignment location, the following preventive maintenance tasks may be required for the device at regular intervals:

NOTE

No maintenance is required to ensure compliance with the laser class.

Table 11: Maintenance schedule

Maintenance work Interval To be carried out

Clean housing and front screen Cleaning interval depends on ambi‐

Check the screw connections and plug connections

ent conditions and climate

Interval depends on the place of use, ambient conditions, or operational regulations. Recommended: At least every 6 months.

Specialist

9.2 Cleaning

9.2.1 Cleaning the device

At regular intervals (e.g. weekly), check the reading window and the housing of the device for contamination. This is especially relevant in harsh operating environments (dust, abrasion, damp, fingerprints, etc.). The reading window lens must be kept clean and dry during operation.

NOTICE Equipment damage due to improper cleaning.

Improper cleaning may result in equipment damage.

■

Cleaning the reading window

NOTICE Damage to the Reading Window!

Reduced reading performance due to scratches or streaks on the reading window.

b b

Only use recommended cleaning agents.

Never use sharp objects for cleaning.

Clean the reading window only when wet.

Use a mild cleaning agent that does not contain powder additives. Do not use

aggressive cleaning agents, such as acetone, etc.

Avoid any movements that could cause scratches or abrasions on the reading win‐

dow.

Only use cleaning agents suitable for the screen material.

The type of screen material used in the reading window can be found on the type label,

see "Type code", page 12.

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MAINTENANCE 9

NOTE

Static charge causes dust particles to adhere to the reading window. This effect can be avoided by using an anti-static glass cleaner in combination with the SICK lens cloth (can be obtained from www.sick.com).

Cleaning procedure:

CAUTION Optical radiation: Laser class 2

■

Do not look into the laser beam intentionally.

■

Never point the laser beam at people's eyes.

■

If it is not possible to avoid looking directly into the laser beam, e.g., during com‐

missioning and maintenance work, suitable eye protection must be worn.

■

Avoid laser beam reflections caused by reflective surfaces. Be particularly careful

during mounting and alignment work.

■

Do not open the housing. Opening the housing will not switch off the laser. Open‐

ing the housing may increase the level of risk.

■

Current national regulations regarding laser protection must be observed.

Switch off the device for the duration of the cleaning operation. If this is not possi‐

ble, use suitable laser protection goggles. These must absorb radiation of the devi‐

ce's wavelength effectively.

Glass lens: Remove dust from the reading window using a soft, clean brush. If nec‐

essary, also clean the reading window with a clean, damp, lint-free cloth, and a

mild anti-static glass cleaning agent.

Plastic lens: Clean the reading window only with a clean, damp, lint-free cloth, and

a mild anti-static glass cleaning agent.

NOTE

If the reading window is scratched or damaged (cracked or broken), the lens must be replaced. Contact SICK Service to arrange this.

Cleaning the housing

In order to ensure that heat is adequately dissipated, the housing surface must be kept clean.

Clear the build up of dust on the housing with a soft brush.

9.2.2 Cleaning surfaces that have an optical effect

Depending on how the reading station is equipped, additional local sensors may have other surfaces with an optical effect installed (e.g. single-beam photoelectric safety switches for an external reading pulse). Contamination on these sensors can result in faulty switching behavior.

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9 MAINTENANCE

To avoid faulty switching behavior, remove contamination from the optical effect

surfaces of external sensors.

Figure 81: Cleaning the external optical sensors (read pulse encoder)

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10 Troubleshooting

10.1 Overview of possible errors and faults

Table 12: Errors and faults

Situation Error/fault

Mounting

Electrical installation

Configuration

Operation

■

TROUBLESHOOTING 10

Device poorly aligned to the object with the bar code (e.g. dazzle). Read cycle sensor incorrectly positioned (e.g., internal read‐ ing interval is opened too early or closed too late). Incremental encoder incorrectly positioned.

Data interfaces of the device incorrectly wired.

Functions not adapted to local conditions, e.g. parameters for the data interface not set correctly. Device limits not observed, e.g. reading distance, aperture angle. Read cycle trigger source not selected correctly.

Read cycle control incorrect and/or not suitable for the object. Device faults (hardware/software).

10.2 Detailed fault analysis

10.2.1 LEDs on the device

The conditions that can be read from the device LEDs on the sensor housing (see "Opti‐

cal displays and control elements", page 88) include:

■

Operational readiness (Ready)

■

Reading result status (Good Read or No Read)

■

Hardware fault

■

Firmware download status

■

Connection status of the device

The LED display can indicate any errors or faults with this. Further information for this can be found in the system information.

10.2.2 System information

The device outputs faults in different ways. Fault output is staggered and thus allows for an increasingly detailed level of analysis.

Communication errors can occur when transmitting data to the device. The device

•

then returns a fault code.

For faults that occur during reading, the device writes fault codes in the status log

•

(see "Status log", page 93).see "Status log", page 93.

10.3 Status log

NOTE

The status log is retained even after switching the device off and on again.

The device distinguishes between four types of fault:

■

Information

■

Warning

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10 TROUBLESHOOTING

■

Error

■

Critical fault

The device saves only the last five entries for each fault type.

10.3.1 Displaying the status log

To display the status log, the SOPAS ET configuration software must be connected with the device online.

1. Connect the SOPAS ET configuration software to the device.

2. Open CLV6xx in the project tree: Service > System Status > System Information

tab.

10.4 SICK Support

If a fault cannot be rectified, the device may be defective.

The device must not be repaired by the user. Interrupting or modifying the device will invalidate any warranty claims against SICK AG.

Rapid replacement of a device by the user is, however, possible, see "Disassembly and

disposal", page 95.see "Disassembly and disposal", page 95.

Where a fault cannot be rectified, make contact with the SICK Service department.

To find your agency, see the final page of this document.

NOTE

Before calling, make a note of all type label data such as type designation, serial num‐ ber, etc. to ensure faster telephone processing.

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11 Decommissioning

11.1 Disassembly and disposal

Dismantling the device

1. Switch off the supply voltage to the device.

2. Detach all connecting cables from the device.

3. If the device is being replaced, mark its position and alignment on the bracket or

surroundings.

4. Remove the device from the bracket.

5. Unscrew the screws for the cloning plug and remove the cloning plug.

6. Apply protective covering to the cloning plug.

Disposing of the device

Any device which can no longer be used must be disposed of in an environmentally friendly manner in accordance with the applicable country-specific waste disposal regu‐ lations. As they are categorized as electronic waste, the device must never be disposed of with household waste.

11.2 Returns

DECOMMISSIONING 11

Do not dispatch devices to the SICK Service department without consultation.

NOTE

To enable efficient processing and allow us to determine the cause quickly, please include the following when making a return:

■

Details of the contact person

■

Description of the application

■

Description of the fault that occurred

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12 TECHNICAL DATA

12 Technical data

NOTE

The relevant online data sheet for your product can be downloaded, saved, and printed, including technical data, dimensions, and connection diagrams:

www.sick.com/CLV69x

12.1 Optics

CLV690-0/1 Standard Density

Focus Auto focus, alternative: dynamic focus setting or fixed focus

Focus trigger source Data interface/switching inputs

No. of distance config‐ urations

Focus adjustment time

Light source Visible red light (660 nm)

MTBF 100,000 h

Laser class Class 2 according to EN/IEC 60825-1:2014

Aperture angle Front-end: ≤ 60°

Scanning frequency 400 Hz ... 1200 Hz

Code resolution 0.25 mm ... 1.0 mm 0.35 mm ... 1.2 mm 0.17 mm ... 0.4 mm

Reading distance 500 mm ... 2100 mm 500 mm ... 2200 mm 400 mm ... 1600 mm

Oscillating mirror functions

≤ 8

≤ 20 ms

Identical laser class for issue EN/IEC 60825-1:2007 Complies with 21 CFR 1040.10 except for tolerances according to Laser Notice no. 50 from June 24, 2007

Oscillating mirror: ≤ 50°

Fixed (adjustable position), oscillating (variable or fixed amplitude), one-shot

Oscillation frequency: 0.5 Hz ... 4 Hz Angle of deflection: -20° ... 20° (can be adjusted using software)

CLV691-0/1 Low Den‐ sity

CLV692-0/1 High Density

(type-dependent)

12.2 Performance

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CLV690-0/1 Standard Density

Bar code types 2/5 Interleaved, Codabar, Code 128, Code 39, Code 93, GS1-128/EAN

128, UPC/GT IN/EAN

Print ratio 2:1 ... 3:1

Bar code print con‐ trast (PCS)

Ambient light immun‐ ity

No. of codes per scan 1 ... 20 (standard decoder)

No. of codes per read‐ ing interval

≥ 60%

2000 lx, on bar code

1 ... 6 (SMART decoder)

1 ... 50 (auto-discriminating)

CLV691-0/1 Low Den‐ sity

CLV692-0/1 High Density

Subject to change without notice

TECHNICAL DATA 12

12.3 Interfaces

CLV690-0/1 Standard Density

No. of characters per reading interval

No. of multiple read‐ ings

Serial (RS-232, RS-422/-485)

Ethernet Only with cloning plug 2062452, 2074708 and 2074710

CAN bus Function: SICK CAN sensor network (Master/Slave, Multiplexer/Server)

PROFIBUS DP Optional via external fieldbus module (CDF 600-21xx)

DeviceNet Optional via external connection module (CDM + CDF)

Switching inputs Cloning plug no. 2062450: 6x

Switching outputs Cloning plug no. 2062450: 4x

Reading pulse Switching inputs, serial interface, auto pulse, CAN

Optical displays 6 LEDs (Ready, Result, Laser, Data, CAN, LNK TX)

Operating elements 2 buttons

Parameter memory Automatic via cloning plug

Configuration soft‐ ware

5000

1 ... 100

CLV690-0/1 Standard Density

Only with cloning plug 2062450, 2062452, 2062453 and 2062454

Function: Host, AUX (only RS-232) Data transmission rate: 300 Baud ... 500 kBaud, AUX: 57.6 kBaud

(RS-232)

Function: Host, AUX Data transmission rate: 10/100 Mbit/s Protocol: TCP/IP, EtherNet/IP, PROFINET (optionally via external field‐

bus module CDF 600-22xx), PROFINET DualPort (optionally via external fieldbus module CDF 600-22xx)

Data transmission rate: 20 kbit/s ... 1 Mbit/s Protocol: CSN (SICK CAN Sensor Network)

Cloning plug no. 2062452: 2x Ue = max. 30 V; Ie = max. 5 mA

Opto-decoupled, reverse polarity protected, adjustable debounce time

Cloning plug no. 2062452: 4x Ua = UV – 1.6 V, Ia ≤ 100 mA (typical)

Short-circuit protected, temperature protected, not electrically isolated from the supply voltage

Bar graph for displaying the reading rate percentage (10 LEDs)

Alternatively also via an optional CMC600 cloning module in the CDB/CDM connection module

SOPAS ET

CLV691-0/1 Low Den‐ sity

CLV692-0/1 High Density

12.4 Mechanics/electronics

CLV690-0/1 Standard Density

Electrical connection 60-pin system connection for connecting a cloning plug

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CLV691-0/1 Low Den‐ sity

CLV692-0/1 High Density

12 TECHNICAL DATA

CLV690-0/1 Standard Density

CLV691-0/1 Low Den‐ sity

CLV692-0/1 High Density

Supply voltage Device without heating:

18 V DC ... 30 V DC (type-dependent), LPS or NEC Class 2, SELV as per currently valid EN 60950-1, reverse polarity protected Device with heating:

21.6 V DC ... 28.8 V DC (type-dependent), LPS or NEC Class 2, SELV as per currently valid EN 60950-1, reverse polarity protected

Power consumption (with unloaded out‐ puts)

Device without heating (I

max

= 1 A):

Line scanner (LS): typ. 15 W LS with oscillating mirror: typ. 17 W Device with heating (I

max

= 4 A):

Line scanner (LS): typ. 78 W LS with oscillating mirror: typ. 80 W

Housing/reading win‐ dow

Aluminum die cast/glass (optional) plastic (CLV690-0010)

Housing color Light blue (RAL 5012)

Electrical safety as per UL 60950-1 certification

Safety EN 60950-1: 2006-04/A11: 2009-03/A1: 2010-03/A12: 2011:02

Weight Line scanner: 1500 g

Line scanner with oscillating mirror: 2200 g

Dimensions (L x W xH)Front-end: 117 mm x 117 mm x 94 mm

Oscillating mirror: 182 mm x 128 mm x 97 mm

Enclosure rating IP 65

12.5 Ambient data

Interference emission EN 61000-6-4: 2007-01/A1: 2011-02

Immunity to electrical noise

Vibration resistance EN 60068-2-6: 2008-02

Shock resistance EN 60068-2-27: 2009-05

Ambient operating temperature

Storage temperature -20 °C ... +70 °C

Permissible relative humidity

12.6 Reading field diagrams

12.6.1 Reading field conditions

Test code Code 128

Print contrast >90%

Tilt ±45°

Ambient light <2000 lx

Good read rate >75%

CLV690-0/1 Standard Density

CLV691-0/1 Low Den‐ sity

EN 61000-6-2: 2005-08

Device without heating: 0 °C ... +40 °C Device with heating:

-35 °C ... +35 °C

0% ... 90%, non-condensing

CLV692-0/1 High Density

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TECHNICAL DATA 12

NOTE

Min. and max. reading distances are measured radially from the device.

12.6.2 Overview of reading field diagrams

Scanning procedure: line scanner

CLV69x type Resolution Diagram Page

CLV690-0xxx Standard

Density

CLV691-0xxx Low Density Reading field height/tilt over reading distance for resolution 0.50 mm page 111

CLV692-0xxx High Density Reading field height/resolution over reading distance page 116

Reading field height/resolution over reading distance page 100

Min. and max. reading distance (DOF) for resolution 0.35 mm/aperture angle 40° page 101

Min. and max. reading distance (DOF) for resolution 0.35 mm/aperture angle 56° page 101

Min. and max. reading distance (DOF) for resolution 0.50 mm/aperture angle 40° page 103

Min. and max. reading distance (DOF) for resolution 0.50 mm/aperture angle 56° page 104

Scanning frequency characteristic curve page 105

Min. and max. reading distance (DOF) for resolution 0.50 mm/aperture angle 40° page 112

Min. and max. reading distance (DOF) for resolution 0.50 mm/aperture angle 60° page 113

Scanning frequency characteristic curve page 114

Min. and max. reading distance (DOF) for resolution 0.25 mm/aperture angle 40° page 117

Min. and max. reading distance (DOF) for resolution 0.35 mm/aperture angle 40° page 118

Min. and max. reading distance (DOF) for resolution 0.35 mm/aperture angle 56° page 119

Scanning frequency characteristic curve page 120

Scanning procedure: line scanner with oscillating mirror

CLV69x type Resolution Diagram Page

CLV690-1xxx Standard

Density

CLV691-1xxx Low Density Reading field height/tilt over reading distance for resolution 0.50 mm page 114

CLV692-1xxx High Density Reading field height/resolution over reading distance page 120

Reading field height/resolution over reading distance page 105

Min. and max. reading distance (DOF) for resolution 0.35 mm/aperture angle 40° page 106

Min. and max. reading distance (DOF) for resolution 0.35 mm/aperture angle 50° page 107

Min. and max. reading distance (DOF) for resolution 0.50 mm/aperture angle 40° page 108

Min. and max. reading distance (DOF) for resolution 0.50 mm/aperture angle 50° page 109

Scanning frequency characteristic curve page 110

Deflection width page 110

Min. and max. reading distance (DOF) for resolution 0.50 mm/aperture angle 40° page 112

Min. and max. reading distance (DOF) for resolution 0.50 mm/aperture angle 50° page 113

Scanning frequency characteristic curve page 115

Deflection width page 115

Min. and max. reading distance (DOF) for resolution 0.25 mm/aperture angle 40° page 121

Min. and max. reading distance (DOF) for resolution 0.35 mm/aperture angle 40° page 122

Min. and max. reading distance (DOF) for resolution 0.35 mm/aperture angle 50° page 123

Scanning frequency characteristic curve page 124

Deflection width page 124

8014396/ZMG8/2017-07-04 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV69x

Subject to change without notice

a b

Reading field height in mm

–200

200

–400

400

600

–600

400 700 1000 1300 1600 1900 2200

Reading distance in mm

Resolution

a: 0.30mm

c: 0.50mm

b: 0.35mm

12 TECHNICAL DATA

12.6.3 Standard Density: reading performance data, line scanner

Figure 82: CLV690-0xxx (Standard Density): reading field height depending on the reading distance and resolution

100

O PE R AT I NG IN S TR U CT I ON S | CLV69x 8014396/ZMG8/2017-07-04 | SICK

Subject to change without notice

SICK CLV69x Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

O P E R A T I N G I N S T R U C T I O N S

Contents

1 About this document

1.1 Information on the operating instructions

1.2 Scope

1.3 Explanation of symbols

1.4 Further information

1.5 Customer service

2 Safety information

2.1 Intended use

2.2 Improper use

2.3 IP technology

2.4 Limitation of liability

2.5 Modifications and conversions

Requirements for skilled persons and operating personnel

2.7 Hazard warnings and operational safety

2.7.1 Laser radiation

2.8 Switching off the device

2.9 Protection of the environment

2.10 Repairs

3 PRODUCT DESCRIPTION

3.1 Product ID

3.1.1 Type label

3.1.2 Type code

3.2 Product characteristics

3.2.1 Device view

3.2.2 Product features and functions (overview)

3.2.3 Operating principle

3.2.3.1 Object trigger control

3.2.3.3 Switchable focus position

3.2.3.4 Oscillating mirror control

3.2.3.5 Reading operation mode

4 TRANSPORT AND STORAGE

4.1 Transport

Transport inspection

4.3 Storage

5 Mounting

5.1 Overview of mounting procedure

5.2 Scope of delivery

5.3 Preparation for mounting

5.3.1 Mounting requirements

5.3.2 Mounting device

5.4 Mounting location

5.4.1 Basic allocation of the scan line to the bar code

5.4.2 Reading distance to the bar code and aperture angle α

5.4.3 Angle alignment of the device

5.4.4 Avoidance of surface reflections

5.4.5 Count direction of the reading angle and the code angle

5.5 Mounting the device

Mounting with shock mounts (optional)

5.7 Mounting of external components

5.7.1 Mounting the connection module

5.7.2 Mount external read cycle sensor

5.7.3 Mounting incremental encoder

6 ELECTRICAL INSTALLATION

6.1 Safety

6.1.1 Notes on the electrical installation

6.2 Prerequisites for the safe operation of the device in a system

6.3 Wiring notes

6.4 Pin allocation of the connections

6.4.1 Overview of the pin allocation for the cloning plug

6.5 Connection diagrams

Wiring interfaces

6.6.1 Connecting the supply voltage

6.6.2 Wiring data interfaces

6.6.3 Wiring the CAN interface

6.6.4 Wiring digital switching inputs

6.6.5 Wiring digital switching outputs

6.7 Connection modules

6.7.1 Using connection module CDB650-204

6.7.2 Using connection module CDM420-0006

6.7.3 Using connection module CDM490-0001

7 Commissioning

7.1 Overview of the commissioning steps

7.2 SOPAS ET configuration software

7.2.1 Functions of the SOPAS-ET configuration software for the device (overview)