SICK CLV63x, CLV64x, CLV65x Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S

Described product

CLV63x

CLV64x

CLV65x

Manufacturer

SICK AG Erwin-Sick-Str. 1 79183 Waldkirch Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐ tion, abridgment or translation of this document is prohibited without the express writ‐ ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

O PE R AT I NG IN S TR U CT I ON S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK

Subject to change without notice

CONTENTS

1 About this document........................................................................ 5

1.1 Information on the operating instructions.............................................. 5

1.2 Scope......................................................................................................... 5

1.3 Explanation of symbols............................................................................ 5

1.4 Further information................................................................................... 6

1.5 Customer service...................................................................................... 6

2 Safety information............................................................................ 7

2.1 Intended use............................................................................................. 7

2.2 Incorrect use............................................................................................. 7

2.3 IP technology............................................................................................. 7

2.4 Limitation of liability................................................................................. 7

2.5 Modifications and conversions................................................................ 8

2.6 Requirements for skilled persons and operating personnel................. 8

2.7 Hazard warnings and operational safety................................................ 9

2.8 Switching off the device........................................................................... 11

2.9 Protection of the environment................................................................. 11

2.10 Repairs...................................................................................................... 11

3 Product description........................................................................... 12

3.1 Product ID.................................................................................................. 12

3.2 Product characteristics............................................................................. 14

4 Transport and storage....................................................................... 23

4.1 Transport................................................................................................... 23

4.2 Transport inspection................................................................................. 23

4.3 Storage...................................................................................................... 23

5 Mounting............................................................................................. 24

5.1 Overview of mounting procedure............................................................. 24

5.2 Scope of delivery...................................................................................... 24

5.3 Preparation for mounting......................................................................... 24

5.4 Mounting location..................................................................................... 26

5.5 Mounting the device................................................................................. 29

5.6 Mounting of external components........................................................... 30

6 Electrical installation........................................................................ 32

6.1 Safety......................................................................................................... 32

6.2 Prerequisites for the safe operation of the device in a system............. 33

6.3 Wiring notes.............................................................................................. 36

6.4 Pin allocation of the connections............................................................ 36

6.5 Connection diagrams............................................................................... 39

6.6 Wiring interfaces....................................................................................... 43

7 Commissioning.................................................................................. 48

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CONTENTS

7.1 Overview of the commissioning steps..................................................... 48

7.2 SOPAS ET configuration software............................................................ 48

7.3 Initial commissioning................................................................................ 49

7.4 Adjust the device...................................................................................... 49

7.5 Fine adjustment and further configuration............................................. 50

8 Operation............................................................................................ 52

8.1 Operating and status indicators.............................................................. 52

8.2 Operating options..................................................................................... 54

9 Maintenance...................................................................................... 55

9.1 Maintenance............................................................................................. 55

9.2 Cleaning..................................................................................................... 55

10 Troubleshooting................................................................................. 58

10.1 Overview of possible errors and faults.................................................... 58

10.2 Detailed fault analysis.............................................................................. 58

10.3 Status log.................................................................................................. 58

10.4 SICK Support............................................................................................. 59

11 Decommissioning............................................................................. 60

11.1 Disassembly and disposal....................................................................... 60

11.2 Returning devices..................................................................................... 60

12 Technical data.................................................................................... 62

12.1 Optical lens system................................................................................... 62

12.2 Performance............................................................................................. 62

12.3 Interfaces.................................................................................................. 62

12.4 Mechanics/electronics............................................................................. 63

12.5 Ambient data............................................................................................. 64

12.6 Reading field diagrams............................................................................ 64

13 Accessories........................................................................................ 74

13.1 Additional accessories............................................................................. 74

14 Annex.................................................................................................. 75

14.1 Notes on PROFINET.................................................................................. 75

14.2 EU declaration of conformity / Certificates............................................. 76

14.3 Certification in accordance with UL60950............................................. 76

14.4 Dimensional drawings.............................................................................. 77

14.5 Abbreviations used................................................................................... 77

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Subject to change without notice

1 About this document

1.1 Information on the operating instructions

These operating instructions provide important information on how to use devices from SICK AG.

Prerequisites for safe work are:

Compliance with all safety notes and handling instructions supplied.

•

Compliance with local work safety regulations and general safety regulations for

•

device applications

The operating instructions are intended to be used by qualified personnel and electrical specialists.

NOTE

Read these operating instructions carefully before starting any work on the device, in order to familiarize yourself with the device and its functions.

The instructions constitute an integral part of the product and are to be stored in the immediate vicinity of the device so they remain accessible to staff at all times. Should the device be passed on to a third party, these operating instructions should be handed over with it.

ABOUT THIS DOCUMENT 1

These operating instructions do not provide information on operating the machine in which the device is integrated. For information about this, refer to the operating instruc‐ tions of the specific machine.

1.2 Scope

These operating instructions serve to incorporate the device into a customer system. Instructions are given by stages for all actions required.

These instructions apply to all available device variants of the device. More detailed information for the identification of the available device type see "Type code",

page 12.

Available device variants are listed on the online product page.

www.sick.com/CLV63x

www.sick.com/CLV64x

www.sick.com/CLV65x

Various device variants are used as examples for commissioning, based on the default parameter settings for the relevant device.

1.3 Explanation of symbols

Warnings and important information in this document are labeled with symbols. The warnings are introduced by signal words that indicate the extent of the danger. These warnings must be observed at all times and care must be taken to avoid accidents, per‐ sonal injury, and material damage.

DANGER

… indicates a situation of imminent danger, which will lead to a fatality or serious inju‐ ries if not prevented.

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1 ABOUT THIS DOCUMENT

WARNING

… indicates a potentially dangerous situation, which may lead to a fatality or serious injuries if not prevented.

CAUTION

… indicates a potentially dangerous situation, which may lead to minor/slight injuries if not prevented.

NOTICE

… indicates a potentially harmful situation, which may lead to material damage if not prevented.

NOTE

… highlights useful tips and recommendations as well as information for efficient and trouble-free operation.

1.4 Further information

NOTE

All the documentation available for the device can be found on the online product page at:

www.sick.com/CLV63x

www.sick.com/CLV64x

www.sick.com/CLV65x

The following information is available for download there:

Model-specific online data sheets for device variants, containing technical data,

•

dimensional drawings, and reading field diagrams EU declaration of conformity for the product family

•

Dimensional drawings and 3D CAD dimension models in various electronic for‐

•

mats Reading field diagrams

•

These operating instructions are available in German and other languages.

•

Other publications related to the devices described here

•

Publications dealing with accessories

•

1.4.1 Supplementary documents

Information about configuration of the device can be found in the online help function of the SOPAS ET configuration software.

1.4.2 Documents on request

Overview of command strings for the device.

1.5 Customer service

If you require any technical information, our customer service department will be happy to help. To find your representative, see the final page of this document.

NOTE

Before calling, make a note of all type label data such as type code, serial number, etc. to ensure faster processing.

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2 Safety information

2.1 Intended use

The device is an intelligent, opto-electronic SICK ID sensor and is used for automatic, fixed identification and decoding of bar codes on moving or stationary objects. The data content of the decoded bar codes is sent by the device to a higher-level control (PLC) for further coordinating processing.

SICK AG assumes no liability for losses or damage arising from the use of the product, either directly or indirectly. This applies in particular to use of the product that does not conform to its intended purpose and is not described in this documentation.

SAFETY INFORMATION 2

2.2

Incorrect use

•

WARNING Danger due to improper use!

Any improper use can result in dangerous situations.

Therefore, observe the following information:

■

2.3 IP technology

NOTE

SICK uses standard IP technology in its products. The emphasis is placed on availability of products and services. SICK always assumes that the integrity and confidentiality of the data and rights affected by the use of the aforementioned products will be ensured by the customer. In all cases, appropriate security measures, such as network separa‐ tion, firewalls, virus protection, and patch management, must be taken by the customer on the basis of the situation in question.

The device does not constitute a safety-relevant device according to the EU Machi‐ nery Directive (2006/42/EC). The device must not be used in explosion-hazardous areas. The device must not be used in forklift applications in low temperature conditions. Any other use that is not described as intended use is prohibited. Any use of accessories not specifically approved by SICK AG is at your own risk.

Device should be used only in accordance with its intended use. All information in these operating instructions must be strictly observed.

2.4 Limitation of liability

Applicable standards and regulations, the latest state of technological development, and our many years of knowledge and experience have all been taken into account when assembling the data and information contained in these operating instructions. The manufacturer accepts no liability for damage caused by:

■

Failing to observe the operating instructions

■

Incorrect use

■

Use by untrained personnel

■

Unauthorized conversions

■

Technical modifications

■

Use of unauthorized spare parts, consumables, and accessories

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2 SAFETY INFORMATION

With special variants, where optional extras have been ordered, or owing to the latest technical changes, the actual scope of delivery may vary from the features and illustra‐ tions shown here.

2.5 Modifications and conversions

NOTICE

Modifications and conversions to the device and/or the installation may result in unforeseeable dangers.

Interrupting or modifying the device or SICK software will invalidate any warranty claims against SICK AG. This applies in particular to opening the housing, even as part of mounting and electrical installation.

Before technical modifications to and expansions of the device, the prior written appro‐ val of the manufacturer must be obtained.

2.6 Requirements for skilled persons and operating personnel

WARNING Risk of injury due to insufficient training.

Improper handling of the device may result in considerable personal injury and material damage.

■

All work must only ever be carried out by the stipulated persons.

The operating instructions state the following qualification requirements for the various areas of work:

■

Instructed personnel have been briefed by the operator about the tasks assigned to them and about potential dangers arising from improper action.

■

Skilled personnel have the specialist training, skills, and experience, as well as knowledge of the relevant regulations, to be able to perform tasks delegated to them and to detect and avoid any potential dangers independently.

■

Electricians have the specialist training, skills, and experience, as well as knowl‐ edge of the relevant standards and provisions to be able to carry out work on elec‐ trical systems and to detect and avoid any potential dangers independently. In Ger‐ many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐ lations (e.g. Master Electrician). Other relevant regulations applicable in other countries must be observed.

The following qualifications are required for various activities:

Activities Qualification

Mounting, maintenance

Electrical installation, device replacement

Commissioning, configura‐ tion

Basic practical technical training

■

Knowledge of the current safety regulations in the workplace

■

Practical electrical training

■

Knowledge of current electrical safety regulations

■

Knowledge of device control and operation in the particular

■

application concerned (e.g. conveying line)

Basic knowledge of the WindowsTM operating system in use

■

Basic knowledge of the design and setup of the described

■

connections and interfaces Basic knowledge of data transmission

■

Basic knowledge of bar code technology

■

Table 1: Activities and technical requirements

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Activities Qualification

Operation of the device for the particular application

Table 1: Activities and technical requirements

Knowledge of device control and operation in the particular

■

application concerned (e.g. conveying line) Knowledge of the software and hardware environment for

■

the particular application concerned (e.g. conveying line)

2.7 Hazard warnings and operational safety

Please observe the safety notes and the warnings listed here and in other chapters of these operating instructions to reduce the possibility of risks to health and avoid dan‐ gerous situations.

2.7.1 Laser radiation

The device works with a red light laser diode in the wavelength range between 650 nm and 660 nm.

CAUTION Optical radiation: Laser class 2

The human eye is not at risk when briefly exposed to the radiation for up to 0.25 sec‐ onds. Exposure to the laser beam for longer periods of time may cause damage to the retina. The laser radiation is harmless to human skin.

■

Do not look into the laser beam intentionally.

■

Never point the laser beam at people's eyes.

■

If it is not possible to avoid looking directly into the laser beam, e.g., during com‐ missioning and maintenance work, suitable eye protection must be worn.

■

Avoid laser beam reflections caused by reflective surfaces. Be particularly careful during mounting and alignment work.

■

Do not open the housing. Opening the housing will not switch off the laser. Open‐ ing the housing may increase the level of risk.

■

Current national regulations regarding laser protection must be observed.

SAFETY INFORMATION 2

Laser class

Figure 1: Laser output aperture of the different designs

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CAUTION - LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT

IEC60825-1 Ed.2:2007-03; EN60825-1/A2: 2001-03; Complies with 21 CFR 1040.10 except for deviations pursuant to Laser Notice No. 50, dated June 24, 2007

2 SAFETY INFORMATION

The device complies with laser class 2. The entire reading window is a laser output aperture.

NOTE

No maintenance is required to ensure compliance with laser class 2.

Warning symbol on the device

The black and yellow laser warning label is fitted in combination with the type label on the rear of the device. In the delivery condition, the laser warning label has only English text.

The type label of the respective device used contains, in addition to other information, the relevant laser output data (laser output power (maximum/average), wavelengths and pulse time duration).

Figure 2: Example of a laser warning symbol on the device

NOTE Additional laser warning label

If the laser warning label applied to the device is concealed in the event of installation into a machine or paneling, the laser beam output aperture must be suitably labeled on the machine. For this purpose, an additional warning label in the same language must be applied next to the output aperture!

Controlling the laser diode

When operating properly, the device only switches the laser diode on if there is an object in the reading area, or if a reading is required (cyclic reading operation).

A laser timeout can switch off the laser diode automatically in this type of object trigger control if the pulse has stopped for too long (e.g. the conveyor system has stopped). In this case, the current internal reading interval of the device remains open.

Irrespective of the selected configuration type, the laser timeout can be set as follows:

Using the SOPAS ET configuration software, on the Illumination Control device page

•

During GSD configuration with the “10_Object Trigger Ctrl” module (Profinet/Profi‐

•

bus)

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In the default setting, laser timeout is deactivated.

Subject to change without notice

The laser diode is permanently or repeatedly switched on in the following device sta‐ tuses:

■

In the “Percentage Evaluation” and “Auto Setup” operating modes (only used tem‐ porarily for configuration/diagnosis)

■

In reading operation in the PSDI types “Auto pulse” (adjustable duty cycle) or “free.”

If timeout is activated, it will have no effect here.

2.8 Switching off the device

When switching off the device, at the most, the following data will be lost:

■

Application-specific parameter sets that were only temporarily stored in the device

■

Last reading result

■

Daily operating hours counter

2.9 Protection of the environment

During construction of the device, attention was paid to achieving the smallest environ‐ mental impact possible. Apart from the housing, the device contains no materials using silicon.

SAFETY INFORMATION 2

2.10 Repairs

Repair work on the device may only be performed by qualified and authorized person‐ nel from SICK AG. Interruptions or modifications to the device by the customer will inva‐ lidate any warranty claims against SICK AG.

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1443 0297

S/N:

DC 10...30V 5.0W

Manufactured:

MAC

D-79276 Reute

Made in Germany

λ = 655nm

Pmax=1.5mW

P<1.0mW average Pulse duration <300µs

Imax=700mA

P/N: 1068608

3 PRODUCT DESCRIPTION

3 Product description

3.1 Product ID

3.1.1 Type label

The type label gives information for identification of the device. An existing UL certifica‐ tion can be found on the type label.

Figure 3: Type label design for the device

Type designation

Part number

Serial number

Laser output data

MAC address

Date of manufacture

3.1.2 Type code

The devices of the CLV63x, CLV64x and CLV65x product families are arranged accord‐ ing to the following type code:

CLV x y z - a b c d e

1 2 3 4 5 6 7 8 9

Position Description Characteristic

1 Code reader, V-principle -

2 - 3 Product family 63: CLV63x

64: CLV64x 65: CLV65x

4 CLV63x: Working range

CLV64x: Resolution CLV65x: Resolution

CLV63x:

0: Long range 1: Mid range 2: Short range

CLV64x:

0: Standard density 2: High density

CLV65x:

0: Standard density 1: Depth of field optimized for 0.5 mm

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PRODUCT DESCRIPTION 3

Position Description Characteristic

5 Scanning method, reading window

orientation

6 Electrical connections (design) 0: Cable 0.9 m with male connector, D-

7 Interfaces 0: RS-232, RS422/485, CAN,

8 Front screen material 0: Glass

9 Application (environment) 0: Standard (0 °C … + 40 °C)

0: Line scanner, reading window on front 1: Grid scanner, reading window on front 2: Line scanner, reading window on side 3: Grid scanner, reading window on side 6: Line scanner with oscillating mirror, reading window on side

Sub-HD, 15-pin 1: Swivel connector, 12-pin (2 x M12 plug connector2)) 3: Cable 2 m with male connector, D-SubHD, 15-pin 8: Swivel connector, 17-pin (2 x M12 plug connector3))

digital IOs 2: Ethernet, RS-232, RS422/485, CAN, digital input 3: Ethernet, RS-232, RS422/485, CAN, digital IOs

1: Plastic

F0: With mounted external heating (‒35 °C … + 35 °C) S01: IP 69K Without label: IP65

Refers to the longitudinal axis of the device.

1 x male connector, M12, 12-pin, A-coding and 1 x female connector, M12, 4-pin, D-coding.

1 x male connector, M12, 17-pin, A-coding and 1 x female connector, M12, 4-pin, D-coding.

2 x digital switching inputs and 2 x digital switching outputs.

1 x digital switching input.

NOTE

Not all possible combinations according to the type code are available. The available device variants can be found online at:

www.sick.com/CLV63x

•

www.sick.com/CLV64x

•

www.sick.com/CLV65x

•

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PRODUCT DESCRIPTION

3.2 Product characteristics

3.2.1 Device view

CLV63x, CLV64x, CLV65x

Figure 4: Device variants (from top to bottom) - reading window on front, oscillating mirror (read‐ ing window on side)

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4 2

à ß á

PRODUCT DESCRIPTION 3

Figure 5: Device view of the CLV63x, CLV64x and CLV65x

Blind hole thread M5 (5 mm deep) for mounting (4x)

Laser warning label

Cover for micro SD card slot

Type label

Buttons for function selection/activation

Bar graph display

LEDs for indicating the status

Swivel connector

Central position of the deflected laser beam in the V-shaped aperture angle

Male connector, M12, 12-pin or 17-pin, A-coding



Female connector, M12, 4-pin, D-coding (Ethernet)



Cable with male connector, D-Sub-HD, 15-pin



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3 PRODUCT DESCRIPTION

3.2.2 Product features and functions (overview)

Product feature/func‐ tion

Safety and ease of use

Convenient operation/ configuration

Read operation modes

Read cycle

Bar code evaluation

Data processing

Data communication

Table 2: Overview of product features and functions of the device

Characteristic

Rugged, compact metal housing, CE marking

•

Laser Class 2, laser switches off if the output power is exceeded

•

Automatic self-test on system start

•

Diagnostic tools for system setup and (remote) system monitoring

•

Configurable output of reading diagnostic data in two reading

•

results formats Operating data polling, in case of error, issue of error code if

•

required Test string function (heartbeat) can be activated to signal that the

•

device is ready for operation Password-protected configuration mode via SOPAS ET

•

Future-oriented by firmware update (FLASH PROM) via data inter‐

•

face Future-oriented SOPAS ET configuration software

•

Low power consumption

•

Additional supply voltage range

•

Optional parameter cloning

•

Configuration (online/offline) via SOPAS ET configuration soft‐

•

ware Configuration via GSD configuration (via CDF600-2xx or “Ether‐

•

net” device variant) Status displays via LEDs

•

Auto setup of the optical reading properties

•

Profile programming with bar codes, generated and printed via

•

SOPAS ET Two pushbuttons on the device to call up preset functions without

•

connecting a computer Buzzer, which can be switched off, to confirm the device function

•

Start/stop operation (one bar code bearing object per read pulse)

•

Tracking operation (CLV65x)

•

Pulse sources for start: switching inputs, data interface (com‐

•

mand), auto pulse, free, CAN Pulse sources for stop: read pulse source, switching inputs, data

•

interface (command), timer, condition

All current 1D bar code types

•

Max. number of bar codes: 50 per reading interval

•

Separation of identical codes of the same code type using the

•

read angle

Influencing the output of the reading data by event-dependent

•

evaluation conditions Influencing the output string by filtering and output sorting

•

Host interface: two data output formats can be configured, can

•

be switched to various physical interfaces, parallel operation pos‐ sible Aux interface: fixed data output format, can be switched to vari‐

•

ous physical interfaces

3.2.3 Operating principle

The device consists of a laser scanner (laser diode and optics), an electronics unit with integrated decoder and interfaces (type-dependent) to industrial bus systems. The use of various focusing settings, resolutions, scan processes, bus systems, mounting options and optics enables use in most industrial applications. Interfaces to external

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Input 2

(e.g. incremental encoder)

Input 1

(e.g. external read cycle)

Output 1

(e.g. LED)

Output 2

(e.g. LED)

CLV6xx

“Serial RS-232/RS-422/485” (Host)

CDB620/CDM420

SerialSerial

Configuration

Diagnostics

SOPAS ETSOPAS ET

SerialSerial

“Power/SerialData/CAN/I/O”

(Aux, Host)

... ...

DC 18 V ... 30 V

GND

HOST

Further data

processing

“Serial RS-232” (Aux)

DC 18 V ... 30 V

Switching inputs/outputs = digital

Reading result

PRODUCT DESCRIPTION 3

times, such as photoelectric sensors or incremental encoders, enable reading pulses independent of the control. The reading results are provided for further processing by the data interfaces.

In principle, the codes can be recorded on any side on still or moving objects in a con‐ veyor system (single-side reading).

By combining several devices, it is possible to record several sides in one passage (multi-side reading).

To record the codes, the device generates a scan line (line scanner).

When designed as a grid scanner, the device generates eight scan lines which are off‐ set parallel to each other.

Line scanner with oscillating mirror

The oscillating mirror also moves the scan line vertically to the scan direction from the resting position to both sides with a low oscillation frequency. This means that the device can also scan larger areas for bar codes.

NOTE

When starting up the device, the oscillating mirror may cause increased volume devel‐ opment.

The length of the scan line that can be used for evaluation (reading field height) is dependent on the reading distance due to the V-shaped light emission.

The light pattern reflected by the bar code is recorded, processed and decoded. To con‐ trol this process, external sensors provide information about the reading pulse and the conveyor speed (increment). The read results are released to the device's data interfa‐ ces and forwarded to a host/PC.

Detailed wiring of the device and the connections to the host/PC and the external sen‐ sors are described in chapter Electrical installation.

NOTE

The CDB620 connection module with additional circuit board ( see "Connecting connec‐

tion modules to devices with heating", page 40) or the CDM420 connection module

with additional terminal ( see "Connecting the supply voltage", page 43) is to be used for devices with heating.

Block diagrams

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Figure 6: Facilities for connecting CLV63x-65x, standard version

“Ethernet” (Host 2)

Input 2

(e.g. incremental encoder)

Input 1

(e.g. external read cycle)

Output 1

(e.g. LED)

Output 2

(e.g. LED)

CLV6xx

“Serial RS-232/RS-422/485” (Host 1), alternative to Ethernet host port

CDB620/CDM420

SerialSerial

Configuration

Diagnostics

SOPAS ETSOPAS ET

SerialSerial

“Power/Serial Data/CAN/I/O”

(Aux 1, Host 1)

... ...

DC 18 V ... 30 V

GND

HOST

Further data

processing

“Serial RS-232” (Aux 1), alternative to Ethernet Aux port

“Ethernet” (Aux 2)

DC 18 V ... 30 V

Switching inputs/outputs = digital

“Ethernet”

Reading result

EthernetEthernet

3 PRODUCT DESCRIPTION

Figure 7: Facilities for connecting CLV63x-65x, Ethernet version

3.2.3.1 Object trigger control

The device needs a suitable external signal (trigger source) as notification of an object being in the reading field to start an object-related read process. As standard, the start signal is issued via an external read cycle sensor (e.g. photoelectric sensor). As soon as an object has passed the reading cycle sensor, a time window (“reading interval”) is opened in the device for the reading process.

3.2.3.2 Auto focus function (for CLV65x only)

Alternatively, a command triggers the read process via a data interface or the SICK SENSOR network. In auto pulse mode, the device internally generates the reading gate itself with an adjustable clock ratio.

The read cycle can be terminated in various ways. In the event of external triggering, this is carried out via the read cycle source or a command, or internally via a timer or an evaluation condition that needs to be met.

NOTE

The SOPAS-ET configuration software can be used to configure the trigger source:

The auto focus function allows the device to conduct the distance detection for the object without help from external sensors and to set the focus position independently. In order to do this, the device measures the distance from the object in its field of vision, uses this to create a distance profile internally and positions the focus on the object.

The auto focus function works in the “Difference to background” mode. The device is taught the distance profile of the background of its vision area without an object. Then the device focuses on the object, which it detects by establishing the difference from the background. The application is carried out e.g. with free vision of the object with restriction from structures which permanently protrude into the read level. Only one object with bar code(s) is in the reading field for each read cycle.

The distance profile of the background that is created can be displayed in the SOPAS ET

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configuration software. The definition of the auto focus area is carried out by selecting the aperture angle, the auto focus area and for line scanners with oscillating mirror also by limiting the oscillation amplitude (the angle of deflection). It is possible to spec‐ ify, among other things, the park position (preferred position) of the focus position, from which refocusing is carried out for each reading, for the device and a temporal and/or spatial delay time (timeout/hysteresis).

Subject to change without notice

1 2

1 2 3 5 84 6 71

AK2

AK3

AK4

AK5

AK6

AK7

AK8

AK1

AK = distance configuration

Focus position

Reading distance

Reading field height

Focus position

PRODUCT DESCRIPTION

The focus position to be set via measurement can also have an additional offset applied if necessary. This means that the depth of field, which runs radially in the direc‐ tion of the scan line and is caused by the V-principle of light beam deflection, can be optimized for the object.

Figure 8: Distance measurement: optimization of the depth of field for the object

Measured distance

Optimized focus position: measured distance plus offset for maximum

Depth of field (DOF)

NOTE

The auto focus function can be configured with the SOPAS-ET configuration software: project tree, CLV6xx, parameters, read configuration, focus control, options tab, auto focus parameters

3.2.3.3 Switchable focus position

As an alternative to the auto focus function, the focus position can also be changed dynamically and therefore cover a big read area.

A maximum of eight read areas can be defined internally as distance configuration for this purpose and can be approached by the optics in any order in read mode.

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Subject to change without notice

Figure 9: Focus switching - dividing the total read area into distance configurations

Read cycle

Focus position

Angle of deflection

‒φmax

+φmax

Timer

- or -

Oscillating mirror turning points

t1 t2 t3 t4 t5 t1 t2 t3 t4 t5t6

3 PRODUCT DESCRIPTION

The switching of the focus is carried out by the changing object distance (e.g. during reading from the top: object height detection).

Trigger sources for switching are:

– Signal on switching input “Sensor 2” for the max. 2-level switching – Command to the host interface or the integrated timer (e.g. for search run) for the

max. 8-level switching

– Oscillating mirror turning points for deflection on both sides in the case of the line

scanner with oscillating mirror

The distance configurations are assigned to the switching order via a programmable assignment table.

NOTE

The SOPAS-ET configuration software can be used to configure the focus position:

Project tree, CLV6xx, parameters, read configuration

•

Project tree, CLV6xx, parameters, read configuration, oscillating mirror

•

Project tree, CLV6xx, parameters, read configuration, focus control

•

3.2.3.4 Oscillating mirror control

In the case of a line scanner with oscillating mirror, the position of the scan line is influ‐ enced by the configuration of the oscillating mirror.

In addition to the “Park” (fixed, adjustable position of the scan line) or the continuous oscillation (irrespective of the read cycle), optimized function processes related to the read cycle are also possible in the controlled operation of oscillating mirror:

– n-times oscillation around an adjustable start position within the read cycle – One-Shot: single deflection (approach and return) per read cycle from an adjusta‐

ble start position

In each oscillation mode, the deflection width can be set (amplitude) independently for each of the deflection directions. Within the selected cycle duration of the entire vibra‐ tion process, the deflection speeds can be set in relation to each other for both deflec‐ tion directions.

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Figure 10: Oscillating mirror - example for focus position control during the search run, here with 6 focus positions

Subject to change without notice

NOTE

Data output

Trigger 2: Stop

Trigger 1: Start

Reading field

Start/stop operation

Tracking operation

Trigger 1: Start

Reading field

Data output

The SOPAS-ET configuration software can be used to configure the oscillation perform‐ ance and the position of the oscillating mirror.

3.2.3.5 Reading operation mode

In “start/stop” operation, there is only ever one object in the reading field during the reading process, i.e., all read codes can be clearly assigned to the object. As standard, starting and stopping of the reading process are controlled by one or two read cycle sensor(s) at the start and end of the reading field.

In this case, the distance between the read cycle sensors determines the size of the reading field. The reading process can alternatively be controlled with command strings via the data interface.

The output of the read results is either carried out at the end of the read cycle (the rear edge of the object has left the end of the reading field) or even during the read cycle if certain configurable conditions are met.

PRODUCT DESCRIPTION 3

Figure 11: Start/stop operating mode of the device in stand-alone operation

NOTE

The SOPAS-ET configuration software can be used to configure the reading operation mode.

Alternatively, configuration can be done via GSD file (Ethernet version/PROFINET).

3.2.3.6 Tracking operation (CLV65x only)

Figure 12: Tracking operating mode of the device in stand-alone operation

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Subject to change without notice

3 PRODUCT DESCRIPTION

In the internal tracking operation, there are a maximum of 10 objects behind each other in the reading field at the same time during the reading process.

As standard, the start of the reading process is controlled by a read cycle sensor at the start of the reading field. The specification of the object release point defines the end. This also defines the size of the resulting reading field.

In order to be able to track the transport of the objects in the reading field, a regular cycle is required. This is generated by an external incremental encoder, which con‐ stantly provides at least one pulse per 1 mm movement in the conveyor direction. This provides a clear temporal representation in the device of the route between the read cycle sensor and object release point.

Jittering when the conveyor technology is starting up or in the event of slowing down when there is a high load with lots of objects to convey is therefore also recorded. An internal pulse generator in the device alternatively allows for operation at a conveyor speed that is always constant.

A gap of at least 50 mm is necessary for clear separation of successive objects.

The issuing of the read result for an object is carried out after the rear edge of the object passes the object release point. The reading process can alternatively be started with a command string via the data interface.

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Subject to change without notice

4 Transport and storage

4.1 Transport

For your own safety, please read and observe the following notes:

NOTICE Damage to the product due to improper transport.

■

The device must be packaged for transport with protection against shock and damp.

■

Recommendation: Use the original packaging as it provides the best protection.

■

Transport should be performed by trained specialist staff only.

■

The utmost care and attention is required at all times during unloading and trans‐ portation on company premises.

■

Note the symbols on the packaging.

■

Do not remove packaging until immediately before you start mounting.

TRANSPORT AND STORAGE 4

4.2

Transport inspection

4.3 Storage

Immediately upon receipt in Goods-in, check the delivery for completeness and for any damage that may have occurred in transit. In the case of transit damage that is visible externally, proceed as follows:

■

Do not accept the delivery or only do so conditionally.

■

Note the scope of damage on the transport documents or on the transport compa‐ ny's delivery note.

■

File a complaint.

NOTE

Complaints regarding defects should be filed as soon as these are detected. Damage claims are only valid before the applicable complaint deadlines.

Store the device under the following conditions:

■

Recommendation: Use the original packaging.

■

Do not store outdoors.

■

Store in a dry area that is protected from dust.

■

So that any residual damp can evaporate, do not package in airtight containers.

■

Do not expose to any aggressive substances.

■

Protect from sunlight.

■

Avoid mechanical shocks.

■

Storage temperature: see "Technical data", page 62.

■

Relative humidity: see "Technical data", page 62.

■

For storage periods of longer than 3 months, check the general condition of all components and packaging on a regular basis.

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5 MOUNTING

5 Mounting

5.1 Overview of mounting procedure

Selecting and preparing the mounting location.

•

Mounting the device.

•

Align device towards object with bar code.

•

Connect device to data cable and supply cable.

•

Adjust the device.

•

5.2 Scope of delivery

The delivery of the device includes the following components:

Item Component Comments

1 Sensor Depending on version

1 Set of class 2 laser warning labels in Ger‐

man/US English and French/US English

1 Printed safety note Included in the device packaging

Table 3: Scope of delivery

Self-adhesive for sticking over the warning label on the device housing (if necessary)

NOTE

The micro SD memory card is not included with delivery, but can be ordered from SICK with part number 4501366.

5.3 Preparation for mounting

5.3.1 Mounting requirements

■

Typical space requirement for device: See type-specific dimensional drawing and reading field diagram.

■

Comply with technical data, such as the permitted ambient conditions for opera‐ tion of the device (e.g., temperature range, EMC interference emissions, ground potential), see "Technical data", page 62.

■

To prevent condensation, avoid exposing the device to rapid changes in tempera‐ ture.

■

Protect the device from direct sunlight.

■

Device must only be mounted using the pairs of threaded mounting holes provided for this purpose.

■

Shock and vibration-free mounting.

Equipment required

■

Mounting device (bracket) with sufficient load-bearing capacity and suitable dimensions for the device.

■

2 x M5 screws

NOTE

The screws are used for mounting the device on a mounting device supplied by the user. Screw length is dependent on the mounting base (wall thickness of the bracket). When using an optional SICK bracket, the screws for mounting the device are included with delivery.

■

Tool and tape measure

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Subject to change without notice

5.3.2 Mounting device

The device is mounted on the bracket using two M5 blind hole threads that are in pairs on both of the narrow sides of the device, see "Dimensional drawings", page 77.

Three plastic insulation panes are to be used across from the bracket for heat insula‐ tion in devices with heating. These are included with the mounting brackets (SICK accessories).

The device can be mounted using SICK brackets (see accessories in the “Identification solutions” product catalog) or customer-specific brackets.

The design of the mounting bracket (SICK accessory) can support a variety of mounting variants and the alignment of the device.

MOUNTING 5

Figure 13: Example of mounting a device with bow-shaped mounting bracket (SICK accessory)

Figure 14: Example mountings of a device with external heating using bow-shaped mounting brackets (SICK accessories)

Plastic insulation panes

User-supplied brackets

The brackets should meet the following requirements:

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Subject to change without notice

IEC60825-1 Ed.2:2007-03; EN 60825-1 Ed.2:2008-05; Complies with 21CFR 1040.10 except for deviations pursuant to Laser Notice No.50, dated June 24, 2007

5 MOUNTING

■

Stable mounting device – Alignment of the device in the x and y axes can be adjusted. – The mounting device must be able to bear the weight of the device and con‐

necting cables without shock.

■

Two or three M5 screws for mounting the device

■

Three plastic insulation panes are to be used across from the bracket for heat insulation in devices with heating. – The screw length depends on the wall thickness of the mounting device. – The maximum screw in depth in the device is 5 mm from the housing sur‐

face.

5.3.3 Replace the laser warning label

The laser warning information on the device must be written in a language understood by the operators.

The scope of delivery also includes a set of self-adhesive laser warning labels in Ger‐ man, US English and French.

If necessary, replace the English laser warning information prior to commissioning

of the device.

Figure 15: Laser warning labels in various languages

5.4 Mounting location

When selecting the mounting location, the following factors are significant:

Basic allocation of the scan line to the bar code

Reading distance to the bar code and aperture angle α

Angle alignment of the device

Avoidance of surface reflections

Count direction of the reading angle (position of the bar code along the scan line)

5.4.1 Basic allocation of the scan line to the bar code

The basic allocation of the scan line to the bar code on the object depends on the ver‐ sion of the device (line scanner, grid scanner or line scanner with oscillating mirror).

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Subject to change without notice

Grid scanner

Line scanner

Reading distance a Reading distance a

Reading distance a

Central system 105° = default

Line scanner with oscillating mirror

Figure 16: Line scanner, grid scanner and line scanner with oscillating mirror

5.4.2 Reading distance to the bar code and aperture angle α

The maximum distance from the reading window of the device to the bar code may not exceed the design values for the device. Because of the V-shaped deflection of the beams, the usable length of the scan line for evaluation (reading field height) depends on the reading distance.

MOUNTING 5

In the specification diagrams, the height of the reading field dependent on the reading distance is shown for differing resolutions (module widths), see "Reading field condi‐

tions", page 64.

5.4.3 Angle alignment of the device

The optimum alignment of the device is achieved when the scan line crosses the stripes of the bar code as close to a right angle as possible (tilt and pitch). Possible reading angles that can arise between scan line and bar code at all three levels in the area must be taken into account.

In order to avoid surface reflections, the rotation angle should be around 105°, see

"Avoidance of surface reflections", page 28.

Figure 17: Line scanner: Read angle occurring between scanning line and bar code

Depth of field

Reading distance

NOTE

The specified maximum values can only be reached in optimum conditions. The actual maximum depends on module width, code type, print contrast, ambient light, distance and scanning frequency.

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Subject to change without notice

Line scanner

(reading window on side)

Line scanner

(reading window on front)

Line scanner with oscillating mirror

(reading window on side)

(top view)

(side view)

Central position 105° = default

(top view)

5 MOUNTING

Angle Limit Value

Tilt α CLV63x, CLV64x: max. 30°

Pitch β Max. 45°

Skew γ Max. 45°

Table 4: Permitted read angle between scanning line and bar code

5.4.4 Avoidance of surface reflections

If the light of the scan line(s) hits the surface of the bar code precisely vertically, this may cause interference when the light reflected back is received. To prevent this effect, the device must be mounted so that the light emitted is tilted relative to the vertical.

NOTE

Optimum results are achieved when the scan line tilts approx. 15° from the vertical.

In devices with an oscillating mirror, these values relate to the central position of the scan field.

CLV65x: max. 45°

5.4.5 Count direction of the reading angle and the code angle

Figure 18: Avoiding surface reflections on the example line scanner – angle between light emit‐ ted and bar code (tilting away from vertical)

The device can scan and decode several bar codes at each reading.

At the same time, the location-specific reading diagnostics data are determined for each of them.

■

The reading angle, starting from the reading window, at which the device detects the bar code center on the red scanning line of the deflected scanning beam, can be output as an RA (reading angle) value.

■

In addition, in the device with oscillating mirror, the angle of deflection of the scan line under which the device detects the bar code on the red scan line can be released as the CA (code angle) value.

By determining the RA/CA value, identical bar codes (code type, code length, and data content) can be separated, and the bar code data can be assigned due to its position on the object.

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Subject to change without notice

Line / raster scanner

(front reading window)

Reading angle α (aperature angle) in scanning direction: 1º = 2 RA (50° = 100 RA) Deflection angle of the scan line crosswise to scanning direction: 1º = 2 CW (20° = 40 CW)

Line / raster scanner

(side reading window)

Line scanner with oscillating mirror

(side reading window)

Figure 19: Example for count direction and RA/CA value determination

5.5 Mounting the device

MOUNTING 5

NOTICE In devices with heating:

The device must not be exposed to strong air flows (e.g. from air circulation) since the required heat can otherwise not be output. If necessary, take appropriate measures to shield the device from air flows.

If the device is used outside, we recommend installing it into an additional protective housing. This prevents contamination of the reading window by rain, snow or dust. The housing also protects from wind.

NOTICE In devices with heating:

At an ambient temperature under 0 °C, the connecting cables, the (type-dependent) swivel connector on the device and the configuration switch on the optional connection module must not be moved (see image printed on heating).

Mounting the device:

NOTICE Risk of damaging the device!

Observe the maximum screw-in depth of the blind hole thread. Longer screws than specified damage the device.

Use screws of suitable length.

1. Prepare the base for mounting the bracket of the device, see "Preparation for

mounting", page 24.

2. Place the object with the bar code in the view of the device in the position where the reading is to take place (conveyor static).

3. Align the device with the bar code by eye. When doing so, be aware of the follow‐ ing:

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5 MOUNTING

– For a device with the reading window at the front, ensure that the rear side

with the laser warning label points in the direction of the observer and is aligned as near as possible to being parallel to the bar code surface.

– For a device with the reading window at the side, ensure that the side panel

with the LEDs points in the direction of the observer and is aligned almost parallel to the bar code surface.

– In a device with oscillating mirror, the wide side panel (rear of the oscillating

mirror) is almost parallel to the bar code surface.

– During reading, note the reading angle that occurs see "Angle alignment of

the device", page 27.

– If the position of the bar code within the scanning line is relevant for the eval‐

uation, bear in mind the count direction of the code position see "Count direc‐

tion of the reading angle and the code angle", page 28.

4. Mount the device bracket onto the base.

5. Screw screws through the bracket into the blind hole threads of the device and slightly tighten.

6. Configure the device, see "Adjust the device", page 49.

5.6 Mounting of external components

5.6.1 Mounting the connection module

If the device activation is carried out via a connection module, then this must be mounted near to the device.

NOTE

If the PC with the configuration software SOPAS ET accesses the AUX interface (RS-232; 57.6 kBd) of the device via the connection module, then the connection mod‐ ule must be installed no more than a 3 m length of cable from the device.

1. Mount the connection module in the vicinity of the device.

2. Mount the connection module in such a way that the open module can be accessed at all times.

NOTE

Detailed information on mounting and electrical installation can be found in the operat‐ ing instructions for the connection module.

5.6.2 Mount external read cycle sensor

If the device is triggered via an external read cycle sensor (photoelectric retro-reflective sensor), then the sensor must be mounted in the vicinity of the device.

NOTE

A large selection of photoelectric sensors and accessories (brackets, connecting cables) can be found at www.sick.com.

O PE R AT I NG IN S TR U CT I ON S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK

Subject to change without notice

b < a

Figure 20: Bar code at the end or start of the piece goods

The mounting location of the device is dependent on the distance a from the bar code to the front object edge. Depending on the application, the device must be mounted so that bar codes on objects of different sizes can be read in full during the time window for evaluation (reading interval).

5.6.3 Mounting incremental encoder

An incremental encoder is needed during the separation of bar codes of the same code type and with identical contents.

The incremental pulses must originate from the area of the conveying line on which the device is reading.

MOUNTING 5

1. Mount suitable incremental encoders in the vicinity of the device. Optimally, the incremental encoder is mounted against the running direction of the conveying line in front of the device.

2. Create direct and secure contact with the drive technology and ensure that friction wheel turns without slipping.

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6 ELECTRICAL INSTALLATION

6 Electrical installation

6.1 Safety

6.1.1 Notes on the electrical installation

NOTICE Equipment damage due to incorrect supply voltage!

An incorrect supply voltage may result in damage to the equipment.

■

Only operate the device using a protected low voltage and safe electrical insulation as per protection class III.

NOTICE Equipment damage or unpredictable operation due to working with live parts.

Working with live parts may result in unpredictable operation.

■

Only carry out wiring work when the power is off.

■

Only connect and disconnect electrical connections when the power is off.

■

The electrical installation must only be performed by electrically qualified person‐ nel.

■

Standard safety requirements must be met when working on electrical systems.

■

Only switch on the supply voltage for the device when the connection tasks have been completed and the wiring has been thoroughly checked.

■

When using extension cables with open ends, ensure that bare wire ends do not come into contact with each other (risk of short-circuit when supply voltage is switched on!). Wires must be appropriately insulated from each other.

■

Wire cross-sections in the supply cable from the customer's power system must be selected in accordance with the applicable standards. When this is being done in Germany, observe the following standards: DIN VDE 0100 (Part 430) and DIN VDE 0298 (Part 4) and/or DIN VDE 0891 (Part 1).

■

Circuits connected to the device must be designed as SELV circuits (SELV = Safety Extra Low Voltage).

■

Protect the device with a separate fuse (type-specific max. 2 A (unheated) or 3 A (heated)) at the start of the supply circuit.

NOTE Layout of data cables

■

Use screened data cables with twisted-pair wires.

■

Implement the screening design correctly and completely.

■

To avoid interference, e.g. from switching power supplies, motors, clocked drives, and contactors, always use cables and layouts that are suitable for EMC.

■

Do not lay cables over long distances in parallel with power supply cables and motor cables in cable channels.

The IP enclosure rating for the device is only achieved under the following conditions:

■

The cables plugged into the connections are screwed tight.

■

Any electrical connections that are not being used must be fitted with protective caps/plugs that are screwed tight (as in the delivery condition).

■

Any other possible coverings must be closed and lie flush on the device.

In the event of non-compliance, the IP enclosure rating will not apply for the device.

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Subject to change without notice

Additional notes on devices with integrated heating

When using heated devices, the following additional points must be noted:

■

Use cables suitable for the environmental conditions. In case of doubt, consult SICK Service.

■

Connection work only in the temperature range: 0 °C ... +50 °C

■

Only operate in idle state (no mounting or connection work).

6.1.2 Note on the swivel connector

NOTE

The swivel connector is type-dependent. It is not available in all device models.

NOTICE Damage to the connector unit from over-tightening!

The connector unit on the device has two opposite end positions.

■

Do not rotate the connector unit from either of the two end positions by more than 180°.

■

Always rotate the connector unit in the direction of the display LEDs.

ELECTRICAL INSTALLATION 6

Figure 21: Swivel connector unit, rotation direction from end position to end position

6.2 Prerequisites for the safe operation of the device in a system

WARNING Risk of injury and damage caused by electrical current!

As a result of equipotential bonding currents between the device and other grounded devices in the system, faulty grounding of the device can give rise to the following dan‐ gers and faults:

■

Metal housings are vulnerable to dangerous currents.

■

Devices will behave incorrectly or be destroyed.

■

Cable shielding will be damaged by overheating and cause cable fires.

Remedial measures

Only skilled electricians should be permitted to carry out work on the electrical sys‐

tem. Ensure that the ground potential is the same at all grounding points.

If the cable insulation is damaged, disconnect the voltage supply immediately and

have the damage repaired. Where local conditions are unfavorable and thus do not meet conditions for a safe

earthing method (same ground potential at all grounding points), take measures in accordance with the following formats.

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SICK

device

closed current loop with equalizing currents via cable shield

grounding point 2

grounding point 1

grounding potential difference

e. g. PLC

e. g. sensor

= metal housing

= shielded electrical cable

ELECTRICAL INSTALLATION

The device is designed and tested for electrical safety in accordance with EN 60950-1. It is connected to the peripheral devices (power supply, any local reading pulse sen‐ sor(s), PLC) via shielded cables. The cable shield – for the data cable, for example – rests against the metal housing of the device. The device can either be grounded through the cable shield or through one of the threaded mounting holes.

If the peripheral devices have metal housings and if the cable shields also lie on their housings, it is assumed that all devices involved in the installation have the same ground potential.

This is achieved by complying with the following conditions:

■

Mounting the devices on conductive metal surfaces

■

Correct grounding of the devices/metal surfaces in the system.

■

If necessary: low-impedance and current-carrying equipotential bonding between areas with different ground potentials

Figure 22: Occurrence of equipotential bonding currents in the system configuration

If these conditions are not fulfilled, equipotential bonding currents can flow along the cable shielding between the devices due to differing ground potentials; this can be dan‐ gerous. This is, for example, possible in cases where there are devices within a widely distributed system covering several buildings.

Remedial measures

The most common solution to prevent equipotential bonding currents on cable shields is to ensure low-impedance and current-carrying equipotential bonding. If this is not possible, the following solution approaches serve as a suggestion.

NOTICE

We expressly advise against opening up the cable shields. This would mean that the EMC limit values can no longer be complied with and that the safe operation of the device data interfaces can no longer be guaranteed.

Measures for widely distributed system installations

On widely distributed system installations with correspondingly large potential differen‐ ces, the setting up of local islands and connecting them using commercially available electro-optical signal isolators is recommended. This measure achieves a high degree of resistance to electromagnetic interference while at the same time complying with all the requirements of EN 60950-1.

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Subject to change without notice

grounding point 1 grounding point 2

Electro-

optical

signal

isolator

Electro-

optical

signal

isolator

e. g. PLC

Power supply

unit

SICK

device

shielded electrical cablemetal housing

fiber optic cable

SICK

device

closed current loop with equalizing currents via cable shield

grounding point 2

grounding point 1

grounding potential difference

e. g. PLC

e. g. sensor

= metal housing

= shielded electrical cable

ELECTRICAL INSTALLATION 6

Figure 23: Prevention of equipotential bonding currents in the system configuration by the use of electro-optical signal isolators

The use of electro-optical signal isolators between the islands isolates the ground loop. Within the islands, a stable equipotential bonding prevents equalizing currents on the cable shields.

Measures for small system installations

For smaller installations with only slight potential differences, insulated mounting of the device and of peripheral devices may be a sufficient solution.

Figure 24: Prevention of equipotential bonding currents in the system configuration by the insu‐ lated mounting of the device

Even in the event of large differences in the ground potential, ground loops are effec‐ tively prevented. As a result, equalizing currents can no longer flow via the cable shields and metal housing.

NOTICE

The voltage supply for the device and the connected peripheral devices must also guar‐ antee the required level of insulation.

Under certain circumstances, a tangible potential can develop between the insulated metal housings and the local ground potential.

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111015

6 ELECTRICAL INSTALLATION

6.3 Wiring notes

NOTICE Faults due to incorrect wiring.

Incorrect wiring may result in operational faults.

■

For data transmission, use only screened cables with twisted-pair wires.

■

Follow the wiring notes precisely.

NOTE

Preassembled cables can be found online at:

www.sick.com/CLV63x

www.sick.com/CLV64x

www.sick.com/CLV65x

All electrical connections of the device are configured as M12 round connectors or as a cable with D-Sub-HD male connector. The IP65/IP69K enclosure rating is only achieved with screwed plug connectors or cover caps.

6.4 Pin allocation of the connections

Device connections with cable and male connector (standard version)

Figure 25: Male connector, D-Sub-HD, 15-pin

Pin Signal Function

1 DC 18 ... 30 V Supply voltage

2 RxD (AUX) AUX interface (receiver)

3 TxD (AUX) AUX interface (sender)

4 Sensor 2 Digital switching input (function adjustable, e.g. external

reading cycle)

5 GND Ground

6 RD+ (RS-422/485) Host interface (receiver)

7 RD– (RS-422/485);

RxD (RS-232)

8 TD+ (RS-422/485) Host interface (sender)

9 TD– (RS-422/485);

TxD (RS-232)

10 CAN H CAN bus (IN/OUT)

11 CAN L CAN bus (IN/OUT)

12 Result 1 Digital switching output, function can be set

13 Result 2 Digital switching output, function can be set

14 Sensor 1 Digital switching input for external reading cycle

15 SensGND Common ground for switching inputs

Table 5: Standard version: Pin assignment on 15-pin D-Sub-HD male cable connector

Host interface (receiver)

Host interface (sender)

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ELECTRICAL INSTALLATION 6

Pin Signal Function

- – Screen

Table 5: Standard version: Pin assignment on 15-pin D-Sub-HD male cable connector

Device connections with connector (Ethernet version)

Figure 26: Female connector, M12, 4-pin, A-coding

Pin Signal Function

1 TD+ Sender+

2 RD+ Receiver+

3 TD- Sender-

4 RD- Receiver-

- - Screen

Table 6: Ethernet version: Pin assignment on the 4-pin M12 female connector

Figure 27: Male connector, M12, 12-pin, A-coding

Pin Signal Function

1 GND Ground

2 DC 18 ... 30 V Supply voltage

3 CAN L CAN bus (IN/OUT)

4 CAN H CAN bus (IN/OUT)

5 TD+ (RS-422/485) Host interface (sender)

6 TD– (RS-422/485);

Host interface (sender)

TxD (RS-232)

7 TxD (AUX) AUX interface (sender)

8 RxD (AUX) AUX interface (receiver)

9 SensGND Sensor 1 switching input ground

10 Sensor 1 Digital switching input (external reading cycle)

11 RD+ (RS-422/485) Host interface (receiver)

12 RD– (RS-422/485);

Host interface (receiver)

RxD (RS-232)

- – Screen

Table 7: Ethernet version: Pin assignment on 12-pin M12 male connector

The “Sensor 2“, “Result 1” and “Result 2” connections are only available on the device with cable and male connector (standard version) as well as for the Ethernet version via the CDB620 connection module with the CMC600 parameter memory module.

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6 ELECTRICAL INSTALLATION

Figure 28: Male connector, M12, 17-pin, A-coding

Pin Signal Function

1 GND Ground

2 DC 18 ... 30 V Supply voltage

3 CAN L CAN bus (IN/OUT)

4 CAN H CAN bus (IN/OUT)

5 TD+ (RS-422/485) Host interface (sender)

6 TD– (RS-422/485);

7 TxD (AUX) AUX interface (sender)

8 RxD (AUX) AUX interface (receiver)

9 SensGND Sensor 1 switching input ground

10 Sensor 1 Digital switching input (external reading cycle)

11 RD+ (RS-422/485) Host interface (receiver)

12 RD– (RS-422/485);

13 Result 1 Digital switching output, function can be set

14 Result 2 Digital switching output, function can be set

15 Sensor 2 Digital switching input (external reading cycle)

16 – –

17 – –

Table 8: Ethernet version: pin assignment on 17-pin M12 male connector

Host interface (sender)

TxD (RS-232)

Host interface (receiver)

RxD (RS-232)

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6.5 Connection diagrams

CDB620/CDM420 Connection module

"Aux" (serial)

"Host" (serial)

Decoder

Scanner

Interface

"Aux" (serial)

PLC PLC

PLC

PLC PLC

PLC

CAN bus

HOST

"CAN"

"Result 1"

"(Aux) In 1"

"(Aux) In 2"

"(Aux) Out 1"

"(Aux) Out 2"

"Result 2"

DC 18 ... 30 V

"CAN"

"Result 1"

"Result 2"

"Sensor 1"

"Sensor 2"

"Sensor 1"

"Sensor 2"

DC 18 ... 30 V

*) CMC600 required

Photo-electric switch

Reading pulse

Path Increment Reading pulse

CMC600

Bar code scanner

D-Sub-HD, 15-pin

Decoder

Scanner

Interface

*) CMC600 required

DC 18 ... 30 V

CDB620/CDM420 Connection module

CMC600

"Aux"

(serial)

"Host" (serial)

"CAN"

CAN bus

PLC

"Host" (serial)

"Aux" (serial)

"CAN"

"Sensor 1"

"Sensor 2"

DC 18 ... 30 V

"Ethernet" (Host/Aux)

"(Aux) In 1"

"(Aux) In 2"

"(Aux) Out 1"

"(Aux) Out 2"

Photo-electric switch

Reading pulse

Path Increment Reading pulse

Bar code scanner

M12, 12-pin/4-pin

HOST

Standard version, 15-pin male connector

Figure 29: Standard version: Electrical connections on the bar code scanner with connecting cable

ELECTRICAL INSTALLATION

Ethernet version, 12-pin male connector

Figure 30: Ethernet version: Electrical connections on the bar code scanner with connector (12pin)

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"Sensor 1"

"Sensor 2"

Bar code scanner

M12, 17-pin/4-pin

Decoder

Scanner

Interface

*) CMC600 required DC 18 ... 30 V

CDB650 Connection module

CMC600

"Aux"

(serial)

"Host" (serial)

"Ethernet" (Host/Aux)

"Host" (serial)

"Aux" (serial)

"CAN"

"Result 1"

"Result 2"

"Sensor 1"

"Sensor 2"

DC 18 ... 30 V

PLC PLC

PLC

PLC PLC

PLC

CAN bus

"CAN"

"Result 1"

"EXT. IN 1"

"EXT. IN 2"

"EXT. OUT 1"

"EXT. OUT 2"

"Result 2"

Photo-electric switch

Reading pulse

Path Increment Reading pulse

HOST

6 ELECTRICAL INSTALLATION

Ethernet version, 17-pin male connector

Figure 31: Ethernet version: Electrical connections on the bar code scanner with connector (17pin)

6.5.2 Connecting connection modules to devices with heating

General notes

■

Electrical connections may only be made when there is no power in the system.

■

Do not do any connection work at temperatures under 0 °C!

■

The wire cross section of the incoming supply cables to the connection module must be 0.75 mm2.

■

The required supply voltage at the connection module is DC 24 V ±10%.

■

Due to voltage drops, long cables require a larger wire cross section in line with valid standards.

NOTE

The device loses its UL certification if the connecting cables are extended over 2 m.

Using connection module CDM420-0001

The incoming/continuing supply cables in the CDM420-0001 are connected on termi‐ nal block UIN of the additional connection circuit board.

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24 V GND 24 V GND

PD1

24 V GND NCCLV

SWITCH

24 V GND

CDM

HEATER

1 2

1 1

3 4

6 7

ELECTRICAL INSTALLATION 6

Figure 32: Supply voltage wiring for device and heating in CDM420-0001 connection module

1 2 3 4 5 6 7 8     

Supply voltage

GND

GND (black)

Supply voltage (red)

15-pin cable

CLV switch (brown)

Supply voltage (red)

GND (black)

Control cabinet

Additional connection modules

CLV

Heating

Additional circuit board (part number 2055071)

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1 2

3 5

6 ELECTRICAL INSTALLATION

When connecting a device with heating to the CDM420-0001 connection module, the supply voltage supply lines for the heating are protected by the fuse on the additional connection circuit board.

The maximum permissible wire cross section on the screw terminals in the CDM420-0001 is 2.5 mm2.

If the device is not operated with UL-compliance, the maximum permissible current to the screw terminals is 20 A in accordance with the specification of the terminals.

This enable parallel switching of several CDM420-0001 modules with connection devi‐ ces with heating.

Using connection module CDB620-001

When connecting a device with heating to a CDB620-001 connection module, the sup‐ ply lines of the supply voltage to the CDB620-001 are to be protected at the customer site by a 3 A fuse in the control cabinet.

A separate fuse is to be used for every connection module and device. The additional terminal (DC 24 V) and terminal 2 (GND) are provided for connecting the incoming sup‐ ply voltage in the CDB620-001. The operating voltage reaches terminal 3 (UIN) via the

heating switch.

Figure 33: Supply voltage wiring for device and heating in CDB620-001 connection module

Supply voltage

GND

CLV switch (brown)

15-pin cable

Supply voltage (red)

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GND (black)

F (fuse)

Control cabinet



CLV



Heating



Additional terminal (part number 6041383)



6.6 Wiring interfaces

6.6.1 Connecting the supply voltage

Connecting supply voltage to devices without heating

The device must be connected to a power supply unit with the following properties:

Supply voltage DC 24 V ± 20% (stabilized safety extra low voltage SELV as per cur‐

•

rently valid standards) Electricity source with at least 30 W power

•

Additional 0.5 W output power when using the optional CMC600 parameter mem‐

•

ory module in the corresponding connection modules

ELECTRICAL INSTALLATION 6

Connecting supply voltage to devices with heating

NOTICE

Devices with heating must only be connected via a CDM420-0001 or CDB620-001 con‐ nection module.

A connection module must be used to connect the sensor to a power supply unit with the following properties:

Supply voltage DC 24 V ± 10% (stabilized safety extra low voltage SELV as per cur‐

•

rently valid standards) Electricity source with at least 40 W power

•

Additional 0.5 W output power when using the optional CMC600 parameter mem‐

•

ory module in the corresponding connection modules

Protecting the supply cables

To ensure protection against short-circuits and overload in the customer’s supply cables, the conductor cross sections used must be appropriately selected and pro‐ tected.

The following standards must be observed in Germany:

DIN VDE 0100 (part 430)

•

DIN VDE 0298 (part 4) and/or DIN VDE 0891 (part 1)

•

The infeed of the supply voltage is carried out using a SICK connection module or the customer's voltage supply.

6.6.2 Wiring data interfaces

Wiring Ethernet interface

1. Connect the device to the Ethernet connection of the PC via the adapter cable.

2. Set up communication via SOPAS ET configuration software.

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CLV

Host

CLV

RS-232

RS-422

4 5 6

7 8

6 ELECTRICAL INSTALLATION

NOTE

The Ethernet interface for the device has an Auto-MDIX function. This automatically adjusts the transmission speed as well as any necessary crossover connections.

Wiring the serial data interfaces

The maximum data transmission rate for the serial interface depends on the cable length and on the type of interface. The following recommendations apply:

Interface type Data transmission rate Distance to the target computer

RS-232 Up to 19.2 kBd

RS-422/485

Table 9: Data transmission rates

For RS-422/485-suitable cable and corresponding cable termination as per specification

NOTICE Risk of damage to the internal interface modules!

If the serial data interfaces are wired incorrectly, then electronic components in the device could get damaged.

38.4 kBd ... 57.6 kBd

115.2 kBd … 500 kBd

Up to 38.4 kBd

38.4 kBd ... 57.6 kBd

(host)

Max. 10 m Max. 3 m Max. 2 m

Max. 1200 m Max. 500 m

Observe the information on wiring.

Carefully check the wiring prior to switching on the device.

Figure 34: Internal circuitry for RS-232 and RS-485 data interfaces

Pin allocation: see RS-232 pin allocation for the relevant device

1...3

Pin allocation: see RS-485 pin allocation for the relevant device

4...8

Termination of the RS-422 data interface

Termination of the data interface can be implemented in the connection module via switches.

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Additional information on this can be found in the operating instructions for the rele‐

PNP sensorSwitching input

Signal

3.32K

6.64K

3 4

Sensor GND

GND

vant module.

6.6.3 Wiring the CAN interface

If the wiring of the CAN interface is carried out via a connection module, then the rele‐ vant operating instructions of the module used must be followed.

6.6.4 Wiring digital switching inputs

Physical switching inputs on the device

The physical switching inputs can be used for starting and/or ending the reading pulse or for feeding an incremental signal.

Depending on the device, there are different number of switching inputs available on the connections, see "Pin allocation of the connections", page 36.

The switching inputs are each designed to be opto-decoupled and reverse polarity pro‐ tected.

Switching behavior: power at the input starts the internal reading interval of the device (default: active high, debounce: max. 30 ms (standard)).

ELECTRICAL INSTALLATION 6

Electrical values

The electrical values calculated are identical for all switching inputs.

Low: |Ue| ≤ 2 V; |Ie| ≤ 0.3 mA

High: 6 V ≤ |Ue| ≤ 32 V; 0.7 mA ≤ |Ie| ≤ 5 mA

Figure 35: Wiring of a switching input via external PNP sensor

Supply voltage U

Signal line (e.g. “Sensor 1”)

SensGND

GND

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SwitchPNP sensorSwitching input

Signal

3.32K

6.64K

3 4

Sensor GND

GND

6 ELECTRICAL INSTALLATION

Figure 36: Wiring of a switching input via external, triggered PNP sensor

Supply voltage U

Signal line (e.g. “Sensor 2”)

SensGND

GND

Extension: additional logical switching inputs in the device in the case of physical “external” switching inputs on the optional connection module

Thanks to the optional CMC600 parameter memory module, the two external switching inputs “External input 1” and “External input 2” on the relevant terminals in the connec‐ tion module are additionally available.

NOTE

These two external switching inputs are not suitable for time-critical applications.

If the wiring of the inputs is carried out via a connection module, then the relevant oper‐ ating instructions for the module must be followed.

6.6.5 Wiring digital switching outputs

Physical switching outputs on the device

The physical switching outputs can be allocated independently of each other with vari‐ ous functions for the output of the result status. If the allocated event occurs in the read process, then the corresponding switching output is live after the end of the read cycle for the selected pulse duration.

Depending on the device, there are different numbers of switching outputs available on the connections, see "Pin allocation of the connections", page 36.

The switching outputs are each short-circuit protected, temperature-protected, and not electrically isolated from UV.

Switching behavior: PNP switching to supply voltage UV.

Electrical values

The electrical values calculated are identical for all switching outputs.

0 V ≤ Ua ≤ U

(UV −1.5 V) ≤ Ua ≤ UV at Ia ≤ 100 mA

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Switching output

ELECTRICAL INSTALLATION 6

Figure 37: Wiring of a switching output

Signal line (e.g. “Result 1”)

GND

In the case of inductive load: discharge wiring – apply free running diodes directly to the

load!

Extension: additional logical switching outputs in the device in the case of physical “external” switching outputs on the optional connection module

Thanks to the optional CMC600 parameter memory module, the two additional switch‐ ing outputs “External output 1” and “External output 2” on the terminals in the connec‐ tion module are additionally available.

NOTE

These two external switching outputs are not suitable for time-critical applications.

If the wiring of the outputs is carried out via a connection module, then the relevant operating instructions for the module must be followed.

NOTE

Capacitive loads on the switching outputs have an effect on the switch-on and switchoff behavior. The maximum capacity of 100 nF is a limit value.

1. Connecting the switching outputs according to the application

2. For the thorough check of the switching functions, use a high resistance digital voltmeter and wire the switching outputs with a load. This avoids the display of incorrect voltage values/output states.

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7 COMMISSIONING

7 Commissioning

7.1 Overview of the commissioning steps

– Commissioning of the device with factory default – Installing the SOPAS ET configuration software – Connection of the device to PC/notebook with the SOPAS ET configuration soft‐

ware

– Adjustment and configuration of the device to optimize functionality – Test of the device for correct functionality in read operation

7.2 SOPAS ET configuration software

The SOPAS-ET configuration software can be used to adjust the device to the reading situation on location. The configuration data is stored and archived as a parameter set (project file) on the PC.

7.2.1 Functions of the SOPAS-ET configuration software for the device (overview)

The general functions of the software and its operation are described in the online help in the SOPAS ET configuration software:

– Choice of the menu language (German, English) – Setting up communication with the device – Password-protected configuration for different operating levels – Recording of the data in continuous operation (recording and analyzing data of

certain memory areas of the device with the data recorder)

– Diagnostics for the system

7.2.2 Installing SOPAS ET

NOTE

The configuration software SOPAS ET, the current system prerequisites for the PC, and the instructions for downloading can be found online at:

www.sick.com/SOPAS_ET

1. Start the PC and download the latest version at www.sick.com/SOPAS_ET .

2. If installation does not start automatically, launch setup.exe from the download directory.

3. Follow the operating instructions to complete the installation.

7.2.3 Connecting SOPAS ET to the device

Administrator rights may be required on the PC to install the software.

1. Start the “SOPAS ET” program after completing the installation. Path: C:\Program Files (x86)\SICK\SOPAS ET\SopasET.exe or using the Windows search.

2. Install the device driver (SDD) in the device catalog using the wizard (gear symbol). The *.jar file can be obtained from the online repository if an Internet connection is present.

3. In the device search list, establish a connection between SOPAS ET and the device using the search settings. To do this, select the CLV6xx family of devices and select the default IP address 192.168.0.1 when connecting for the first time.

✓

The device is detected and can now be integrated into a project for configuration purposes.

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7.3 Initial commissioning

Parameter set in the main memory

Permanently saved parameter set

Factory default setting

Bar code scannerOptional: PC with SOPAS ET

Configuration Software

MicroSD memory card

Parameter memory module CMC600

Opened project file with current parameter set in the main memory

Saved project file (*.sopas) with archived parameter set

‒ and/or ‒

Permanently saved parameter set

Non-volatile memory Volatile memory Volatile memory

Non-volatile memory

Permanently saved parameter set

Non-volatile memory

(data base on hard drive)

The device is adjusted to the reading situation on location using the SOPAS-ET configu‐ ration software. The starting point for this is the default factory settings, which can be adjusted to optimize the device. In order to do this, the SOPAS-ET configuration soft‐ ware is used to create an application-specific parameter set, which can be loaded into the device and saved/archived as a project file (sopas file with configuration data) on the PC.

COMMISSIONING 7

7.4

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Table 10: Saving the parameter set and configuration with SOPAS ET

If the device has an optional microSD memory card or is connected to a CDB/CDM con‐ nection module with the CMC600 parameter memory module, the parameter set is also stored on the card or permanently in the module with every save.

NOTE

To avoid compatibility problems, we recommend using the approved micro SD card from SICK. It is available as an accessory at www.sick.com.

A memory card must be present in the new device or a CMC600 in a configuration module to replace a device without losing the configuration data. A restart is required to load the parameter set into the new device. If a memory card and a CMC600 are present, the device adopts the parameter set from the CMC600.

Adjust the device

For complete adjustment of the device, the electrical installation must be complete and the device must have been commissioned.

1. Loosen the bracket screws so that the device can be aligned.

2. Align the device so that the angle between the scanning line and the bar code stripes is almost 90°.

3. To prevent interference reflections, arrange the device as close to being plane-par‐ allel to the object surface as possible.

4. Manually place objects with bar codes one after the other into the reading range of the device, see "Technical data", page 62.see "Technical data", page 62.

5. Check the reading result with the SOPAS ET configuration software.

6. When doing so, place objects at different positions (angles) in the reading field and ensure that the limit values for the permitted reading angles are not exceeded, see "Angle alignment of the device", page 27.

7. Align the device so that the good read rate is between 70% and 100%.

8. Tighten the screws on the device.

7 COMMISSIONING

7.5 Fine adjustment and further configuration

NOTE

The other settings and the fine adjustment depend on the relevant application situa‐ tion.

User level, parameter download to the device

The user is automatically logged into the device in the “Authorized customer” level and can change parameters which are immediately transmitted to the device (default set‐ ting).

Configuration via “Quickstart”

The “Quickstart” tab offers an overview of the most important parameters and enables quick evaluation of code content. Functions such as evaluation window, percentage evaluation, code configuration, and adjusting tool are available via the Quickstart.

Application wizard

The application wizard (“Wand” icon) supports device configuration both as a standalone device and as a master or as a slave for a master/slave combination based on the CAN bus.

Evaluation window

The evaluation window shows the code content, the object index, the code type, the code security, and the device number of the reading device.

Percentage evaluation

The percentage evaluation permanently assesses the quality of the reading. Bar codes are not assessed. Here, the bar codes must not be subjected to any conveying move‐ ment. The device performs 100 scans in each case and evaluates the reading quality. The device continuously emits read results every 2 s via the AUX interface, together with the read diagnostic data. A timer starts when percentage evaluation is called. If a manual abort is not carried out, the device automatically returns to read mode after 5 min.

Adjusting Tool

The “Adjusting Tool” operating mode supports optimal placing of the center of the scan line on the object. To do this, the device hides half of the scan line.

Figure 38: Appearance of the scan line in “Adjusting Tool” operating mode

This function is only available under analysis in the “Service” user level.

Code configuration

In the factory default setting, the device decodes the following code types:

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COMMISSIONING 7

Code 39

•

2/5 interleaved

•

Code 128 family

•

You can activate further code types and set other decoder properties (Device Tree > Parameters > Code Configuration).

Scanning frequency

You can set the scanning frequency in the range from 400 Hz to 1200 Hz (Device Tree > Parameters > Reading Configuration).

Ethernet interface

Use the Ethernet page to make adaptations to the IP address and the subnet mask via the “Ethernet” (Device tree > Parameter > Network /Interfaces/IOs > Ethernet).

Object trigger control

If the device needs to be operated with an additional connected read cycle sensor, for example as a photoelectric sensor on switching input “Sensor 1”, select the setting “Sensor 1” (Device Tree > Parameters > Object Trigger Control).

Test and, if necessary, modify the specified settings when operating the system under real conditions.

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Ready

Result

Laser

Data

CAN

LNK TX

Read Diagn

TeachIn

Auto-Setup

Adjusting

Userdefined

100%

8 OPERATION

8 Operation

8.1 Operating and status indicators

8.1.1 Optical indications on the operating elements

Figure 39: LED status indicator, bar graph and function keys

Indica‐ tion

Ready

Result

Laser

Data

CAN Yellow Data transfer via CAN interface

LNK TX

LED Status

Green Lights up constantly after switching on and completion of success‐

ful self-test Device ready to read Goes out when downloading or uploading configuration data

Red Hardware error

Green Red

Green Successful reading

Green Laser on

Green Data output via host interface

Green Physical Ethernet connection

PROFINET active/No PROFINET network active

= illuminated, Ö = flashing

Operating button and status displays on the second display level

The two buttons are used for manually calling up device functions without using a PC. The second level of the LEDs signal the selectable functions.

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OPERATION 8

1. Press the return key for about 3 s. The device interrupts the current read mode, switches off all LEDs and the bar graph and switches into button operating mode. Starting now, the device ignores all external reading cycles. The device does not output any read results via the host interface. The beeper confirms this process with an ascending melody. The “Read diagn” function, the first function, is preselected (LED flashes slowly).

2. Press the arrow button repeatedly until the LED of the desired function flashes. The device runs through all possible functions step-by-step without executing them and then starts again from the beginning. The beeper confirms every step with a tone.

3. Press the return key to confirm the selected function. The LED flashes faster, the beeper confirms start with a double beep. The device executes the function and automatically returns to the read mode after 2 min. The “TeachIn” function (for match code) as well as “Auto-setup” automatically stops the device when it has successfully read the presented bar code. The “Ready” LED then flashes green three times, the beeper confirms this with an ascending melody.

4. To abort the function manually, press the Return key again and hold for 3 seconds. The beeper confirms the change with an ascending melody. The “Ready” LED lights up again.

✓

The device is again ready for reading and is waiting for a reading cycle.

NOTE

With the Auto-setup function, makes sure the bar code is at the maximum distance to be read from the device.

Func‐ tion

Read diagn

TeachIn Flash‐

Autosetup

Adjust‐ ing

Table 11: Meaning of the LEDs when buttons are actuated

LED Description

Flash‐ ing slowly

Flash‐ ing rap‐ idly

ing slowly

Flash‐ ing rap‐ idly

Flash‐ ing slowly

Flash‐ ing rap‐ idly

Flash‐ ing slowly

Flash‐ ing rap‐ idly

“Read diagnosis/Percentage evalua‐ tion” selected

“Read diagnosis/Percentage evalua‐ tion” started

“TeachIn match code” selected Reads a match code which is used

“TeachIn match code” started

“Auto-setup” selected Sets the most important parameters

“Auto-setup” started

“Adjusting” (adjustment aid) selected Halves the scan line for aligning the

“Adjusting” (adjustment aid) started

In the “Percentage evaluation” oper‐ ating mode, the bar graph continu‐ ously shows the last calculated read rate in % referring to the last 100 reads.

as a reference object for additional readings.

of the device using a default bar code. Note: Present the reference bar code at the maximum reading distance. “Laser” LED differs from the function in read mode!

device to the center of the reference bar code.

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8 OPERATION

Func‐ tion

Userdefined

Table 11: Meaning of the LEDs when buttons are actuated

Bar graph 0 ... 100%

In the “Percentage analysis” operating mode, the bar graph continuously shows the last calculated read rate in % referring to the last 100 reads. The bar graph is deactivated in standard read mode.

8.2 Operating options

The device can be configured according to application in the following manner:

■

Locally at the device with the SOPAS ET configuration software: Protection of the parameter set as a configuration file on the PC in SOPAS ET. Access to the device via AUX interface (USB or Ethernet).

■

As an alternative to the SOPAS ET configuration software, command strings are available, upon which the operator interface of the configuration software is also based. These are also for the triggering of device functions (e.g. reading). Docu‐ ments on the commando strings can be obtained from SICK on request.

■

Centrally by the PROFINET controller via PROFINET using the GSD configuration. Protection of the parameter set as a configuration file in the PROFINET controller. Each time the PROFINET is restarted, the device is reconfigured.

LED Description

- Function not available

The SOPAS ET configuration software is used for device diagnostics in case of a fault.

In normal operation, the device operates fully automatically.

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Subject to change without notice

9 Maintenance

9.1 Maintenance

During operation, the device works maintenance-free.

NOTE

No maintenance is required to ensure compliance with laser class 2.

Depending on the assignment location, the following preventive maintenance tasks may be required at regular intervals for the device:

Maintenance work Interval Implementation

Clean housing and front screen

Check the screw connections and plug connectors

Table 12: Maintenance schedule

9.2 Cleaning

MAINTENANCE 9

Cleaning interval depends on ambi‐ ent conditions and climate

Every 6 months Specialist

Specialist

9.2.1 Cleaning the device

At regular intervals (e.g. weekly), check the reading window and the housing of the device for contamination. This is especially relevant in harsh operating environments (dust, abrasion, damp, fingerprints, etc.). The reading window lens must be kept clean and dry during operation.

NOTICE Equipment damage due to improper cleaning.

Improper cleaning may result in equipment damage.

■

Cleaning the reading window

NOTICE Damage to the Reading Window!

Reduced reading performance due to scratches or streaks on the reading window.

b b

Only use recommended cleaning agents. Never use sharp objects for cleaning.

Clean the reading window only when wet. Use a mild cleaning agent that does not contain powder additives. Do not use aggressive cleaning agents, such as acetone, etc. Avoid any movements that could cause scratches or abrasions on the reading win‐ dow. Only use cleaning agents suitable for the screen material.

The type of screen material used in the reading window can be found on the type label,

see "Type code", page 12.

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9 MAINTENANCE

NOTE

Static charge causes dust particles to adhere to the reading window. This effect can be avoided by using an anti-static glass cleaner in combination with the SICK lens cloth (can be obtained from www.sick.com).

Cleaning procedure:

CAUTION Optical radiation: Laser class 2

■

Do not look into the laser beam intentionally.

■

Never point the laser beam at people's eyes.

■

If it is not possible to avoid looking directly into the laser beam, e.g., during com‐ missioning and maintenance work, suitable eye protection must be worn.

■

Avoid laser beam reflections caused by reflective surfaces. Be particularly careful during mounting and alignment work.

■

Do not open the housing. Opening the housing will not switch off the laser. Open‐ ing the housing may increase the level of risk.

■

Current national regulations regarding laser protection must be observed.

Switch off the device for the duration of the cleaning operation. If this is not possi‐

ble, use suitable laser protection goggles. These must absorb radiation of the devi‐ ce's wavelength effectively. Glass lens: Remove dust from the reading window using a soft, clean brush. If nec‐

essary, also clean the reading window with a clean, damp, lint-free cloth, and a mild anti-static glass cleaning agent. Plastic lens: Clean the reading window only with a clean, damp, lint-free cloth, and

a mild anti-static glass cleaning agent.

NOTE

If the reading window is scratched or damaged (cracked or broken), the lens must be replaced. Contact SICK Service to arrange this.

Cleaning the housing

In order to ensure that heat is adequately dissipated, the housing surface must be kept clean.

Clear the build up of dust on the housing with a soft brush.

9.2.2 Cleaning surfaces that have an optical effect

Depending on how the reading station is equipped, additional local sensors may have other surfaces with an optical effect installed (e.g. single-beam photoelectric safety switches for an external reading pulse). Contamination on these sensors can result in faulty switching behavior.

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Subject to change without notice

MAINTENANCE 9

To avoid faulty switching behavior, remove contamination from the optical effect

surfaces of external sensors.

Figure 40: Cleaning the external optical sensors (read pulse encoder)

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10 TROUBLESHOOTING

10 Troubleshooting

10.1 Overview of possible errors and faults

Situation Error/fault

Mounting

Electrical installation

Configuration

Operation

Table 13: Errors and faults

■

Device poorly aligned to the object with the bar code (e.g. dazzle). Read cycle sensor incorrectly positioned (e.g., internal read‐ ing interval is opened too early or closed too late). Incremental encoder incorrectly positioned.

Data interfaces of the device incorrectly wired.

Functions not adapted to local conditions, e.g. parameters for the data interface not set correctly. Device limits not observed, e.g. reading distance, aperture angle. Read cycle trigger source not selected correctly.

Read cycle control incorrect and/or not suitable for the object. Device faults (hardware/software).

10.2 Detailed fault analysis

10.2.1 LEDs on the device

The statuses that can be read from the device LEDs on the device housing (see "Oper‐

ating and status indicators", page 52) include:

■

Operational readiness (Ready)

■

Reading result status (Good Read or No Read)

■

Hardware fault

■

Firmware download status

■

Connection status of the device

The LED display can indicate any errors or faults with this. Further information for this can be found in the system information.

10.2.2 System information

The device outputs faults in different ways. Fault output is staggered and thus allows for an increasingly detailed level of analysis.

Communication errors can occur when transmitting data to the device. The device

•

then returns a fault code. For faults that occur during reading, the device writes fault codes in the status log

•

(see "Status log", page 58).see "Status log", page 58.

10.3 Status log

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NOTE

The status log is retained even after switching the device off and on again.

The device distinguishes between four types of fault:

■

Information

■

Warning

Subject to change without notice

■

Error

■

Critical fault

The device saves only the last five entries for each fault type.

10.3.1 Displaying the status log

To display the status log, the SOPAS ET configuration software must be connected with the device online.

1. Connect the SOPAS ET configuration software to the device.

2. Open CLV6xx in the project tree: Service > System Status > System Information tab.

10.4 SICK Support

If a fault cannot be rectified, the device may be defective.

The device must not be repaired by the user. Interrupting or modifying the device will invalidate any warranty claims against SICK AG.

Rapid replacement of a device by the user is, however, possible, see "Disassembly and

disposal", page 60.see "Disassembly and disposal", page 60.

Where a fault cannot be rectified, make contact with the SICK Service depart‐

ment. To find your agency, see the final page of this document.

TROUBLESHOOTING 10

NOTE

Before calling, make a note of all type label data such as type designation, serial num‐ ber, etc. to ensure faster telephone processing.

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11 DECOMMISSIONING

11 Decommissioning

11.1 Disassembly and disposal

Dismantling the device

1. Switch off the supply voltage to the device.

2. Detach all connecting cables from the device.

3. If the device is being replaced, mark its position and alignment on the bracket or surroundings.

4. Remove the device from the bracket.

5. If available, remove the microSD memory card (optional) with the saved parameter set from the defective device. In order to do this, carefully open the black rubber covering and lightly press the memory card in order to release it.

Putting the replacement device into operation

1. Insert the memory card into the opening of the new, switched-off device on the correct side (contacts point upwards and to the back) and push until the lock engages.

2. Close the rubber cover.

3. Mount and align the replacement device (see "Mounting", page 24). When doing so, note the previously applied markings on the bracket or surroundings.

4. Reinstall the connecting cables to the device (see "Electrical installation",

page 32).

5. Switch on the supply voltage for the device. The device starts with the default setting.

6. If an optional micro SD memory card is inserted into the device or an optional CMC600 parameter memory module is inserted into the CDB620/CDM420 con‐ nection module, the exchanged device automatically adopts the saved parameter set from the memory card or from the CMC600 into its permanent memory. If a memory card and a CMC600 are present at the same time, the device adopts the parameter set from the CMC600.

Without micro SD memory card/CMC600 parameter memory module: Establish a connection to the device via the SOPAS ET configuration software. Download the configuration previously stored on the PC to the device and permanently store it in the device.

NOTE

If the parameter set of the device is stored on the PC, it can be played back to the device via a SOPAS ET connection.

Disposing of the device

Any device which can no longer be used must be disposed of in an environmentally friendly manner in accordance with the applicable country-specific waste disposal regu‐ lations. As they are categorized as electronic waste, the device must never be disposed of with household waste.

11.2 Returning devices

Do not dispatch devices to the SICK Service department without consultation.

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DECOMMISSIONING 11

NOTE

To enable efficient processing and allow us to determine the cause quickly, please include the following when making a return:

■

Details of the contact person

■

Description of the application

■

Description of the fault that occurred

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12 TECHNICAL DATA

12 Technical data

12.1 Optical lens system

Focus Fixed focus Dynamic focus adjust‐

Laser diode (wave‐ length)

MTTF (laser diode) 40000 h

Laser class Class 2 according to IEC 60825-1 and EN 60825-1, see warning label

Usable aperture angle Front side: ≤ 50°

Scan/Decoder fre‐ quency

Resolution 0.20 mm ... 1.0 mm

Bar code print con‐ trast (PCS)

Ambient light immun‐ ity

CLV63x CLV64x CLV65x

Auto-focus/Dynamic

ment

Visible red light (λ = 655 nm) Visible red light (λ =

on the device for publication date

Front side: ≤ 50°

Reading window on side: ≤ 51.5°

400 Hz ... 1200 Hz 400 Hz ... 1200 Hz 600 Hz ... 1000 Hz

(type-dependent)

≥ 60 %

2000 lx (on bar code)

Reading window on side: ≤ 50°

0.15 mm ... 1.0 mm (type-dependent)

focus adjustment

658 nm)

0.25 mm ... 1.0 mm (type-dependent)

12.2 Performance

12.3 Interfaces

CLV63x CLV64x CLV65x

Bar code types Code 39, code 128, code 93, Codabar, EAN, EAN 128, UPC, 2/5 Inter‐

leaved, Pharmacode

Print ratio 2:1 ... 3:1

No. of codes per scan 1 ... 20 (standard decoder)

1 ... 6 (SMART decoder)

No. of codes per read‐ ing interval

No. of characters per reading interval

Number of multiple readings

Serial (RS-232, RS-422/-485)

Ethernet Ethernet versions only

CAN bus Function: SICK CAN sensor network (master/slave, multiplexer/server)

DeviceNet Optional, over external connection module (CDM)

1 ... 50 (auto-discriminating)

Max. 50 characters (max. 5000 characters across all bar codes per reading gate, 500 characters for multiplexer function (CAN))

1 ... 99

CLV63x CLV64x CLV65x

Function: Host, AUX (RS-232 only) Data transmission rate: 2.4 kBd ... 115.2 kBd, AUX: 57.6 kBd (RS-232)

Function: Host, AUX Data transmission rate: 10/100 Mbit/s Protocol: TCP/IP, EtherNet/IP, PROFINET Single Port

Data transmission rate: 20 kbit/s ... 1 Mbit/s Protocol: CSN (SICK CAN sensor network), CANopen (CLV65x only)

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Subject to change without notice

TECHNICAL DATA 12

CLV63x CLV64x CLV65x

Switching inputs Standard version: 2 (“Sensor 1”, “Sensor 2”), 2 additional inputs via

CMC600 in the CDB620 Ethernet version: 1 (“Sensor 1”), 2 additional inputs via CMC600 in the CDB620, opto-decoupled, Ue = max. 32 V, reverse polarity protected, can be wired via PNP output, adjustable debouncing 0 ... 10000 ms

Switching outputs Standard version: 2 (“Result 1”, “Result 2”), 2 additional outputs via

CMC600 in the CDB620 Ethernet version: no output, 2 outputs via CMC600 in the CDB620

PNP, I

= max. 200 mA, shortcircuit protected, pulse duration adjust‐ able (static, 10 ... 1000 ms)

Reading pulse Pulse source for start: “Sensor 1” and/or “Sensor 2” switching inputs;

commando, auto pulse, CAN Pulse source for stop: “Sensor 1”, “Sensor 2” reading cycle source; commando, timer, Good Read, condition

Optical indicators 6 LED s (Ready, Result, Laser, Data, CAN, LNK TX)

Bar graph display of percentage read rate (10 LEDs)

Acoustic indicator Beeper, can be switched off, can be allocated function for event status

indication

Operating elements 2 pushbuttons

Parameter memory micro SD card (optional) or connection module with CMC600

Configuration soft‐

SOPAS ET

ware

PNP, Ia = max. 100 mA, short-circuit protected, pulse duration adjustable (static,

10 ... 1000 ms)

12.4 Mechanics/electronics

Electrical connection Standard version: Cable (0.9 m) with 15-pin. D-Sub-HD male connector

Supply voltage 18 V DC ... 30 V DC (type-dependent), LPS without NEC Class 2

Power consumption (for outputs without load)

Power consumption (devices with heating)

Housing Aluminum die cast

Housing color Light blue (RAL 5012)

Electrical protection class

Weight Standard version: 320 g with connecting cable (reading window on

Enclosure rating IP 65, according to EN 60529 (1991-10); A1 (2002-02)

CLV63x CLV64x CLV65x

Ethernet version: Swivel connector with 2 M12 round connectors (12pin or 17-pin male connector, 4-pin female connector)

Line/Grid scanner: Typically 5 W at DC 24 V ± 10%

Line/Grid scanner: Typically 5.5 W at DC 24 V ± 10%

Line scanner: Typically

8.5 W at DC 18...30 V

Max. 40 W (max. 2,4 A)

III (EN 60950-1: 2011-01)

front), 340 g (reading window on side) Ethernet version: 250 g with connecting cables (reading window on front), 270 g (reading window on side)

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12 TECHNICAL DATA

12.5 Ambient data

Vibration resistance EN 60068-2-6: 2008-02

Shock resistance EN 60068-2-27: 2009-05

EMC test Radiated emission: Acc. to EN 61000-6-3 (2007-01), electromagnetic

Ambient operating temperature

Storage temperature -20 °C ... +70 °C

Permissible relative humidity

12.6 Reading field diagrams

12.6.1 Reading field conditions

Test code Code 128

Print contrast >90%

Tilt ±45°

Ambient light <2000 lx

Good read rate >75%

CLV63x CLV64x CLV65x

immunity: Acc. to EN 61000-6-2 (2005-08)

Device without heating: 0 °C ... +40 °C Device with heating:

-35 °C ... +35 °C

0% ... 90%, non-condensing

NOTE

Min. and max. reading distances are measured radially from the device.

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Subject to change without notice

12.6.2 Overview of CLV63x reading field diagrams

800

(31.5)

600

(23.62)

400

(15.75)

200

(7.87)

Reading distance in mm (inch)

Resolution

a: 0.35 mm (13.8 mil)

c: 1.0 mm (39.4 mil)

b: 0.50 mm (19.7 mil)

–400

(–15.75)

–300

(–11.81)

–200

(–7.87)

–100

(–3.94)

100

(3.94)

200

(7.87)

300

(11.81)

400

(15.75)

Reading field height in mm (inch)

a b c

For devices with plastic reading window, the depth of field is reduced by approx. 10 %.

800

(31.5)

600

(23.62)

400

(15.75)

200

(7.87)

Reading distance in mm (inch)

Resolution

a: 0.35 mm (13.8 mil)

c: 1.0 mm (39.4 mil)

b: 0.50 mm (19.7 mil)

–400

(–15.75)

–300

(–11.81)

–200

(–7.87)

–100

(–3.94)

100

(3.94)

200

(7.87)

300

(11.81)

400

(15.75)

Reading field height in mm (inch)

a b c

12.6.2.1 Long range

TECHNICAL DATA

Figure 41: Reading field diagram CLV630, long range, reading window on front

Figure 42: Reading field diagram CLV630, long range, reading window on side

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Subject to change without notice

800

(31.5)

600

(23.62)

400

(15.75)

200

(7.87)

Reading distance in mm (inch)

Resolution

a: 0.35 mm (13.8 mil)

c: 1.0 mm (39.4 mil)

b: 0.50 mm (19.7 mil)

–400

(–15.75)

–300

(–11.81)

–200

(–7.87)

–100

(–3.94)

100

(3.94)

200

(7.87)

300

(11.81)

400

(15.75)

Reading field height in mm (inch)

a b c

500

(19.69)

300

(11.81)

400

(15.75)

200

(7.87)

100

(3.94)

Reading distance in mm (inch)

Resolution

a: 0.25 mm (9.8 mil)

c: 0.50 mm (19.7 mil)

b: 0.35 mm (13.8 mil)

–100

(–3.94)

–200

(–7.87)

100

(3.94)

200

(7.87)

Reading field height in mm (inch)

a b c

For devices with plastic reading window, the depth of field is reduced by approx. 10 %.

12 TECHNICAL DATA

Figure 43: Reading field diagram CLV630, long range, oscillating mirror, reading window on side

12.6.2.2 Mid range

Figure 44: Reading field diagram CLV631, mid range, oscillating mirror, reading window on side

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Subject to change without notice

500

(19.69)

300

(11.81)

400

(15.75)

200

(7.87)

100

(3.94)

Reading distance in mm (inch)

Resolution

a: 0.25 mm (9.8 mil)

c: 0.50 mm (19.7 mil)

b: 0.35 mm (13.8 mil)

–100

(–3.94)

–200

(–7.87)

100

(3.94)

200

(7.87)

Reading field height in mm (inch)

a b

For devices with plastic reading window, the depth of field is reduced by approx. 10 %.

500

(19.69)

300

(11.81)

400

(15.75)

200

(7.87)

100

(3.94)

Reading distance in mm (inch)

Resolution

a: 0.25 mm (9.8 mil)

c: 0.50 mm (19.7 mil)

b: 0.35 mm (13.8 mil)

–100

(–3.94)

–200

(–7.87)

100

(3.94)

200

(7.87)

Reading field height in mm (inch)

a b c

TECHNICAL DATA 12

Figure 45: Reading field diagram CLV631, mid range, reading window on front

Figure 46: Reading field diagram CLV631, mid range, reading window on side

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Subject to change without notice

300

(11.81)

180

(7.09)

240

(9.45)

120

(4.72)

(2.36)

Reading distance in mm (inch)

Resolution

a: 0.20 mm (7.9 mil)

c: 0.50 mm (19.7 mil)

b: 0.35 mm (13.8 mil)

–80

(–3.15)

–40

(–1.57)

–120

(–4.72)

(1.57)

120

(4.72)

(3.15)

Reading field height in mm (inch)

a b c

300

(11.81)

180

(7.09)

240

(9.45)

120

(4.72)

(2.36)

Reading distance in mm (inch)

Resolution

a: 0.20 mm (7.9 mil)

c: 0.50 mm (19.7 mil)

b: 0.35 mm (13.8 mil)

–80

(–3.15)

–40

(–1.57)

–120

(–4.72)

(1.57)

120

(4.72)

(3.15)

Reading field height in mm (inch)

a b c

For devices with plastic reading window, the depth of field is reduced by approx. 10 %.

TECHNICAL DATA

12.6.2.3 Short range

Figure 47: Reading field diagram CLV632, short range, reading window on side

Figure 48: Reading field diagram CLV632, short range, reading window on front

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Subject to change without notice

300

(11.81)

180

(7.09)

240

(9.45)

120

(4.72)

(2.36)

Reading distance in mm (inch)

Resolution

a: 0.20 mm (7.9 mil)

c: 0.50 mm (19.7 mil)

b: 0.35 mm (13.8 mil)

–80

(–3.15)

–40

(–1.57)

–120

(–4.72)

(1.57)

120

(4.72)

(3.15)

Reading field height in mm (inch)

a b c

Reading distance in mm (inch)

Focus position in mm (inch)

380

(14.96)

320

(12.6)

260

(10.24)

200

(7.87)

140

(5.51)

(3.15)

600

(23.62)

400

(15.75)

200

(7.87)

Resolution 0.5 mm (19.7 mil)

max. reading distance (aperture angle 25°)

max. reading distance (aperture angle 50°)

min. reading distance

DOF = 25°

DOF = 50°

For devices with plastic reading window, the depth of field is reduced by approx. 10 %.

TECHNICAL DATA 12

Figure 49: Reading field diagram CLV632, short range, oscillating mirror, reading window on side

12.6.3 Overview of CLV64x reading field diagrams

12.6.3.1 Standard resolution

Figure 50: Reading field diagram CLV640, standard density, resolution 0.5 mm (dynamic), oscillating mirror, reading window on side

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Subject to change without notice

Reading distance in mm (inch)

Focus position in mm (inch)

380

(14.96)

320

(12.6)

260

(10.24)

200

(7.87)

140

(5.51)

(3.15)

600

(23.62)

400

(15.75)

200

(7.87)

Resolution 0.5 mm (19.7 mil)

max. reading distance (aperture angle 25°)

max. reading distance (aperture angle 50°)

min. reading distance

DOF = 25°

DOF = 50°

For devices with plastic reading window, the depth of field is reduced by approx. 10 %.

Reading distance in mm (inch)

Focus position in mm (inch)

Resolution 0.5 mm (19.7 mil)

max. reading distance (aperture angle 25°)

max. reading distance (aperture angle 50°)

min. reading distance

380

(14.96)

320

(12.6)

260

(10.24)

200

(7.87)

140

(5.51)

(3.15)

600

(23.62)

400

(15.75)

200

(7.87)

DOF = 25°

DOF = 50°

12 TECHNICAL DATA

Figure 51: Reading field diagram CLV640, standard density, resolution 0.5 mm (dynamic), reading window on front

Figure 52: Reading field diagram CLV640, standard density, resolution 0.5 mm (dynamic), reading window on side

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Subject to change without notice

12.6.3.2 High resolution

Reading distance in mm (inch)

300

(11.81)

250

(9.84)

200

(7.87)

150

(5.91)

100

(3.94)

(1.97)

250

(9.84)

200

(7.87)

150

(5.91)

100

(3.94)

(1.97)

Focus position in mm (inch)

Resolution 0.15 mm (5.9 mil)

max. reading distance (aperture angle 25°)

min. reading distance

600 1,000 1,400 1,800

200

Reading field height in mm

Reading distance in mm

400

200

–200

–400

Resolution

a: 0.25 mm

c: 0.50 mm

d: 1.00 mm

b: 0.35 mm

TECHNICAL DATA 12

Figure 53: Reading field diagram CLV642, resolution 0.15 mm, reading window on front

12.6.4 Overview of CLV65x reading field diagrams

12.6.4.1 Standard resolution

Figure 54: Reading field diagram CLV650, reading window on front

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Subject to change without notice

600 1,000 1,400 1,800

200

Reading field height in mm

Reading distance in mm

400

200

–200

–400

Resolution

a: 0.25 mm

c: 0.50 mm

d: 1.00 mm

b: 0.35 mm

400

(15.75)

500

(19.69)

100

(3.94)

200

(7.87)

300

(11.81)

–400

(–15.75)

–500

(–19.69)

–100

(–3.94)

–200

(–7.87)

–300

(–11.81)

400

(15.75)

600

(23.62)

800

(31.50)

1,000

(39.37)

1,200

(47.24)

1,400

(55.12)

200

(7.87)

Reading distance in mm (inch)

For devices w

ith plastic reading window, the depth of

field is reduced by approx. 10 %.

Resolution

a: 0.25 mm (9.8 mil)

c: 0.50 mm (19.7 mil)

d: 1.00 mm (39.4 mil)

b: 0.35 mm (13.8 mil)

Reading field height in mm (inch)

a b c d

TECHNICAL DATA

Figure 55: Reading field diagram CLV650, oscillating mirror, reading window on side

Figure 56: Reading field diagram CLV650-0120S01, reading window on front

O PE R AT I NG IN S TR U CT I ON S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK

Subject to change without notice

12.6.4.2 Low resolution

Reading field height in mm (inch)

500

(19.69)

400

(15.75)

300

(11.81)

200

(7.87)

100

(3.94)

–100

(–3.94)

–200

(–7.87)

–300

(–11.81)

–400

(–15.75)

–500

(–19.69)

0 1,000

(39.37)

200

(7.87)

400

(15.75)

600

(23.62)

800

(31.5)

Resolution

a: 0.50 mm (19.7 mil)

Reading distance in mm (inch)

Reading field height in mm (inch)

500

(19.69)

400

(15.75)

300

(11.81)

200

(7.87)

100

(3.94)

–100

(–3.94)

–200

(–7.87)

–300

(–11.81)

–400

(–15.75)

–500

(–19.69)

0 1,000

(39.37)

200

(7.87)

400

(15.75)

600

(23.62)

800

(31.5)

Resolution

a: 0.50 mm (19.7 mil)

Reading distance in mm (inch)

TECHNICAL DATA

Figure 57: Reading field diagram CLV651, reading window on front

Figure 58: Reading field diagram CLV651, oscillating mirror, reading window on side

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Subject to change without notice

13 ACCESSORIES

13 Accessories

13.1 Additional accessories

Accessories such as brackets and cables can be found at:

www.sick.com/CLV63x

www.sick.com/CLV64x

www.sick.com/CLV65x

Accessories for devices with heating

Connection modules:

CDM420-0001 (no. 1025362) with additional connection circuit board (no.

•

2055071) CDB620-001 (no. 1042256) with additional 1-pin connection terminal (no.

•

6041383)

Brackets:

Bracket no. 2050705

•

Bracket no. 2058082

•

O PE R AT I NG IN S TR U CT I ON S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK

Subject to change without notice

14 Annex

14.1 Notes on PROFINET

14.1.1 Basic information on PROFINET

SICK recommends familiarizing yourself with the basic information described in the planning guidelines and commissioning guidelines of the PI user organization (PROFI‐ BUS & PROFINET International, homepage: www.profinet.com).

These guidelines can be found in the "Downloads" area at:

www.profibus.com

•

14.1.2 General notes on PROFINET wiring

The signal lines must be wrapped in pairs (twisted pairs) and comply with at least CAT5 in line with ISO/IEC 11801 Edition 2.0. Class D. The signal lines must also be shielded and grounded.

SICK recommends using components certified by PROFINET.

More detailed information can be found in the “PROFINET Cabling and Interconnection Technology” Installation Guide.

ANNEX 14

You can find the document in the “Downloads” area at:

www.profibus.com

•

14.1.3 PROFINET Conformance Class

The device complies with PROFINET Conformance Class B (CC-B) and supports the properties defined within.

Further information on the PROFINET Conformance Classes can be found in the docu‐ ment of the PI user organization (PROFIBUS and PROFINET International).

You can find the document in the “Downloads” area at:

www.profibus.com

•

14.1.4 General requirements on a switch suitable for PROFINET applications

For PROFINET Conformance Class B and C (CC-B / CC-C), a PROFINET-certified switch which can be configured as a PROFINET device must be used.

For further information, refer to the commissioning guidelines of the PI “Installation Guideline PROFINET Part 2: Network Components”.

You can find the document in the “Downloads” area under:

www.profibus.com

•

14.1.5 Notes on installing the SICK bar code scanner into a PROFINET network

For 1-port devices, these include:

LLDP (neighborhood detection)

•

I&M 0-4 (device identification)

•

Device exchange by topology check

•

16 bit digital “status word” for reading gate result

•

16 bit digital “control word” for controlling the device via PLC

•

Heartbeat (for checking communication)

•

GSD file for configuring the device using modules via the PLC

•

Properties of the CC-B

8019588/2017-01-20 | SICK O P ER A TI N G I NS T RU C TI O NS | CLV63x, CLV64x, CLV65x

Subject to change without notice

14 ANNEX

For 2-port devices, these include:

LLDP (neighborhood detection)

•

I&M 0-4 (device identification)

•

Device exchange by topology check

•

MRP (ring redundancy)

•

16 bit digital “status word” for reading gate result

•

16 bit digital “control word” for controlling the sensor via PLC

•

Heartbeat (for checking communication)

•

GSD file for configuring the sensor using modules via the PLC

•

14.1.6 Behavior of the switching outputs of the bar code scanner with “Fieldbus input” reading cycle source

The digital outputs can be configured so that they can show information from other net‐ work participants (e.g. external output1=fieldbus input).

In the event that a fieldbus is interrupted, these outputs are no longer updated and keep the last value that existed before the interruption.

After switching on the fieldbus (power-up), all digital outputs are set to their “passive” values.

Status of digital outputs with output value behavior

IOPS = Bad Contain the last value before cancellation

Connection lost Contain the last value before cancellation

Switching on the PROFINET network Values are initialized to “passive”

The reading cycle input can also be controlled by the fieldbus. If the fieldbus is inter‐ rupted, the reading cycle input is no longer updated. Reading results can get lost since the reading cycle input keeps the last value from before the interruption.

After switching on the fieldbus (power-up), the reading cycle input is set to its “passive” value.

14.2 EU declaration of conformity / Certificates

The EU declaration of conformity and other certificates can be downloaded from the Internet at:

www.sick.com/clv63x

www.sick.com/clv64x

www.sick.com/clv65x

14.3 Certification in accordance with UL60950

The bar code scanners of the CLV63x, CLV64x and CLV65x series are certified in accordance with UL60950-1 if they are supplied with power by LPS or Class 2 network devices. The UL certification applies for devices with heating with connecting cables of up to 2 m in length.

The certification is only valid with corresponding device identification on the type label of the respective bar code scanner, see "Type label", page 12.

O PE R AT I NG IN S TR U CT I ON S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK

Subject to change without notice

Laser power and laser warning notes, see "Laser radiation", page 9.

•

IP 65 enclosure rating not tested by UL.

•

14.4 Dimensional drawings

Current dimensional drawings for your respective device can be found at:

www.sick.com/CLV63x

•

www.sick.com/CLV64x

•

www.sick.com/CLV65x

•

14.5 Abbreviations used

CAN Controlled Area Network. Field bus log based on the CAN bus

CDB Connection Device Basic

CDF Connection Device Fieldbus

CDM Connection Device Modular

CE Communauté Européenne. European Community

CLV Code-Leser V-Prinzip [Code reader V principle]

CMC Connection Module Cloning

CMD Connection Module Display

CMF Connection Module Fieldbus

CMP Connection Module Power

CA CodeAngle

DOF Depth Of Field. Depth of field

ESD Electro-Static Discharge. Electrostatic discharge

GSD General Station Description (generic station description for PROFIBUS/

HTML Hyper Text Markup Language (page description language on the Internet)

I Input

LED Light Emitting Diode. Light emitting diode

LPS Limited Power Supply

MAC Medium Access Control

MTTF Mean Time To Failure

MTTR Mean Time To Repair

O Output

PROM Programmable Read Only Memory. Programmable non-volatile memory

RA Reading Angle

RAM Random Access Memory. Direct-access volatile memory

ROM Read Only Memory. Read-only memory (non-volatile)

RTF Rich Text Format (standardized document format with format description)

SD Secure Digital

SMART SICK Modular Advanced Recognition Technology

SOPAS-ET SICK Open Portal for Application and Systems Engeneering Tool (PC soft‐

PLC Progammable Logic Controller

TCP/IP Transmission Control Protocol/Internet Protocol

Table 14: Abbreviations used

ANNEX 14

PROFINET)

ware for Windows for the configuration of the device)

8019588/2017-01-20 | SICK O P ER A TI N G I NS T RU C TI O NS | CLV63x, CLV64x, CLV65x

Subject to change without notice

Australia

Phone +61 3 9457 0600 1800 334 802 – tollfree E-Mail sales@sick.com.au

Austria

Phone +43 22 36 62 28 8-0 E-Mail office@sick.at

Belgium/Luxembourg

Phone +32 2 466 55 66 E-Mail info@sick.be

Brazil

Phone +55 11 3215-4900 E-Mail marketing@sick.com.br

Canada

Phone +1 905 771 14 44 E-Mail information@sick.com

Czech Republic

Phone +420 2 57 91 18 50 E-Mail sick@sick.cz

Chile

Phone +56 2 2274 7430 E-Mail info@schadler.com

China

Phone +86 20 2882 3600 E-Mail info.china@sick.net.cn

Denmark

Phone +45 45 82 64 00 E-Mail sick@sick.dk

Finland

Phone +358-9-2515 800 E-Mail sick@sick.fi

France

Phone +33 1 64 62 35 00 E-Mail info@sick.fr

Germany

Phone +49 211 5301-301 E-Mail info@sick.de

Hong Kong

Phone +852 2153 6300 E-Mail ghk@sick.com.hk

Hungary

Phone +36 1 371 2680 E-Mail office@sick.hu

India

Phone +91 22 4033 8333 E-Mail info@sick-india.com

Israel

Phone +972 4 6881000 E-Mail info@sick-sensors.com

Italy

Phone +39 02 274341 E-Mail info@sick.it

Japan

Phone +81 3 5309 2112 E-Mail support@sick.jp

Malaysia

Phone +6 03 8080 7425 E-Mail enquiry.my@sick.com

Mexico

Phone +52 472 748 9451 E-Mail mario.garcia@sick.com

Netherlands

Phone +31 30 2044 000 E-Mail info@sick.nl

New Zealand

Phone +64 9 415 0459 0800 222 278 – tollfree E-Mail sales@sick.co.nz

Norway

Phone +47 67 81 50 00 E-Mail sick@sick.no

Poland

Phone +48 22 539 41 00 E-Mail info@sick.pl

Romania

Phone +40 356 171 120 E-Mail office@sick.ro

Russia

Phone +7 495 775 05 30 E-Mail info@sick.ru

Singapore

Phone +65 6744 3732 E-Mail sales.gsg@sick.com

Slovakia

Phone +421 482 901201 E-Mail mail@sick-sk.sk

Slovenia

Phone +386 591 788 49 E-Mail office@sick.si

South Africa

Phone +27 11 472 3733 E-Mail info@sickautomation.co.za

South Korea

Phone +82 2 786 6321 E-Mail info@sickkorea.net

Spain

Phone +34 93 480 31 00 E-Mail info@sick.es

Sweden

Phone +46 10 110 10 00 E-Mail info@sick.se

Switzerland

Phone +41 41 619 29 39 E-Mail contact@sick.ch

Taiwan

Phone +886 2 2375-6288 E-Mail sales@sick.com.tw

Thailand

Phone +66 2645 0009 E-Mail Ronnie.Lim@sick.com

Turkey

Phone +90 216 528 50 00 E-Mail info@sick.com.tr

United Arab Emirates

Phone +971 4 88 65 878 E-Mail info@sick.ae

United Kingdom

Phone +44 1727 831121 E-Mail info@sick.co.uk

USA

Phone +1 800 325 7425 E-Mail info@sick.com

Vietnam

Phone +84 945452999 E-Mail Ngo.Duy.Linh@sick.com

Further locations at www.sick.com

8019588/2017-01-20/COMAT/de

SICK AG | Waldkirch | Germany | www.sick.com

SICK CLV63x, CLV64x, CLV65x Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

O P E R A T I N G I N S T R U C T I O N S

Contents

1 About this document

1.1 Information on the operating instructions

1.2 Scope

1.3 Explanation of symbols

1.4 Further information

1.4.1 Supplementary documents

1.4.2 Documents on request

1.5 Customer service

2 Safety information

2.1 Intended use

Incorrect use

2.3 IP technology

2.4 Limitation of liability

2.5 Modifications and conversions

2.6 Requirements for skilled persons and operating personnel

2.7 Hazard warnings and operational safety

2.7.1 Laser radiation

2.8 Switching off the device

2.9 Protection of the environment

2.10 Repairs

3 PRODUCT DESCRIPTION

3.1 Product ID

3.1.1 Type label

3.1.2 Type code

3.2 Product characteristics

3.2.1 Device view

3.2.2 Product features and functions (overview)

3.2.3 Operating principle

3.2.3.1 Object trigger control

3.2.3.2 Auto focus function (for CLV65x only)

3.2.3.3 Switchable focus position

3.2.3.4 Oscillating mirror control

3.2.3.5 Reading operation mode

3.2.3.6 Tracking operation (CLV65x only)

4 Transport and storage

4.1 Transport

Transport inspection

4.3 Storage

5 MOUNTING

5.1 Overview of mounting procedure

5.2 Scope of delivery

5.3 Preparation for mounting

5.3.1 Mounting requirements

5.3.2 Mounting device

5.3.3 Replace the laser warning label

5.4 Mounting location

5.4.1 Basic allocation of the scan line to the bar code

5.4.2 Reading distance to the bar code and aperture angle α

5.4.3 Angle alignment of the device

5.4.4 Avoidance of surface reflections

5.4.5 Count direction of the reading angle and the code angle

5.5 Mounting the device

5.6 Mounting of external components

5.6.1 Mounting the connection module

5.6.2 Mount external read cycle sensor

5.6.3 Mounting incremental encoder

6 ELECTRICAL INSTALLATION

6.1 Safety

6.1.1 Notes on the electrical installation

6.1.2 Note on the swivel connector

6.2 Prerequisites for the safe operation of the device in a system

6.3 Wiring notes

6.4 Pin allocation of the connections

6.5 Connection diagrams

6.5.2 Connecting connection modules to devices with heating

6.6 Wiring interfaces

6.6.1 Connecting the supply voltage

6.6.2 Wiring data interfaces

6.6.3 Wiring the CAN interface

6.6.4 Wiring digital switching inputs

6.6.5 Wiring digital switching outputs

7 COMMISSIONING

7.1 Overview of the commissioning steps

7.2 SOPAS ET configuration software