SICK CLV620, CLV621, CLV622 Operating Instructions Manual

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CLV62x

Bar code scanner

O P E R A T I N G I N S T R U C T I O N S

Described product

CLV62x

Manufacturer

SICK AG Erwin-Sick-Str. 1 79183 Waldkirch Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐ tion, abridgment or translation of this document is prohibited without the express writ‐ ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK

Subject to change without notice

CONTENTS

1 About this document........................................................................ 5

1.1 Information on the operating instructions.............................................. 5

1.2 Scope......................................................................................................... 5

1.3 Explanation of symbols............................................................................ 5

1.4 Further information................................................................................... 6

1.5 Customer service...................................................................................... 6

2 Safety information............................................................................ 7

2.1 Intended use............................................................................................. 7

2.2 Incorrect use............................................................................................. 7

2.3 IP technology............................................................................................. 7

2.4 Limitation of liability................................................................................. 7

2.5 Modifications and conversions................................................................ 8

2.6 Requirements for skilled persons and operating personnel.................. 8

2.7 Hazard warnings and operational safety................................................. 9

2.8 Switching off the device........................................................................... 11

2.9 Protection of the environment................................................................. 11

2.10 Repairs...................................................................................................... 11

3 Product description........................................................................... 12

3.1 Product ID.................................................................................................. 12

3.2 Product characteristics............................................................................ 14

4 Transport and storage....................................................................... 20

4.1 Transport................................................................................................... 20

4.2 Transport inspection................................................................................. 20

4.3 Storage...................................................................................................... 20

5 Mounting............................................................................................. 21

5.1 Overview of mounting procedure............................................................. 21

5.2 Scope of delivery....................................................................................... 21

5.3 Preparation for mounting......................................................................... 21

5.4 Mounting location..................................................................................... 22

5.5 Mounting the device................................................................................. 24

5.6 Mounting of external components........................................................... 25

6 Electrical installation........................................................................ 27

6.1 Safety......................................................................................................... 27

6.2 Prerequisites for the safe operation of the device in a system............. 28

6.3 Wiring notes.............................................................................................. 31

6.4 Pin allocation of the connections............................................................ 31

6.5 Connection diagrams............................................................................... 34

6.6 Wiring interfaces....................................................................................... 36

7 Commissioning.................................................................................. 41

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CONTENTS

7.1 Overview of the commissioning steps..................................................... 41

7.2 SOPAS ET configuration software............................................................ 41

7.3 Start the SOPAS ET configuration software and connect to the device 41

7.4 Initial commissioning................................................................................ 42

7.5 Adjust the device...................................................................................... 42

7.6 Fine adjustment and further configuration............................................. 43

8 Operation............................................................................................ 45

8.1 Operating and status indicators.............................................................. 45

8.2 Operating options..................................................................................... 45

9 Maintenance...................................................................................... 46

9.1 Maintenance............................................................................................. 46

9.2 Cleaning..................................................................................................... 46

10 Troubleshooting................................................................................. 49

10.1 Overview of possible errors and faults.................................................... 49

10.2 Detailed fault analysis.............................................................................. 49

10.3 Status log.................................................................................................. 49

10.4 Replacing the device................................................................................ 50

10.5 Customer service...................................................................................... 51

11 Decommissioning............................................................................. 52

11.1 Disposal..................................................................................................... 52

12 Technical data.................................................................................... 53

12.1 Optical lens system................................................................................... 53

12.2 Performance............................................................................................. 53

12.3 Interfaces.................................................................................................. 54

12.4 Mechanics/electronics............................................................................. 54

12.5 Ambient data............................................................................................. 55

12.6 Dimensional drawings.............................................................................. 56

12.7 Reading field diagrams............................................................................ 57

13 Accessories........................................................................................ 65

14 Annex.................................................................................................. 66

14.1 Notes on PROFINET.................................................................................. 66

14.2 EU declaration of conformity / Certificates............................................. 67

14.3 Certification in accordance with UL60950............................................. 67

14.4 Dimensional drawings.............................................................................. 68

14.5 Abbreviations used................................................................................... 68

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1 About this document

1.1 Information on the operating instructions

These operating instructions provide important information on how to use devices from SICK AG.

Prerequisites for safe work are:

Compliance with all safety notes and handling instructions supplied.

•

Compliance with local work safety regulations and general safety regulations for

•

device applications

The operating instructions are intended to be used by qualified personnel and electrical specialists.

NOTE

Read these operating instructions carefully before starting any work on the device, in order to familiarize yourself with the device and its functions.

The instructions constitute an integral part of the product and are to be stored in the immediate vicinity of the device so they remain accessible to staff at all times. Should the device be passed on to a third party, these operating instructions should be handed over with it.

ABOUT THIS DOCUMENT 1

These operating instructions do not provide information on operating the machine or system in which the device is integrated. For information about this, refer to the operat‐ ing instructions of the specific machine.

1.2 Scope

These operating instructions serve to incorporate the device into a customer system. Instructions are given by stages for all actions required.

These instructions apply to all available device variants of the device. More detailed information for the identification of the available device type see "Type code",

page 12.

Available device variants are listed on the online product page.

www.sick.com/CLV62x

•

1.3 Explanation of symbols

Warnings and important information in this document are labeled with symbols. The warnings are introduced by signal words that indicate the extent of the danger. These warnings must be observed at all times and care must be taken to avoid accidents, per‐ sonal injury, and material damage.

DANGER

… indicates a situation of imminent danger, which will lead to a fatality or serious inju‐ ries if not prevented.

WARNING

… indicates a potentially dangerous situation, which may lead to a fatality or serious injuries if not prevented.

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1 ABOUT THIS DOCUMENT

CAUTION

… indicates a potentially dangerous situation, which may lead to minor/slight injuries if not prevented.

NOTICE

… indicates a potentially harmful situation, which may lead to material damage if not prevented.

NOTE

… highlights useful tips and recommendations as well as information for efficient and trouble-free operation.

1.4 Further information

NOTE

All the documentation available for the device can be found on the online product page at:

www.sick.com/CLV62x

•

The following information is available for download there:

Model-specific online data sheets for device variants, containing technical data,

•

dimensional drawings, and reading field diagrams EU declaration of conformity for the product family

•

Dimensional drawings and 3D CAD dimension models in various electronic

•

formats Reading field diagrams

•

These operating instructions are available in German and other languages.

•

Other publications related to the devices described here

•

Publications dealing with accessories

•

1.4.1 Supplementary documents

Information about configuration of the device can be found in the online help function of the SOPAS ET configuration software.

1.4.2 Documents on request

Overview of command strings for the device.

1.5 Customer service

If you require any technical information, our customer service department will be happy to help. To find your representative, see the final page of this document.

NOTE

Before calling, make a note of all type label data such as type code, serial number, etc., to ensure faster processing.

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2 Safety information

Technical modifications

■

Use of unauthorized spare parts, consumables, and accessories

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2 SAFETY INFORMATION

With special variants, where optional extras have been ordered, or owing to the latest technical changes, the actual scope of delivery may vary from the features and illustra‐ tions shown here.

2.5 Modifications and conversions

NOTICE

Modifications and conversions to the device may result in unforeseeable dangers.

Interrupting or modifying the device or SICK software will invalidate any warranty claims against SICK AG. This applies in particular to opening the housing, even as part of mounting and electrical installation.

2.6

Requirements for skilled persons and operating personnel

WARNING Risk of injury due to insufficient training.

Improper handling of the device may result in considerable personal injury and material damage.

■

All work must only ever be carried out by the stipulated persons.

The operating instructions state the following qualification requirements for the various areas of work:

■

Instructed personnel have been briefed by the operator about the tasks assigned to them and about potential dangers arising from improper action.

■

Skilled personnel have the specialist training, skills, and experience, as well as knowledge of the relevant regulations, to be able to perform tasks delegated to them and to detect and avoid any potential dangers independently.

■

Electricians have the specialist training, skills, and experience, as well as knowl‐ edge of the relevant standards and provisions to be able to carry out work on elec‐ trical systems and to detect and avoid any potential dangers independently. In Ger‐ many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐ lations (e.g. Master Electrician). Other relevant regulations applicable in other countries must be observed.

The following qualifications are required for various activities:

Table 1: Activities and technical requirements

Activities Qualification

Mounting, maintenance

Electrical installation, device replacement

Commissioning, configura‐ tion

Operation of the device for the particular application

Basic practical technical training

■

Knowledge of the current safety regulations in the workplace

■

Practical electrical training

■

Knowledge of current electrical safety regulations

■

Knowledge of the operation and control of the devices in

■

their particular application

Basic knowledge of the WindowsTM operating system in use

■

Basic knowledge of the design and setup of the described

■

connections and interfaces Basic knowledge of data transmission

■

Basic knowledge of bar code technology

■

Knowledge of the operation and control of the devices in

■

their particular application Knowledge of the software and hardware environment for

■

the particular application

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2.7 Hazard warnings and operational safety

Please observe the safety notes and the warnings listed here and in other chapters of these operating instructions to reduce the possibility of risks to health and avoid dan‐ gerous situations.

2.7.1 Laser radiation

The device works with a red light laser diode in the wavelength 655 nm.

CAUTION Optical radiation: Laser class 2

The human eye is not at risk when briefly exposed to the radiation for up to 0.25 sec‐ onds. Exposure to the laser beam for longer periods of time may cause damage to the retina. The laser radiation is harmless to human skin.

■

Do not look into the laser beam intentionally.

■

Never point the laser beam at people's eyes.

■

If it is not possible to avoid looking directly into the laser beam, e.g., during com‐ missioning and maintenance work, suitable eye protection must be worn.

■

Avoid laser beam reflections caused by reflective surfaces. Be particularly careful during mounting and alignment work.

■

Do not open the housing. Opening the housing will not switch off the laser. Open‐ ing the housing may increase the level of risk.

■

Current national regulations regarding laser protection must be observed.

SAFETY INFORMATION 2

It is not possible to entirely rule out temporary disorienting optical effects, particularly in conditions of dim lighting. Disorienting optical effects may come in the form of daz‐ zle, flash blindness, afterimages, photosensitive epilepsy, or impairment of color vision, for example.

Laser class

Figure 1: Laser output aperture in the different designs

The device complies with laser class 2. The entire reading window is a laser output aperture.

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2 SAFETY INFORMATION

NOTE

No maintenance is required to ensure compliance with laser class 2.

Warning symbol on the device

The colored laser warning label is fitted in combination with the type label on the rear of the device.

In addition to other information, the type label of the device in use also contains the laser output data. This consists of: Laser output power (maximum/average), wave‐ length or wavelength range, and pulse time duration. The data is located on the lower section of the type label, see "Type label", page 12.

Figure 2: Position and contents of the laser warning label on the device

What the laser warning label means: Laser radiation – Never look into the light beam – Laser class 2

NOTE Additional laser warning label

If the laser warning label applied to the device is concealed when the device is installed into a machine or paneling, the laser beam outlet opening must be suitably labeled. For this purpose, an additional warning label of the same type must be applied next to the outlet opening.

Controlling the laser diode

When operating properly, the device only switches the laser diode on if there is an object in the reading area, or if a reading is required (cyclic reading operation).

A laser timeout can switch off the laser diode automatically in this type of object trigger control if the pulse has stopped for too long (e.g. the conveyor system has stopped). In this case, the current internal reading interval of the device remains open.

Irrespective of the selected configuration type, the laser timeout can be set as follows:

Using the SOPAS ET configuration software, on the Illumination Control device page

•

During GSD configuration with the “10_Object Trigger Ctrl” module (Profinet/Profi‐

•

bus)

In the default setting, laser timeout is deactivated.

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The laser diode is permanently or repeatedly switched on in the following device sta‐ tuses:

■

In the “Percentage Evaluation” and “Auto Setup” operating modes (only used tem‐ porarily for configuration/diagnosis)

■

In reading operation in the PSDI types “Auto pulse” (adjustable duty cycle) or “free.”

If timeout is activated, it will have no effect here.

2.8 Switching off the device

When switching off the device, at the most, the following data will be lost:

■

Application-specific parameter sets that were only temporarily stored in the device

■

Last reading result

■

Daily operating hours counter

2.9 Protection of the environment

During construction of the device, attention was paid to achieving the smallest environ‐ mental impact possible. Apart from the housing, the device contains no materials using silicon.

SAFETY INFORMATION 2

2.10 Repairs

Repair work on the device may only be performed by qualified and authorized person‐ nel from SICK AG. Interruptions or modifications to the device by the customer will inva‐ lidate any warranty claims against SICK AG.

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1443 0297S/N:

DC 10...30V 4.5W

2 3

Manufactured:

MAC

D-79276 Reute

Made in Germany

λ = 655nm

Pmax=1.5mW

P<1.0mW average Pulse duration <300µs

Imax=700mA

P/N: 1068608

3 PRODUCT DESCRIPTION

3 Product description

3.1 Product ID

3.1.1 Type label

The type label gives information for identification of the device. An existing UL certifica‐ tion can be found on the type label.

Type designation

Part number

Serial number

Laser output data, depending on type

MAC address, if Ethernet interface is available

Date of manufacture

3.1.2 Type code

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The devices of the CLV62x product family are arranged according to the following type code:

CLV x y z ‒ a b c d e

1 2 3 4 5 6 7 8 9

Table 2: Type code

Position Description Characteristic

1 Code reader V-principle

2 – 3 Product family 62: CLV62x

4 Working range 0: Mid range

1: Long range 2: Short range

5 Scanning method, reading

window orientation

6 Electrical connections

(design)

7 Interfaces 0: RS-232, RS422/485, CAN, digital IOs

0: Line scanner, reading window on front 1: Raster scanner, reading window on front 2: Line scanner, reading window on side 3: Raster scanner, reading window on side

0: Cable 0.9 m with male connector, D-Sub-HD, 15pin 1: Swivel connector, 12-pin (2 x M12 plug connector

) 3: Cable 2 m with male connector, D-Sub-HD, 15pin 8: Swivel connector, 17-pin (2 x M12 plug connector

)

2: Ethernet, RS-232, RS-422/485, CAN, digital

input 3: Ethernet, RS-232, RS-422/485, CAN, digital IOs

Subject to change without notice

PRODUCT DESCRIPTION 3

Position Description Characteristic

8 Front screen material 0: Glass

1: Plastic

9 Application (environment) Without label: Protection class IP 65

S01: IP 69k in the special housing

Refers to the longitudinal axis of the device.

1 x male connector, M12, 12-pin, A-coded and 1 x female connector, M12, 4-pin, D -coded.

1 x male connector, M12, 17-pin, A-coded and 1 x female connector, M12, 4-pin, D -coded.

2 x digital switching inputs and 2 x digital switching outputs.

1 x digital switching input.

NOTE

Not all combinations are possible according to the type code. The available device var‐ iants can be found online at:

www.sick.com/CLV62x

•

Designation of device variants

Device variants with serial data interfaces only (RS-232, RS422/485) are referred

•

to as standard versions. They feature a connecting cable with male connector per‐ manently connected to the housing. Device variants with serial data interfaces and additional Ethernet interface are

•

referred to as Ethernet versions. They feature a connector on the housing. Both versions also feature a CAN interface and the appropriate number of digital

•

switching inputs and outputs depending on the design of the electrical connection.

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50°

Ready

Result

Laser

Data

CAN

LNK TX

456

66 (2.60)

41.8 (1.65)

61 (2.40)

38.5 (1.52)

5.7

(0.22)

(0.39)

22.5

(0.89)

13.7

(0.54)

19.5

(0.77)

5.7

(0.22)

(0.39)

22.5

(0.89)

38 (1.50)

38.5

(1.52)

17.1

(0.67)

(27.5)

(1.08)

35.6

(1.40)

25.4

(1.00)

19.5

(0.77)

6.2

(0.24)

15 (0.59)

(0.59)

3 PRODUCT DESCRIPTION

3.2 Product characteristics

3.2.1 Device view

CLV62x, Ethernet version

Figure 3: CLV62x: Structure and device dimensions with front reading window and connector (in mm or inch)

M5 blind tapped holes, 5 mm deep (2 x), for mounting the device

LED (6 x), status indicator

Reading window, front orientation

Central position of the deflected laser beam in the V-shaped aperture angle

Internal impact point: Rotation point of the variable direction laser beam

Swivel connector (male connector, M12, 12 or 17-pin, A-coded and female connector,

M12, 4-pin, D-coded)

Reference point for reading distance (housing edge) from device to object

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105°

50°

Ready

Result

Laser

Data

CAN

LNK TX

59.4 (2.34)

5.7

(0.22)

(0.39)

22.5

(0.89)

(0.08)

(

0.59)

66 (2.60)5.7

(0.22)

(0.39)

22.5

(0.89)

80 (3.15) 38 (1.50)

38.5 (1.52)

38.5

(1.52)

(27.5)

(1.08)

60.5 (2.38)

2.7

(0.11)

35.6

(1.40)

60.4 (2.38)

(23.8)

(0.94)

16.4

(0.65)

15 (0.59)

(0.59)

PRODUCT DESCRIPTION 3

Figure 4: CLV62x: Structure and device dimensions with side reading window and connector (in mm or inch)

M5 blind tapped holes, 5 mm deep (2 x), for mounting the device

LED (6 x), status indicator

Reading window, side orientation

Central position of the deflected laser beam in the V-shaped aperture angle

Internal impact point: Rotation point of the variable direction laser beam

Swivel connector (male connector, M12, 12 or 17-pin, A-coded and female connector,

M12, 4-pin, D-coded)

Reference point for reading distance (housing edge) from device to object

NOTE

For views and dimensions of the devices with connecting cable (standard version), see

"Dimensional drawings", page 56.

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3 PRODUCT DESCRIPTION

3.2.2 Product features and functions (overview)

Table 3: Overview of product features and functions of the device

Product feature/func‐ tion

Safety and ease of use

Convenient operation/ configuration

Read operation modes

Read cycle

Bar code evaluation

Data processing

Data communication

Characteristic

•

Rugged, compact metal housing, CE marking Laser Class 2, laser switches off if the output power is exceeded Automatic self-test on system start Diagnostic tools for system setup and (remote) system monitoring Configurable output of reading diagnostic data in two reading

results formats Operating data polling, in case of error, issue of error code if required Test string function (heartbeat) can be activated to signal that the device is ready for operation Password-protected configuration mode via SOPAS ET

Future-oriented by firmware update (FLASH PROM) via data inter‐ face Future-oriented SOPAS ET configuration software

Low power consumption Additional supply voltage range Optional parameter cloning with external CMC600 parameter

memory module in the CDB/CDM connection module

Configuration (online/offline) via SOPAS ET configuration soft‐ ware Configuration via GSD configuration (via CDF600-2xx or with Ethernet version device,) Status displays via LEDs

Auto setup of the optical reading properties Profile programming with bar codes, generated and printed via

SOPAS ET Buzzer, which can be switched off, to confirm the device function

Start/stop operation (one bar code bearing object per read pulse)

Pulse sources for start: switching inputs, data interface (com‐ mand), auto pulse, free, CAN Pulse sources for stop: read pulse source, switching inputs, data interface (command), timer, condition

All current 1D bar code types Max. number of bar codes: 50 per reading interval Separation of identical codes of the same code type using the

read angle

Influencing the output of the reading data by event-dependent evaluation conditions Influencing the output string by filtering and output sorting

Host interface: two data output formats can be configured, can be switched to various physical interfaces, parallel operation pos‐ sible Aux interface: fixed data output format, can be switched to vari‐ ous physical interfaces

3.2.3 Operating principle

The device consists of a laser scanner (laser diode and optics), an electronics unit with integrated decoder and interfaces (type-dependent) to industrial bus systems. The use of various focusing settings, resolutions, scan processes, bus systems, mounting options and optics enables use in most industrial applications. Interfaces to external

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Input 2 ß

Input 1 à

Output 1 9

Output 2 8

Device 2

“Serial RS-232/RS-422/485” (Host)

Connection module 1

SerialSerial

Configuration

Diagnostics 5

SOPASSOPAS

SerialSerial

“Power/SerialData/CAN/I/O”

(Aux, Host)

... ...

GND

Host

“Serial RS-232” (Aux 1) 3

VS á

Further data

processing 6

"USB" (Aux 2) 4

Reading result 7

USBUSB

PRODUCT DESCRIPTION 3

timers, such as photoelectric sensors or incremental encoders, enable reading pulses independent of the control. The reading results are provided for further processing by the data interfaces.

In principle, the codes can be recorded on any side on still or moving objects in a con‐ veyor system (single-side reading).

By combining several devices, it is possible to record several sides in one passage (multi-side reading).

To record the codes, the device generates a scan line (line scanner).

When designed as a raster scanner, the device generates eight scan lines which are offset parallel to each other.

The length of the scan line which can be used for evaluation (reading field height) depends on the reading distance as a result of the V-shaped light emission.

The light pattern reflected by the bar code is recorded, processed and decoded. To con‐ trol this process, external sensors provide information about the reading pulse and the conveyor speed (increment). The read results are released to the device's data interfa‐ ces and forwarded to a host/PC.

Detailed wiring of the device and the connections to the host/PC and the external sen‐ sors are described in chapter Electrical installation.

Block diagrams

Figure 5: Facilities for connecting CLV62x, standard version

Connection module

Device

Alternative to USB

Alternative to Serial RS-232 (USB not required for CLV62x)

Configuration or diagnostics

Further data processing

Read result

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Digital switching output 2, e.g., for connecting an LED

Digital switching output 1, e.g., for connecting an LED

9 ß à á

Digital switching input 2, e.g., for connecting an incremental encoder

Digital switching input 1, e.g., for connecting a read cycle sensor

Supply voltage V

“Ethernet” (Host 2)

Input 2 á

Input 1 â

Output 1 à

Output 2 ß

Device 2

“Serial RS-232/RS-422/485” (Host 1) 9

Connection module 1

SerialSerial

Configuration

Diagnostics 6

SOPASSOPAS

SerialSerial

“Power/SerialData/I/O”

(Aux, Host)

... ...

GND

Host

“Serial RS-232” (Aux 1) 3

“Ethernet” (Aux 2) 5

VS ã

“Ethernet”

Reading result 8

EthernetEthernet

Further data

processing 7

"USB" (Aux 3) 4

3 PRODUCT DESCRIPTION

Figure 6: Facilities for connecting CLV62x, Ethernet version

1 2 3 4 5 6 7 8 9 ß à á â ã

Connection module

Device

Alternative to USB or Ethernet AUX port

Alternative to Serial RS-232 or Ethernet AUX port (USB not required for CLV62x)

Alternative to Serial RS-232 or USB

Configuration or diagnostics

Further data processing

Read result

Alternative to Ethernet host port

Digital switching output 2, e.g., for connecting an LED

Digital switching output 1, e.g., for connecting an LED

Digital switching input 2, e.g., for connecting an incremental encoder

Digital switching input 1, e.g., for connecting a read cycle sensor

Supply voltage V

3.2.3.1 Object trigger control

The device needs a suitable external signal (trigger source) as notification of an object being in the reading field to start an object-related read process. As standard, the start signal is issued via an external read cycle sensor (e.g. photoelectric sensor). As soon as an object has passed the reading cycle sensor, a time window (“reading interval”) is opened in the device for the reading process.

Alternatively, a command triggers the read process via a data interface or the SICK SENSOR network. In auto pulse mode, the device internally generates the reading gate itself with an adjustable clock ratio.

The read cycle can be terminated in various ways. In the event of external triggering, this is carried out via the read cycle source or a command, or internally via a timer or an evaluation condition that needs to be met.

NOTE

3.2.3.2 Reading operation mode

The SOPAS-ET configuration software can be used to configure the trigger source:

In “start/stop” operation, there is only ever one object in the reading field during the reading process, i.e., all read codes can be clearly assigned to the object. As standard, starting and stopping of the reading process are controlled by one or two read cycle sensor(s) at the start and end of the reading field.

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Data output

Trigger 2: Stop

Trigger 1: Start

Reading field

Start/stop operation

PRODUCT DESCRIPTION 3

In this case, the distance between the read cycle sensors determines the size of the reading field. The reading process can alternatively be controlled with command strings via the data interface.

The output of the read results is either carried out at the end of the read cycle (the rear edge of the object has left the end of the reading field) or even during the read cycle if certain configurable conditions are met.

Figure 7: Start/stop operating mode of the device in stand-alone operation

NOTE

The SOPAS ET configuration software can be used to configure the reading operation mode.

Alternatively, configuration can be done via GSD file (Ethernet version/PROFINET).

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Subject to change without notice

4 TRANSPORT AND STORAGE

4 Transport and storage

4.1 Transport

For your own safety, please read and observe the following notes:

NOTICE Damage to the product due to improper transport.

■

The device must be packaged for transport with protection against shock and damp.

■

Recommendation: Use the original packaging as it provides the best protection.

■

Transport should be performed by trained specialist staff only.

■

The utmost care and attention is required at all times during unloading and trans‐ portation on company premises.

■

Note the symbols on the packaging.

■

Do not remove packaging until immediately before you start mounting.

4.2

Transport inspection

4.3 Storage

Immediately upon receipt in Goods-in, check the delivery for completeness and for any damage that may have occurred in transit. In the case of transit damage that is visible externally, proceed as follows:

■

Do not accept the delivery or only do so conditionally.

■

Note the scope of damage on the transport documents or on the transport compa‐ ny's delivery note.

■

File a complaint.

NOTE

Complaints regarding defects should be filed as soon as these are detected. Damage claims are only valid before the applicable complaint deadlines.

Store the device under the following conditions:

■

Recommendation: Use the original packaging.

■

Do not store outdoors.

■

Store in a dry area that is protected from dust.

■

So that any residual damp can evaporate, do not package in airtight containers.

■

Do not expose to any aggressive substances.

■

Protect from sunlight.

■

Avoid mechanical shocks.

■

Storage temperature: see "Technical data", page 53.

■

Relative humidity: see "Technical data", page 53.

■

For storage periods of longer than 3 months, check the general condition of all components and packaging on a regular basis.

O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK

Subject to change without notice

5 Mounting

5.1 Overview of mounting procedure

Selecting and preparing the mounting location.

•

Mounting the device.

•

Align device towards object with bar code.

•

Connect device to data cable and supply cable.

•

Adjust the device.

•

WARNING Risk of injury due to damage to the device

For reasons of safety, a device which is visibly damaged must not be operated or must be immediately taken out of operation. Damage includes, for example:

Housing: Cracked or broken

•

Reading window lens: Cracked or broken

•

Device with connector: Over-rotation of the connector, cracks, or being torn from

•

the housing Device with fixed cable: Damage to the cable outlet or cable itself

•

MOUNTING 5

5.2 Scope of delivery

The delivery of the device includes the following components:

Table 4: Scope of delivery

Item Component Comments

1 Device Depending on version

1 Printed safety note –

5.3 Preparation for mounting

5.3.1 Mounting requirements

■

Typical space requirement for device: See type-specific dimensional drawing and reading field diagram.

■

Comply with technical data, such as the permitted ambient conditions for opera‐ tion of the device (e.g., temperature range, EMC interference emissions, ground potential), see "Technical data", page 53.

■

To prevent condensation, avoid exposing the device to rapid changes in tempera‐ ture.

■

Protect the device from direct sunlight.

■

Device must only be mounted using the pairs of threaded mounting holes provided for this purpose.

■

Shock and vibration-free mounting.

Equipment required

■

Mounting device (bracket) with sufficient load-bearing capacity and suitable dimensions for the device.

■

2 M5 screws. The maximum screw in depth in the device is 5 mm from the hous‐ ing surface

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Subject to change without notice

5 MOUNTING

■

5.3.2 Mounting device

The device is mounted on the bracket using at least two M5 blind hole threads that are in pairs on both of the narrow sides of the device, see "Device view", page 14.

The device can be installed using optional SICK brackets or customer-specific brackets.

SICK offers prefabricated brackets which are optimally suited for the mounting of the device in a wide range of applications. See:

•

Example: The design of the bracket with adapter plate supports many different installa‐ tion variants, for example, as well as the alignment of the device in two axes.

NOTE

The screws are used for mounting the device on a mounting device supplied by the user. Screw length is dependent on the mounting base (wall thickness of the bracket). When using an optional SICK bracket, the screws for mounting the device are included with delivery.

Tool and tape measure

www.sick.com/CLV62x

5.4

Figure 8: Example device installation with mounting bracket and adapter plate

User-supplied brackets

The brackets should meet the following requirements:

■

Stable mounting device – Alignment of the device in the x and y axes can be adjusted. – The mounting device must be able to bear the weight of the device and con‐

■

Two or three M5 screws for mounting the device – The screw length depends on the wall thickness of the mounting device. – The maximum screw in depth in the device is 5 mm from the housing sur‐

Mounting location

When selecting the mounting location, the following factors are significant:

Basic allocation of the scan line to the bar code

Reading distance to the bar code and aperture angle α

Angle alignment of the device

Avoidance of surface reflections

Count direction of the reading angle (position of the bar code along the scan line)

necting cables without shock.

face.

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Subject to change without notice

5.4.1 Basic allocation of the scan line to the bar code

line scanner raster scanner

1 2

The basic allocation of the scan line to the bar code on the object depends on the ver‐ sion of the device (line or raster scanner).

Figure 9: Allocation of scanning line(s) to bar code and conveyor direction

Line scanner

Raster scanner

5.4.2 Angle alignment of the device

MOUNTING 5

The optimum alignment of the device is achieved when the scan line crosses the stripes of the bar code as close to a right angle as possible (tilt and inclination). Possi‐ ble reading angles that can arise between scan line and bar code at all three levels in the area must be taken into account.

In order to prevent surface reflections, the angle of rotation must be approx. 15° out of plumb to the bar code, see "Avoidance of surface reflections", page 24.

Figure 10: Line scanner: Read angle occurring between scanning line and bar code

Depth of field

Reading distance

NOTE

The specified maximum values can only be reached in optimum conditions. The actual maximum depends on module width, code type, print contrast, ambient light, distance and scanning frequency.

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Table 5: Permitted read angle between scanning line and bar code

Angle Limit Value

Tilt α Max. 30°

Pitch β Max. 45°

Skew γ Max. 45°

Line scanner (reading window on front)

Line scanner (reading window on side)

(Top view)(Top view)

105° 105°

1 2

100

5 MOUNTING

5.4.3 Avoidance of surface reflections

If the light of the scan line(s) hit(s) the surface of the bar code precisely vertically, this may cause interference when the light reflected back is received. To prevent this effect, the device must be mounted so that the light emitted is tilted relative to the vertical.

Figure 11: Avoiding surface reflections on the example line scanner: Angle between light emitted and bar code (tilting away from vertical)

Line scanner (reading window on front)

Line scanner (reading window on side)

Supervision

5.4.4 Count direction of the reading angle and the code angle

The device can scan and decode several bar codes at each reading.

At the same time, the location-specific reading diagnostics data are determined for each of them.

■

The reading angle, starting from the reading window, at which the device detects the bar code center on the red scanning line of the deflected scanning beam, can be output as an RA (reading angle) value.

By determining the RA value, identical bar codes (code type, code length, and data con‐ tent) can be separated, and the bar code data can be assigned due to its position on the object.

5.5

Mounting the device

O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK

Figure 12: Example for the counting direction and RA value determination

Subject to change without notice

MOUNTING 5

Mounting the device:

NOTICE Risk of damaging the device!

Observe the maximum screw-in depth of the blind hole thread. Longer screws than specified damage the device.

Use screws of suitable length.

1. Prepare the base for mounting the bracket of the device, see "Preparation for

mounting", page 21.

2. Place the object with the bar code in the view of the device in the position where the reading is to take place (conveyor static).

3. Align the device with the bar code by eye. When doing so, be aware of the follow‐ ing: – For a device with the reading window at the front, ensure that the rear side

with the laser warning label points in the direction of the observer and is aligned as near as possible to being parallel to the bar code surface.

– For a device with the reading window at the side, ensure that the side panel

with the LEDs points in the direction of the observer and is aligned almost parallel to the bar code surface.

– During reading, note the reading angle that occurs see "Angle alignment of

the device", page 23.

– If the position of the bar code within the scanning line is relevant for the eval‐

uation, bear in mind the count direction of the code position see "Count direc‐

tion of the reading angle and the code angle", page 24.

4. Mount the device bracket onto the base.

5. Screw screws through the bracket into the blind hole threads of the device and slightly tighten.

6. Configure the device, see "Adjust the device", page 42.

5.6

Mounting of external components

5.6.1 Mounting the connection module

If the device activation is carried out via a connection module, then this must be mounted near to the device.

NOTE

If the PC with the configuration software SOPAS ET accesses the AUX interface (RS-232; 57.6 kBd) of the device via the connection module, then the connection mod‐ ule must be installed no more than a 3 m length of cable from the device.

1. Mount the connection module in the vicinity of the device.

2. Mount the connection module in such a way that the open module can be accessed at all times.

NOTE

Detailed information on mounting and electrical installation can be found in the operat‐ ing instructions for the connection module.

5.6.2 Mount external read cycle sensor

If the device is triggered via an external read cycle sensor (photoelectric retro-reflective sensor), then the sensor must be mounted in the vicinity of the device.

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Subject to change without notice

b < a

5 MOUNTING

NOTE

A large selection of photoelectric sensors and accessories (brackets, connecting cables) can be found at www.sick.com.

Figure 13: Bar code at the end or start of the piece goods

The mounting location of the device is dependent on the distance a from the bar code to the front object edge. Depending on the application, the device must be mounted so that bar codes on objects of different sizes can be read in full during the time window for evaluation (reading interval).

5.6.3 Mounting incremental encoder

An incremental encoder is needed during the separation of bar codes of the same code type and with identical contents.

The incremental pulses must originate from the area of the conveying line on which the device is reading.

1. Mount suitable incremental encoders in the vicinity of the device. Optimally, the incremental encoder is mounted against the running direction of the conveying line in front of the device.

2. Create direct and secure contact with the drive technology and ensure that friction wheel turns without slipping.

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Subject to change without notice

6 Electrical installation

6.1 Safety

6.1.1 Notes on the electrical installation

■

The electrical installation must only be performed by electrically qualified person‐ nel.

■

Standard safety requirements must be met when working on electrical systems.

■

Only switch on the supply voltage for the device when the connection tasks have been completed and the wiring has been thoroughly checked.

■

When using extension cables with open ends, ensure that bare wire ends do not come into contact with each other (risk of short-circuit when supply voltage is switched on!). Wires must be appropriately insulated from each other.

■

Wire cross-sections in the supply cable from the customer's power system must be selected in accordance with the applicable standards. When this is being done in Germany, observe the following standards: DIN VDE 0100 (Part 430) and DIN VDE 0298 (Part 4) and/or DIN VDE 0891 (Part 1).

■

Circuits connected to the device must be designed as SELV circuits (SELV = Safety Extra Low Voltage).

■

Protect the device with a separate fuse of max. 2 A at the start of the supply cir‐ cuit.

ELECTRICAL INSTALLATION 6

NOTE Layout of data cables

■

Use screened data cables with twisted-pair wires.

■

Implement the screening design correctly and completely.

■

To avoid interference, e.g. from switching power supplies, motors, clocked drives, and contactors, always use cables and layouts that are suitable for EMC.

■

Do not lay cables over long distances in parallel with power supply cables and motor cables in cable channels.

The specified IP enclosure rating for the device is only achieved under the following con‐ ditions:

■

The cables plugged into the connections are screwed tight.

■

Any electrical M12 connections that are not being used must be fitted with tightlyfastened protective caps or plugs (as in the delivery condition), depending on the type.

■

Any other possible coverings must be closed and lie flush on the device.

In the event of non-compliance, the IP enclosure rating will not apply for the device.

6.1.2 Note on the swivel connector

NOTICE Damage to the connector unit from over tightening!

The connector unit on the device has two opposite end positions.

■

Do not rotate the connector unit from either of the two end positions by more than 180°.

■

Always rotate the connector unit in the direction of the display LEDs.

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Subject to change without notice

6 ELECTRICAL INSTALLATION

6.2 Prerequisites for the safe operation of the device in a system

WARNING Risk of injury and damage caused by electrical current!

As a result of equipotential bonding currents between the device and other grounded devices in the system, faulty grounding of the device can give rise to the following dan‐ gers and faults:

■

Metal housings are vulnerable to dangerous currents

■

Devices will behave incorrectly or be destroyed

■

Cable shielding will be damaged by overheating and cause cable fires

Remedial measures

Only skilled electricians should be permitted to carry out work on the electrical sys‐

tem. Ensure that the ground potential is the same at all grounding points.

If the cable insulation is damaged, disconnect the voltage supply immediately and

have the damage repaired. Where local conditions are unfavorable and therefore do not meet conditions for a

safe grounding method (same ground potential at all grounding points), take measures in accordance with the following formats.

The device is designed and tested for electrical safety in accordance with EN 60950-1. It is connected to the peripheral devices (voltage supply, any local clock reading pulse sensor(s), PLC) via shielded cables. The cable shield – for the data cable, for example – rests against the metal housing of the device. The device can either be grounded through the cable shield or through one of the threaded mounting holes.

If the peripheral devices have metal housings and if the cable shields also lie on their housings, it is assumed that all devices involved in the installation have the same ground potential.

This is achieved by complying with the following conditions:

■

Mounting the devices on conductive metal surfaces

■

Correctly grounding the devices and metal surfaces in the system

■

If necessary: low-impedance and current-carrying equipotential bonding between areas with different ground potentials

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Subject to change without notice

SICK

Device

7 46

PLC Power Supply

= 8 = 9

1 2 3

ELECTRICAL INSTALLATION

Figure 14: Example: Occurrence of equipotential bonding currents in the system configuration

PLC (programmable logic controller)

Device

Voltage supply

Grounding point 2

Closed current loop with equalizing currents via cable shield

Ground potential difference

Grounding point 1

Metal housing

Shielded electrical cable

If these conditions are not fulfilled, equipotential bonding currents can flow along the cable shielding between the devices due to differing ground potentials and cause the hazards specified. This is, for example, possible in cases where there are devices within a widely distributed system covering several buildings.

Remedial measures

The most common solution to prevent equipotential bonding currents on cable shields is to ensure low-impedance and current-carrying equipotential bonding. If this is not possible, the following solution approaches serve as a suggestion.

NOTICE

We expressly advise against opening up the cable shields. This would mean that the EMC limit values can no longer be complied with and that the safe operation of the device data interfaces can no longer be guaranteed.

Measures for widely distributed system installations

On widely distributed system installations with correspondingly large potential differen‐ ces, the setting up of local islands and connecting them using commercially available electro-optical signal isolators is recommended. This measure achieves a high degree of resistance to electromagnetic interference while at the same time complying with all the requirements of EN 60950-1.

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Electro-

optical

signal

isolator

Electro-

optical

signal

isolator

PLC

Power

Supply

SICK

Device

1 3 3 76

9 8

PLC

Power Supply

SICK

Device

9 7

2 31 4

6 ELECTRICAL INSTALLATION

Figure 15: Example: Prevention of equipotential bonding currents in the system configuration by the use of electro-optical signal isolators

PLC (programmable logic controller)

Metal housing

Electro-optical signal isolator

Optical fiber

Shielded electrical cable

Device

Voltage supply

Grounding point 2

Grounding point 1

The use of electro-optical signal isolators between the islands isolates the ground loop. Within the islands, a stable equipotential bonding prevents equalizing currents on the cable shields.

Measures for small system installations

For smaller installations with only slight potential differences, insulated mounting of the £device and of peripheral devices may be a sufficient solution.

Figure 16: Example: Prevention of equipotential bonding currents in the system configuration by the insulated mounting of the device

PLC (programmable logic controller)

Shielded electrical cable

Device

Voltage supply

Grounding point 3

Insulated mounting

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Subject to change without notice

6.3 Wiring notes

6 1 105

11 15

ELECTRICAL INSTALLATION 6

Grounding point 2

Grounding potential difference

Grounding point 1

Even in the event of large differences in the ground potential, ground loops are effec‐ tively prevented. As a result, equalizing currents can no longer flow via the cable shields and metal housing.

NOTICE

The voltage supply for the device and the connected peripheral devices must also guar‐ antee the required level of insulation.

Under certain circumstances, a tangible potential can develop between the insulated metal housings and the local ground potential.

NOTICE Faults due to incorrect wiring.

Incorrect wiring may result in operational faults.

■

For data transmission, use only screened cables with twisted-pair wires.

■

Follow the wiring notes precisely.

NOTE

Preassembled cables can be found online at:

www.sick.com/CLV62x

•

All electrical connections of the device are configured as M12 round connectors or as a cable with D-Sub-HD male connector. The IP 65 enclosure rating is only achieved with screwed plug connectors or cover caps.

6.4 Pin allocation of the connections

Device connections with cable and male connector (standard version)

Figure 17: Male connector, D-Sub-HD, 15-pin

Table 6: Standard version: Pin assignment on 15-pin D-Sub-HD male cable connector

Pin Signal Function

1 V

2 RxD (AUX) AUX interface (receiver)

3 TxD (AUX) AUX interface (sender)

4 Sensor 2 Digital switching input (function adjustable, e.g. external

5 GND Ground

6 RD+ (RS-422/485) Host interface (receiver)

Supply voltage

reading cycle)

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6 ELECTRICAL INSTALLATION

Pin Signal Function

7 RD– (RS-422/485);

8 TD+ (RS-422/485) Host interface (sender)

9 TD– (RS-422/485);

10 CAN H CAN bus (IN/OUT)

11 CAN L CAN bus (IN/OUT)

12 Result 1 Digital switching output, function can be set

13 Result 2 Digital switching output, function can be set

14 Sensor 1 Digital switching input for external reading cycle

15 SensGND Common ground for switching inputs

- – Screen

Device connections with connector (Ethernet version)

Host interface (receiver)

RxD (RS-232)

Host interface (sender)

TxD (RS-232)

Figure 18: Female connector, M12, 4-pin, D-coding

Table 7: Ethernet version: Pin assignment on the 4-pin M12 female connector

Pin Signal Function

1 TD+ Sender+

2 RD+ Receiver+

3 TD– Sender–

4 RD– Receiver–

- - Screen

Figure 19: Male connector, M12, 12-pin, A-coding

Table 8: Ethernet version: Pin assignment on 12-pin M12 male connector

Pin Signal Function

1 GND Ground

2 V

Supply voltage

3 CAN L CAN bus (IN/OUT)

4 CAN H CAN bus (IN/OUT)

5 TD+ (RS-422/485) Host interface (sender)

6 TD– (RS-422/485);

Host interface (sender)

TxD (RS-232)

7 TxD (AUX) AUX interface (sender)

8 RxD (AUX) AUX interface (receiver)

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9 SensGND Sensor 1 switching input ground

Subject to change without notice

ELECTRICAL INSTALLATION 6

Pin Signal Function

10 Sensor 1 Digital switching input (external reading cycle)

11 RD+ (RS-422/485) Host interface (receiver)

12 RD– (RS-422/485);

RxD (RS-232)

- – Screen

The “Sensor 2”, “Result 1”, and “Result 2” connections are only available on the device with cable and male connector (standard version) as well as for the Ethernet version (M12, 12-pin, A-coded) via the CDB620 connection module with the CMC600 parame‐ ter memory module.

Figure 20: Male connector, M12, 17-pin, A-coding

Host interface (receiver)

Table 9: Ethernet version: Pin assignment on 17-pin M12 male connector

Pin Signal Function

1 GND Ground

2 V

Supply voltage

3 CAN L CAN bus (IN/OUT)

4 CAN H CAN bus (IN/OUT)

5 TD+ (RS-422/485) Host interface (sender)

6 TD– (RS-422/485);

Host interface (sender)

TxD (RS-232)

7 TxD (AUX) AUX interface (sender)

8 RxD (AUX) AUX interface (receiver)

9 SensGND Sensor 1 switching input ground

10 Sensor 1 Digital switching input (external reading cycle)

11 RD+ (RS-422/485) Host interface (receiver)

12 RD– (RS-422/485);

Host interface (receiver)

RxD (RS-232)

13 Result 1 Digital switching output, function can be set

14 Result 2 Digital switching output, function can be set

15 Sensor 2 Digital switching input (external reading cycle)

16 – –

17 – –

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“VS”

“Host”

“Aux 1”

“Result 2”

“Result 1”

“CAN”

“Sensor 2”

“Sensor 1”

“AUX”

CAN bus

“Result 1”

“Result 2”

PLC

CDB620/ CDM420 !

Connection module 4

“Host”

“Aux 1”

RS-232

HOST/PLC

Further data processing 6

Configuration Diagnostics 5

Interfaces 2

RS-232/422

“Sensor 2”

“Sensor 1”

“External input 2”

“External input 1”

CMC600

= ß

“External output 2”

“External output 1”

Device 1

9 7

USB

“Aux 2”

“USB” (Aux 2) 3

6 ELECTRICAL INSTALLATION

6.5 Connection diagrams

Standard version, 15-pin male connector

Figure 21: Standard version: Electrical connections on the bar code scanner with connecting cable, 15-pin male connector, D-Sub-HD

Here CDM420-0001 or CDM420-0006

Device

Interfaces

USB not required for CLV62x

Connection module

Configuration or diagnostics

Further data processing

External switching outputs

Supply voltage V

External switching inputs

O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK

CMC600 parameter memory module is required to be able to use the additional external

switching inputs and outputs of the device (highlighted in gray)

Other functions

Application-dependent alternative stop reading cycle (e.g., photoelectric sensor) or travel

increment (incremental encoder)

Start/Stop reading sensor (e.g., photoelectric sensor)

Subject to change without notice

Ethernet version, 12-pin male connector

“VS”

“Host 1”

“Aux 1”

“CAN”

“Sensor 1”

“AUX”

CAN bus

“Result 1”

“Result 2”

PLC

CDB620 / CDM420 ! Connection module 4

“Host 1”

“Aux 1”

RS-232

HOST/PLC

Further data processing 6

Configuration Diagnostics 5

Interfaces 2

“Ethernet” (Host 2/Aux 2)

RS-232/422

Ethernet

“Host 2”

Ethernet

“Aux 2”

“Sensor 1”

“External input 2”

“External input 1”

CMC600

= ß

“External output 2”

“External output 1”

Device 1

9 7

USB

“Aux 3”

“USB” (Aux 3) 3

ELECTRICAL INSTALLATION 6

Figure 22: Ethernet version: Electrical connections on the bar code scanner with connector, 12pin male connector, M12

Here CDM420-0001 or CDM420-0006

Device

Interfaces

USB not required for CLV62x

Connection module

Configuration or diagnostics

Further data processing

External switching outputs

Supply voltage V

External switching inputs

CMC600 parameter memory module is required to be able to use the additional external

switching inputs and outputs of the device (highlighted in gray)

Other functions

Application-dependent alternative stop reading cycle (e.g., photoelectric sensor) or travel

increment (incremental encoder)

Start/Stop reading sensor (e.g., photoelectric sensor)

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“VS”

“Host 1”

“Aux 1”

“Result 2”

“Result 1”

“CAN”

“Sensor 2”

“Sensor 1”

“AUX”

CAN bus

“Result 1”

“Result 2”

PLC

CDB650-204

Connection module 4

“Host 1”

“Aux 1”

RS-232

HOST/PLC

Further data processing 6

Configuration Diagnostics 5

Interfaces 2

“Ethernet” (Host 2/Aux 2)

“USB” (Aux 3) 3

RS-232/422

Ethernet

USB

“Host 2”

Ethernet

“Aux 2”

“Aux 3”

“Sensor 2”

“Sensor 1”

“External input 2”

“External input 1”

CMC600

= ß

“External output 2”

“External output 1”

Device 1

9 7

6 ELECTRICAL INSTALLATION

Ethernet version, 17-pin male connector

Figure 23: Ethernet version: Electrical connections on the bar code scanner with connector, 17pin male connector, M12

Device

Interfaces

USB not required for CLV62x

Connection module

Configuration or diagnostics

Further data processing

External switching outputs

Supply voltage V

External switching inputs

CMC600 parameter memory module is required to be able to use the additional external

6.6 Wiring interfaces

6.6.1 Connecting the supply voltage

O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK

switching inputs and outputs of the device (highlighted in gray)

Other functions

Application-dependent alternative stop reading cycle (e.g., photoelectric sensor) or travel

increment (incremental encoder)

Start/Stop reading sensor (e.g., photoelectric sensor)

The device must be connected to a power supply unit with the following properties:

Supply voltage DC 10 V ... 30 V (stabilized safety extra low voltage SELV as per cur‐

•

rently valid standards) Electricity source with at least 10 W power

•

Additional 0.5 W output power when using the optional CMC600 parameter mem‐

•

ory module in the corresponding connection modules

Subject to change without notice

Protecting the supply cables

To ensure protection against short-circuits and overload in the customer’s supply cables, the conductor cross sections used must be appropriately selected and pro‐ tected.

The following standards must be observed in Germany:

DIN VDE 0100 (part 430)

•

DIN VDE 0298 (part 4) and/or DIN VDE 0891 (part 1)

•

The infeed of the supply voltage is carried out using a SICK connection module or the customer's voltage supply.

6.6.2 Wiring data interfaces

Wiring Ethernet interface

1. Connect the device to the Ethernet connection of the PC via the adapter cable.

2. Set up communication via SOPAS ET configuration software.

NOTE

The Ethernet interface for the device has an Auto-MDIX function. This automatically adjusts the transmission speed as well as any necessary crossover connections.

ELECTRICAL INSTALLATION 6

Wiring the serial data interfaces

The maximum data transmission rate for the serial interface depends on the cable length and on the type of interface. The following recommendations apply:

Table 10: Data transmission rates

Interface type Data transmission rate Distance to the target computer

(host)

RS-232 Up to 19.2 kBd

38.4 kBd ... 57.6 kBd

115.2 kBd … 500 kBd

RS-422/485

For RS-422/485-suitable cable and corresponding cable termination as per specification

Up to 38.4 kBd

38.4 kBd ... 57.6 kBd

Max. 10 m Max. 3 m Max. 2 m

Max. 1200 m Max. 500 m

NOTICE Risk of damage to the internal interface modules!

If the serial data interfaces are wired incorrectly, then electronic components in the device could get damaged.

Observe the information on wiring.

Carefully check the wiring prior to switching on the device.

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Subject to change without notice

RS-232

Device 1 Host

TxD

RxD

GND

RxD

TxD

GND

RS-422

(

Device 1 Host

RD+

TD+

RD‒

TD‒

GND

TD+

RD+

TD‒

RD‒

GND

6 ELECTRICAL INSTALLATION

Figure 24: Internal circuitry for RS-232 and RS-485 data interfaces

Device

Pin assignment: See RS-232 pin assignment for the respective device

!...§

Pin assignment: See RS-422 pin assignment for the respective device

$...(

Termination of the RS-422 data interface

Termination of the data interface can be implemented in the connection module via switches.

Additional information on this can be found in the operating instructions for the relevant module.

6.6.3 Wiring the CAN interface

If the wiring of the CAN interface is carried out via a connection module, then the rele‐ vant operating instructions of the module used must be followed.

6.6.4 Wiring digital switching inputs

Physical switching inputs on the device

The physical switching inputs can be used for starting and/or ending the reading pulse or for feeding an incremental signal.

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Depending on the device, there are different number of switching inputs available on the connections, see "Pin allocation of the connections", page 31.

Table 11: Characteristic data for the switching inputs

Switching behavior Power at the input starts the internal reading interval of the device

Properties Opto-decoupled

Electrical values The electrical values are identical for all switching inputs.

(default: active high, debounce: max. 30 ms (standard))

Reverse polarity protected

Low: |Vin| ≤ 2 V; |Iin| ≤ 0.3 mA High: 6 V ≤ |Vin| ≤ 32 V; 0.7 mA ≤ |Iin| ≤ 5 mA

Subject to change without notice

Signal 3

3.32K

6.64K

Sensor GND

VS 2

PNP sensor 1

GND

Switching input 4

GND

ELECTRICAL INSTALLATION 6

Figure 25: Wiring of a switching input with external PNP sensor

PNP sensor

Supply voltage V

Input signal

Switching input (“Sensor 1” or “Sensor 2”)

Input voltage V

For pin assignment, see respective device

!...$

Extension: additional logical switching inputs in the device in the case of physical “external” switching inputs on the optional connection module

Thanks to the optional CMC600 parameter memory module, the two external switching inputs “External input 1” and “External input 2” on the relevant terminals in the connec‐ tion module are additionally available.

NOTE

These two external switching inputs are not suitable for time-critical applications.

If the wiring of the inputs is carried out via a connection module, then the relevant oper‐ ating instructions for the module must be followed.

6.6.5 Wiring digital switching outputs

Physical switching outputs on the device

The physical switching outputs can be allocated independently of each other with vari‐ ous functions for event status indication. If the allocated event occurs in the read proc‐ ess, then the corresponding switching output is live after the end of the clock reading pulse for the selected pulse duration.

Depending on the device, there are different numbers of switching outputs available on the connections, see "Pin allocation of the connections", page 31.

Switching behavior PNP switching to supply voltage V

Properties Short-circuit protected

Temperature protected Not electrically isolated from V

Electrical values The electrical values are identical for all switching outputs.

0 V ≤ V

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Subject to change without notice

(VS −1.5 V) ≤ V

out

≤ V

out

≤ VS at I

≤ 100 mA

out

Switching output 1

Signal 2

GND

6 ELECTRICAL INSTALLATION

Figure 26: Wiring of a switching output

Switching output (“Result 1” or “Result 2”)

Output signal

Output voltage V

With an inductive load: Sweep-out circuit – attach a freewheeling diode directly to the

load.

For pin assignment, see respective device

!..."

Extension: additional logical switching outputs in the device in the case of physical “external” switching outputs on the optional connection module

out

Thanks to the optional CMC600 parameter memory module, the two additional switch‐ ing outputs “External output 1” and “External output 2” on the terminals in the connec‐ tion module are additionally available.

NOTE

These two external switching outputs are not suitable for time-critical applications.

If the wiring of the outputs is carried out via a connection module, then the relevant operating instructions for the module must be followed.

NOTE

Capacitive loads on the switching outputs have an effect on the switch-on and switchoff behavior. The maximum capacity of 100 nF is a limit value.

1. Connecting the switching outputs according to the application

2. For the thorough check of the switching functions, use a high resistance digital voltmeter and wire the switching outputs with a load. This avoids the display of incorrect voltage values/output states.

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Subject to change without notice

7 Commissioning

7.1 Overview of the commissioning steps

Commissioning of the device with factory default

•

Installing the SOPAS ET configuration software

•

Connection of the device to PC/notebook with the SOPAS ET configuration soft‐

•

ware Adjustment and configuration of the device to optimize functionality

•

Test of the device for correct functionality in read operation

•

7.2 SOPAS ET configuration software

The SOPAS-ET configuration software can be used to adapt the device to the reading situation on site. The configuration data is stored and archived as a parameter set (project file) on the PC.

7.2.1 Functions of the SOPAS-ET configuration software for the device (overview)

The general functions of the software and its operation are described in the online help in the SOPAS ET configuration software:

COMMISSIONING 7

Choice of the menu language (German, English)

•

Setting up communication with the device

•

Password-protected configuration for different operating levels

•

Recording of the data in continuous operation (recording and analyzing data of

•

certain memory areas of the device with the data recorder) Diagnostics for the system

•

7.2.2 Installing SOPAS ET

NOTE

The configuration software SOPAS ET, the current system prerequisites for the PC, and the instructions for downloading can be found online at:

www.sick.com/SOPAS_ET

1. Start the PC and download the current version from www.sick.com/SOPAS_ET.

2. If installation does not start automatically, launch setup.exe from the download directory.

3. Follow the operating instructions to complete the installation.

7.3 Start the SOPAS ET configuration software and connect to the device

1. Electrically connect a device data interface with a PC that can connect to the Inter‐ net.

2. In accordance with the instructions, download and install the latest version of the SOPAS ET configuration software, as well as the current device description file (*.sdd) for the device. In this case, select the “Complete” option as proposed by the installation wizard. Administrator rights may be required on the PC to install the software.

3. Start the “SOPAS ET” program after completing the installation. Path: Start > Programs > SICK > SOPAS ET Engineering Tool > SOPAS.

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Parameter set in the main memory of the device 6

Permanently saved parameter set of the device 5

Factory default setting of the device 7

Device 2Optional: 1 PC with SOPAS ET

Configuration Software 3

Parameter memory module CMC600 4

Volatile memory à

Opened project file with current parameter set of the device 8

Volatile memory à

Non-volatile memory ß

Saved project file (*.sopas) with archived parameter set of the device 9

Data base on e. g. hard drive

(non-volatile memory) á

Permanently saved parameter set of the device 5

Non-volatile memory ß

7 COMMISSIONING

4. Establish a connection between SOPAS ET and the device with the wizard that has already launched automatically. In order to do this, select the device from the devices available depending on the connected communication interface, e.g. Ethernet (default Ethernet address: IP address: 192.168.0.1, subnet mask: 255.255.255.0, baud rate: 57600 with serial connection).

✓

SOPAS ET establishes communication with the device and loads the associated device description file. The device project tree opens.

7.4 Initial commissioning

The device is adjusted to the reading situation on site using the SOPAS ET configuration software. The starting point for this is the default factory settings, which can be adjusted to optimize the device. In order to do this, the SOPAS ET configuration soft‐ ware is used to create an application-specific parameter set, which can be loaded per‐ manently into the device and saved and archived as a project file (Sopas file with con‐ figuration data) on the PC.

7.5 Adjust the device

Figure 27: Saving the parameter set and configuration with SOPAS ET

Optional

Device

PC with SOPAS ET configuration software

CMC600 parameter memory module

Permanently saved device parameter set

Parameter set in the working memory of the device

Factory-set defaults for the device

Opened project file with current device parameter set

Saved project file with archived device parameter set

Nonvolatile memory

Volatile memory

Database on the hard drive, for example (nonvolatile memory)

For complete adjustment of the device, the electrical installation must be complete and the device must have been commissioned.

1. Loosen the bracket screws so that the device can be aligned.

2. Align the device so that the angle between the scanning line and the bar code

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stripes is almost 90°.

3. To prevent interference reflections, arrange the device as close to being plane-par‐ allel to the object surface as possible.

Subject to change without notice

4. Manually place objects with bar codes one after the other into the reading range of the device, see "Technical data", page 53.

5. Check the reading result with the SOPAS ET configuration software.

6. When doing so, place objects at different positions (angles) in the reading field and ensure that the limit values for the permitted reading angles are not exceeded, see "Angle alignment of the device", page 23.

7. Align the device so that the good read rate is between 70% and 100%.

8. Tighten the screws on the device.

7.6 Fine adjustment and further configuration

NOTE

The other settings and the fine adjustment depend on the relevant application situa‐ tion.

User level, parameter download to the device

The user is automatically logged into the device in the “Authorized customer” level and can change parameters which are immediately transmitted to the device (default set‐ ting).

COMMISSIONING 7

Configuration via “Quickstart”

The “Quickstart” tab offers an overview of the most important parameters and enables quick evaluation of code content. Functions such as evaluation window, percentage evaluation, code configuration, and adjusting tool are available via the Quickstart.

Application wizard

The application wizard (“Wand” icon) supports device configuration both as a standalone device and as a master or as a slave for a master/slave combination based on the CAN bus.

Evaluation window

The evaluation window shows the code content, the object index, the code type, the code security, and the device number of the reading device.

Percentage evaluation

The percentage evaluation permanently assesses the quality of the reading. Bar codes are not assessed. Here, the bar codes must not be subjected to any conveying move‐ ment. The device performs 100 scans in each case and evaluates the reading quality. The device continuously emits read results every 2 s via the AUX interface, together with the read diagnostic data. A timer starts when percentage evaluation is called. If a manual abort is not carried out, the device automatically returns to read mode after 5 min.

Adjusting Tool

The “Adjusting Tool” operating mode supports optimal placing of the center of the scan line on the object. To do this, the device hides half of the scan line.

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Subject to change without notice

7 COMMISSIONING

Figure 28: Appearance of the scan line in “Adjusting Mode”

This function is only available under “Analysis” in the “Service” user level.

Code configuration

In the factory default setting, the device decodes the following code types:

Code 39

•

2/5 interleaved

•

Code 128 family

•

You can activate further code types and set other decoder properties (Device Tree > Parameters > Code Configuration).

Scanning frequency

You can set the scanning frequency in the range from 400 Hz to 1200 Hz (Device Tree > Parameters > Reading Configuration).

Ethernet interface

Use the “Ethernet” page to make adaptations to the IP address and the subnet mask (Device tree > Parameters > Network/Interfaces/IOs > Ethernet).

Object trigger control

If the device is to be operated with an additional read pulse sensor, for example, a pho‐ toelectric sensor on the “Sensor 1” switching input, select the setting “Sensor 1” (Device tree > Parameters > Object trigger control).

Test and, if necessary, modify the specified settings when operating the system under real conditions.

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Subject to change without notice

8 Operation

Ready

Result

Laser

Data

CAN

LNK TX

8.1 Operating and status indicators

8.1.1 Optical indications on the operating elements

Figure 29: LED status indicator

OPERATION 8

Indica‐ tor

Ready

Result

Laser

Data

CAN

LNK TX

= illuminated, Ö = flashing

8.2 Operating options

The device can be configured according to application in the following manner:

■

Locally at the device with the SOPAS ET configuration software: Protection of the parameter set as a configuration file on the PC in SOPAS ET. Access to the device via AUX interface (USB or Ethernet).

■

As an alternative to the SOPAS ET configuration software, command strings are available, upon which the operator interface of the configuration software is also based. These are also for the triggering of device functions (e.g. reading). Docu‐ ments on the commando strings can be obtained from SICK on request.

■

Centrally by the PROFINET controller via PROFINET using the GSD configuration. Protection of the parameter set as a configuration file in the PROFINET controller. Each time the PROFINET is restarted, the device is reconfigured.

LED Color Status

Green Lights up constantly after switching on and completion of success‐

ful self-test Device ready to read Goes out when downloading or uploading configuration data

Red Hardware error

Green Successful reading

Green Laser on

Green Data output via host interface

Yellow Data transfer via CAN interface

Green Physical Ethernet connection

The SOPAS ET configuration software is used for device diagnostics in case of a fault.

In normal operation, the device operates fully automatically.

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Subject to change without notice

9 MAINTENANCE

9 Maintenance

9.1 Maintenance

During operation, the device works maintenance-free.

Depending on the assignment location, the following preventive maintenance tasks may be required for the device at regular intervals:

NOTE

No maintenance is required to ensure compliance with the laser class.

Table 12: Maintenance schedule

Maintenance work Interval To be carried out

Clean housing and front screen Cleaning interval depends on ambi‐

Check the screw connections and plug connections

ent conditions and climate

Interval depends on the place of use, ambient conditions, or operational regulations. Recommended: At least every 6 months.

Specialist

9.2 Cleaning

9.2.1 Cleaning

NOTICE Equipment damage due to improper cleaning.

Improper cleaning may result in equipment damage.

■

Only use recommended cleaning agents.

■

Never use sharp objects for cleaning.

Cleaning the reading window

At regular intervals, check the reading window and the housing of the device for accu‐ mulated dirt. This is especially relevant in harsh operating environments (dust, abra‐ sion, damp, fingerprints, etc.).

The reading window lens must be kept clean and dry during operation.

NOTICE Damage to the reading window.

Reduced analysis performance due to scratches or streaks on the window.

Clean the window only when wet.

Use a mild cleaning agent that does not contain powder additives. Do not use

aggressive cleaning agents, such as acetone, etc. Avoid any movements that could cause scratches or abrasions on the window.

Only use cleaning agents suitable for the screen material.

The type of screen material used in the reading window can be found on the type label (see "Type code", page 12).

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Subject to change without notice

MAINTENANCE 9

NOTE

Static charge causes dust particles to adhere to the reading window. This effect can be avoided by using an anti-static cleaning agent in combination with the SICK lens cloth (can be obtained from www.sick.com).

Cleaning procedure:

CAUTION Optical radiation: Laser class 2

■

Do not look into the laser beam intentionally.

■

Never point the laser beam at people's eyes.

■

If it is not possible to avoid looking directly into the laser beam, e.g., during com‐ missioning and maintenance work, suitable eye protection must be worn.

■

Avoid laser beam reflections caused by reflective surfaces. Be particularly careful during mounting and alignment work.

■

Do not open the housing. Opening the housing will not switch off the laser. Open‐ ing the housing may increase the level of risk.

■

Current national regulations regarding laser protection must be observed.

Switch off the device for the duration of the cleaning operation. If this is not possi‐

ble, use suitable laser protection goggles. These must absorb radiation of the devi‐ ce's wavelength effectively. Glass lens: Remove dust from the inspection window using a soft, clean brush. If

necessary, also clean the inspection window with a clean, damp, lint-free cloth, and a mild anti-static lens cleaning fluid. Plastic lens: Clean the inspection window only with a clean, damp, lint-free cloth,

and a mild anti-static lens cleaning fluid.

NOTICE

If the inspection window is scratched or damaged (cracked or broken), the lens must be replaced. Contact SICK Support to arrange this.

If the inspection window is cracked or broken, take the device out of operation

immediately for safety reasons and have it repaired by SICK.

Cleaning the housing

In order to ensure that heat is adequately dissipated from the device, the housing sur‐ face must be kept clean.

Clear the build up of dust on the housing with a soft brush.

Cleaning other optical surfaces

Depending on how the reading station is equipped, additional local sensors may have other surfaces with an optical effect installed (e.g., photoelectric sensor for an external reading pulse). Contamination on these sensors can result in faulty switching behavior.

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Subject to change without notice

9 MAINTENANCE

To avoid faulty switching behavior, remove dirt from the optical surfaces of the

external sensors.

Figure 30: Cleaning the external optical sensors (read pulse encoder)

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Subject to change without notice

10 Troubleshooting

10.1 Overview of possible errors and faults

Table 13: Errors and faults

Situation Error/fault

Mounting

Electrical installation

Configuration

Operation

10.2 Detailed fault analysis

■

TROUBLESHOOTING 10

Device poorly aligned to the object with bar codes (e.g. daz‐ zle).

Data interfaces of the device incorrectly wired.

Functions not adapted to local conditions, e.g. parameters for the data interface not set correctly. Device limits not observed, e.g. reading distance, aperture angle. Reading pulse trigger source not selected correctly.

Read pulse control incorrect and/or not suitable for the object. Device faults (hardware/software).

10.2.1 LEDs on the device

The statuses that can be read from the device LEDs on the device housing (see "Oper‐

ating and status indicators", page 45) include:

•

The LED display can indicate any errors or faults with this. Further information for this can be found in the system information.

10.2.2 System information

The device outputs any occurring faults in different ways. Fault output is staggered, allowing for an increasingly detailed level of analysis:

•

10.3 Status log

Operational readiness Hardware error Reading result status (Good Read or No Read) or status of a selected event Data traffic via host or CAN interface Connection status of the device with PROFINET Firmware download status

Communication errors can occur when transmitting telegrams to the device. The device then returns a fault code. For faults that occur during reading, the device writes fault codes in the status log (see "Status log", page 49).

NOTE

The status log is retained even after switching the device off and on again.

The device distinguishes between four types of fault:

■

Information

■

Warning

■

Fault

■

Critical fault

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Subject to change without notice

10 TROUBLESHOOTING

The device saves only the last five entries for each fault type.

10.3.1 Displaying the Status Log

To display the status log, the SOPAS ET configuration software must be connected with the device online.

1. Connect the SOPAS ET configuration software to the device.

2. Open CLV61X in the project tree: SERVICE > SYSTEM STATUS > Register card SYSTEM INFORMATION.

10.4 Replacing the device

Faulty or damaged devices must be dismantled and replaced with new or repaired devi‐ ces of the same type.

10.4.1 Disassembling the device

1. Switch off the supply voltage to the device.

2. Detach all connecting cables from the device.

3. Remove the device from the bracket. When doing so, mark the position and align‐ ment of the device on the bracket or surroundings.

10.4.2 Returns

Do not dispatch devices to the SICK Service department without consultation.

NOTE

To enable efficient processing and allow us to determine the cause quickly, please include the following when making a return:

■

Details of the contact person

■

Description of the application

■

Description of the fault that occurred

10.4.3 Replacing the device

1. Align and mount the new or repaired device (see "Mounting", page 21). When doing so, note the previously applied markings on the bracket or surroundings (see

"Replacing the device", page 50).

2. Reinstall the connecting cables to the device.

3. Switch on the supply voltage for the device. The device starts with the default set‐ ting.

4. Depending on the selected configuration type, proceed as follows: – Local configuration via CMC600 parameter memory module in the CDB620/

– Local configuration via SOPAS ET: Download the configuration previously

– Central configuration via GSD configuration: On restarting the PROFINET, the

CDM420 connection module: If an optional CMC600 is installed, the exchanged device automatically adopts the saved parameter set from the CMC600 into its permanent memory.

stored on the PC as part of the safety concept to the device (in series or via Ethernet, depending on the type) and permanently store it in the device.

PROFINET controller configures the device automatically.

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Subject to change without notice

If the automatic PN name allocation for the device has been configured and activated in the PROFINET controller, the parameter set of the new replacement device must be at the default setting (as in the delivery condition of a new device), or at least the PN name must be empty. The device then receives the PN names required automatically when switched on.

10.5 Customer service

If the fault cannot be rectified, the device may be defective.

The device cannot be repaired by the user in order to restore functionality after a fail‐ ure. Interrupting or modifying the device will invalidate any warranty claims against SICK AG.

However, rapid replacement of a device by the user is possible, see "Replacing the

device", page 50.

If a fault cannot be rectified, contact the SICK customer service department. To

find your agency, see the final page of this document.

NOTE

Before calling, make a note of all type label data such as type designation, serial num‐ ber, etc. to ensure faster telephone processing.

TROUBLESHOOTING 10

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Subject to change without notice

11 DECOMMISSIONING

11 Decommissioning

11.1 Disposal

Any device which can no longer be used must be disposed of in an environmentally friendly manner in accordance with the applicable country-specific waste disposal regu‐ lations. Do not dispose of the product along with household waste.

NOTICE Danger to the environment due to improper disposal of the device.

Disposing of devices improperly may cause damage to the environment.

Therefore, observe the following information:

Always observe the valid regulations on environmental protection.

Separate the recyclable materials by type and place them in recycling containers.

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Subject to change without notice

12 Technical data

NOTE

The relevant online data sheet for your product can be downloaded, saved, and printed, including technical data, dimensions, and connection diagrams:

www.sick.com/CLV62x

12.1 Optical lens system

Table 14: Technical data for optics

Working range Mid range Long range Short range

Scanning method Line or raster scanner 1), identifier see "Type code", page 12

Reading window ori‐ entation

Aperture angle ≤ 50°

Scan/Decoder fre‐ quency

Resolution 0.2 mm ... 1.0 mm 0.35 mm ... 1.0 mm 0.15 mm ... 0.5 mm

Focus Fixed focus

Light source Laser diode, visible red light (λ = 655 nm)

MTTF (laser diode) 40,000 h at 25 °C

Laser class Class 2 in accordance with EN/IEC 60825-1:2014 (identical to EN/IEC

Laser power (maxi‐ mum/average)

Laser pulse duration < 300 μs

Grid height approx. 15 mm at a reading distance of 200 mm

TECHNICAL DATA 12

CLV620 CLV621 CLV622

On the front or to the side (light emission at 105° relative to the longi‐ tudinal axis of the device), identifier see "Type code", page 12

400 Hz ... 1,200 Hz

60825-1:2007). Complies with 21 CFR 1040.10 except for tolerances according to Laser Notice no. 50 of June 24, 2007 and its following versions.

1.5 mW / < 1.0 mW 3.2 mW / < 1.0 mW 1.5 mW / < 1.0 mW

12.2 Performance

Table 15: Technical data for performance

Bar code types Code 39, Code 128, Code 93, Codabar, GS1-128 / EAN 128,

UPC / GTIN / EAN, 2/5 Interleaved, Pharmacode, GS1 DataBar, Tele‐ pen, MSI/Plessey

Print ratio 2:1 ... 3:1

No. of codes per scan 1 ... 20 (standard decoder)

1 ... 6 (SMART decoder)

No. of codes per read‐ ing interval

No. of characters per code/reading interval

Number of multiple readings

Reading interval: The time window generated internally by the reading cycle for code detection and evalu‐ ation

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Subject to change without notice

1 ... 50 (auto-discriminating)

Max. 50 characters/max. 5,000 characters across all bar codes per reading interval, 500 characters for multiplexer function (CAN)

1 ... 99

12 TECHNICAL DATA

12.3 Interfaces

Table 16: Technical data for interfaces

Serial (RS-232, RS-422/-485)

Function: Host, AUX (RS-232 only) Data transmission rate: 2.4 kBd ... 115.2 kBd, AUX: 57.6 kBd (RS-232)

Ethernet Ethernet version only

Function: Host, AUX Data transmission rate: 10/100 Mbit/s, half/full duplex Protocol: TCP/IP, Ethernet/IP, PROFINET Single Port

CAN Function: SICK CAN sensor network (master/slave, multiplexer/server)

Data transmission rate: 20 kbit/s ... 1 Mbit/s Protocol: CSN (SICK CAN sensor network), CANopen

PROFINET PROFINET Dual Port optional over external fieldbus module CDF600-2

EtherCAT

Optional over external fieldbus module CDF600

PROFIBUS DP Optional over external fieldbus module CDF600-2

DeviceNet Optional over external connection module CDM420 + CMF fieldbus

module

Digital switching inputs

Standard version: 2 (“Sensor 1”, “Sensor 2”), 2 additional inputs via

CMC600 in the CDB620 / CDB650 / CDM420 connection module Ethernet version: M12 male connector, 12-pin: 1 (“Sensor 1”), 2 addi‐ tional inputs via CMC600 in the CDB620 / CDM420 connection mod‐ ule. M12 male connector, 17-pin: 2 (“Sensor 1”, “Sensor 2”), 2 additional inputs via CMC600 in the CDB650 connection module. Opto-decoupled, Vin = max. 32 V, reverse polarity protected, can be wired via PNP output, adjustable debouncing 0 ... 10,000 ms

Digital switching out‐ puts

Standard version: 2 (“Result 1”, “Result 2”), 2 additional outputs via

CMC600 in the CDB620 / CDB650 / CDM420 connection module Ethernet version: M12 male connector, 12-pin: no output, 2 outputs via CMC600 in the CDB620 / CDM420 connection module M12 male connector, 17-pin: 2 (“Result 1”, “Result 2”), 2 additional outputs via CMC600 in the CDB650 connection module. PNP, I

= max. 100 mA, short-circuit protected, pulse duration adjusta‐

out

ble (static, 10 ... 10,000 ms)

Reading pulse Pulse source for start: “Sensor 1” and/or “Sensor 2” switching inputs;

command (data interface), auto pulse, CAN Pulse sources for stop: “Sensor 1”, “Sensor 2” reading cycle source, command, timer, condition (e.g., Good Read)

Optical indicators 6 LEDs

Acoustic indicator Beeper, can be switched off, can be allocated function for event status

indication

Configuration SOPAS ET configuration software, profile programming with bar codes,

command language, GSD configuration

12.4 Mechanics/electronics

Table 17: Technical data for mechanics/electronics

Electrical connection Standard version: Cable 0.9 m with male connector, D-Sub-HD, 15-pin

Supply voltage V

Power consumption Max. 4.5 W with loaded switching outputs

Housing Aluminum die cast

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Ethernet version: Swivel connector with 2 M12 round connectors (male connector, 12-pin or 17-pin, A-coded + 4-pin female connector, Dcoded)

10 V DC ... 30 V DC, LPS or NEC Class 2, reverse polarity protected

Subject to change without notice

Housing color Light blue (RAL 5012)

Reading window material

Weight Standard version: 225 g with connecting cable (reading window on

Safety EN 60950-1

Electrical protection class

Enclosure rating IP 65, according to EN 60529 (1991-10); A1 (2002-02)

12.5 Ambient data

Table 18: Technical data for ambient data

EMC test Radiated emission: Acc. to EN 61000-6-3 (2007-01), electromagnetic

Vibration resistance EN 60068-2-6: 2008-02

Shock resistance EN 60068-2-27: 2009-05

Ambient operating temperature

Storage temperature -20 °C ... +70 °C

Permissible relative humidity

Ambient light immun‐ ity

Bar code print con‐ trast (PCS)

TECHNICAL DATA 12

Glass or plastic lens, identifier see "Type code", page 12

front), 250 g (reading window on side) Ethernet version: 205 g without connecting cables (reading window on front), 230 g (reading window on side)

III (EN 60950-1: 2011-01)

immunity: Acc. to EN 61000-6-2 (2005-08)

0 °C … +40 °C

0% ... 90%, non-condensing

2,000 lx, on bar code

≥ 60%

8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x

Subject to change without notice

50°

66 (2.60)

41.8 (1.65)

Ready

Result

Laser

Data

CAN

LNK TX

2 3

61 (2.40)

38.5 (1.52)

5.7

(0.22)

(0.39)

22.5

(0.89)

13.7

(0.54)

19.5

(0.77)

5.7

(0.22)

(0.39)

22.5

(0.89)

38.5

(1.52)

17.1

(0.67)

(27.5)

(1.08)

35.6

(1.40)

25.4

(1.00)

38 (1.50)

19.5

(0.77)

6.2

(0.24)

12 TECHNICAL DATA

12.6 Dimensional drawings

CLV62x, standard version

Figure 31: CLV62x: Structure and device dimensions with front reading window and connecting cable (in mm or inch)

M5 blind tapped holes, 5 mm deep (2 x), for mounting the device

LED (6 x), status indicator

Reading window, front orientation

Central position of the deflected laser beam in the V-shaped aperture angle

Internal impact point: Rotation point of the variable direction laser beam

Cable outlet, standard cable 0.9 m (+10%) with male connector, D-Sub-HD, 15-pin

Reference point for reading distance (housing edge) from device to object

O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK

Subject to change without notice

50°

Ready

Result

Laser

Data

CAN

LNK TX

3456

66 (2.60)

5.7

(0.22)

(0.39)

22.5

(0.89)

38 (1.50)

38.5

(1.52)

(27.5)

(1.08)

38.5 (1.52)

80 (3.15)

105°

59.4 (2.34)

5.7

(0.22)

(0.39)

22.5

(0.89)

(0.08)

(

0.59)

60.5 (2.38)

2.7

(0.11)

35.6

(1.40)

60.4 (2.38)

(23.8)

(0.94)

16.4

(0.65)

TECHNICAL DATA 12

Figure 32: Structure and device dimensions with side reading window and connecting cable (in mm or inch)

M5 blind tapped holes, 5 mm deep (2 x), for mounting the device

LED (6 x), status indicator

Reading window, side orientation

Central position of the deflected laser beam in the V-shaped aperture angle

Internal impact point: Rotation point of the variable direction laser beam

Cable outlet, standard cable 0.9 m (+10%) with male connector, D-Sub-HD, 15-pin

Reference point for reading distance (housing edge) from device to object

NOTE

12.7 Reading field diagrams

For view and dimensions of the devices with connector (Ethernet version) see "Device

view", page 14.

Table 19: Reading conditions for reading field diagrams

Characteristic Value

Test code Code 39/ITF

Print ratio 2:1

Print contrast > 90%

Tilt ± 10°

Ambient light < 2,000 lx

Good read rate > 75%

8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x

Subject to change without notice

a b c d

–160

(–6.3)

160

(6.3)

–40

(–1.57)

(1.57)

–80

(–3.15)

(3.15)

–120

(–4.72)

120

(4.72)

400

(15.75)

300

(11.81)

200

(7.87)

100

(3.94)

Reading distance in mm (inch)

Resolution / Scanning Frequency 4

a: 0.2 mm (7.9 mil) / 600 Hz

c: 0.50 mm (19.7 mil) / 1 000 Hz

d: 1.00 mm (39.4 mil) / 1 200 Hz

b: 0.35 mm (13.8 mil) / 800 Hz

Reading field height in mm (inch) 1

For devices with plastic reading window, the depth of field is reduced by approx. 10 %. 3

12 TECHNICAL DATA

12.7.2 CLV620: mid range

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Figure 33: Reading field diagram CLV620, mid range, reading window on front

Reading field height in mm (inch)

Reading distance in mm (inch)

The depth of field is reduced by approx. 10% for devices with plastic lenses.

Resolution / scanning frequency

Subject to change without notice

a b c d

160

(6.3)

–40

(–1.57)

(1.57)

–80

(–3.15)

(3.15)

–120

(–4.72)

–160

(–6.3)

120

(4.72)

400

(15.75)

300

(11.81)

200

(7.87)

100

(3.94)

Reading distance in mm (inch)

Resolution / Scanning frequency 3

a: 0.2 mm (7.9 mil) / 600 Hz

c: 0.50 mm (19.7 mil) / 1 000 Hz

d: 1.00 mm (39.4 mil) / 1 200 Hz

b: 0.35 mm (13.8 mil) / 800 Hz

Reading field height in mm (inch) 1

0 50 100 150 200 250 300 350 400

(1.97) (3.94) (5.91) (7.87) (9.84) (11.81) (13.78) (15.75)

1 200

1 100

1 000

900

800

700

600

500

Resolution 3

d: 1.00 mm (39.5 mil)

Scanning frequency in Hz 1

Reading distance in mm (inch) 2

c: 0.50 mm (19.7 mil)

b: 0.35 mm (13.8 mil)a: 0.20 mm (7.9 mil)

TECHNICAL DATA 12

Figure 34: Reading field diagram CLV620, mid range, reading window on side

Reading field height in mm (inch)

Reading distance in mm (inch)

Resolution / scanning frequency

8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x

Subject to change without notice

Figure 35: CLV620 characteristic curve field scanning frequency, mid range, reading window on front

Scanning frequency in Hz

a b c

320

(12.6)

–320

(–12.6)

–80

(–3.15)

(3.15)

–160

(–6.3)

160

(6.3)

–240

(–9.45)

240

(9.45)

800

(31.5)

600

(23.62)

400

(15.75)

200

(7.87)

Reading distance in mm (inch)

Resolution / Scanning frequency 3

a: 0.35 mm (13.8 mil) / 450 Hz

c: 1.00 mm (39.4 mil) / 800 Hz

b: 0.50 mm (19.7 mil) / 600 Hz

Reading field height in mm (inch) 1

12 TECHNICAL DATA

2 3

NOTICE Side reading window: The values for the reading distance each shift by 16 mm towards

the reading window for all scanning frequencies in the above diagram.

12.7.3 CLV621: Long range

Reading distance in mm (inch)

Resolution

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Figure 36: Reading field diagram CLV621, long range, reading window on front

Reading field height in mm (inch)

Reading distance in mm (inch)

Resolution / scanning frequency

Subject to change without notice

a b c

320

(12.6)

–320

(–12.6)

–80

(–3.15)

(3.15)

–160

(–6.3)

160

(6.3)

–240

(–9.45)

240

(9.45)

800

(31.5)

600

(23.62)

400

(15.75)

200

(7.87)

Reading distance in mm (inch)

Resolution / Scanning Frequency 3

a: 0.35 mm (13.8 mil) / 450 Hz

c: 1.00 mm (39.4 mil) / 800 Hz

b: 0.50 mm (19.7 mil) / 600 Hz

Reading field height in mm (inch) 1

TECHNICAL DATA 12

8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x

Subject to change without notice

Figure 37: Reading field diagram CLV621, long range, reading window on side

Reading field height in mm (inch)

Reading distance in mm (inch)

Resolution / scanning frequency

1 200

1 100

1 000

900

800

700

600

500

400

0 50 100 150 200 250 300 350 400

(1.97) (3.94) (5.91) (7.87) (9.84) (11.81) (13.78) (15.75)

Code resolution 3

Scanning frequency in Hz 1

Reading distance in mm (inch) 2

c: 1.00 mm (39.5 mil)

a: 0.35 mm (13.8 mil) b: 0.50 mm (19.7 mil)

12 TECHNICAL DATA

Figure 38: CLV621 characteristic curve field scanning frequency, long range, reading window on front

Scanning frequency in Hz

Reading distance in mm (inch)

Resolution

NOTICE Side reading window: The values for the reading distance each shift by 16 mm towards

the reading window for all scanning frequencies in the above diagram.

O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK

Subject to change without notice

12.7.4 CLV622: Short range

250

(9.84)

200

(7.87)

150

(5.91)

100

(3.94)

(1.97)

Reading distance in mm (inch)

Resolution / Scanning Frequency 3

a: 0.15 mm (5.9 mil) / 600 Hz

c: 0.35 mm (13.8 mil) / 1 200 Hz

d: 0.50 mm (19.7 mil) / 1 200 Hz

b: 0.2 mm (7.9 mil) / 700 Hz

–90

(–3.54)

(3.54)

–30

(–1.18)

(1.18)

–60

(–2.36)

(2.36)

Reading field height in mm (inch)

a b c d

250

(9.84)

200

(7.87)

150

(5.91)

100

(3.94)

(1.97)

Reading distance in mm (inch) 2

Resolution / Scanning frequency 3

a: 0.15 mm (5.9 mil) / 600 Hz

c: 0.35 mm (13.8 mil) / 1 200 Hz

d: 0.50 mm (19.7 mil) / 1 200 Hz

b: 0.2 mm (7.9 mil) / 700 Hz

–90

(–3.54)

(3.54)

–30

(–1.18)

(1.18)

–60

(–2.36)

(2.36)

Reading field height in mm (inch)

a b c d

TECHNICAL DATA 12

8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x

Subject to change without notice

Figure 39: Reading field diagram CLV622, short range, reading window on front

Reading field height in mm (inch)

Reading distance in mm (inch)

Resolution / scanning frequency

Figure 40: Reading field diagram CLV622, short range, reading window on side

1 2 3

Reading field height in mm (inch)

Reading distance in mm (inch)

Resolution / scanning frequency

0 25 50 75 100 125 150 175 200

1 200

1 100

1 000

900

800

700

600

500

c: 0.35 mm (13.8 mil)

b: 0.20 mm (7.9 mil)a: 0.15 mm (5.9 mil) d: 0.50 mm (19.7 mil)

(1.97)(0.98) (2.95) (3.94) (4.92) (5.91) (6.89) (7.87)

Scanning frequency in Hz 1

Reading distance in mm (inch) 2

Code resolution 3

12 TECHNICAL DATA

Figure 41: CLV622 characteristic curve field scanning frequency, short range, reading window on front

Scanning frequency in Hz

Reading distance in mm (inch)

Resolution

NOTICE Side reading window: The values for the reading distance each shift by 16 mm towards

the reading window for all scanning frequencies in the above diagram.

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Subject to change without notice

13 Accessories

NOTE

Accessories and where applicable mounting information can be found online at:

ACCESSORIES 13

www.sick.com/CLV62x

8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x

Subject to change without notice

14 ANNEX

LLDP (neighborhood detection)

•

I&M 0-4 (device identification)

•

Device exchange by topology check

•

16 bit digital “status word” for reading gate result

•

16 bit digital “control word” for controlling the device via PLC

•

Heartbeat (for checking communication)

•

GSD file for configuring the device using modules via the PLC

•

Subject to change without notice

ANNEX 14

For 2-port devices, these include:

LLDP (neighborhood detection)

•

I&M 0-4 (device identification)

•

Device exchange by topology check

•

MRP (ring redundancy)

•

16 bit digital “status word” for reading gate result

•

16 bit digital “control word” for controlling the sensor via PLC

•

Heartbeat (for checking communication)

•

GSD file for configuring the sensor using modules via the PLC

•

14.1.6 Behavior of the switching outputs of the bar code scanner with “Fieldbus input” reading cycle source

The digital outputs can be configured so that they can show information from other net‐ work participants (e.g. external output 1 = fieldbus input).

In the event that a fieldbus is interrupted, these outputs are no longer updated and keep the last value that existed before the interruption.

After switching on the fieldbus (power-up), all digital outputs are set to their “passive” values.

Status of digital outputs with output value behavior

IOPS = Bad Contain the last value before cancellation

Connection lost Contain the last value before cancellation

Switching on the PROFINET network Values are initialized to “passive”

The reading cycle input can also be controlled by the fieldbus. If the fieldbus is inter‐ rupted, the reading cycle input is no longer updated. Reading results can get lost since the reading cycle input keeps the last value from before the interruption.

After switching on the fieldbus (power-up), the reading cycle input is set to its “passive” value.

14.2 EU declaration of conformity / Certificates

The EU declaration of conformity and other certificates can be downloaded from the Internet at:

www.sick.com/CLV62x

•

www.sick.com/MRS6000

•

14.3 Certification in accordance with UL60950

The devices of series CLV61x, CLV62x, CLV63x, CLV64x, CLV65x are certified in accord‐ ance with UL60950-1, the UL file has the designation E244281-A6. The devices must be supplied by LSP or Class 2 power supply units in order to ensure proper operation.

The certification is only valid with corresponding device identification on the type label of the respective bar code scanner, see "Product description", page 12.

Laser power and laser warning notes, see "Laser radiation", page 9.

•

Bar code scanner IP 65 enclosure rating not checked by UL.

•

8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x

Subject to change without notice

14 ANNEX

14.4 Dimensional drawings

Current dimensional drawings for your respective device can be found at:

www.sick.com/CLV62x

•

14.5 Abbreviations used

Table 20: Abbreviations used

CAN Controlled Area Network. Field bus log based on the CAN bus

CDB Connection Device Basic

CDF Connection Device Fieldbus

CDM Connection Device Modular

CE Communauté Européenne. European Community

CLV Code-Leser V-Prinzip [Code reader V principle]

CMC Connection Module Cloning

CMD Connection Module Display

CMF Connection Module Fieldbus

CMP Connection Module Power

CA CodeAngle

DOF Depth Of Field. Depth of field

ESD Electro-Static Discharge. Electrostatic discharge

GSD General Station Description (generic station description for PROFIBUS/

HTML Hyper Text Markup Language (page description language on the Internet)

I Input

LED Light Emitting Diode. Light emitting diode

LPS Limited Power Supply

MAC Medium Access Control

MTTF Mean Time To Failure

MTTR Mean Time To Repair

O Output

PROM Programmable Read Only Memory. Programmable non-volatile memory

RA Reading Angle

RAM Random Access Memory. Direct-access volatile memory

ROM Read Only Memory. Read-only memory (non-volatile)

RTF Rich Text Format (standardized document format with format description)

SD Secure Digital

SMART SICK Modular Advanced Recognition Technology

SOPAS-ET SICK Open Portal for Application and Systems Engeneering Tool (PC soft‐

PLC Progammable Logic Controller

TCP/IP Transmission Control Protocol/Internet Protocol

PROFINET)

ware for Windows for the configuration of the device)

O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK

Subject to change without notice

ANNEX 14

8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x

Subject to change without notice

Australia

Phone +61 3 9457 0600 1800 334 802 – tollfree E-Mail sales@sick.com.au

Austria

Phone +43 22 36 62 28 8-0 E-Mail office@sick.at

Belgium/Luxembourg

Phone +32 2 466 55 66 E-Mail info@sick.be

Brazil

Phone +55 11 3215-4900 E-Mail marketing@sick.com.br

Canada

Phone +1 905 771 14 44 E-Mail information@sick.com

Czech Republic

Phone +420 2 57 91 18 50 E-Mail sick@sick.cz

Chile

Phone +56 2 2274 7430 E-Mail info@schadler.com

China

Phone +86 20 2882 3600 E-Mail info.china@sick.net.cn

Denmark

Phone +45 45 82 64 00 E-Mail sick@sick.dk

Finland

Phone +358-9-2515 800 E-Mail sick@sick.fi

France

Phone +33 1 64 62 35 00 E-Mail info@sick.fr

Germany

Phone +49 211 5301-301 E-Mail info@sick.de

Hong Kong

Phone +852 2153 6300 E-Mail ghk@sick.com.hk

Hungary

Phone +36 1 371 2680 E-Mail office@sick.hu

India

Phone +91 22 4033 8333 E-Mail info@sick-india.com

Israel

Phone +972 4 6881000 E-Mail info@sick-sensors.com

Italy

Phone +39 02 274341 E-Mail info@sick.it

Japan

Phone +81 3 5309 2112 E-Mail support@sick.jp

Malaysia

Phone +6 03 8080 7425 E-Mail enquiry.my@sick.com

Mexico

Phone +52 472 748 9451 E-Mail mario.garcia@sick.com

Netherlands

Phone +31 30 2044 000 E-Mail info@sick.nl

New Zealand

Phone +64 9 415 0459 0800 222 278 – tollfree E-Mail sales@sick.co.nz

Norway

Phone +47 67 81 50 00 E-Mail sick@sick.no

Poland

Phone +48 22 539 41 00 E-Mail info@sick.pl

Romania

Phone +40 356 171 120 E-Mail office@sick.ro

Russia

Phone +7 495 775 05 30 E-Mail info@sick.ru

Singapore

Phone +65 6744 3732 E-Mail sales.gsg@sick.com

Slovakia

Phone +421 482 901201 E-Mail mail@sick-sk.sk

Slovenia

Phone +386 591 788 49 E-Mail office@sick.si

South Africa

Phone +27 11 472 3733 E-Mail info@sickautomation.co.za

South Korea

Phone +82 2 786 6321 E-Mail info@sickkorea.net

Spain

Phone +34 93 480 31 00 E-Mail info@sick.es

Sweden

Phone +46 10 110 10 00 E-Mail info@sick.se

Switzerland

Phone +41 41 619 29 39 E-Mail contact@sick.ch

Taiwan

Phone +886 2 2375-6288 E-Mail sales@sick.com.tw

Thailand

Phone +66 2645 0009 E-Mail Ronnie.Lim@sick.com

Turkey

Phone +90 216 528 50 00 E-Mail info@sick.com.tr

United Arab Emirates

Phone +971 4 88 65 878 E-Mail info@sick.ae

United Kingdom

Phone +44 1727 831121 E-Mail info@sick.co.uk

USA

Phone +1 800 325 7425 E-Mail info@sick.com

Vietnam

Phone +84 945452999 E-Mail Ngo.Duy.Linh@sick.com

Further locations at www.sick.com

8011965/ZL27/2017-06-09/COMAT

SICK AG | Waldkirch | Germany | www.sick.com

SICK CLV620, CLV621, CLV622 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

O P E R A T I N G I N S T R U C T I O N S

Contents

1 About this document

1.1 Information on the operating instructions

1.2 Scope

1.3 Explanation of symbols

1.4 Further information

1.4.1 Supplementary documents

1.4.2 Documents on request

1.5 Customer service

2 Safety information

2.1 Intended use

Incorrect use

2.3 IP technology

2.4 Limitation of liability

2.5 Modifications and conversions

Requirements for skilled persons and operating personnel

2.7 Hazard warnings and operational safety

2.7.1 Laser radiation

2.8 Switching off the device

2.9 Protection of the environment

2.10 Repairs

3 PRODUCT DESCRIPTION

3.1 Product ID

3.1.1 Type label

3.1.2 Type code

3.2 Product characteristics

3.2.1 Device view

3.2.2 Product features and functions (overview)

3.2.3 Operating principle

3.2.3.1 Object trigger control

3.2.3.2 Reading operation mode

4 TRANSPORT AND STORAGE

4.1 Transport

Transport inspection

4.3 Storage

5 Mounting

5.1 Overview of mounting procedure

5.2 Scope of delivery

5.3 Preparation for mounting

5.3.1 Mounting requirements

5.3.2 Mounting device

Mounting location

5.4.1 Basic allocation of the scan line to the bar code

5.4.2 Angle alignment of the device

5.4.3 Avoidance of surface reflections

5.4.4 Count direction of the reading angle and the code angle

Mounting the device

Mounting of external components

5.6.1 Mounting the connection module

5.6.2 Mount external read cycle sensor

5.6.3 Mounting incremental encoder

6 Electrical installation

6.1 Safety

6.1.1 Notes on the electrical installation

6.1.2 Note on the swivel connector

6.2 Prerequisites for the safe operation of the device in a system

6.3 Wiring notes

6.4 Pin allocation of the connections

6.5 Connection diagrams

6.6 Wiring interfaces

6.6.1 Connecting the supply voltage

6.6.2 Wiring data interfaces

6.6.3 Wiring the CAN interface

6.6.4 Wiring digital switching inputs

6.6.5 Wiring digital switching outputs

7 Commissioning

7.1 Overview of the commissioning steps

7.2 SOPAS ET configuration software

7.2.1 Functions of the SOPAS-ET configuration software for the device (overview)

7.2.2 Installing SOPAS ET

7.3 Start the SOPAS ET configuration software and connect to the device

7.4 Initial commissioning

7.5 Adjust the device

7.6 Fine adjustment and further configuration

8 Operation