SICK CLV620, CLV621, CLV622 Operating Instructions Manual
CLV62x
Bar code scanner
O P E R A T I N G I N S T R U C T I O N S
Described product
CLV62x
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2
O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK
Subject to change without notice
Contents
CONTENTS
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Scope......................................................................................................... 5
1.3 Explanation of symbols............................................................................ 5
1.4 Further information................................................................................... 6
1.5 Customer service...................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Incorrect use............................................................................................. 7
2.3 IP technology............................................................................................. 7
2.4 Limitation of liability................................................................................. 7
2.5 Modifications and conversions................................................................ 8
2.6 Requirements for skilled persons and operating personnel.................. 8
2.7 Hazard warnings and operational safety................................................. 9
2.8 Switching off the device........................................................................... 11
2.9 Protection of the environment................................................................. 11
2.10 Repairs...................................................................................................... 11
3 Product description........................................................................... 12
3.1 Product ID.................................................................................................. 12
3.2 Product characteristics............................................................................ 14
4 Transport and storage....................................................................... 20
4.1 Transport................................................................................................... 20
4.2 Transport inspection................................................................................. 20
4.3 Storage...................................................................................................... 20
5 Mounting............................................................................................. 21
5.1 Overview of mounting procedure............................................................. 21
5.2 Scope of delivery....................................................................................... 21
5.3 Preparation for mounting......................................................................... 21
5.4 Mounting location..................................................................................... 22
5.5 Mounting the device................................................................................. 24
5.6 Mounting of external components........................................................... 25
6 Electrical installation........................................................................ 27
6.1 Safety......................................................................................................... 27
6.2 Prerequisites for the safe operation of the device in a system............. 28
6.3 Wiring notes.............................................................................................. 31
6.4 Pin allocation of the connections............................................................ 31
6.5 Connection diagrams............................................................................... 34
6.6 Wiring interfaces....................................................................................... 36
7 Commissioning.................................................................................. 41
8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x
Subject to change without notice
3
CONTENTS
7.1 Overview of the commissioning steps..................................................... 41
7.2 SOPAS ET configuration software............................................................ 41
7.3 Start the SOPAS ET configuration software and connect to the device 41
7.4 Initial commissioning................................................................................ 42
7.5 Adjust the device...................................................................................... 42
7.6 Fine adjustment and further configuration............................................. 43
8 Operation............................................................................................ 45
8.1 Operating and status indicators.............................................................. 45
8.2 Operating options..................................................................................... 45
9 Maintenance...................................................................................... 46
9.1 Maintenance............................................................................................. 46
9.2 Cleaning..................................................................................................... 46
10 Troubleshooting................................................................................. 49
10.1 Overview of possible errors and faults.................................................... 49
10.2 Detailed fault analysis.............................................................................. 49
10.3 Status log.................................................................................................. 49
10.4 Replacing the device................................................................................ 50
10.5 Customer service...................................................................................... 51
11 Decommissioning............................................................................. 52
11.1 Disposal..................................................................................................... 52
12 Technical data.................................................................................... 53
12.1 Optical lens system................................................................................... 53
12.2 Performance............................................................................................. 53
12.3 Interfaces.................................................................................................. 54
12.4 Mechanics/electronics............................................................................. 54
12.5 Ambient data............................................................................................. 55
12.6 Dimensional drawings.............................................................................. 56
12.7 Reading field diagrams............................................................................ 57
13 Accessories........................................................................................ 65
14 Annex.................................................................................................. 66
14.1 Notes on PROFINET.................................................................................. 66
14.2 EU declaration of conformity / Certificates............................................. 67
14.3 Certification in accordance with UL60950............................................. 67
14.4 Dimensional drawings.............................................................................. 68
14.5 Abbreviations used................................................................................... 68
4
O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK
Subject to change without notice
1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
Compliance with all safety notes and handling instructions supplied.
•
Compliance with local work safety regulations and general safety regulations for
•
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully before starting any work on the device, in
order to familiarize yourself with the device and its functions.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
ABOUT THIS DOCUMENT 1
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. For information about this, refer to the operat‐
ing instructions of the specific machine.
1.2 Scope
These operating instructions serve to incorporate the device into a customer system.
Instructions are given by stages for all actions required.
These instructions apply to all available device variants of the device. More detailed
information for the identification of the available device type see "Type code",
page 12.
Available device variants are listed on the online product page.
www.sick.com/CLV62x
•
1.3 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious inju‐
ries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x
Subject to change without notice
5
1 ABOUT THIS DOCUMENT
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.4 Further information
NOTE
All the documentation available for the device can be found on the online product page
at:
www.sick.com/CLV62x
•
The following information is available for download there:
Model-specific online data sheets for device variants, containing technical data,
•
dimensional drawings, and reading field diagrams
EU declaration of conformity for the product family
•
Dimensional drawings and 3D CAD dimension models in various electronic
•
formats
Reading field diagrams
•
These operating instructions are available in German and other languages.
•
Other publications related to the devices described here
•
Publications dealing with accessories
•
1.4.1 Supplementary documents
Information about configuration of the device can be found in the online help function
of the SOPAS ET configuration software.
1.4.2 Documents on request
Overview of command strings for the device.
1.5 Customer service
If you require any technical information, our customer service department will be happy
to help. To find your representative, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
6
O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK
Subject to change without notice
2 Safety information
2.1 Intended use
The device is an intelligent, opto-electronic SICK ID sensor and is used for automatic,
fixed identification and decoding of bar codes on moving or stationary objects. The data
content of the decoded bar codes is sent by the device to a higher-level control (PLC) for
further coordinating processing.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
SAFETY INFORMATION 2
2.2
Incorrect use
•
•
•
•
•
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■
■
2.3 IP technology
NOTE
SICK uses standard IP technology in its products. The emphasis is placed on availability
of products and services.
SICK always assumes the following prerequisites:
The device does not constitute a safety-relevant device according to the EU Machi‐
nery Directive (2006/42/EC).
The device must not be used in explosion-hazardous areas.
The device must not be used in forklift applications in low temperature conditions.
Any other use that is not described as intended use is prohibited.
Any use of accessories not specifically approved by SICK AG is at your own risk.
Device should be used only in accordance with its intended use.
All information in these operating instructions must be strictly observed.
The customer ensures the integrity and confidentiality of the data and rights
•
affected by its own use of the aforementioned products.
In all cases, the customer implements the appropriate security measures, such as
•
network separation, firewalls, virus protection, and patch management.
2.4 Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■
Failing to observe the operating instructions
■
Incorrect use
■
Use by untrained personnel
■
Unauthorized conversions
■
Technical modifications
■
Use of unauthorized spare parts, consumables, and accessories
8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x
Subject to change without notice
7
2 SAFETY INFORMATION
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.6
Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■
All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■
Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■
Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■
Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance
Electrical installation,
device replacement
Commissioning, configura‐
tion
Operation of the device for
the particular application
Basic practical technical training
■
Knowledge of the current safety regulations in the workplace
■
Practical electrical training
■
Knowledge of current electrical safety regulations
■
Knowledge of the operation and control of the devices in
■
their particular application
Basic knowledge of the WindowsTM operating system in use
■
Basic knowledge of the design and setup of the described
■
connections and interfaces
Basic knowledge of data transmission
■
Basic knowledge of bar code technology
■
Knowledge of the operation and control of the devices in
■
their particular application
Knowledge of the software and hardware environment for
■
the particular application
8
O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK
Subject to change without notice
2.7 Hazard warnings and operational safety
Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.
2.7.1 Laser radiation
The device works with a red light laser diode in the wavelength 655 nm.
CAUTION
Optical radiation: Laser class 2
The human eye is not at risk when briefly exposed to the radiation for up to 0.25 sec‐
onds. Exposure to the laser beam for longer periods of time may cause damage to the
retina. The laser radiation is harmless to human skin.
■
Do not look into the laser beam intentionally.
■
Never point the laser beam at people's eyes.
■
If it is not possible to avoid looking directly into the laser beam, e.g., during com‐
missioning and maintenance work, suitable eye protection must be worn.
■
Avoid laser beam reflections caused by reflective surfaces. Be particularly careful
during mounting and alignment work.
■
Do not open the housing. Opening the housing will not switch off the laser. Open‐
ing the housing may increase the level of risk.
■
Current national regulations regarding laser protection must be observed.
SAFETY INFORMATION 2
It is not possible to entirely rule out temporary disorienting optical effects, particularly
in conditions of dim lighting. Disorienting optical effects may come in the form of daz‐
zle, flash blindness, afterimages, photosensitive epilepsy, or impairment of color vision,
for example.
Laser class
Figure 1: Laser output aperture in the different designs
The device complies with laser class 2. The entire reading window is a laser output
aperture.
8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x
Subject to change without notice
9
2 SAFETY INFORMATION
NOTE
No maintenance is required to ensure compliance with laser class 2.
Warning symbol on the device
The colored laser warning label is fitted in combination with the type label on the rear of
the device.
In addition to other information, the type label of the device in use also contains the
laser output data. This consists of: Laser output power (maximum/average), wave‐
length or wavelength range, and pulse time duration. The data is located on the lower
section of the type label, see "Type label", page 12.
Figure 2: Position and contents of the laser warning label on the device
What the laser warning label means: Laser radiation – Never look into the light beam –
Laser class 2
NOTE
Additional laser warning label
If the laser warning label applied to the device is concealed when the device is installed
into a machine or paneling, the laser beam outlet opening must be suitably labeled. For
this purpose, an additional warning label of the same type must be applied next to the
outlet opening.
Controlling the laser diode
When operating properly, the device only switches the laser diode on if there is an
object in the reading area, or if a reading is required (cyclic reading operation).
A laser timeout can switch off the laser diode automatically in this type of object trigger
control if the pulse has stopped for too long (e.g. the conveyor system has stopped). In
this case, the current internal reading interval of the device remains open.
Irrespective of the selected configuration type, the laser timeout can be set as follows:
Using the SOPAS ET configuration software, on the Illumination Control device page
•
During GSD configuration with the “10_Object Trigger Ctrl” module (Profinet/Profi‐
•
bus)
10
In the default setting, laser timeout is deactivated.
O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK
Subject to change without notice
The laser diode is permanently or repeatedly switched on in the following device sta‐
tuses:
■
In the “Percentage Evaluation” and “Auto Setup” operating modes (only used tem‐
porarily for configuration/diagnosis)
■
In reading operation in the PSDI types “Auto pulse” (adjustable duty cycle) or
“free.”
If timeout is activated, it will have no effect here.
2.8 Switching off the device
When switching off the device, at the most, the following data will be lost:
■
Application-specific parameter sets that were only temporarily stored in the device
■
Last reading result
■
Daily operating hours counter
2.9 Protection of the environment
During construction of the device, attention was paid to achieving the smallest environ‐
mental impact possible. Apart from the housing, the device contains no materials using
silicon.
SAFETY INFORMATION 2
2.10 Repairs
Repair work on the device may only be performed by qualified and authorized person‐
nel from SICK AG. Interruptions or modifications to the device by the customer will inva‐
lidate any warranty claims against SICK AG.
8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x
Subject to change without notice
11
1443 0297S/N:
DC 10...30V 4.5W
1
2
3
4
5
6
Manufactured:
MAC
D-79276 Reute
Made in Germany
λ = 655nm
Pmax=1.5mW
P<1.0mW average
Pulse duration <300µs
Imax=700mA
P/N: 1068608
3 PRODUCT DESCRIPTION
3 Product description
3.1 Product ID
3.1.1 Type label
The type label gives information for identification of the device. An existing UL certifica‐
tion can be found on the type label.
Type designation
1
Part number
2
Serial number
3
Laser output data, depending on type
4
MAC address, if Ethernet interface is available
5
Date of manufacture
6
3.1.2 Type code
12
O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK
The devices of the CLV62x product family are arranged according to the following type
code:
CLV x y z ‒ a b c d e
1 2 3 4 5 6 7 8 9
Table 2: Type code
Position Description Characteristic
1 Code reader V-principle
2 – 3 Product family 62: CLV62x
4 Working range 0: Mid range
1: Long range
2: Short range
5 Scanning method, reading
window orientation
1)
6 Electrical connections
(design)
7 Interfaces 0: RS-232, RS422/485, CAN, digital IOs
0: Line scanner, reading window on front
1: Raster scanner, reading window on front
2: Line scanner, reading window on side
3: Raster scanner, reading window on side
0: Cable 0.9 m with male connector, D-Sub-HD, 15pin
1: Swivel connector, 12-pin (2 x M12 plug connector
2)
)
3: Cable 2 m with male connector, D-Sub-HD, 15pin
8: Swivel connector, 17-pin (2 x M12 plug connector
3)
)
2: Ethernet, RS-232, RS-422/485, CAN, digital
5)
input
3: Ethernet, RS-232, RS-422/485, CAN,
digital IOs
4)
Subject to change without notice
4)
PRODUCT DESCRIPTION 3
Position Description Characteristic
8 Front screen material 0: Glass
1: Plastic
9 Application (environment) Without label: Protection class IP 65
S01: IP 69k in the special housing
1)
Refers to the longitudinal axis of the device.
2)
1 x male connector, M12, 12-pin, A-coded and 1 x female connector, M12, 4-pin, D -coded.
3)
1 x male connector, M12, 17-pin, A-coded and 1 x female connector, M12, 4-pin, D -coded.
4)
2 x digital switching inputs and 2 x digital switching outputs.
5)
1 x digital switching input.
NOTE
Not all combinations are possible according to the type code. The available device var‐
iants can be found online at:
www.sick.com/CLV62x
•
Designation of device variants
Device variants with serial data interfaces only (RS-232, RS422/485) are referred
•
to as standard versions. They feature a connecting cable with male connector per‐
manently connected to the housing.
Device variants with serial data interfaces and additional Ethernet interface are
•
referred to as Ethernet versions. They feature a connector on the housing.
Both versions also feature a CAN interface and the appropriate number of digital
•
switching inputs and outputs depending on the design of the electrical connection.
8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x
Subject to change without notice
13
1
50°
Ready
Result
Laser
Data
CAN
LNK TX
3
7
2
456
66 (2.60)
41.8 (1.65)
61 (2.40)
38.5 (1.52)
1
5.7
(0.22)
10
(0.39)
22.5
(0.89)
13.7
(0.54)
19.5
(0.77)
5.7
(0.22)
10
(0.39)
22.5
(0.89)
38 (1.50)
38.5
(1.52)
17.1
(0.67)
(27.5)
(1.08)
35.6
(1.40)
25.4
(1.00)
19.5
(0.77)
6.2
(0.24)
15 (0.59)
15 (0.59)
15 (0.59)
15
(0.59)
3 PRODUCT DESCRIPTION
3.2 Product characteristics
3.2.1 Device view
CLV62x, Ethernet version
Figure 3: CLV62x: Structure and device dimensions with front reading window and connector (in
mm or inch)
M5 blind tapped holes, 5 mm deep (2 x), for mounting the device
1
LED (6 x), status indicator
2
Reading window, front orientation
3
Central position of the deflected laser beam in the V-shaped aperture angle
4
Internal impact point: Rotation point of the variable direction laser beam
5
Swivel connector (male connector, M12, 12 or 17-pin, A-coded and female connector,
6
M12, 4-pin, D-coded)
Reference point for reading distance (housing edge) from device to object
7
14
O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK
Subject to change without notice
105°
50°
1
1
Ready
Result
Laser
Data
CAN
LNK TX
7
2
59.4 (2.34)
5.7
(0.22)
10
(0.39)
10
(0.39)
22.5
(0.89)
2
(0.08)
15
(
0.59)
66 (2.60)5.7
(0.22)
10
(0.39)
22.5
(0.89)
80 (3.15) 38 (1.50)
38.5 (1.52)
6
3
45
38.5
(1.52)
(27.5)
(1.08)
60.5 (2.38)
2.7
(0.11)
35.6
(1.40)
60.4 (2.38)
(23.8)
(0.94)
16.4
(0.65)
15 (0.59)
15 (0.59)
15 (0.59)
15
(0.59)
PRODUCT DESCRIPTION 3
Figure 4: CLV62x: Structure and device dimensions with side reading window and connector (in
mm or inch)
M5 blind tapped holes, 5 mm deep (2 x), for mounting the device
1
LED (6 x), status indicator
2
Reading window, side orientation
3
Central position of the deflected laser beam in the V-shaped aperture angle
4
Internal impact point: Rotation point of the variable direction laser beam
5
Swivel connector (male connector, M12, 12 or 17-pin, A-coded and female connector,
6
M12, 4-pin, D-coded)
Reference point for reading distance (housing edge) from device to object
7
NOTE
For views and dimensions of the devices with connecting cable (standard version), see
"Dimensional drawings", page 56.
8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x
Subject to change without notice
15
3 PRODUCT DESCRIPTION
3.2.2 Product features and functions (overview)
Table 3: Overview of product features and functions of the device
Product feature/func‐
tion
Safety and ease of
use
Convenient operation/
configuration
Read operation modes
Read cycle
Bar code evaluation
Data processing
Data communication
Characteristic
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Rugged, compact metal housing, CE marking
Laser Class 2, laser switches off if the output power is exceeded
Automatic self-test on system start
Diagnostic tools for system setup and (remote) system monitoring
Configurable output of reading diagnostic data in two reading
results formats
Operating data polling, in case of error, issue of error code if
required
Test string function (heartbeat) can be activated to signal that the
device is ready for operation
Password-protected configuration mode via SOPAS ET
Future-oriented by firmware update (FLASH PROM) via data inter‐
face
Future-oriented SOPAS ET configuration software
Low power consumption
Additional supply voltage range
Optional parameter cloning with external CMC600 parameter
memory module in the CDB/CDM connection module
Configuration (online/offline) via SOPAS ET configuration soft‐
ware
Configuration via GSD configuration (via CDF600-2xx or with
Ethernet version device,)
Status displays via LEDs
Auto setup of the optical reading properties
Profile programming with bar codes, generated and printed via
SOPAS ET
Buzzer, which can be switched off, to confirm the device function
Start/stop operation (one bar code bearing object per read pulse)
Pulse sources for start: switching inputs, data interface (com‐
mand), auto pulse, free, CAN
Pulse sources for stop: read pulse source, switching inputs, data
interface (command), timer, condition
All current 1D bar code types
Max. number of bar codes: 50 per reading interval
Separation of identical codes of the same code type using the
read angle
Influencing the output of the reading data by event-dependent
evaluation conditions
Influencing the output string by filtering and output sorting
Host interface: two data output formats can be configured, can
be switched to various physical interfaces, parallel operation pos‐
sible
Aux interface: fixed data output format, can be switched to vari‐
ous physical interfaces
3.2.3 Operating principle
The device consists of a laser scanner (laser diode and optics), an electronics unit with
integrated decoder and interfaces (type-dependent) to industrial bus systems. The use
of various focusing settings, resolutions, scan processes, bus systems, mounting
options and optics enables use in most industrial applications. Interfaces to external
16
O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK
Subject to change without notice
Input 2 ß
Input 1 à
Output 1 9
Output 2 8
Device 2
“Serial RS-232/RS-422/485” (Host)
Connection module 1
SerialSerial
Configuration
Diagnostics 5
SOPASSOPAS
SerialSerial
“Power/SerialData/CAN/I/O”
(Aux, Host)
...
...
1
2
V
S
GND
Host
PC
“Serial RS-232” (Aux 1) 3
VS á
Further data
processing 6
"USB" (Aux 2) 4
Reading result 7
USBUSB
PRODUCT DESCRIPTION 3
timers, such as photoelectric sensors or incremental encoders, enable reading pulses
independent of the control. The reading results are provided for further processing by
the data interfaces.
In principle, the codes can be recorded on any side on still or moving objects in a con‐
veyor system (single-side reading).
By combining several devices, it is possible to record several sides in one passage
(multi-side reading).
To record the codes, the device generates a scan line (line scanner).
When designed as a raster scanner, the device generates eight scan lines which are
offset parallel to each other.
The length of the scan line which can be used for evaluation (reading field height)
depends on the reading distance as a result of the V-shaped light emission.
The light pattern reflected by the bar code is recorded, processed and decoded. To con‐
trol this process, external sensors provide information about the reading pulse and the
conveyor speed (increment). The read results are released to the device's data interfa‐
ces and forwarded to a host/PC.
Detailed wiring of the device and the connections to the host/PC and the external sen‐
sors are described in chapter Electrical installation.
Block diagrams
Figure 5: Facilities for connecting CLV62x, standard version
Connection module
1
Device
2
Alternative to USB
3
Alternative to Serial RS-232 (USB not required for CLV62x)
4
Configuration or diagnostics
5
Further data processing
6
Read result
7
8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x
Subject to change without notice
Digital switching output 2, e.g., for connecting an LED
8
Digital switching output 1, e.g., for connecting an LED
9
ß
à
á
Digital switching input 2, e.g., for connecting an incremental encoder
Digital switching input 1, e.g., for connecting a read cycle sensor
Supply voltage V
S
17
“Ethernet” (Host 2)
Input 2 á
Input 1 â
Output 1 à
Output 2 ß
Device 2
“Serial RS-232/RS-422/485” (Host 1) 9
Connection module 1
SerialSerial
Configuration
Diagnostics 6
SOPASSOPAS
SerialSerial
“Power/SerialData/I/O”
(Aux, Host)
...
...
1
2
V
S
GND
Host
PC
“Serial RS-232” (Aux 1) 3
“Ethernet” (Aux 2) 5
VS ã
“Ethernet”
Reading result 8
EthernetEthernet
Further data
processing 7
"USB" (Aux 3) 4
3 PRODUCT DESCRIPTION
Figure 6: Facilities for connecting CLV62x, Ethernet version
1
2
3
4
5
6
7
8
9
ß
à
á
â
ã
Connection module
Device
Alternative to USB or Ethernet AUX port
Alternative to Serial RS-232 or Ethernet AUX port (USB not required for CLV62x)
Alternative to Serial RS-232 or USB
Configuration or diagnostics
Further data processing
Read result
Alternative to Ethernet host port
Digital switching output 2, e.g., for connecting an LED
Digital switching output 1, e.g., for connecting an LED
Digital switching input 2, e.g., for connecting an incremental encoder
Digital switching input 1, e.g., for connecting a read cycle sensor
Supply voltage V
S
3.2.3.1 Object trigger control
The device needs a suitable external signal (trigger source) as notification of an object
being in the reading field to start an object-related read process. As standard, the start
signal is issued via an external read cycle sensor (e.g. photoelectric sensor). As soon as
an object has passed the reading cycle sensor, a time window (“reading interval”) is
opened in the device for the reading process.
Alternatively, a command triggers the read process via a data interface or the
SICK SENSOR network. In auto pulse mode, the device internally generates the reading
gate itself with an adjustable clock ratio.
The read cycle can be terminated in various ways. In the event of external triggering,
this is carried out via the read cycle source or a command, or internally via a timer or an
evaluation condition that needs to be met.
NOTE
3.2.3.2 Reading operation mode
The SOPAS-ET configuration software can be used to configure the trigger source:
In “start/stop” operation, there is only ever one object in the reading field during the
reading process, i.e., all read codes can be clearly assigned to the object. As standard,
starting and stopping of the reading process are controlled by one or two read cycle
sensor(s) at the start and end of the reading field.
18
O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK
Subject to change without notice
Data
output
Trigger 2:
Stop
Trigger 1:
Start
Reading field
Start/stop operation
PRODUCT DESCRIPTION 3
In this case, the distance between the read cycle sensors determines the size of the
reading field. The reading process can alternatively be controlled with command strings
via the data interface.
The output of the read results is either carried out at the end of the read cycle (the rear
edge of the object has left the end of the reading field) or even during the read cycle if
certain configurable conditions are met.
Figure 7: Start/stop operating mode of the device in stand-alone operation
NOTE
The SOPAS ET configuration software can be used to configure the reading operation
mode.
Alternatively, configuration can be done via GSD file (Ethernet version/PROFINET).
8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x
Subject to change without notice
19
4 TRANSPORT AND STORAGE
4 Transport and storage
4.1 Transport
For your own safety, please read and observe the following notes:
NOTICE
Damage to the product due to improper transport.
■
The device must be packaged for transport with protection against shock and
damp.
■
Recommendation: Use the original packaging as it provides the best protection.
■
Transport should be performed by trained specialist staff only.
■
The utmost care and attention is required at all times during unloading and trans‐
portation on company premises.
■
Note the symbols on the packaging.
■
Do not remove packaging until immediately before you start mounting.
4.2
Transport inspection
4.3 Storage
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
■
Do not accept the delivery or only do so conditionally.
■
Note the scope of damage on the transport documents or on the transport compa‐
ny's delivery note.
■
File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
Store the device under the following conditions:
■
Recommendation: Use the original packaging.
■
Do not store outdoors.
■
Store in a dry area that is protected from dust.
■
So that any residual damp can evaporate, do not package in airtight containers.
■
Do not expose to any aggressive substances.
■
Protect from sunlight.
■
Avoid mechanical shocks.
■
Storage temperature: see "Technical data", page 53.
■
Relative humidity: see "Technical data", page 53.
■
For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
20
O PE R AT I NG IN S TR U CT I ON S | CLV62x 8011965/ZL27/2017-06-09/COMAT | SICK
Subject to change without notice
5 Mounting
5.1 Overview of mounting procedure
Selecting and preparing the mounting location.
•
Mounting the device.
•
Align device towards object with bar code.
•
Connect device to data cable and supply cable.
•
Adjust the device.
•
WARNING
Risk of injury due to damage to the device
For reasons of safety, a device which is visibly damaged must not be operated or must
be immediately taken out of operation. Damage includes, for example:
Housing: Cracked or broken
•
Reading window lens: Cracked or broken
•
Device with connector: Over-rotation of the connector, cracks, or being torn from
•
the housing
Device with fixed cable: Damage to the cable outlet or cable itself
•
MOUNTING 5
5.2 Scope of delivery
The delivery of the device includes the following components:
Table 4: Scope of delivery
Item Component Comments
1 Device Depending on version
1 Printed safety note –
5.3 Preparation for mounting
5.3.1 Mounting requirements
■
Typical space requirement for device: See type-specific dimensional drawing and
reading field diagram.
■
Comply with technical data, such as the permitted ambient conditions for opera‐
tion of the device (e.g., temperature range, EMC interference emissions, ground
potential), see "Technical data", page 53.
■
To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
■
Protect the device from direct sunlight.
■
Device must only be mounted using the pairs of threaded mounting holes provided
for this purpose.
■
Shock and vibration-free mounting.
Equipment required
■
Mounting device (bracket) with sufficient load-bearing capacity and suitable
dimensions for the device.
■
2 M5 screws. The maximum screw in depth in the device is 5 mm from the hous‐
ing surface
8011965/ZL27/2017-06-09/COMAT | SICK OP E RA T IN G I N ST R UC T IO N S | CLV62x
Subject to change without notice
21
Loading...