SICK CLV61 Series, CLV61x FIELDBUS Series, CLV61x ECO Series, CLV61x CAN Series Technical Information

CLV61x Barcodescanner

Supplement to the operating instructions.

For mounting and electrical installation.

TECHNICAL INFORMATION

Technical Information

CLV61x bar code scanner

SICK AG Erwin-Sick-Str. 1 79183 Waldkirch Germany

Trademarks

Windows 2000

, XPTM, VistaTM, Windows 7TM are registered trademarks or trademarks of

the Microsoft Corporation in the USA and other countries.

Technical Information

CLV61x

Contents

Table of contents

1 About this document..................................................................................................... 5

1.1 Purpose.......................................................................................................................5

1.2 Target Group............................................................................................................... 5

1.3 Further Sources for Obtaining Information .............................................................. 5

1.4 Symbols used ............................................................................................................. 6

2 Safety Information ........................................................................................................ 7

2.1 General Notes.............................................................................................................7

2.2 Categories of Safety Notes ........................................................................................7

2.3 Laser Warning ............................................................................................................ 8

3 Mounting.......................................................................................................................11

3.1 Notes on Mounting...................................................................................................11

3.2 Optional Accessories................................................................................................11

3.3 Mounting the CDB620-001/ CDM420-0001 Connection Module.......................16

4 Electrical installation .................................................................................................. 17

4.1 Notes on the Electrical Installation.........................................................................17

4.2 Overview of all lnterfaces and Connection Options...............................................18

4.3 Pin Assignments of the 15-pin D-Sub HD Plug (Connection Cable) .....................19

4.4 Pin Assignments and Lead Color Assignments of Cables .....................................20

4.5 Prerequisites for the Safe Operation of the CLV61x in a System.........................21

4.6 Installation steps......................................................................................................24

4.7 Using the CDB620-001 Connection Module..........................................................29

4.8 Using the CDM420-0001 Connection Module.......................................................40

Contents

Operating Instructions

CLV61x bar code scanner

Technical Information Chapter 1

CLV61x

About this document

1 About this document

1.1 Purpose

Supplement to the

Operating Instructions

This document summarizes information about mounting and electrical installation which complete the "CLV61x bar code scanner" operating instructions (no. 8015559):

 Optional mounting accessories (brackets)

 Prevention of ground potential equalization currents in applications with widely distrib-

uted systems

 Pin and lead color assignments of cables

 Electrical wiring diagrams for the CDB620-001 and CDM420-0001 connection mod-

ules relating to the CLV61x

The document is valid for all CLV61x variants in the following series:

 CLV61x ECO

 CLV61x CAN

 CLV61x FIELDBUS

In the following the CLV61x bar code scanner is referred to in simplified form as "CLV61x", except where a distinction is necessary.

1.2 Target Group

This document is intended for qualified and technical staff, authorized for mounting and electrical installation.

1.3 Further Sources for Obtaining Information

"CLV61x bar code scanner" Operating Instructions“ (no. 8015559)

Notes on intended use, scope of delivery, mounting and electrical installation in principle, commissioning, configuration with SOPAS ET, maintenance, transport and storage as well as on repair is included in the "CLV61x bar code scanner" operating instructions.

Internet Product Page of the CLV61x

www.sick.com/CLV61x

 Detailed technical data in the online data sheet (PDF)

 Dimensional drawing and 3D CAD dimension models in various electronic formats

 Reading field diagrams (PDF)

 EC Declaration of Conformity (PDF)

 SOPAS ET configuration software with online help function

 CLV6 Series Product Information with an overview of the accessories (PDF)

 CLV61x bar code scanner Operating Instructions (PDF)

 This technical information (PDF)

Support is also available from your sales partner to be found under www.sick.com/worldwide.

Chapter 1 Technical Information

WARNING

About this document

CLV61x bar code scanner

1.4 Symbols used

Some information in this document is highlighted as follows to facilitate quick access to this information.

1.4.1 Design of Safety Notes

Safety notes are marked by symbols. The safety notes are introduced by signal words in capital letters that indicate the extent of the danger.

Risk of Injury or Risk of Damage!

A warning refers to specific or potential dangers to the physical safety of the user. It is there to protect the user against accidents.

The safety mark next to the warning, on the left, refers to the type of accident risk, e.g. electricity-related. The ascending warning levels (CAUTION, WARNING, DANGER) refer to the severity of the possible danger.

 Always read the warnings carefully and make sure you comply with them.

1.4.2 Further Markings

Important! This important note is there to advise you on special aspects.

DATA PROCESSING This type of script denotes a term in the user interface of the SOPAS ET configuration soft-

ware.

This symbol refers to supplementary technical documentation.

Technical Information Chapter 2

DANGER

WARNING

CAUTION

NOTICE

CLV61x

Safety Information

2 Safety Information

2.1 General Notes

 This chapter is about the safety of commissioning personnel, as well as operators of the

system in which the CLV61x is integrated.

 Read the CLV61x operating instructions (no. 8015559) carefully before starting any

work on the CLV61x in order to familiarize yourself with the device and its functions. The operating instructions are considered a part of the device and must be kept in an accessible location in the immediate vicinity of the CLV61x at all times!

 Read additionally the notes on mounting and the electrical installation in this technical

information as supplement to the operating instructions.

 Opening the screws of the CLV61x housing will invalidate any warranty claims against

SICK AG. For further warranty provisions, see the General Terms and Conditions of SICK AG, e.g., on the delivery note of the CLV61x.

 Repair work on the CLV61x may only be performed by qualified and authorized service

personnel from SICK AG.

2.2 Categories of Safety Notes

Risk of Injury!

The combination of symbol and signal word indicates a situation of imminent danger, which will lead to a fatality or serious injuries if not prevented.

Risk of Injury!

he combination of symbol and signal word indicates a potentially dangerous situation,

which may lead to a fatality or serious injuries if not prevented.

Risk of Injury!

The combination of symbol and signal word indicates a potentially dangerous situation, which may lead to minor/slight injuries if not prevented.

Risk of Damage!

A note indicates a potential risk of damage or impair on the functionality of the CLV61x bar code scanner or other connected devices.

Chapter 2 Technical Information

CAUTION

Housing with front reading window

Housing with lateral reading window

Safety Information

CLV61x bar code scanner

2.3 Laser Warning

Optical radiation: Laser class 2

The CLV61x uses a red light laser diode and corresponds to laser class 2.

The entire reading window is a laser output aperture.

The human eye is not at risk when briefly exposed to the radiation for up to 0.25 seconds. Exposure to the laser beam for longer periods of time may cause damage to the retina. The laser radiation is harmless to human skin.

 Do not look into the laser beam intentionally.

 Never point the laser beam at people's eyes.

 If it is not possible to avoid looking directly into the laser beam, e.g., during commission-

ing and maintenance work, suitable eye protection must be worn.

 Avoid laser beam reflections caused by reflective surfaces. Be particularly careful dur-

ing mounting and alignment work.

 Do not open the housing. Opening the housing will not switch off the laser. Opening the

housing may increase the level of risk.

 Current national regulations regarding laser protection must be observed.

Caution – incorrect use can lead to the user being exposed to dangerous radiation.

Important! Maintenance is not necessary to ensure compliance with laser class 2.

Technical Information Chapter 2

Safety Information

CLV61x

Laser Warning and Laser Specifications Labels

Installation site and design of the combination of black and yellow laser warning label and type label with laser performance data:

CLV610-C0000 P/N: 1057125

D-79276 Reute

Made in Germany

S/N: 1540 0001 DC 10...30V

2.8W Imax=700mA

Pmax=1.5mW

Manufactured: October 2015

= 655nmλ

P<1.0mW average Pulse duration <300μs

Laser performance data

Meaning of the laser warning label:

Laser radiation - Do not look into the laser beam - laser class 2.

Controlling the Laser Diode

In real operation (triggered reading mode), the CLV61x switches the laser diode on and off again with the trigger signals of the conveyor system (object in reading range). Triggering occurs here via the switching inputs of the CLV61x or by a command via one of the data interfaces.

A laser timeout configured with SOPAS ET (device page I

LLUMINATION CONTROL) can be used

to automatically switch off the laser diode for this type of object trigger control if the pulse has stopped for too long (e.g., conveyor system has stopped). The current internal reading interval of the CLV61x remains open. If the function is activated, the laser timeout is 10 min in the default settings.

The laser diode is permanently or repeatedly switched on in the following device statuses:

 In the "Percentage Evaluation" and "Auto Setup" operating modes (only used temporar-

ily for configuration/diagnosis)

 In reading operation in the pulsing types "Auto cycle" (adjustable pulse/pause ratio) or

"free".

If timeout is activated, it will have no effect here.

Important! The CLV61x has no optical indicator (LED) for laser diode activity.

Chapter 2 Technical Information

Safety Information

CLV61x bar code scanner

Technical Information Chapter 3

CLV61x

Mounting

3 Mounting

3.1 Notes on Mounting

 The permitted ambient conditions for the operation of the CLV61x must be complied

with e.g., temperature, radiated emission, ground potential in situ. See "CLV61x bar code scanner" operating instructions (no. 8015589)

 The device must only be mounted to the optional SICK brackets using the pairs of

threaded mounting holes provided for this purpose.

3.2 Optional Accessories

For fastening the CLV61x directly to a mounting device (base) 4 SICK brackets in all are available (see the following pages).

Brackets for optional Mirror Hood No. 2046811

Views and dimensions of the two corresponding brackets no. 2048633 and no. 2046822 for the CLV6xx optional mirror hood are shown in the fitting instructions for "External mirror hood for bar code scanners of the CLV6xx family " (no. 8013180, Ger./Engl. version).

Chapter 3 Technical Information

(19)

(3.5)

(AF3)

(M5)

(Ø 7.5)

(SW3)

Quick release clamp no. 2025526 (parts 1 and 2), can be adjusted in 90°-steps

Bracket no. 2020410, each angle leg adjustable in 90° steps. Here shown as supplement.

Included to fix the bar code scanner to the quick release clamp:

2 x cylinder head screws M5 x 8, with hexagon socket (AF3), self-locking

M5, screw-in depth max. 8 mm

All length measures in mm

Mounting sample

(Bracket no. 2020410 not included in delivery of quick release clamp)

Mounting

CLV61x bar code scanner

3.2.1 Dimensional Drawing of Quick Release Clamp No. 2025526

Included to fix the bar code scanner to the bracket:

2 x cylinder head screws M5 x 8, with hexagon socket (AF3), self-locking

90°

36.5

18.7

9.7

3.8

5.2

Elongated hole:

5.2

large:

small:

18.7

9.719.5

Mounting sample

All length measures in mm

Angle leg adjustable in 90°steps

Technical Information Chapter 3

CLV61x

Mounting

3.2.2 Dimensional Drawing of Bracket No. 2020410

Chapter 3 Technical Information

Included to fix the bar code scanner to the adapter plate:

2 x cylinder head screws M5 x 6, with hexagon head (AF3), self-locking

Mounting sample

All length measures in mm

Adapter plate can be swivelled and fixed freely at the angle

20.8

(7.3)

21.5

28.3

60°

5.5

Ø 5.5

R 15

Mounting

CLV61x bar code scanner

3.2.3 Dimensional Drawing of the Bracket with Adapter Plate No. 2042902

Technical Information Chapter 3

5. 4

R 10

5.4

53.5

Included to fix the bar code scanner to the bracket:

2 x cylinder head screws M5 x 8, with hexagan socket (AF3), self-locking

Mounting sample

All length measures in mm

Bracket can be swivelled and fixed freely on the rod clamp

(rod not included in delivery)

33.3

38.369.5

Ø 20

Ø 12

69.8

2.5

7 x 45°

Mounting

CLV61x

3.2.4 Dimensional Drawing of the Bracket with Rod Clamp No. 2042802

Chapter 3 Technical Information

Mounting

CLV61x bar code scanner

3.3 Mounting the CDB620-001 or CDM420-0001 Connection Module

The mounting location for the connection module (distance to CLV61x) depends on the physical design (RS-232) of the both serial data interfaces AUX and HOST and the transmission rates used:

Recommended cable length between CLV61x and connection module: Max. 5 m when using max. data transmission rate 115.2 kBd of the HOST interface. (fixed data transmission of AUX interface: 57.6 kBd)

For detailed information on mounting and the electrical installation of the connection module, please see:

 "CDB620 connection module" operating instructions (part no. 8012119, Ger./Engl.

version) e.g. via www.sick.com/CDB

 "CDM420-0001 connection module" operating instructions (part no. 8010004, Ger./

Engl. version) e.g. via www.sick.com/CDM

The corresponding operating instructions are enclosed in printed form with the connection modules.

+ 36 hidden pages

SICK CLV61 Series, CLV61x FIELDBUS Series, CLV61x ECO Series, CLV61x CAN Series Technical Information

Specifications and Main Features

Frequently Asked Questions

User Manual

1 About this document

1.1 Purpose

1.2 Target Group

1.3 Further Sources for Obtaining Information

1.4 Symbols used

1.4.1 Design of Safety Notes

1.4.2 Further Markings

2 Safety Information

2.1 General Notes

2.2 Categories of Safety Notes

2.3 Laser Warning

3 Mounting

3.1 Notes on Mounting

3.2 Optional Accessories

3.2.1 Dimensional Drawing of Quick Release Clamp No. 2025526

3.2.2 Dimensional Drawing of Bracket No. 2020410

3.2.3 Dimensional Drawing of the Bracket with Adapter Plate No. 2042902

3.2.4 Dimensional Drawing of the Bracket with Rod Clamp No. 2042802

3.3 Mounting the CDB620-001 or CDM420-0001 Connection Module