This document summarizes information about mounting and electrical installation which
complete the "CLV61x bar code scanner" operating instructions (no. 8015559):
Optional mounting accessories (brackets)
Prevention of ground potential equalization currents in applications with widely distrib-
uted systems
Pin and lead color assignments of cables
Electrical wiring diagrams for the CDB620-001 and CDM420-0001 connection mod-
ules relating to the CLV61x
The document is valid for all CLV61x variants in the following series:
CLV61x ECO
CLV61x CAN
CLV61x FIELDBUS
In the following the CLV61x bar code scanner is referred to in simplified form as "CLV61x",
except where a distinction is necessary.
1.2Target Group
This document is intended for qualified and technical staff, authorized for mounting and
electrical installation.
1.3Further Sources for Obtaining Information
"CLV61x bar code scanner" Operating Instructions“ (no. 8015559)
Notes on intended use, scope of delivery, mounting and electrical installation in principle,
commissioning, configuration with SOPAS ET, maintenance, transport and storage as well
as on repair is included in the "CLV61x bar code scanner" operating instructions.
InternetProduct Page of the CLV61x
www.sick.com/CLV61x
Detailed technical data in the online data sheet (PDF)
Dimensional drawing and 3D CAD dimension models in various electronic formats
Reading field diagrams (PDF)
EC Declaration of Conformity (PDF)
SOPAS ET configuration software with online help function
CLV6 Series Product Information with an overview of the accessories (PDF)
CLV61x bar code scanner Operating Instructions (PDF)
This technical information (PDF)
Support is also available from your sales partner to be found under
www.sick.com/worldwide.
Some information in this document is highlighted as follows to facilitate quick access to this
information.
1.4.1Design of Safety Notes
Safety notes are marked by symbols. The safety notes are introduced by signal words in capital letters that indicate the extent of the danger.
Risk of Injury or Risk of Damage!
A warning refers to specific or potential dangers to the physical safety of the user. It is there
to protect the user against accidents.
The safety mark next to the warning, on the left, refers to the type of accident risk, e.g. electricity-related. The ascending warning levels (CAUTION, WARNING, DANGER) refer to the severity of the possible danger.
Always read the warnings carefully and make sure you comply with them.
1.4.2Further Markings
Important!This important note is there to advise you on special aspects.
DATA PROCESSINGThis type of script denotes a term in the user interface of the SOPAS ET configuration soft-
ware.
This symbol refers to supplementary technical documentation.
This chapter is about the safety of commissioning personnel, as well as operators of the
system in which the CLV61x is integrated.
Read the CLV61x operating instructions (no. 8015559) carefully before starting any
work on the CLV61x in order to familiarize yourself with the device and its functions.
The operating instructions are considered a part of the device and must be kept in an
accessible location in the immediate vicinity of the CLV61x at all times!
Read additionally the notes on mounting and the electrical installation in this technical
information as supplement to the operating instructions.
Opening the screws of the CLV61x housing will invalidate any warranty claims against
SICK AG. For further warranty provisions, see the General Terms and Conditions of SICK
AG, e.g., on the delivery note of the CLV61x.
Repair work on the CLV61x may only be performed by qualified and authorized service
personnel from SICK AG.
2.2Categories of Safety Notes
Risk of Injury!
The combination of symbol and signal word indicates a situation of imminent danger, which
will lead to a fatality or serious injuries if not prevented.
Risk of Injury!
T
he combination of symbol and signal word indicates a potentially dangerous situation,
which may lead to a fatality or serious injuries if not prevented.
Risk of Injury!
The combination of symbol and signal word indicates a potentially dangerous situation,
which may lead to minor/slight injuries if not prevented.
Risk of Damage!
A note indicates a potential risk of damage or impair on the functionality of the CLV61x bar
code scanner or other connected devices.
The CLV61x uses a red light laser diode and corresponds to laser class 2.
The entire reading window is a laser output aperture.
The human eye is not at risk when briefly exposed to the radiation for up to 0.25 seconds.
Exposure to the laser beam for longer periods of time may cause damage to the retina. The
laser radiation is harmless to human skin.
Do not look into the laser beam intentionally.
Never point the laser beam at people's eyes.
If it is not possible to avoid looking directly into the laser beam, e.g., during commission-
ing and maintenance work, suitable eye protection must be worn.
Avoid laser beam reflections caused by reflective surfaces. Be particularly careful dur-
ing mounting and alignment work.
Do not open the housing. Opening the housing will not switch off the laser. Opening the
housing may increase the level of risk.
Current national regulations regarding laser protection must be observed.
Caution – incorrect use can lead to the user being exposed to dangerous radiation.
Important!Maintenance is not necessary to ensure compliance with laser class 2.
Installation site and design of the combination of black and yellow laser warning label and
type label with laser performance data:
CLV610-C0000
P/N: 1057125
D-79276 Reute
Made in Germany
S/N: 1540 0001
DC 10...30V
2.8W Imax=700mA
Pmax=1.5mW
Manufactured: October 2015
= 655nmλ
P<1.0mW average
Pulse duration <300μs
Laser performance data
Meaning of the laser warning label:
Laser radiation - Do not look into the laser beam - laser class 2.
Controlling the Laser Diode
In real operation (triggered reading mode), the CLV61x switches the laser diode on and off
again with the trigger signals of the conveyor system (object in reading range). Triggering occurs here via the switching inputs of the CLV61x or by a command via one of the data interfaces.
A laser timeout configured with SOPAS ET (device page I
LLUMINATION CONTROL) can be used
to automatically switch off the laser diode for this type of object trigger control if the pulse
has stopped for too long (e.g., conveyor system has stopped). The current internal reading
interval of the CLV61x remains open. If the function is activated, the laser timeout is 10 min
in the default settings.
The laser diode is permanently or repeatedly switched on in the following device statuses:
In the "Percentage Evaluation" and "Auto Setup" operating modes (only used temporar-
ily for configuration/diagnosis)
In reading operation in the pulsing types "Auto cycle" (adjustable pulse/pause ratio) or
"free".
If timeout is activated, it will have no effect here.
Important!The CLV61x has no optical indicator (LED) for laser diode activity.
The permitted ambient conditions for the operation of the CLV61x must be complied
with e.g., temperature, radiated emission, ground potential in situ.
See "CLV61x bar code scanner" operating instructions (no. 8015589)
The device must only be mounted to the optional SICK brackets using the pairs of
threaded mounting holes provided for this purpose.
3.2Optional Accessories
For fastening the CLV61x directly to a mounting device (base) 4 SICK brackets in all are
available (see the following pages).
Brackets for optional Mirror Hood No. 2046811
Views and dimensions of the two corresponding brackets no. 2048633 and no. 2046822
for the CLV6xx optional mirror hood are shown in the fitting instructions for "External mirror
hood for bar code scanners of the CLV6xx family " (no. 8013180, Ger./Engl. version).
3.3Mounting the CDB620-001 or CDM420-0001 Connection
Module
The mounting location for the connection module (distance to CLV61x) depends on the
physical design (RS-232) of the both serial data interfaces AUX and HOST and the transmission rates used:
Recommended cable length between CLV61x and connection module:
Max. 5 m when using max. data transmission rate 115.2 kBd of the HOST interface.
(fixed data transmission of AUX interface: 57.6 kBd)
For detailed information on mounting and the electrical installation of the connection module, please see:
The electrical installation must only be performed by qualified electricians.
The currently applicable safety regulations must be observed when working in electri-
cal systems!
Electrical connections between the CLV61x and other devices must only be created and
disconnected when there is no power to the system. Otherwise, the devices may be
damaged.
When using extension cables with open ends, ensure that bare wire ends do not come
into contact with each other (risk of short-circuit when supply voltage is switched on!).
Wires must be appropriately insulated from each other.
Wire cross sections of the supply cable from the customer's power system should be
designed in accordance with the applicable standards.
In order to retain the IP 65 enclosure rating for the CLV61x connecting cable even when
using an extension cable (e.g., no. 2043413, 2 m), insert rubber seal no. 4038847 between the plug and socket of the D-Sub plug connection of the cables and screw in the
plug connection.
Circuits connected to the CLV61x must be designed as SELV circuits (SELV = Safety
Extra Low Voltage).
Do not switch on the supply voltage for the CLV61x/the CDB620-001/CDM420-0001
connection module until the connection work has been completed and the wiring work
has been tested thoroughly.
closed current loop
with equalizing currents
via cable shield
grounding point 2
grounding point 1
grounding potential difference
PLC
Reading clock
sensor
I
U
CDB620-
001
= metal housing= plastic housing
= shielded electrical cable
CLV61x
Electrical installation
4.5Prerequisites for the Safe Operation of the CLV61x in
aSystem
Risk of Injury/Risk of Damage due to Electrical Current!
Incorrect grounding of the CLV61x can, due to equipotential bonding currents between the
CLV61x and other grounded devices in the system, place the metal housing under a dangerous voltage, cause malfunction and destruction of devices as well as damage to the cable shielding through heating, and thus cause cable fires.
Work on the electrical system must only be performed by qualified electricians.
Ensure ground potential at all grounding points.
In the event of damage to the cable insulation, immediately switch off the power supply
and have the damage repaired.
Where local conditions are unfavorable and thus do not meet conditions for a safe
earthing method (same ground potential at all grounding points), take measures in
accordance with the following explanations.
The CLV61x is designed and tested for electrical safety according to EN 60950-1: 2011-01.
It is connected to the peripheral devices (power supply, reading pulse sensor(s), PLC, Host
etc.) via shielded cables. The cable shield, for example, for the data cable rests against the
metal housing of the CLV61x. The device can either be grounded through the cable shield
or through one of the threaded blind holes.
If the peripheral devices have metal housings and if the cable shields also lie on their housings, it is assumed that all devices involved in the installation have the same ground poten-tial.
This is achieved for instance by complying with the following conditions:
Mounting the devices on conductive metal surfaces
Correctly grounding the devices/metal surfaces in the system
If necessary, low-impedance and current carrying equipotential bonding between areas
If these conditions are not met, e.g. on devices in a widely distributed system over several
buildings, potential equalization currents may, due to different ground potentials, flow along
the cable shields between the devices, which can lead to hazards.
Remedial Measures
The most common solution to prevent potential equalization currents on cable shields is to
ensure low-impedance and current carrying equipotential bonding. If this is not possible, the
following solution approaches serve as a suggestion.
Important!We expressly advise against opening up the cable shields. Doing this means that the EMC
limit values can no longer be complied with and that the safe operation of the device data
interfaces can no longer be guaranteed.
a) Measures for widely distributed System Installations
On widely distributed system installations with correspondingly large potential differences,
we recommend setting up local islands and connecting them using commercially available
electro-optical signal isolators. This measure achieves a high degree of resistance to electromagnetic interference while at the same time complying with all the requirements of
EN 60950-1.
The ground loop is isolated by using the electro-optical signal isolator between the islands.
Within the islands, a stable equipotential bonding prevents equalizing currents at the cable
shields.
grounding point 2grounding point 3grounding point 1
grounding potential difference
U
shielded electrial cable
PLC
Reading clock
sensor
CLV61x
CLV61x
Electrical installation
b) Measures for small System Installations
For smaller installations with only slight potential differences, insulated installation of the
CLV61x and of peripheral devices may be a sufficient solution.
Even in the event of large differences in the ground potential, ground loops are effectively
prevented, meaning that equalizing currents can no longer flow via the cable shields and
metal housing.
Important!The power supply for the CLV61x and the connected peripheral devices must also guaran-
tee the required level of insulation.
Under certain circumstances, a tangible potential can develop between the insulated metal
housings and the local ground potential.
Special national Regulations for Sweden and Norway
Varning och atjarder
Utrustning som ar kopplad till skyddsjord via jordat vagguttag och/eller via annan utrustning
och samtidigt ar kopplad till kabel-TV nat kan i vissa fall medfora risk for brand.
For att undvika detta skall vid anslutning av utrustningen till kabel-TV nat galvanisk iso-
lator finnas mellan utrustningen och kabel-TV natet.
Advarsel og tiltaker
Utstyr som er koplet til beskyttelsesjord via nettplugg og/eller via annet jordtilkoplet utstyr
- og er tilkoplet et kabel - TV nett, kan forarsake brannfare.
For a unnga dette skal det ved tilkopling av utstyret til kabel-TV nettet installeres en gal-
vanisk isolator mellom utstyret og kabel-TV nettet.
Devices which are connected to the electrical system PE of the building via a mains connection or other devices with a connection to the PE, and which are connected to a cable distribution system with coaxial cables, can under certain circumstances cause a risk of fire.
Connections to a cable distribution system must therefore be made such that electrical
insulation is offered below a certain frequency range (galvanic separating link).
Chapter 4Technical Information
“DC 10 V ... 30 V”
“Sensor 2”
“Host 1” (serial)
“Aux 1” (serial)
“Result 2”
“Result 1”
“CAN”
1)
“Sensor 2”
“Sensor 1”
“External input 2”
2)
“External input 1”
2)
“Sensor 1”
DC 10 V ... 30 V
Application
Scanner
Interfaces
“AUX”
PC
HOST/PLC
PLC
CAN bus
1)
PLC
“Result 1”
“Result 2”
PLC
PLC
“External output 1”
2)
“External output 2”
2)
CDB620-001/CDM420-0001
Connection module
CLV61x
Photoelectric
switch
Reading clock
Incremental
encoder
Path increment
Further
functions
“HOST” (serial)
“AUX” (serial)
RS-232
RS-232
CMC600
1) NOT for CLV61x ECO series
2) An optional CMC600 Parameter Cloning Module is required to provide the additional switching inputs and outputs
Futher data
processing
Configuration
Diagnosis
2)
Electrical installation
CLV61x bar code scanner
4.6Installation steps
4.6.1Block diagram: Wiring the CDB620-001/CDM420-0001 Connection Module
The commissioning/configuration of the connection modules as well as the technical data
are described in the:
The corresponding operating instructions are enclosed in printed form with the connection
modules.
Important!Wiring the Signals without SICK Connection Module
If a customer-specific connection box is used, the wiring in principle of the data interfaces
and switching interfaces signals can be designed according to the following wiring diagrams
for the SICK connection modules (from page 29 on).
If the 15-pin D-Sub HD plug of the CLV61x is not compatible with the customer-specific connection box, the extension cable no. 2043413 (2 m) with corresponding socket and open
leads is available. See Chapter 4.4.1 Connection: CLV61x to a customer-specific Connec-
The CLV61x requires a power supply unit with the following characteristics:
Supply voltage DC 10 V to 30 V (stabilized safety extra-low voltage [SELV]).
The power supply unit must satisfy the requirements of SELV in accordance with the
currently applicable EN 60950-1.
The power source must be able to provide at least 3.5 W output or max. 700 mA.
Additional 0.5 W output power when using the optional CMC600 parameter cloning
module in the CDB620-001 or CDM420-0001 connection module.
Protection of Supply Cables
To ensure protection against short-circuits/overload in the supply cables from the customer's power system, the lead cross sections used have to be selected and protected
according to the national standards.
The supply voltage is fed via the connection module, for to do so please see:
Connection moduleInterfaceChapter
CDB620-001Supply voltage
CDM420-0001Supply voltage
Chapter 4.7.2 Wiring the Supply Voltage in the CDB620001 Connection Module, Page 30
Chapter 4.8.2 Wiring the Supply Voltage in the CDM4200001 Connection Module, Page 41
The connection modules have each one fuse (0.8 A slow blow) in the electrical circuit downstream of the S1 switch.
Wiring without SICK Connection Module
The CLV61x must be protected using a separate fuse of max. 2 A slow blow, in the supplying
circuit at the start of the supply cable.
The maximum data transmission rate for the serial interface depends on the cable length
and on the type of interface (RS-232). The following recommendations apply:
Type of interfaceData transmission rateDistance to the target computer (Host)
RS-232Up to 19.2 kBd
38.4 kBd ... 115.2 kBd
Max. 10 m
Max. 5 m
Risk of Damage to Internal Interface Module
If the serial data interfaces are wired incorrectly, then electronic components of the CLV61x
could get damaged.
Observe the information on wiring.
Carefully check the wiring prior to switching on the CLV61x.
The wiring is done using the connection module, for to do so please see:
Connection moduleData interfaceChapter
CDB620-001RS-232
CDM420-0001RS-232
Chapter 4.7.3 Wiring the RS-232 serial Host Data Interface in the CDB620-001 Connection Module, Page 30
Chapter 4.8.3 Wiring the RS-232 Serial Host Data Interface in the CDM420-0001 Connection Module, Page 41
RecommendationUse shielded data cables (twisted pair leads).
To prevent interference factors, do not lay data cables over a longer route in parallel
with power supply cables and motor cables, in cable channels, for example.
4.6.4Wiring the Digital Switching Inputs
The two physical switching inputs "Sensor 1" and "Sensor 2" of the CLV61x can be used for
starting and/or ending the reading clock or for connecting an incremental signal.
Expansion: Additional logical switching inputs in the CLV61x converted to physical "external“ switching inputs in the optional connection module
Thanks to the optional CMC600 parameter cloning module in combination with the
CDB620-001/CDM420-0001 connection module, the two additional switching inputs
"External input 1" and "External input 2" on the terminals in the connection module are available.
Important!These two external switching inputs are not suitable for time critical applications.
The wiring of the switching inputs is done using the connection module, please see:
Chapter 4.7.5 Wiring the "Sensor 1" Switching Input in
the CDB620-001 Connection Module, Page 32
Chapter 4.7.6 Wiring the "Sensor 2" Switching Input in
the CDB620-001 Connection Module, Page 33
Chapter 4.7.7 Wiring the "External input 1" Switching
Input in the CDB620-001 Connection Module, Page 34
Chapter 4.7.8 Wiring the "External input 2" Switching
Input in the CDB620-001 Connection Module, Page 35
Chapter 4.8.5 Wiring the "Sensor 1" Switching Input in
the CDM420-0001 Connection Module, Page 43
Chapter 4.8.6 Wiring the "Sensor 2" Switching Input in
the CDM420-0001 Connection Module, Page 44
Chapter 4.8.7 Wiring the "External input 1" Switching
Input in the CDM420-0001 Connection Module,
Page 45
Chapter 4.8.8 Wiring the "External input 2" Switching
Input in the CDM420-0001 Connection Module,
Page 46
4.6.5Wiring the Digital Switching Outputs
The two physical switching outputs "Result 1" and "Result 2" of the CLV61x can be allocated
independently of each other with various functions for the output of events in the reading
process. If the allocated event occurs, the corresponding switching output is live after the
end of the reading clock for the selected pulse duration.
Expansion: Additional logical switching outputs in the CLV61x converted to physical "external“ switching outputs in the optional connection module
Thanks to the optional CMC600 parameter cloning module in combination with the
CDB620-001/CDM420-0001 connection module, the two additional switching outputs
"External output 1" and "External output 2" on the terminals in the connection module are
available.
Important!These two external switching outputs are not suitable for time critical applications.
The wiring of the switching outputs is done using the connection module, please see:
Connection module Switching outputChapter
CDB620-001Result 1
Result 2
External output 1
(„Ext. Out 1“)
External output 2
(„Ext. Out 2“)
Chapter 4.7.9 Wiring the "Result 1" Switching Output in
the CDB620-001 Connection Module, Page 36
Chapter 4.7.10 Wiring the "Result 2" Switching Output
in the CDB620-001 Connection Module, Page 37
Chapter 4.7.11 Wiring the "External output 1" Switching Output in the CDB620-001 Connection Module,
Page 38
Chapter 4.7.12 Wiring the "External output 2" Switching Output in the CDB620-001 connection module,
Page 39
Function assignment to "Sensor 1" switching input
via SOPAS ("Sensor/Input 1"):
- Start of reading clock
- Stop of reading clock
- Start teach-in matchcode/start code comparison
- Increment input
- if required further functions in the future
UIN*
CDB620
12 SGND
6Shield
11
U
IN
*
10
Sens 1
GND
S3
ON
OFF
S3 : SGND-GND
ON
OFF
S3 : SGND-GND
ON
OFF
S3 : SGND-GND
V
S ext
Shield
D-Sub HD plug,
15-pin
GND
.
.
.
Shield
Shield
Vin = max. 32 V
Ratings for "Sensor 1" switching input
Power fed to the input starts the assigned
function, e.g. start of reading clock.
(default setting: logic not inverted [active high],
debouncing 10 ms)
– Optodecoupled, reverse polarity protected
– Can be wired with the PNP output of a sensor
– SensGND reference potential valid for all
switching inputs
Low: V
in
≤ 2 V; Iin ≤ 0.3 mA
High: 6 V ≤ V
in
≤ 32 V;
0.7 mA ≤ I
in
≤ 5 mA
Switching
behavior
Features
Electrical
values
Switch S3: SGND-GND
ON: GND of the sensor connected to GND
of CDB620/CLV61x.
OFF: GND of the sensor connected to
SensGND of CDB620/CLV61x
(Sensor connected electrically isolated
to the CDB620/CLV61x).
Selected reference potential valid for all
switching inputs ("Sensor 1/2" and "In 1/2")
SensGND
GND
Electrical installation
CLV61x bar code scanner
4.7.5Wiring the "Sensor 1" Switching Input in the CDB620-001 Connection Module
Power fed to the input starts the assigned
function, e.g. stop of reading clock.
(default setting: logic not inverted [active high],
debouncing 10 ms)
– Optodecoupled, reverse polarity protected
– Can be wired with the PNP output of a sensor
– SensGND reference potential valid for all
switching inputs
Low: V
in
≤ 2 V; Iin ≤ 0.3 mA
High: 6 V ≤ V
in
≤ 32 V;
0.7 mA ≤ I
in
≤ 5 mA
Switching
behavior
Features
Electrical
values
6
1
10
5
11
15
CLV61xCDB620
PNP sensor
V
S
VS
V
S
GND
SensGND
3.32 K
6.64 K
Sensor 2
V
in
UIN* = DC 10 V to 30 V
a) Sensor supplied by CDB620
b) Sensor connected electrically isolated/externally supplied
Function assignment to "Sensor 2" switching input
via SOPAS ("Sensor/Input 2"):
- Start of reading clock
- Stop of reading clock
- Start teach-in matchcode/start code comparison
- Increment input
- if required further functions in the future
UIN*
CDB620
15 SGND
7Shield
14
U
IN
*
13
Sens 2
GND
S3
ON
OFF
S3 : SGND-GND
ON
OFF
S3 : SGND-GND
ON
OFF
S3 : SGND-GND
V
S ext
Shield
D-Sub HD plug,
15-pin
GND
.
.
.
Shield
Shield
Vin = max. 32 V
Ratings for "Sensor 2" switching input
SensGND
Switch S3: SGND-GND
ON: GND of the sensor connected to GND
of CDB620/CLV61x.
OFF: GND of the sensor connected to
SensGND of CDB620/CLV61x
(Sensor connected electrically isolated
to the CDB620/CLV61x).
Selected reference potential valid for all
switching inputs ("Sensor 1/2" and "In 1/2")
GND
CLV61x
Electrical installation
4.7.6Wiring the "Sensor 2" Switching Input in the CDB620-001 Connection Module
b) Sensor connected electrically isolated and externally supplied
d) Switch connected electrically isolated and externally supplied
c) Switch supplied by CDB620
Connect the switch as shown in b)
Serial Aux
(RS-232)
Function assignment to "External input 1" via SOPAS:
- Start of reading clock
- Stop of reading clock
- Start teach-in matchcode/start code comparison
- if required further functions in the future
Switch S3: SGND-GND
ON: GND of the sensor connected to GND
of CDB620/CMC600.
OFF: GND of the sensor connected to
SensGND of CDB620/CMC600
(Sensor connected electrically isolated
to the CDB620/CMC600).
Selected reference potential valid for all
switching inputs ("Sensor 1/2" and "In 1/2")
ON
OFF
S3 : SGND-GND
No
YES
S4 : CMC
ON
OFF
S3 : SGND-GND
No
YES
S4 : CMC
No
YES
S4 : CMC
ON
OFF
S3 : SGND-GND
V
in
V
in
V
in
Software-controlled, the CMC600 transfers the
switching status of its physical "In 1" input
automatically via the cable to the serial Aux data
interface of the CLV61x.
The CLV61x converts the status internally to its
logical "External input 1“.
"External
input 1"
Ratings for "External input 1"
("In 1“ switching input)
Power fed to the input starts the
assigned function, e.g. start of reading
clock.
(default setting: logic not inverted
[active high], debouncing 10 ms)
– Optodecoupled, reverse polarity
protected
– Can be wired with the PNP output of
a sensor
– SensGND reference potential valid
for all switching inputs
Low: V
in
≤ 2 V; Iin ≤ 0.3 mA
High: 6 V ≤ V
in
≤ 32 V;
0.7 mA ≤ I
in
≤ 5 mA
Switching
behavior
Features
Electrical
values
SensGND
SensGND
SensGND
Electrical installation
CLV61x bar code scanner
4.7.7Wiring the "External input 1" Switching Input in the CDB620-001 Connection
Module
b) Sensor connected electrically isolated and externally supplied
d) Switch connected electrically isolated and externally supplied
c) Switch supplied by CDB620
Connect the switch as shown in b)
Serial Aux
(RS-232)
Function assignment to "External input 2" via SOPAS:
- Start of reading clock
- Stop of reading clock
- Start teach-in matchcode/start code comparison
- if required further functions in the future
Ratings for "External input 2"
("In 2“ switching input)
Power fed to the input starts the
assigned function, e.g. stop of reading
clock.
(default setting: logic not inverted
[active high], debouncing 10 ms)
– Optodecoupled, reverse polarity
protected
– Can be wired with the PNP output of
a sensor
– SensGND reference potential valid
for all switching inputs
Low: V
in
≤ 2 V; Iin ≤ 0.3 mA
High: 6 V ≤ V
in
≤ 32 V;
0.7 mA ≤ I
in
≤ 5 mA
Switching
behavior
Features
Electrical
values
ON
OFF
S3 : SGND-GND
No
YES
S4 : CMC
ON
OFF
S3 : SGND-GND
No
YES
S4 : CMC
No
YES
S4 : CMC
ON
OFF
S3 : SGND-GND
V
in
V
in
V
in
Software-controlled, the CMC600 transfers the
switching status of its physical "In 2" input
automatically via the cable to the serial Aux data
interface of the CLV61x.
The CLV61x converts the status internally to its
logical "External input 2“.
"External
input 2"
Switch S3: SGND-GND
ON: GND of the sensor connected to GND
of CDB620/CMC600.
OFF: GND of the sensor connected to
SensGND of CDB620/CMC600
(Sensor connected electrically isolated
to the CDB620/CMC600).
Selected reference potential valid for all
switching inputs ("Sensor 1/2" and "In 1/2")
SensGND
SensGND
SensGND
CLV61x
Electrical installation
4.7.8Wiring the "External input 2" Switching Input in the CDB620-001 Connection
Module
Quenching circuit:
Install an anti-surge
diode directly at the
load!
For inductive load:
V
out
Ratings for "External output 1" ("Out 1“ switching output)
PNP switching against the supply voltage UIN*
(default setting: no function/disabled,
logic: not inverted [active high])
– Short-circuit proof + temperature protected
– Galvanically not separated from U
IN
*
0 V ≤ V
out
≤ UIN*
Guaranteed:
(U
IN
* −1.5 V) ≤ V
out
≤ UIN* with I
out
≤ 100 mA
Switching
behavior
Features
Electrical
values
CLV61x
Serial Aux
(RS-232)
CDB620
U
IN
* = DC 10 V to 30 V
CMC600
UIN*
The CLV61x indicates the switching status of its
logical "external output 1" via the serial Aux data
interface.
Software-controlled, the status is automatically
taken over by the CMC600 via the cable and
converted to the physical "Out 1" output in the
CDB620.
"External
output 1"
23Out 1
22
GND
6Shield
Electrical installation
CLV61x bar code scanner
4.7.11Wiring the "External output 1" Switching Output in the CDB620-001 Connection
Module
Quenching circuit:
Install an anti-surge
diode directly at the
load!
For inductive load:
V
out
Ratings for "External output 2" ("Out 2“ switching output)
PNP switching against the supply voltage UIN*
(default setting: no function/disabled,
logic: not inverted [active high])
– Short-circuit proof + temperature protected
– Galvanically not separate from U
IN
*
0 V ≤ V
out
≤ UIN*
Guaranteed:
(U
IN
* −1.5 V) ≤ V
out
≤ UIN* with I
out
≤ 100 mA
Switching
behavior
Features
Electrical
values
CLV61x
Serial Aux
(RS-232)
CDB620
U
IN
* = DC 10 V to 30 V
CMC600
UIN*
The CLV61x indicates the switching status of its
logical "external output 2" via the serial Aux data
interface.
Software-controlled, the status is automatically
taken over by the CMC600 via the cable and
converted to the physical "Out 2" output in the
CDB620.
"External
output 2"
24Out 2
22
GND
6Shield
Electrical installation
CLV61x
4.7.12Wiring the "External output 2" Switching Output in the CDB620-001 connection
module
Function assignment to "Sensor 1" switching input via SOPAS
("Sensor/Input 1"):
- Start of reading clock
- Stop of reading clock
- Start teach-in matchcode/start code comparison
- Increment input
- if required further functions in the future
Ratings for "Sensor 1" switching input
SensGND
Switch S6: SGND-GND
ON: GND of the sensor connected to GND
of CDM420-0001/CLV61x.
OFF: GND of the sensor connected to
SensGND of CDM420-0001/CLV61x
(Sensor connected electrically isolated
to the CDM420-0001/CLV61x).
Selected reference potential valid for all
switching inputs ("Sensor 1/2" and "In 1/2")
Power fed to the input starts the assigned
function, e.g. start of reading clock.
(default setting: logic not inverted [active high],
debouncing 10 ms)
– Optodecoupled, reverse polarity protected
– Can be wired with the PNP output of a sensor
– SensGND reference potential valid for all
switching inputs
Low: V
in
≤ 2 V; Iin ≤ 0.3 mA
High: 6 V ≤ V
in
≤ 32 V;
0.7 mA ≤ I
in
≤ 5 mA
Switching
behavior
Features
Electrical
values
GND
CLV61x
Electrical installation
4.8.5Wiring the "Sensor 1" Switching Input in the CDM420-0001 Connection Module
Function assignment to "Sensor 2" switching input
via SOPAS ("Sensor/Input 2"):
- Start of reading clock
- Stop of reading clock
- Start teach-in matchcode/start code comparison
- Increment input
- if required further functions in the future
Ratings for "Sensor 2" switching input
SensGND
Switch S6: SGND-GND
ON: GND of the sensor connected to GND
of CDM420-0001/CLV61x.
OFF: GND of the sensor connected to
SensGND of CDM420-0001/CLV61x
(Sensor connected electrically isolated
to the CDM420-0001/CLV61x).
Selected reference potential valid for all
switching inputs ("Sensor 1/2" and "In 1/2")
Power fed to the input starts the assigned
function, e.g. stop of reading clock.
(default setting: logic not inverted (active high),
debouncing 10 ms)
– Optodecoupled, reverse polarity protected
– Can be wired with the PNP output of a sensor
– SensGND reference potential valid for all
switching inputs
Low: V
in
≤ 2 V; Iin ≤ 0.3 mA
High: 6 V ≤ V
in
≤ 32 V;
0.7 mA ≤ I
in
≤ 5 mA
Switching
behavior
Features
Electrical
values
GND
Electrical installation
CLV61x bar code scanner
4.8.6Wiring the "Sensor 2" Switching Input in the CDM420-0001 Connection Module
Function assignment to "External input 1“ via SOPAS:
- Start of reading clock
- Stop of reading clock
- Start teach-in matchcode/start code comparison
- if required further functions in the future
Ratings for "External input 1"
("Aux In 1" switching input)
ON
OFF
S6 : SGND
No
YES
S8 : CMC
ON
OFF
S6 : SGND
No
YES
S8 : CMC
No
YES
S8 : CMC
ON
OFF
S6 : SGND
17
SGND
8
Shield
39
+24 V*
18
Aux In 1
17
SGND
8
Shield
39
+24 V*
18
Aux In 1
17
SGND
8
Shield
39
+24 V*
18
Aux In 1
+24V*
+24V*
+24V*
Software-controlled, the CMC600 transfers
the switching status of its physical "Aux In 1"
input automatically via the cable to the serial
Aux data interface of the CLV61x.
The CLV61x converts the status internally to
its logical "External input 1“.
"External
input 1"
Power fed to the input starts the
assigned function, e.g. start of
reading clock.
(default setting: logic not inverted
[active high], debouncing 10 ms)
– Optodecoupled, reverse polarity
protected
– Can be wired with the PNP output of
a sensor
– SensGND reference potential valid
for all switching inputs
Low: V
in
≤ 2 V; Iin ≤ 0.3 mA
High: 6 V ≤ V
in
≤ 32 V;
0.7 mA ≤ I
in
≤ 5 mA
Switching
behavior
Features
Electrical
values
Switch S6: SGND-GND
ON: GND of the sensor connected to GND
of CDB620/CMC600.
OFF: GND of the sensor connected to
SensGND of CDB620/CMC600
(Sensor connected electrically isolated
to the CDB620/CMC600).
Selected reference potential valid for all
switching inputs ("Sensor 1/2" and "In 1/2")
SensGND
SensGND
SensGND
CLV61x
Electrical installation
4.8.7Wiring the "External input 1" Switching Input in the CDM420-0001 Connection
Module
Function assignment to "External input 2“ via SOPAS:
- Start of reading clock
- Stop of reading clock
- Start teach-in matchcode/start code comparison
- if required further functions in the future
ON
OFF
S6 : SGND
No
YES
S8 : CMC
ON
OFF
S6 : SGND
No
YES
S8 : CMC
No
YES
S8 : CMC
ON
OFF
S6 : SGND
20
SGND
8
Shield
29
+24 V*
19
Aux In 2
20
SGND
8
Shield
29
+24 V*
19
Aux In 2
20
SGND
8
Shield
29
+24 V*
19
Aux In 2
+24V*
+24V*
+24V*
Software-controlled, the CMC600 transfers the
switching status of its physical "Aux In 2" input
automatically via the cable to the serial Aux
data interface of the CLV61x.
The CLV61x converts the status internally to its
logical "External input 2“.
"External
input 2"
Ratings for "External input 2"
("Aux In 2" switching input)
Power fed to the input starts the
assigned function, e.g. stop of reading
clock.
(default setting: logic not inverted
[active high], debouncing 10 ms)
– Optodecoupled, reverse polarity
protected
– Can be wired with the PNP output of
a sensor
– SensGND reference potential valid
for all switching inputs
Low: V
in
≤ 2 V; Iin ≤ 0.3 mA
High: 6 V ≤ V
in
≤ 32 V;
0.7 mA ≤ I
in
≤ 5 mA
Switching
behavior
Features
Electrical
values
Switch S6: SGND-GND
ON: GND of the sensor connected to GND
of CDB620/CMC600.
OFF: GND of the sensor connected to
SensGND of CDB620/CMC600
(Sensor connected electrically isolated
to the CDB620/CMC600).
Selected reference potential valid for all
switching inputs ("Sensor 1/2" and "In 1/2")
SensGND
SensGND
SensGND
Electrical installation
CLV61x bar code scanner
4.8.8Wiring the "External input 2" Switching Input in the CDM420-0001 Connection
Module
Quenching circuit:
Install an anti-surge
diode directly at the
load!
For inductive load:
V
out
Ratings for "External output 1" ("Aux Out 1" switching output)
PNP switching against the supply voltage VS (+24 V*)
(default setting: no function/disabled,
logic: not inverted [active high])
– Short-circuit proof + temperature protected
– Galvanically not separated from V
S
(+24 V*)
0 V ≤ V
out
≤ V
S
Guaranteed:
(U
V
−1.5 V) ≤ V
out
≤ VS with I
out
≤ 100 mA
Switching
behavior
Features
Electrical
values
CLV61x
Serial Aux
(RS-232)
CDM420-0001
V
S
= DC 10 V to 30 V
CMC600
+24 V* (VS)
40
Aux Out 1
36
GND
6
Shield
The CLV61x indicates the switching status of its
logical "external output 1" via the serial Aux data
interface.
Software-controlled, the status is automatically
taken over by the CMC600 via the cable and
converted to the physical "Aux Out 1" output in
the CDM420-0001.
"External
output 1"
Electrical installation
CLV61x
4.8.11Wiring the "External output 1" Switching Output in the CDM420-0001 Connection Module
The CLV61x indicates the switching status of its
logical "external output 2" via the serial Aux data
interface.
Software-controlled, the status is automatically
taken over by the CMC600 via the cable and
converted to the physical "Aux Out 2" output in
the CDM420-0001.
Load (e.g. PLC)
GND
Quenching circuit:
Install an anti-surge
diode directly at the
load!
For inductive load:
V
out
Ratings for "External output 2" ("Aux Out 2" switching output)
PNP switching against the supply voltage VS (+24 V*)
(default setting: no function/disabled,
logic: not inverted [active high])
– Short-circuit proof + temperature protected
– Galvanically not separated from V
S
(+24 V*)
0 V ≤ V
out
≤ V
S
Guaranteed:
(V
S
−1.5 V) ≤ V
out
≤ VS with I
out
≤ 100 mA
Switching
behavior
Features
Electrical
values
CLV61x
Serial Aux
(RS-232)
CDM420-0001
V
S
= DC 10 V to 30 V
CMC600
+24 V* (VS)
30
Aux Out 2
26
GND
6
Shield
"External
output 2"
Electrical installation
CLV61x bar code scanner
4.8.12Wiring the "External output 2" Switching Output in the CDM420-0001 Connection Module