SICK CLV61x Operating Instructions Manual

Download

CLV61x Dual Port (PROFINET)

Bar code scanner

O P E R A T I N G I N S T R U C T I O N S

Described product

CLV61x DualPort

Manufacturer

SICK AG Erwin-Sick-Str. 1 79183 Waldkirch Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐ tion, abridgment or translation of this document is prohibited without the express writ‐ ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

CONTENTS

1 About this document........................................................................ 5

1.1 Information on the operating instructions.............................................. 5

1.2 Scope......................................................................................................... 5

1.3 Explanation of symbols............................................................................ 5

1.4 Further information................................................................................... 6

1.5 Customer service...................................................................................... 6

2 Safety information............................................................................ 7

2.1 Correct use................................................................................................ 7

2.2 Improper use............................................................................................. 7

2.3 IP technology............................................................................................. 7

2.4 Limitation of liability................................................................................. 8

2.5 Modifications and conversions................................................................ 8

2.6 Requirements for skilled persons and operating personnel.................. 8

2.7 Hazard warnings and operational safety................................................. 9

2.8 Switching off the device........................................................................... 11

2.9 Protection of the environment................................................................. 11

2.10 Repairs...................................................................................................... 11

3 Product description........................................................................... 12

3.1 Product ID.................................................................................................. 12

3.2 Product characteristics............................................................................ 13

4 Transport and storage....................................................................... 19

4.1 Transport................................................................................................... 19

4.2 Transport inspection................................................................................. 19

4.3 Storage...................................................................................................... 19

5 Mounting............................................................................................. 20

5.1 Overview of mounting procedure............................................................. 20

5.2 Scope of delivery....................................................................................... 20

5.3 Preparation for mounting......................................................................... 20

5.4 Mounting location..................................................................................... 22

5.5 Mounting the device................................................................................. 25

6 Electrical installation........................................................................ 26

6.1 Safety......................................................................................................... 26

6.2 Prerequisites for the safe operation of the device in a system............. 27

6.3 Pin allocation of the connections............................................................ 30

6.4 Wiring the PROFINET interface................................................................ 32

7 Commissioning.................................................................................. 34

7.1 Overview of the commissioning steps..................................................... 34

7.2 Install and launch the SOPAS ET configuration software...................... 34

7.3 Adjust the device...................................................................................... 35

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

CONTENTS

8 Operation............................................................................................ 36

8.1 Operating and status indicators.............................................................. 36

9 Maintenance...................................................................................... 38

9.1 Maintenance............................................................................................. 38

9.2 Cleaning..................................................................................................... 38

10 Troubleshooting................................................................................. 41

10.1 Overview of possible errors and faults.................................................... 41

10.2 Detailed fault analysis.............................................................................. 41

10.3 Status log.................................................................................................. 42

10.4 Customer service...................................................................................... 42

10.5 Replacing the device................................................................................ 42

11 Decommissioning............................................................................. 44

11.1 Disposal..................................................................................................... 44

12 Technical data.................................................................................... 45

12.1 optical lens system................................................................................... 45

12.2 Performance............................................................................................. 45

12.3 Interfaces.................................................................................................. 45

12.4 Mechanics/electronics............................................................................. 46

12.5 Ambient data............................................................................................. 46

12.6 Reading fields........................................................................................... 47

13 Accessories........................................................................................ 50

13.1 Additional accessories............................................................................. 50

13.2 Dimensional drawings brackets............................................................... 51

14 Appendix............................................................................................. 53

14.1 Notes on PROFINET.................................................................................. 53

14.2 Configuration of the device using command strings.............................. 54

14.3 EU declaration of conformity.................................................................... 55

14.4 Certification in accordance with UL60950............................................. 55

14.5 Dimensional drawings.............................................................................. 55

14.6 Abbreviations used................................................................................... 55

14.7 List of figures............................................................................................ 55

14.8 List of tables.............................................................................................. 56

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

1 About this document

1.1 Information on the operating instructions

These operating instructions provide important information on how to use devices from SICK AG.

Prerequisites for safe work are:

Compliance with all safety notes and handling instructions supplied.

•

Compliance with local work safety regulations and general safety regulations for

•

device applications

The operating instructions are intended to be used by qualified personnel and electrical specialists.

NOTE

Read these operating instructions carefully before starting any work on the device, in order to familiarize yourself with the device and its functions.

The instructions constitute an integral part of the product and are to be stored in the immediate vicinity of the device so they remain accessible to staff at all times. Should the device be passed on to a third party, these operating instructions should be handed over with it.

ABOUT THIS DOCUMENT 1

These operating instructions do not provide information on operating the machine or system in which the device is integrated. For information about this, refer to the operat‐ ing instructions of the specific machine.

1.2 Scope

These operating instructions serve to incorporate the device into a customer system as an IO device. Instructions are given by stages for all actions required.

These instructions apply to all available variants of the device. More detailed informa‐ tion for the identification of the available device type see "Type Code", page 12

Available device variants are listed on the online product page:

www.sick.com/CLV61x_Dual_Port

•

A device variant is used as an example for commissioning, based on the basic parame‐ ter settings for the device.

1.3 Explanation of symbols

Warnings and important information in this document are labeled with symbols. The warnings are introduced by signal words that indicate the extent of the danger. These warnings must be observed at all times and care must be taken to avoid accidents, per‐ sonal injury, and material damage.

DANGER

… indicates a situation of imminent danger, which will lead to a fatality or serious inju‐ ries if not prevented.

WARNING

… indicates a potentially dangerous situation, which may lead to a fatality or serious injuries if not prevented.

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

1 ABOUT THIS DOCUMENT

CAUTION

… indicates a potentially dangerous situation, which may lead to minor/slight injuries if not prevented.

NOTICE

… indicates a potentially harmful situation, which may lead to material damage if not prevented.

NOTE

… highlights useful tips and recommendations as well as information for efficient and trouble-free operation.

1.4 Further information

NOTE

All the documentation available for the device can be found on the online product page at:

www.sick.com/CLV61x_Dual_Port

•

The following information is available for download there:

Model-specific online data sheets for device variants, containing technical data,

•

dimensional drawings, and reading field diagrams EC declaration of conformity for the product family

•

Dimensional drawings and 3D CAD dimension models in various electronic for‐

•

mats Reading field diagrams

•

GSD file

•

These operating instructions in English (part number 8017842) and German (part

•

number 8017841), possibly in other languages Supplementary information on the "Bar code scanner CLV61x DualPort (PROFINET

•

IO)" in English (part number 8017978) and German (part number 8017977) to help with integration of the device into PROFINET Product information on the "Bar code scanner CLV6xx" in English (part number

•

8016144) and German (part number 8016143), possibly in other languages Publications dealing with accessories

•

1.4.1 Supplementary documents

Information about configuration of the device can be found in the online help function of the SOPAS ET configuration software.

1.4.2 Documents on request

Overview of command strings for the device.

1.5 Customer service

If you require any technical information, the SICK customer service department will be happy to help. To find your representative, see the final page of this document.

NOTE

Before calling, make a note of all type label data such as type designation, serial num‐ ber, etc. to ensure faster telephone processing.

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

2 Safety information

2.1 Correct use

The device is an intelligent, opto-electronic SICK ID sensor and is used for automated, fixed identification and decoding of bar codes on moving or stationary objects. The data content of the decoded bar codes is sent by the device via the PROFINET to the PROFI‐ NET Controller (PLC) for further coordinating processing.

Areas of application:

■

Package conveyor

■

Picking stations

SICK AG assumes no liability for losses or damage arising from the use of the product, either directly or indirectly. This applies in particular to use of the product that does not conform to its intended purpose and is not described in this documentation.

NOTICE Radio interference may occur when the device is used in residential areas!

Only use the device in industrial environments (EN 61000-6-4).

SAFETY INFORMATION 2

2.2 Improper use

Any use outside of the stated areas, in particular use outside of the technical specifica‐ tions and the requirements for intended use, will be deemed to be incorrect use.

•

WARNING Danger due to improper use!

Any improper use can result in dangerous situations.

Therefore, observe the following information:

■

2.3 IP technology

NOTE

SICK uses standard IP technology in its products. The emphasis is placed on availability of products and services.

SICK always assumes the following prerequisites:

The device does not constitute a safety-relevant device according to the EC Machi‐ nery Directive (2006/42/EC). The device must not be used in explosion-hazardous areas, in corrosive environ‐ ments or under extreme environmental conditions. The device must not be used in forklift applications in low temperature conditions. Any use of accessories not specifically approved by SICK AG is at your own risk.

Device should be used only in accordance with its intended use. All information in these operating instructions must be strictly observed.

The customer ensures the integrity and confidentiality of the data and rights

•

affected by its own use of the aforementioned products. In all cases, the customer implements the appropriate security measures, such as

•

network separation, firewalls, virus protection, and patch management.

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

2 SAFETY INFORMATION

2.4 Limitation of liability

Applicable standards and regulations, the latest state of technological development, and many years of knowledge and experience have all been taken into account when assembling the data and information contained in these operating instructions. The manufacturer accepts no liability for damage caused by:

■

Failing to observe the operating instructions

■

Improper use of the device

■

Use by untrained personnel

■

Unauthorized conversions

■

Technical modification of the device

■

Use of unauthorized spare parts, consumables, and accessories

With special variants, where optional extras have been ordered, or owing to the latest technical changes, the actual scope of delivery may vary from the features and illustra‐ tions shown here.

2.5 Modifications and conversions

NOTICE

Modifications and conversions to the device and/or the installation may result in unforeseeable dangers.

Interrupting or modifying the device or SICK software will invalidate any warranty claims against SICK AG. This applies in particular to opening the screw-fitted housing, even as part of mounting and electrical installation.

Before any technical modifications to and expansions of the device, the prior written approval of the manufacturer must be obtained.

2.6 Requirements for skilled persons and operating personnel

WARNING Risk of injury due to insufficient training.

Improper handling of the device may result in considerable personal injury and material damage.

■

All work must only ever be carried out by the stipulated persons.

The operating instructions state the following qualification requirements for the various areas of work:

■

Instructed personnel have been briefed by the operator about the tasks assigned to them and about potential dangers arising from improper action.

■

Skilled personnel have the specialist training, skills, and experience, as well as knowledge of the relevant regulations, to be able to perform tasks delegated to them and to detect and avoid any potential dangers independently.

■

Electricians have the specialist training, skills, and experience, as well as knowl‐ edge of the relevant standards and provisions to be able to carry out work on elec‐ trical systems and to detect and avoid any potential dangers independently. In Ger‐ many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐ lations (e.g. Master Electrician). Other relevant regulations applicable in other countries must be observed.

The following qualifications are required for various activities:

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

Table 1: Activities and technical requirements

Activities Qualification

Mounting, maintenance

Electrical installation, device replacement

Basic practical technical training

■

Knowledge of the current safety regulations in the workplace

■

Practical electrical training

■

Knowledge of current electrical safety regulations

■

Knowledge of the operation and control of the devices in

■

their particular application

Commissioning, configura‐ tion

Basic knowledge of the WindowsTM operating system in use

■

Basic knowledge of the design and setup of the described

■

connections and interfaces Basic knowledge of data transmission

■

Basic knowledge of bar code technology

■

Operation of the device for the particular application

Knowledge of the operation and control of the devices in

■

their particular application Knowledge of the software and hardware environment for

■

the particular application

2.7 Hazard warnings and operational safety

SAFETY INFORMATION 2

2.7.1 Operational safety and particular hazards

To reduce health risks and to avoid dangerous situations, observe the safety notes and warnings set out in the following chapters of these operating instructions.

2.7.2 Laser radiation

The device works with a red light laser diode.

CAUTION Optical radiation: Laser class 2

The human eye is not at risk when briefly exposed to the radiation for up to 0.25 sec‐ onds. Exposure to the laser beam for longer periods of time may cause damage to the retina. The laser radiation is harmless to human skin.

■

Do not look into the laser beam intentionally.

■

Never point the laser beam at people's eyes.

■

If it is not possible to avoid looking directly into the laser beam, e.g., during com‐ missioning and maintenance work, suitable eye protection must be worn.

■

Avoid laser beam reflections caused by reflective surfaces. Be particularly careful during mounting and alignment work.

■

Do not open the housing. Opening the housing will not switch off the laser. Open‐ ing the housing may increase the level of risk.

■

Current national regulations regarding laser protection must be observed.

The entire reading window is a laser output aperture.

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

LASER 2

2 SAFETY INFORMATION

Figure 1: Laser output aperture in the housing

1 2

NOTE

No maintenance is required to ensure compliance with Class 2 laser.

Warning symbol on the device

Laser output on side

Laser output on front

The laser warning label is fitted in combination with the type label on the rear of the device.

In addition to other information, the type label also contains the laser output data.

Figure 2: Laser warning label

Laser radiation - Do not look into the laser beam - Laser class 2

NOTE Additional laser warning label

If the laser warning label applied to the device is concealed when the device is installed into a machine or paneling, the laser beam outlet opening must be suitably labeled. For this purpose, an additional warning label must be applied next to the output opening!

Controlling the Laser Diode

When operating properly, the device only switches the laser diode on if there is an object in the reading area, or if a reading is required (cyclic reading operation).

A laser timeout can switch off the laser diode automatically in this type of object trigger control if the pulse has stopped for too long (e.g. the conveyor system has stopped). In this case, the current internal reading gate of the device remains open.

Irrespective of the selected configuration type, the laser timeout can be set as follows:

Using the SOPAS ET configuration software, on the Illumination Control device page.

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

•

During GSD configuration with the "10_Object Trigger Ctrl" module.

•

At the default setting, laser timeout is deactivated.

Subject to change without notice

The laser diode is permanently or repeatedly switched on in the following device sta‐ tuses:

■

In the "Percentage Evaluation" and "Auto Setup" operating modes (only used tem‐ porarily for configuration/diagnosis)

■

In reading operation in the pulsing types "Auto pulse" (adjustable pulse/pause ratio) or "free."

If timeout is activated, it will have no effect here.

NOTE

The device has no optical indicator (LED) for laser diode activity.

2.8 Switching off the device

When switching off the device, at the most, the following data will be lost:

■

Application-specific parameter sets that were only temporarily stored in the device

■

Last reading result

■

Daily operating hours counter

2.9 Protection of the environment

SAFETY INFORMATION 2

2.10 Repairs

During construction of the device, attention was paid to achieving the smallest environ‐ mental impact possible. Apart from the housing, the device contains no materials using silicon.

Repair work on the device may only be performed by qualified and authorized person‐ nel from SICK AG. Interruptions or modifications to the device by the customer will inva‐ lidate any warranty claims against SICK AG.

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

1443 0297S/N:

DC 10...30V 5.0W

2 3

Manufactured:

MAC

D-79276 Reute

Made in Germany

λ = 655nm

Pmax=1.5mW

P<1.0mW average Pulse duration <300µs

Imax=700mA

P/N: 1068608

3 PRODUCT DESCRIPTION

3 Product description

3.1 Product ID

3.1.1 Type label

The type label gives information for identification of the device.

An existing UL certification can be found on the type label.

3.1.2 Type Code

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Figure 3: Type label design for the CLV61x DualPort

Type designation

Part number

Serial number

Laser output data

MAC address, provided there is an Ethernet interface

Date of manufacture

The devices of the CLV61x product family are arranged according to the following type code:

CLV x y z ‒ a b c d e f

1 2 3 4 5 6 7 8 9 10

Table 2: Type Code

Position Description Characteristic

1 Code reader, V-principle ‒

2 - 3 Product family 61: CLV61x

4 Workspace 0: Mid Range

2: Short Range 5: Long Range 8: Long Range

5 Performance C: CAN

D: DualPort PROFINET F: Fieldbus (DualPort) over external CDF600-2 field‐ bus module

6 Scanning method, reading

window orientation

0: Line scanner, reading window on front 1: Grid scanner, reading window on front 2: Line scanner, reading window on side 3: Grid scanner, reading window on side

Subject to change without notice

â á

65.3 (2.57)

38 (1.50)

Ready G Read N Read HW Err UserDef1

P1 LNK/ACT

P2 LNK/ACT

P1 P2

50°

61 (2.40)

96 (3.78)

(15

(0.59))

41.7

(1.64)

6.2 (0.24)

19.5 (0.77)

43.7

(1.72)

85 (3.35)

9 (0.35)

(0.87)

35.3

(1.39)

(25.7

(1.01))

65.3

(2.57)

(30.6

(1.20))

10 (0.39)

5.7 (0.22)

13.7 (0.54)

19.5 (0.77)

423

(15

(0.59))

(0.59)

(15

(0.59))

10 (0.39)

5.7 (0.22)

22.5

(0.89)

22.5

(0.89)

PRODUCT DESCRIPTION 3

Position Description Characteristic

7 Electrical connections

(design)

8 Interfaces 0: 1 x host (RS-232), 1 x AUX (RS-232), digital I/Os

9 Front screen material 0: Glass

10 Application (ambient tem‐

perature)

NOTE

Not all combinations according to the type code are possible. The available device var‐ iants can be found online at:

0: Cable (approx. 0.9 m) with male connector, DSub-HD, 15-pin 4: Swivel connector, 2 x female connectors, M12, 4pin, D-coded + 1 x cable (approx. 0.9 m) with male connector, M12, 4-pin, A-coded 5: 2 x female connectors, M12, 4-pin, D-coded + 1 x cable (approx. 0.9 m) with male connector, M12, 5-pin, A-coded

1: 1 x host (Ethernet), 2 x AUX (Ethernet, USB) 2: 1 x host (Ethernet), AUX (Ethernet, USB), 1 x digi‐ tal input

1: Plastic

Without designation: Standard (0 °C ... +40 °C) F0: With integrated heating (‒35 °C ... +40 °C)

•

3.2 Product characteristics

3.2.1 Device view

www.sick.com/CLV61x_Dual_Port

Figure 4: Structure and device dimensions with reading window on front (in mm or inch)

M5 blind tapped holes, 5 mm deep (2 x), for mounting the device

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

(0.59)

(0.39)

22.5

(0.89)

2 (0.08)

5.7 (0.22)

105°

80 (3.15)

96 (3.78)

65 (2.56)

59.5 (2.34)

(15

(0.59))

(14.15

(0.56))

65.2 (2.57)

50°

38 (1.5)

60.4 (2.38)

16.4

(0.65)

35.3

(1.39)

(24.1

(0.95))

9 (0.35)85 (3.35)

(30.6 (1.2))

60.5 (2.38)

32.8

(1.29)

65.3 (2.57)

Ready G Read N Read HW Err UserDef1

P1 LNK/ACT

P2 LNK/ACT

â á

à ß

(0.39)

5.7

(0.22)

22.5

(0.89)

10 (0.39)

(14.15

(0.56))

(15

(0.59))

3 PRODUCT DESCRIPTION

2 3

4 5 6 7 8 9 ß à á â ã

P1 (PROFINET port 1) connection, female connector, M12, 4-pin, D-coded

Cable (0.9 m), type-dependent with POWER connection (female connector, M12, 4-pin, Acoded) or with POWER + trigger input connection (female connector, M12, 5-pin, A-coded)

P2 (PROFINET port 2) connection, M12, female connector, 4-pin, D-coded

Internal impact point: Rotation point of the variable direction laser beam

Central position of the deflected laser beam in the V-shaped aperture angle

Swivel connector unit (max 180° rotation angle from end position to end position)

Reading window, orientation on front

RGB LED (1 x), status indicator with signal color allocation for events

LED (4 x), status indicator for PROFINET

Reference point for reading distance from device (housing edge) to object

Type label

Laser warning label

Cover for USB connection, female connector, 4-pin, Micro B type

Figure 5: Structure and device dimensions with reading window on side (in mm or inch)

M5 blind tapped holes, 5 mm deep (2 x), for mounting the device

P1 (PROFINET port 1) connection, female connector, M12, 4-pin, D-coded

Cable (0.9 m), type-dependent with POWER connection (female connector, M12, 4-pin, A-

coded) or with POWER + trigger input connection (female connector, M12, 5-pin, A-coded)

P2 (PROFINET port 2) connection, M12, female connector, 4-pin, D-coded

Internal impact point: Rotation point of the variable direction laser beam

Reading window, side orientation

Central position of the deflected laser beam in the V-shaped aperture angle

Swivel connector unit (max 180° rotation angle from end position to end position)

Reference point for reading distance from device (housing edge) to object

LED (4 x), status indicator for PROFINET

RGB LED (1 x), status indicator with signal color allocation for events

Type label

Laser warning label

Cover for USB connection, female connector, 4-pin, Micro B type

Subject to change without notice

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

3.2.2 Operating principle

Configuration

Diagnostics

(local)

SOPAS ETSOPAS ET

CLV61x Dual Port

(CLV61x-Dx41x)

Aux (USB)

Host /Aux (Ethernet, port 2)Host /Aux (Ethernet, port 1)

PROFINETPROFINET

Scanner 2

Decoder 3

Interfaces 4

The device consists of a laser scanner (laser diode and optics) with fixed focus and an electronics unit with integrated decoder, as well as a PROFINET module. The laser scan‐ ner and electronic unit are encased in a compact metal housing.

The light is emitted through the reading window in the industrial housing, and the reflected light from the bar code then returns through this window.

The use of various focusing settings, resolutions, scan processes, possibly integrated heating, mounting options and optics enables use in most industrial applications.

Because of the integrated D-sub shell, when the reading window is on the side the laser beam is emitted at angle of 105° relative to the longitudinal axis of the device. The device has three M12 round connectors available for continuous electrical connection.

Interfaces to external timers, such as photoelectric sensors or incremental encoders, enable reading pulses independent of the control. The reading results are provided for further processing by the data interfaces. In principle, the codes can be identified on any side of resting or moving objects in a conveyor system (one-sided reading). By com‐ bining several devices, it is possible to record several sides in one passage (multi-side reading). The device generates a scan line (line scanner) in order to record the code. In the grid scanner version, the device generates eight can lines which are offset parallel to one another.

PRODUCT DESCRIPTION 3

Figure 6: Block diagram for CLV61x-Dx41x

Supply voltage V

2 3 4 5

Scanner

Decoder

Interfaces

Diagnostics

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

Configuration

Diagnostics

(local)

SOPAS ETSOPAS ET

CLV61x Dual Port

(CLV61x-Dx52x)

Aux (USB)

Host /Aux (Ethernet, port 2)Host /Aux (Ethernet, port 1)

PROFINETPROFINET

Read trigger (switching input) 1

Scanner 2

Decoder 3

Interfaces 4

T distributor 2) 6

1) Alternative: GSD configuration (centrally via the PROFINET controller) 8

2) Male connector, M12, 4-pin, A-coded splitted to 2 x female connector M12, 5-pin, A-coded) 9

3 PRODUCT DESCRIPTION

Figure 7: Block diagram for CLV61x-Dx52x

1 2 3 4 5 6 7

8 9

Read trigger (switching input)

Scanner

Decoder

Interfaces

Configuration or diagnostics (local)

T-connector

Supply voltage V

Alternative: GSD configuration (central via PROFINET controller)

Male connector, M12, 4-pin, A-coded, split into 2 x female connectors, M12, 5-pin, Acoded

3.2.3 Product features and functions

Table 3: Overview of product features and functions of the device

Product feature/function Characteristic

CLV61x DualPort bar code scanner

Fixed focus

■

Red light line scanner or grid scanner

■

Reading range: Long range, optimized for intralogistics applications

■

Medium resolution

■

Additional scan frequency range (400 Hz to 1,000 Hz)

■

Option to adapt to code print quality

■

Evaluation range of scan line can be limited

■

Trigger input, type-dependent (CLV61x-Dx52x)

■

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

Product feature/function Characteristic

Safety and ease of use

Rugged, compact metal housing, CE marking

■

Laser Class 2, laser switches off if the output power is exceeded

■

Automatic self-test on system start

■

Diagnostic tools for sensor setup and (remote) sensor monitoring

■

Configurable output of reading diagnostic data in two reading results for‐

■

mats Operating data polling, in case of error, issue of error code if required

■

Test string function (heartbeat) can be activated to signal that the device is

■

ready for operation Password-protected configuration mode via SOPAS ET

■

Protection of the centrally configured parameter values in the PROFINET

■

controller (e.g. PLC) via GSD configuration, or of the locally configured parameter values on the PC Future-oriented by firmware update (FLASH PROM) via data interface

■

Future-oriented SOPAS ET configuration software

■

Low power consumption

■

Additional supply voltage range

■

Wide range of ambient operating temperatures

■

Variants suitable for deep freezing

■

Easy configuration/operation

Configuration centrally via PROFINET controller (e.g. PLC) via GSD configu‐

■

ration or locally via configuration software SOPAS ET (incl. online help func‐ tion) Status display by five LEDs

■

Profile programming with bar codes, generated and printed via SOPAS ET

■

Reading operation mode

Read pulse generation

Start/stop operation (one bar code bearing object per read pulse)

■

Pulse source for start: Fieldbus input, data interface (command), auto

■

pulse, free Pulse source for stop: Read pulse source, data interface (command), timer,

■

condition

Bar code evaluation

Data Processing

All current 1D code types

■

Max. number of bar codes: 50 per read pulse

■

Separation of identical codes of the same code type by read angle

■

Influencing the output of the reading data by event-dependent evaluation

■

conditions Influencing the output string by filtering and output sorting

■

Data communication

PROFINET

Host interface: PROFINET log, data output format can be configured

■

Aux interface: USB, data output format can be configured

■

Aux interface: Ethernet TCP/IP, data output format configurable

■

PROFINET with integrated switch (DualPort) in accordance with IEEE 802.3

■

for incorporation in line or ring network topologies Device variants with local trigger input for reading cycle

■

Electrical interfaces

Wiring technique (design)

Host interface: 2 x Ethernet

■

Aux interface: 1 x USB

■

Digital switching input: 1 x via PROFINET control bits

■

Digital switching outputs: 4 x via PROFINET control bits

■

Digital switching input (hardware): 1 x (CLV61x-Dx52x, type-dependent)

■

Power supply

■

Space-saving, swivel connector on the device with two 4-pin, M12 round

■

connectors, D-coded for Ethernet (PROFINET) Cable (0.9 m), cable outlet integrated in the control unit. Type-dependent

■

with POWER connection (female connector, M12, 4-pin, A-coded) or with POWER + trigger input connection (female connector, M12, 5-pin, A-coded)

PRODUCT DESCRIPTION 3

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

3 PRODUCT DESCRIPTION

Product feature/function Characteristic

Housing

Compact, industrial version in metal, IP 65, protection class III

■

Small dimensions, low weight

■

Various installation options via comprehensive range of mounting accesso‐

■

ries

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

4 Transport and storage

4.1 Transport

For your own safety, please read and observe the following notes:

NOTICE Damage to the product due to improper transport.

■

The device must be packaged for transport with protection against shock and damp.

■

Recommendation: Use the original packaging as it provides the best protection.

■

Transport should be performed by trained specialist staff only.

■

The utmost care and attention is required at all times during unloading and trans‐ portation on company premises.

■

Note the symbols on the packaging.

■

Do not remove packaging until immediately before you start mounting.

TRANSPORT AND STORAGE 4

4.2

Transport inspection

4.3 Storage

Immediately upon receipt in Goods-in, check the delivery for completeness and for any damage that may have occurred in transit. In the case of transit damage that is visible externally, proceed as follows:

■

Do not accept the delivery or only do so conditionally.

■

Note the scope of damage on the transport documents or on the transport compa‐ ny's delivery note.

■

File a complaint.

NOTE

Complaints regarding defects should be filed as soon as these are detected. Damage claims are only valid before the applicable complaint deadlines.

Store the device under the following conditions:

■

Recommendation: Use the original packaging.

■

Do not store outdoors.

■

Store in a dry area that is protected from dust.

■

So that any residual damp can evaporate, do not package in airtight containers.

■

Do not expose to any aggressive substances.

■

Protect from sunlight.

■

Avoid mechanical shocks.

■

Storage temperature: see "Technical data".

■

Relative humidity: see "Technical data".

■

For storage periods of longer than 3 months, check the general condition of all components and packaging on a regular basis.

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

5 MOUNTING

5 Mounting

5.1 Overview of mounting procedure

Selecting and preparing the mounting location.

•

Mounting the device.

•

Align device towards object with bar code.

•

Connect device to data cable (PROFINET) and supply cable.

•

Adjust the device.

•

5.2 Scope of delivery

The delivery of the device includes the following components:

Table 4: Scope of delivery

Item Component Comments

1 Device Depending on version

1 Printed safety note –

5.3 Preparation for mounting

5.3.1 Mounting requirements

NOTICE Radio interference may occur when the device is used in residential areas!

Only use the device in industrial environments (EN 61000-6-4).

■

Typical space requirement for device: See type-specific dimensional drawing and reading field diagram.

■

Comply with technical data, such as the permitted ambient conditions for opera‐ tion of the device (e.g., temperature range, EMC interference emissions, ground potential), see "Technical data", page 45.

■

To prevent condensation, avoid exposing the device to rapid changes in tempera‐ ture.

■

Protect the device from direct sunlight.

■

Device must only be mounted using the pairs of threaded mounting holes provided for this purpose.

■

Shock and vibration-free mounting.

Equipment required

■

Mounting device (bracket) with sufficient load-bearing capacity and suitable dimensions for the device.

■

2 x M5 screws

NOTE

The screws are used for mounting the device on a mounting device supplied by the user. Screw length is dependent on the mounting base (wall thickness of the bracket). When using an optional SICK bracket, the screws for mounting the device are included with delivery.

■

5.3.2 Mounting device

The device is mounted on the bracket using two M5 blind hole threads that are in pairs on both of the narrow sides of the device, see "Dimensional drawings", page 55.

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Tool and tape measure

Subject to change without notice

MOUNTING 5

The device can be mounted using SICK brackets or customer-specific brackets.

SICK offers prefabricated brackets which are optimally suited for the mounting of the device in a wide range of applications. See:

www.sick.com/CLV61x_Dual_Port

•

The design of the mounting bracket (SICK accessories) can support a variety of mount‐ ing variants and the alignment of the device in two axes.

Figure 8: Example mounting of a device with bow-shaped mounting bracket (SICK accessories, illustration of the device can differ)

Devices with heating

Three plastic insulation panes are to be used across from the bracket for heat insula‐ tion in devices with heating. These are included with the mounting brackets for thermal decoupling (SICK accessories).

Figure 9: Example mountings of a device with external heating using bow-shaped mounting brackets (SICK accessories). Illustration of the device may differ.

Plastic insulation panes

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

line scanner raster scanner

1 2

5 MOUNTING

User-supplied brackets

The brackets should meet the following requirements:

■

Stable mounting device – Alignment of the device in the x and y axes can be adjusted. – The mounting device must be able to bear the weight of the device and con‐

– The housing must be thermally isolated from the bracket for devices with

■

Two or three M5 screws for mounting the device – The screw length depends on the wall thickness of the mounting device. – The maximum screw in depth in the device is 5 mm from the housing sur‐

5.4 Mounting location

When selecting the mounting location, the following factors are significant:

Basic allocation of the scan line to the bar code.

Reading distance to the bar code and aperture angle α

Angular alignment of the device

Avoidance of surface reflections

Count direction of the reading angle (position of the bar code along the scan line)

necting cables without shock.

heating. To do so, attach appropriate plastic insulating slabs to the fixing screws between the housing and the bracket.

face.

5.4.1 Basic allocation of the scan line to the bar code

The basic allocation of the scan line to the bar code on the object depends on the ver‐ sion of the device (line or grid scanner).

Figure 10: Allocation of scanning line(s) to bar code and conveyor direction

Line scanner

Grid scanner

5.4.2 Reading distance to the bar code and aperture angle α

The maximum distance from the reading window of the device to the bar code may not exceed the design values for the device. Because of the V-shaped deflection of the beams, the usable length of the scan line for evaluation (reading field height) depends on the reading distance.

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

line scanner raster scanner

reading distance reading distance

1 2

MOUNTING 5

Figure 11: Definition of the reading distance and the aperture angle α

Line scanner

Grid scanner

Reading distance

In the specification diagrams (see "Reading field diagrams", page 47) the height of the reading field dependent upon the reading distance is shown for differing resolutions (module widths).

5.4.3 Angle alignment of the device

The optimum alignment of the device is achieved when the scan line crosses the stripes of the bar code as close to a right angle as possible (tilt and pitch). Possible reading angles that can arise between scan line and bar code at all three levels in the area must be taken into account.

To prevent surface reflection, the rotation angle should be about 105°, see "Avoidance

of surface reflections", page 24.

Figure 12: Line scanner: Read angle occurring between scanning line and bar code

Depth of field

Reading distance

NOTE

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

The specified maximum values can only be reached in optimum conditions. The actual maximum depends on module width, code type, print contrast, ambient light, distance and scanning frequency.

Line scanner (reading window on front)

Line scanner (reading window on side)

(Top view)(Top view)

105° 105°

1 2

100

MOUNTING

Table 5: Permitted read angle between scanning line and bar code

Angle Limit Value

Tilt α Max. 30°

Pitch β Max. 45°

Skew γ Max. 45°

5.4.4 Avoidance of surface reflections

If the light of the scan line(s) hit(s) the surface of the bar code precisely vertically, this may cause interference when the light reflected back is received. To prevent this effect, the device must be mounted so that the light emitted is tilted relative to the vertical.

Figure 13: Avoiding surface reflections on the example line scanner: Angle between light emitted and bar code (tilting away from vertical)

Line scanner (reading window on front)

Line scanner (reading window on side)

Supervision

5.4.5 Count direction of the reading angle and the code angle

The device can scan and decode several bar codes at each reading.

At the same time, the location-specific reading diagnostics data are determined for each of them.

■

The reading angle, starting from the reading window, at which the device detects the bar code on the red scanning line of the deflected scanning beam, can be out‐ put as an RA (reading angle) value.

By determining the RA value, identical bar codes (code type, code length, and data con‐ tent) can be separated, and the bar code data can be assigned due to its position on the object.

Figure 14: Example for count direction and RA value determination in a device with a side read‐ ing window

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

5.5 Mounting the device

NOTICE In devices with heating:

The device must not be exposed to strong air flows (e.g. from air circulation) since the required heat can otherwise not be output. If necessary, take appropriate measures to shield the device from air flows.

If the device is used outside, we recommend installing it into an additional protective housing. This prevents contamination of the reading window by rain, snow or dust. The housing also protects from wind.

NOTICE In devices with heating:

At an ambient temperature under 0 °C, the connecting cables, the (type-dependent) swivel connector on the device and the configuration switch on the optional connection module must not be moved.

Mounting the device:

NOTICE Risk of damaging the device!

Observe the maximum screw-in depth of the blind hole thread. Longer screws than specified damage the device.

MOUNTING

Use screws of suitable length.

1. Prepare the base for mounting the bracket of the device, see "Preparation for

mounting", page 20.

2. Place the object with the bar code in the view of the device in the position where the reading is to take place (conveyor static).

3. Align the device with the bar code by eye. When doing so, be aware of the follow‐ ing: – For a device with the reading window at the front, ensure that the rear side

with the laser warning label points in the direction of the observer and is aligned as near as possible to being parallel to the bar code surface.

– For a device with the reading window at the side, ensure that the side panel

with the LEDs points in the direction of the observer and is aligned almost parallel to the bar code surface.

– During reading, note the reading angle that occurs see "Angle alignment of

the device", page 23.

– If the position of the bar code within the scanning line is relevant for the eval‐

uation, bear in mind the count direction of the code position see "Count direc‐

tion of the reading angle and the code angle", page 24.

4. Mount the device bracket onto the base.

5. Screw screws through the bracket into the blind hole threads of the device and slightly tighten.

6. Configure the device, see "Adjust the device", page 35.

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

6 ELECTRICAL INSTALLATION

6 Electrical installation

6.1 Safety

6.1.1 Notes on the electrical installation

NOTICE Equipment damage or unpredictable operation due to working with live parts.

Working with live parts may result in unpredictable operation.

■

Only carry out wiring work when the power is off.

■

Only connect and disconnect electrical connections when the power is off.

■

The electrical installation must only be performed by electrically qualified person‐ nel.

■

Standard safety requirements must be met when working on electrical systems.

■

Only switch on the supply voltage for the device when the connection tasks have been completed and the wiring has been thoroughly checked.

■

When using extension cables with open ends, ensure that bare wire ends do not come into contact with each other (risk of short-circuit when supply voltage is switched on!). Wires must be appropriately insulated from each other.

■

Wire cross-sections in the supply cable from the customer's power system must be selected in accordance with the applicable standards. When this is being done in Germany, observe the following standards: DIN VDE 0100 (Part 430) and DIN VDE 0298 (Part 4) and/or DIN VDE 0891 (Part 1).

■

Circuits connected to the device must be designed as SELV circuits (SELV = Safety Extra Low Voltage).

■

Protect the device with a separate fuse (type-specific max. 2 A (unheated) or 3 A (heated)) at the start of the supply circuit.

NOTE Layout of data cables

■

Use screened data cables with twisted-pair wires.

■

Implement the screening design correctly and completely.

■

To avoid interference, e.g. from switching power supplies, motors, clocked drives, and contactors, always use cables and layouts that are suitable for EMC.

■

Do not lay cables over long distances in parallel with power supply cables and motor cables in cable channels.

The specified IP enclosure rating for the device is only achieved under the following con‐ ditions:

■

The cables plugged into the connections are screwed tight.

■

Any electrical M12 connections that are not being used must be fitted with tightlyfastened protective caps or plugs (as in the delivery condition), depending on the type.

■

Any other possible coverings must be closed and lie flush on the device.

In the event of non-compliance, the IP enclosure rating will not apply for the device.

Additional notes on devices with integrated heating

When using heated devices, the following additional points must be noted:

■

Use cables suitable for the environmental conditions. In case of doubt, consult SICK Service.

■

Only operate in idle state (no mounting or connection work).

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

6.1.2 Note on the swivel connector

NOTICE Damage to the connector unit from over tightening!

The connector unit on the device has two opposite end positions.

■

Do not rotate the connector unit from either of the two end positions by more than 180°.

■

Always rotate the connector unit in the direction of the display LEDs.

Figure 15: Swivel connector unit: Rotation direction from end position to end position. Illustration of the device may differ.

ELECTRICAL INSTALLATION 6

6.2 Prerequisites for the safe operation of the device in a system

WARNING Risk of injury and damage caused by electrical current!

As a result of equipotential bonding currents between the device and other grounded devices in the system, faulty grounding of the device can give rise to the following dan‐ gers and faults:

■

Metal housings are vulnerable to dangerous voltage.

■

Devices will behave incorrectly wrongly or be destroyed.

■

Cable shielding will be damaged by overheating and cause cable fires.

Remedial measures

Only skilled electricians should be permitted to carry out work on the electrical sys‐

tem. Ensure that the ground potential is the same at all grounding points.

If the cable insulation is damaged, disconnect the power supply immediately and

have the damage repaired. Where local conditions are unfavorable and thus do not meet conditions for a safe

earthing method (same ground potential at all grounding points), take measures in accordance with the following formats.

The device is designed and tested for electrical safety in accordance with EN 60950-1. It is connected to the peripheral devices (power supply, any local clock reading pulse sensor(s), PLC) via shielded cables. The cable shield – for the data cable, for example – rests against the metal housing of the device. The device can either be grounded through the cable shield or through one of the threaded mounting holes.

If the peripheral devices have metal housings and if the cable shields also lie on their housings, it is assumed that all devices involved in the installation have the same ground potential.

This is achieved by complying with the following conditions, for example:

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

= 4

= 3

1 2

8 5

7 6

CLV61x

Dual Port

IO Controller

(PLC)

Power Supply

PROFINET

ELECTRICAL INSTALLATION

■

Mounting the devices on conductive metal surfaces.

■

Correct grounding of the devices/metal surfaces in the system.

■

Low-impedance and current-carrying equipotential bonding between areas with dif‐ ferent ground potentials, if necessary.

Figure 16: Occurrence of equipotential bonding currents in the system configuration

IO controller (PLC)

Power supply

Shielded electrical cable

Metal housing

Grounding point 2

Closed current loops with equalizing currents via cable shield

Ground potential difference

Grounding point 1

If these conditions are not fulfilled, equipotential bonding currents can flow along the cable shielding between the devices due to differing ground potentials; this can be dan‐ gerous. This is, for example, possible in cases where there are devices within a widely distributed system covering several buildings.

Remedial measures

The most common solution to prevent potential equalization currents on cable shields is to ensure low-impedance and current-carrying equipotential bonding. If this is not possible, the following solution approaches serve as a suggestion.

NOTICE

We expressly advise against opening up the cable shields. This would mean that the EMC limit values can no longer be complied with and that the safe operation of the device data interfaces can no longer be guaranteed.

Measures for widely distributed system installations

On widely distributed system installations with correspondingly large potential differen‐ ces, the setting up of local islands and connecting them using commercially available electro-optical signal isolators is recommended. This measure achieves a high degree of resistance to electromagnetic interference while at the same time complying with all the requirements of EN 60950-1.

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

1 3 3 6

8 7

Electro-

optical

signal

isolator

Electro-

optical

signal

isolator

IO Controller

(PLC)

CLV61x

Dual Port

PROFINET

Power

Supply

1 3

8 6 4

IO Controller

(PLC)

Power

Supply

CLV61x

Dual Port

PROFINET

ELECTRICAL INSTALLATION 6

Figure 17: Prevention of equipotential bonding currents in the system configuration by the use of electro-optical signal isolators

IO controller (PLC)

Metal housing

Electro-optical signal isolators

Optical fiber

Shielded electrical cable

Power supply

Grounding point 2

Grounding point 1

The use of electro-optical signal isolators between the islands isolates the ground loop. Within the islands, a stable equipotential bonding prevents equalizing currents on the cable shields.

Measures for small system installations

For smaller installations with only slight potential differences, insulated mounting of the device and of peripheral devices may be a sufficient solution.

Figure 18: Prevention of equipotential bonding currents in the system configuration by the insu‐ lated mounting of the device

1 2 3 4 5 6

IO controller (PLC)

Shielded electrical cable

Power supply

Grounding point 3

Insulated mounting

Grounding point 2

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

4 3

6 ELECTRICAL INSTALLATION

Ground potential difference

Grounding point 1

Even in the event of large differences in the ground potential, ground loops are effec‐ tively prevented. As a result, equalizing currents can no longer flow via the cable shields and metal housing.

NOTICE

The power supply of the device and the connected peripheral devices must also guar‐ antee the required level of insulation.

Under certain circumstances, a tangible potential can develop between the insulated metal housings and the local ground potential.

6.3 Pin allocation of the connections

Connections P1 and P2 (PROFINET)

Pin Signal Function

1 TD+ (Ethernet) Sender+

2 TD– (Ethernet) Sender–

3 RD+ (Ethernet) Receiver+

4 RD– (Ethernet) Receiver

Connection for POWER (CLV61x-Dx41x)

Pin Signal Function

1 V

Supply voltage

2 Reserved (Do not use.)

3 GND Ground

4 Reserved (Do not use.)

POWER and trigger input connection (CLV61x-Dx52x)

Pin Signal Function

1 V

Supply voltage

2 Reserved (Do not use.)

3 GND Ground

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

Pin Signal Function

VS 2

6.64 K

3.32 K

GND

GND GND

Sensor 1

PNP sensor 3Device 1

4 Reserved (Do not use.)

5 Sensor 1 Digital switching input for external reading cycle

6.3.1 Wiring the switching input

Figure 19: Wiring the switching input

Device

Supply voltage V

PNP sensor

Sensor 1 switching input, Vin = max. 32 V

ELECTRICAL INSTALLATION 6

6.3.2 Wiring notes

The reading cycle sensor is connected to switching input “Sensor 1” if a device reading process is to be triggered by an external sensor.

Table 6: Connecting the switching input according to the application

Switching behav‐ ior

Properties

Electrical values

Current to input starts the internal reading interval of the device.

Default: Active high

•

Debouncing: Max. 10,000 ms (standard 10 ms)

•

Reverse polarity protected

•

Can be wired using PNP output of a sensor

•

Low: | Vin | ≤ 2 V; | Iin | ≤ 0.3 mA

•

High: 6 V ≤ | Vin | ≤ 32 V; 0.7 mA ≤ | Iin | ≤ 5 mA

•

NOTICE Faults due to incorrect wiring.

Incorrect wiring may result in operational faults.

■

For data transmission, use only screened cables with twisted-pair wires.

■

Follow the wiring notes precisely.

NOTE

Preassembled cables can be found online at:

•

All electrical connections of the device are configured as M12 round connectors. The

www.sick.com/CLV61x_Dual_Port

IP65 enclosure rating is only achieved with screwed plug connectors or protective caps or plugs on unused connections.

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

CLV61x-Dx41x

Dual Port

PLC 2 / HOST

CLV61x-Dx41x

Dual Port

CLV61x-Dx41x

Dual Port

CLV62x ... CLV65x

Cable 3, optional

IO Controller

(MRP manager)

PROFINET

Cable 5 Cable 4 Cable 4 Cable 4

PROFINET

Cable 6 Cable 4 Cable 4 Cable 4

CLV61x-Dx52x

Dual Port

PLC 2 / HOST

CLV61x-Dx52x

Dual Port

CLV61x-Dx52x

Dual Port

CLV62x ... CLV65x

IO Controller

(MRP manager)

PROFINET

Trigger 5Trigger 5Trigger 5

Cable 3, optional

PROFINET

6 ELECTRICAL INSTALLATION

6.4 Wiring the PROFINET interface

1. Connect the device using the assembled cables to the left and right of the addi‐ tional device (IO devices) in the PROFINET network. Line or ring topology is possi‐ ble. If only one Ethernet connection is needed (e.g., last device in a line topology), either the P1 or P2 connection can be used. Provide a protective cap/plug for the unused connection (as in delivery condition).

2. Switch on the supply voltage for the device. The device starts with a delay and uses the default parameters set in the factory for the initialization. After a suc‐ cessful self-test, the blue LED on the device lights up to indicate the "Device Ready" status.

Figure 20: Example of a PROFINET network design with a line or ring topology (CLV61x-Dx41x)

IO controller

PLC

Adapter cable (male connector, RJ45, 8-pin / male connector, M12, 4-pin, D-coded),

optional

Cable 1:1 (male connector, M12, 4-pin, D-coded / male connector, M12, 4-pin, D-coded)

Adapter cable (male connector, RJ45, 8-pin / male connector, M12, 4-pin, D-coded)

Figure 21: Example of a PROFINET network design with a line or ring topology (CLV61x-Dx52x)

1 2 3

IO controller

PLC

Adapter cable (male connector, RJ45, 8-pin / male connector, M12, 4-pin, D-coded), optional

Cable 1:1 (male connector, M12, 4-pin, D-coded / male connector, M12, 4-pin, D-coded)

Reading cycle trigger (local)

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

ELECTRICAL INSTALLATION 6

Adapter cable (male connector, RJ45, 8-pin / male connector, M12, 4-pin, D-coded)

When ring topology is used, a device, such as a switch or the PROFINET controller, must take over the function of the ring manager (MRP-Manager). The other devices must be able to work as an MRP-Client. The device can be used as an MRP-Client, but not as an MRP-Manager.

NOTE

The device USB interface is only for temporary connection to a PC for local configura‐ tion or diagnostics of the device.

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

7 COMMISSIONING

7 Commissioning

7.1 Overview of the commissioning steps

Commissioning, adjustment, configuration, and diagnostics of the device are done by default using the SOPAS ET configuration software.

The configuration can differ from this if, for example an across-the-board configuration of the device is done centrally in the control environment by the PROFINET controller (e.g PLC) (configuration using modules in the GSD file of the device). At each restart of the PROFINET, the PROFINET controller overwrites and prioritizes the current device parameters.

■

Commission device using factory default settings.

■

Connect PC with the SOPAS-ET configuration software to the device.

■

To optimize the functionality of the device, if necessary adjust the device and adapt the configuration. The configuration data are stored and archived as a parameter set (project file) on the PC as part of a safety concept.

■

Test the device for correct functionality in read operation.

NOTE

The procedure for incorporating the device into the PROFINET controller (PLC) and for central configuration by the PROFINET controller contains the supplementary informa‐ tion on the “Bar code scanner CLV61x DualPort (PROFINET IO”, part number 8017977, German edition.

The supplementary information can be found under "Documentation" on the online product page at:

www.sick.com/CLV61x_Dual_Port

•

7.2 Install and launch the SOPAS ET configuration software

NOTE

The configuration software SOPAS ET, the current system prerequisites for the PC, and the instructions for downloading can be found online at:

www.sick.com/SOPAS_ET

•

1. Electrically connect a device data interface with a PC that can connect to the Inter‐ net.

2. In accordance with the instructions, download and install the latest version of the configuration software SOPAS ET, as well as the current device description file (*.sdd) for the device. In this case, select the “Complete” option as selected by the installation wizard. Administrator rights may be required on the PC to install the software.

3. Start the "SOPAS ET" program after completing the installation. Path: Start > Pro‐ grams > SICK > SOPAS ET Engineering Tool > SOPAS.

4. Establish communication between SOPAS ET and the device with the automati‐ cally launching wizard. To do so, select the device under the devices available depending on the connected communication interface, e.g., Ethernet. (Default Ethernet address: IP address: 192.168.0.1, subnet mask: 255.255.255.0). SOPAS ET establishes communication with the device and loads the associated device description file. The device project tree opens.

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

7.3 Adjust the device

For complete adjustment of the device, the electrical installation must be complete and the device must have been commissioned.

1. Loosen the bracket screws so that the device can be aligned.

2. Align the device so that the angle between the scanning line and the bar code stripes is almost 90°.

3. To prevent interference reflections, arrange the device as close to being plane-par‐ allel to the object surface as possible.

4. Manually place objects with bar codes one after the other into the reading range of the device, see "Technical data", page 45.see "Technical data", page 45.

5. Check the reading result with the SOPAS ET configuration software.

6. When doing so, place objects at different positions (angles) in the reading field and ensure that the limit values for the permitted reading angles are not exceeded, see "Angle alignment of the device", page 23.

7. Align the device so that the good read rate is between 70% and 100%.

8. Tighten the screws on the device.

COMMISSIONING 7

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

Ready

G Read

N Read

HW Err

UserDef1

P1 LNK/ACT

P2 LNK/ACT

8 OPERATION

8 Operation

8.1 Operating and status indicators

8.1.1 Operator interface

The device can be configured according to application in the following manner:

■

Locally at the device with the SOPAS ET configuration software. Protection of the parameter set as a configuration file on the PC in SOPAS ET. Access to the device via Aux interface (USB or Ethernet).

■

As an alternative to the SOPAS ET configuration software, command strings are available, upon which the operator interface of the configuration software is also based. These are also for the triggering of device functions (e.g. reading).

■

Centrally by the PROFINET controller via PROFINET using the GSD configuration. Protection of the parameter set as a configuration file in the PROFINET controller. Each time the PROFINET is restarted, the device is reconfigured.

NOTE

The individual procedures for configuring the device are described by the supplemen‐ tary information on the "Bar code scanner CLV61x DualPort (PROFINET IO)" part num‐ ber 8017977, German edition. The supplementary information can be found under "Documentation" on the online product page at:

www.sick.com/CLV61x_Dual_Port

•

The SOPAS ET configuration software is used for device diagnostics in case of a fault.

In normal operation, the device operates fully automatically.

8.1.2 Optical status indicators on the device

Figure 22: LEDs on the housing

Signal color allocation for status/events, displayed by sensor LED.

Sensor LED (RGB), 1 x

Network LED for communication via PROFINET, 4 x

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Sensor LED

Table 7: Display behavior of the sensor LED

Color of LED Status Status

– OFF Device without supply voltage

After switching on: Parameter download to the device

Subject to change without notice

OPERATION 8

Color of LED Status Status

Blue ON After switching on or after firmware download:

Self-test successful, device ready for operation (Ready)

Magenta Flashing

continuously

Green Lights briefly Reading successful (Good Read)

Red Lights briefly Reading unsuccessful (No Read)

Red ON Hardware error (HW Err)

Light blue – UserDef1 (reserved)

Red Blue

Red ON Firmware download:

Flashes alternately in both colors

Network LEDs

Table 8: Display behavior of the sensor LEDs

LED Color of LED Status Status

P1 LNK/ACT – OFF Device not connected to any active network; no

P1 LNK Green ON Device connected to active network, e.g. with an

P1 ACT Orange Flickers Device sending or receiving data

P2 LNK/ACT – OFF Device not connected to any active network; no

P2 LNK Green ON Device connected to active network, e.g. with an

P2 ACT Orange Flickers Device sending or receiving data

SF = System Failure

BF = Bus Failure

– OFF Device without internal error

Red ON The device activates the internal PROFINET module

Red Flashing Using the PROFINET TOOL, a blink request was sent

– OFF Data exchange between device and PROFINET con‐

Red ON No connection between device and PROFINET con‐

Red Flashes

Heating device: Device not yet ready for operation, still in the warm-up phase.

Firmware download

Error: Completion not successful

to the device for device identification

troller via PROFINET possible

troller Possible causes:

Bus not connected electrically

•

PROFINET controller not available or switched

•

off Incorrect PROFINET name

•

Wrong GSD file used

•

Wrong GSD module selected

•

Possible causes: cyclically. Frequency

0.5 Hz.

Configuration error in the PROFINET controller

•

(e.g. ID wrong), no data exchange Error in the PROFINET controller when config‐

•

uring with modules, no data exchange

data traffic possible

Ethernet switch (switched-on)

data traffic possible

Ethernet switch (switched-on)

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

9 MAINTENANCE

9 Maintenance

9.1 Maintenance

During operation, the device works maintenance-free.

NOTE

No maintenance is required to ensure compliance with Class 2 laser.

Depending on the assignment location, the following preventive maintenance tasks may be required for the device at regular intervals:

Table 9: Maintenance schedule

Maintenance work Interval To be carried out

Clean housing and front screen

Check the screw connections and plug connections

Cleaning interval depends on ambi‐ ent conditions and climate

Depending on the assignment loca‐ tion or operational specifications

Specialist

9.2 Cleaning

9.2.1 Cleaning the device

At regular intervals (e.g. weekly), check the reading window and the housing of the device for accumulated dirt. This is especially relevant in harsh operating environments (dust, abrasion, damp, fingerprints, etc.). The reading window lens must be kept clean and dry for reading.

This action, along with any cleaning, ensures full optical reading performance of the device, and allows it to adequately dissipate heat resulting from internal power loss.

NOTICE Device damage due to improper cleaning

Improper cleaning may result in device damage.

■

Clean the reading window

The type of screen material used in the reading window can be found on the type label:

CLVxyz-abcdef, with e = 0: Glass, e = 1: Plastic

Glass lens

Never use cleaning agents containing aggressive substances. Never use sharp objects for cleaning.

NOTICE Damage to the Reading Window!

Reduced reading performance due to scratches or streaks on the reading window!

Do not use any aggressive cleaning agent.

Do not use any cleaning agent likely to cause increased abrasion (e.g. powder).

Avoid any movements that could cause scratches or abrasions on the reading win‐

dow.

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

MAINTENANCE 9

Plastic lens

NOTICE Damage to the Reading Window!

Reduced reading performance due to scratches or streaks on the reading window.

Clean the reading window only when wet.

Use a mild cleaning agent that does not contain powder additives. Do not use

aggressive cleaning agents, such as acetone, etc. Avoid any movements that could cause scratches or abrasions on the reading win‐

dow.

NOTE

Static charge causes dust particles to adhere to the reading window. This effect can be avoided by using an anti-static SICK plastic cleaner (part number 5600006) in combi‐ nation with the SICK lens cloth (part number 4003353).

Cleaning procedure:

CAUTION Optical radiation: Laser class 2

■

Do not look into the laser beam intentionally.

■

Never point the laser beam at people's eyes.

■

If it is not possible to avoid looking directly into the laser beam, e.g., during com‐ missioning and maintenance work, suitable eye protection must be worn.

■

Avoid laser beam reflections caused by reflective surfaces. Be particularly careful during mounting and alignment work.

■

Do not open the housing. Opening the housing will not switch off the laser. Open‐ ing the housing may increase the level of risk.

■

Current national regulations regarding laser protection must be observed.

Switch off the device for the duration of the cleaning operation. If this is not possi‐

ble, use suitable laser protection goggles. These must absorb radiation of the devi‐ ce's wavelength effectively, see "Technical data", page 45. Glass lens: Remove dust from the reading window using a soft, clean brush. If nec‐

essary, also clean the reading window with a clean, damp, lint-free cloth, and a mild anti-static lens cleaning fluid. Plastic lens: Clean the reading window only with a clean, damp, lint-free cloth, and

a mild anti-static lens cleaning fluid.

NOTICE

If the reading window is damaged by scratches, cracks or breaks, the lens must be replaced. Contact SICK customer service to arrange this.

If the reading window is cracked or broken, the device must be taken out of opera‐

tion immediately and repair by SICK must be arranged immediately due to safety reasons.

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

9 MAINTENANCE

Cleaning the housing

In order to ensure that heat is adequately dissipated, the housing surface must be kept clean.

Clear the build up of dust on the housing with a soft brush.

9.2.2 Cleaning surfaces that have an optical effect

Depending on how the reading station is equipped, additional local sensors may have other surfaces with an optical effect installed (e.g. single-beam photoelectric safety switches for an external reading pulse). Contamination on these sensors can result in faulty switching behavior.

To avoid faulty switching behavior, remove contamination from the optical effect

surfaces of external sensors.

Figure 23: Cleaning the external optical sensors (read pulse encoder)

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

10 Troubleshooting

10.1 Overview of possible errors and faults

Table 10: Errors and faults

Situation Error/fault

Mounting

Electrical installation

Configuration

Operation

NOTE

Further actions to rectify possible errors and faults when incorporating the device into the PROFINET controller (PLC) are given in the supplementary information on the "Bar code scanner CLV61x DualPort (PROFINET IO)" part number 8017977, German edition.

The supplementary information can be found under "Documentation" on the online product page at:

■

TROUBLESHOOTING 10

Device poorly aligned to the object with bar codes (e.g. daz‐ zle).

Data interfaces of the device incorrectly wired.

Functions not adapted to local conditions, e.g. parameters for the data interface not set correctly. Device limits not observed, e.g. reading distance, aperture angle. Reading pulse trigger source not selected correctly.

Read pulse control incorrect and/or not suitable for the object. Device faults (hardware/software).

www.sick.com/CLV61x_Dual_Port

•

10.2 Detailed fault analysis

10.2.1 LEDs on the device

The statuses that can be read from the upper sensor LED on the device housing (see

"Optical status indicators on the device", page 36) include:

■

Operational readiness (Ready)

■

Reading result status (Good Read or No Read)

■

Hardware fault

■

Firmware download status

The status of communications with the PROFINET can be read from the four lower net‐ work LEDs:

■

Connection status of the device with PROFINET

■

Data traffic with the controller

The LED display can indicate any errors or faults with this. Further information for this can be found in the system information.

10.2.2 System information

The device outputs any occurring faults in different ways. Fault output is staggered, allowing for an increasingly detailed level of analysis:

Communication errors can occur when transmitting telegrams to the device. The

•

device then returns a fault code. For faults that occur during reading, the device writes fault codes in the status log

•

(see "Status log", page 42).

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

10 TROUBLESHOOTING

10.3 Status log

NOTE

The status log is retained even after switching the device off and on again.

The device distinguishes between four types of fault:

■

Information

■

Warning

■

Fault

■

Critical fault

The device saves only the last five entries for each fault type.

10.3.1 Displaying the Status Log

To display the status log, the SOPAS ET configuration software must be connected with the device online.

1. Connect the SOPAS ET configuration software to the device.

2. Open CLV61X in the project tree: SERVICE > SYSTEM STATUS > Register card SYSTEM INFORMATION.

10.4 Customer service

If the fault cannot be rectified, the device may be defective.

The device cannot be repaired by the user in order to restore its functionality after a failure. Interrupting or modifying the device will invalidate any warranty claims against SICK AG.

However, rapid replacement of a device by the user is possible, see "Replacing the

device", page 42.

If a fault cannot be rectified, contact the SICK customer service department. To

find your agency, see the final page of this document.

NOTE

Before calling, make a note of all type label data such as type designation, serial num‐ ber, etc. to ensure faster telephone processing.

10.5 Replacing the device

Faulty or damaged devices must be dismantled and replaced with new or repaired devi‐ ces of the same type.

10.5.1 Disassembling the device

1. Switch off the supply voltage to the device.

2. Detach all connecting cables from the device.

3. Remove the device from the bracket. When doing so, mark the position and align‐ ment of the device on the bracket or surroundings.

10.5.2 Returns

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Do not dispatch devices to the SICK Service department without consultation.

Subject to change without notice

NOTE

To enable efficient processing and allow us to determine the cause quickly, please include the following when making a return:

■

Details of the contact person

■

Description of the application

■

Description of the fault that occurred

10.5.3 Replacing the device

If the automated PN name allocation for the device has been configured and activated in the PROFINET controller, the parameter set of the new replacement device must be at the default setting (as in the delivery condition of a new device), or at least the PN name must be empty. The device then receives the PN names required automatically when switched on.

NOTE

For more details on this topic, see the supplementary information on the "Bar code scanner CLV61x DualPort (PROFINET)", part number 8017977, German edition.

The supplementary information can be found under "Documentation" on the online product page at:

TROUBLESHOOTING 10

www.sick.com/CLV61x_Dual_Port

•

1. Align and mount new or repaired device (see "Mounting", page 20). When doing so, note the previously applied markings on the bracket or surroundings (see

"Replacing the device", page 43).

2. Reinstall the connecting cables to the device.

3. Switch on the supply voltage for the device. The device starts with the default set‐ ting.

4. Depending on the selected configuration type, proceed as follows: – Central configuration via GSD configuration: On restarting the PROFINET, the

PROFINET controller configures the device automatically.

– Local configuration via SOPAS ET: Download the configuration previously

stored on the PD as part of the safety concept to the device (via USB or Ether‐ net) and permanently store it in the device.

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

11 DECOMMISSIONING

11 Decommissioning

11.1 Disposal

The construction of the device allows separation into recyclable secondary raw materi‐ als and special waste (electronic scrap).

NOTICE Danger to the environment due to improper disposal of the product!

Disposing of devices improperly may cause damage to the environment.

Always observe the national regulations on environmental protection.

Following correct disassembly, pass on any commercially viable disassembled

components for recycling. Separate materials as far as possible by type.

SICK AG does not currently take back devices that cannot be repaired.

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

12 Technical data

12.1 optical lens system

Table 11: Technical data on optics

Scanning Method Line or grid scanner, identifier see "Type Code", page 12

Reading Window On front or side (light emission under 105° relative to the longitu‐

Aperture angle ≤ 50°

Focus Fixed focus

Scanning frequency 400 Hz to 1,000 Hz

Light source Laser LED, visible red light

Wavelength 655 nm

Laser class Class 2 according to EN/IEC 60825-1:2014. Identical laser class

Laser power P = max. 1.5 mW, P < 1.0 W average

Laser pulse duration < 300 µs

Average service life Typically 40,000h at +25°C

TECHNICAL DATA 12

dinal axis of the device), identifier see "Type Code", page 12

for issue EN/IEC 60825-1:2007. Complies with 21 CFR 1040.10 except for tolerances according to Laser Notice no. 50 of June 24, 2007.

12.2 Performance

Table 12: Technical data for performance

12.3 Interfaces

Table 13: Technical data on interfaces

Bar code types All common 1D code types: 2/5 Interleaved, Codabar, Code 128,

Code 39, Code 93, EAN/GTIN, EAN 128, UPC

Print ratio 2:1 to 3:1

Code resolution 0.35 mm to 1.0 mm

Reading areas see "Reading field diagrams", page 47

No. of codes per scan 1 to 10 (Standard decoder), 1 to 6 (SMART620)

No. of codes per reading interval

No. of characters per read‐ ing interval

No. of multiple readings 1 to 99

Reading pulse Field bus input, free, auto pulse, command

Ethernet Host interface, PROFINET device function.

USB Aux interface (USB 2.0) for configuration/diagnostics

Switching inputs 1 x software controlled via PROFINET control bits

1 to 50 (auto-discriminating)

1,500

Logs: PROFINET, Conformance Class B and Ethernet TCP/IP 2-port Ethernet in accordance with IEEE 802.3 (100 Mbit/s, fullduplex transmission, 2-port switch, auto-crossover). Maximum data length limited to 4000 bytes by communication mode (fragmentation protocol). Aux interface

1 x hardware (type-dependent, CLV61x-Dx52x)

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

12 TECHNICAL DATA

Switching outputs 4 x software controlled via PROFINET control bits

Reading pulse

Optical indicators 1 x RGB-LED multi-color, with signal color allocation for events

Acoustic indicators ‒

Configuration SOPAS ET configuration software, commands, GSD configuration

12.4 Mechanics/electronics

Table 14: Technical data on mechanics/electronics

Electrical connection Swivel connector with:

Supply voltage V

Power consumption

Housing Cast aluminum

Housing color Light blue (RAL 5012)

Front screen Glass (optionally plastic)

Safety EN 60950-1: 2011-01

Enclosure rating IP 65 (EN 60529: 2014-09)

Protection class

Fieldbus input, free, auto pulse, command (data interface)

•

Switching input (type-dependent, CLV61x-Dx52x)

•

4 x LED, for PROFINET

2 x PROFINET connections, female connector, M12, 4-pin, D-

■

coded Cable (0.9 m), type-dependent with POWER connection

■

(female connector, M12, 4-pin) or with POWER + trigger input connection (female connector, M12, 5-pin)

1 x USB port, 5-pin female connector, Micro B type

Devices without heating: 10 V DC ... 30 V DC Devices with heating: 18 V DC ... 30 V DC LPS or NEC Class 2 Reverse polarity protected

Devices without heating: Typically 5 W Devices with heating: Max. 15 W

Weight

Dimensions Device with light emission on front: 61 mm x 96 mm x 38 mm

12.5 Ambient data

Table 15: Technical data on ambient data

Electromagnetic compatibility (EMC)

Vibration resistance EN 60068-2-6: 2008-02

Shock resistance EN 60068-2-27: 2009-05

Ambient operating temperature Devices without integrated heating: 0 °C ... +40 °C

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Intended for operation in SELV systems (safety extra low voltage).

Device with reading window on front: 290.5 g Device with reading window on side: 310 g Device with reading window on side and heating: 346 g

Device with light emission on side: 80 mm x 96 mm x 38 mm

For switching outputs without load. With connecting cable, male connector and glass reading window.

Radiated emission: EN 61000-6-4: 2007-01 + A1: 2011 Electromagnetic immunity: EN 61000-6-2: 2005-08

Devices with integrated heating: ‒35 °C ... +40 °C

Subject to change without notice

Storage temperature Devices without integrated heating: ‒20 °C ... +70 °C

150

(5.91)

(5.91) (7.87) (9.84) (11.81) (13.78)

(

–5.91)

–150

100

(3.94)

(

–3.94)

–100

(1.97)

(

–1.97)

–50

Reading distance in mm (inch) 2

Resolution

b: 0.35 mm (13.8 mil)

c: 0.50 mm (19.7 mil)

0 50 100 150 200 250 300 350

Reading field height in mm (inch) 1

Permissible relative humidity 90 %, non-condensing

Ambient light compatibility 2,000 lx, on bar code

Bar code print contrast (PCS) ≥ 60 %

12.6 Reading fields

Table 16: Reading conditions for reading field diagrams

Characteristic Value

Test code Code 39/ITF

Print ratio 2:1

Print contrast > 90%

Tilt ±10°

Ambient light ≤ 2,000 lx

Good read rate > 75 %

12.6.2 Reading field diagrams

TECHNICAL DATA 12

Devices with integrated heating: ‒35 °C ... +70 °C

CLV615: Long Range

Figure 24: Reading field diagram: CLV615 with reading window on side

Reading field height in mm (inch)

1 2 3

Reading distance in mm (inch)

Resolution

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

Reading distance in mm (inch) 2

Reading field height in mm (inch) 1

a b c

800

(31.5)

600

(23.62)

400

(15.75)

200

(7.87)

Resolution

a: 0.35 mm (13.8 mil)

c: 1.0 mm (39.4 mil)

b: 0.50 mm (19.7 mil)

–400

(–15.75)

–300

(–11.81)

–200

(–7.87)

–100

(–3.94)

100

(3.94)

200

(7.87)

300

(11.81)

400

(15.75)

12 TECHNICAL DATA

CLV618: Long range

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Figure 25: Reading field diagram: CLV618 with reading window on front

Reading field height in mm (inch)

Reading distance in mm (inch)

Resolution

Subject to change without notice

CLV618: Long Range

800

(31.5)

600

(23.62)

400

(15.75)

200

(7.87)

Reading distance in mm (inch)

Resolution 3

a: 0.35 mm (13.8 mil)

c: 1.0 mm (39.4 mil)

b: 0.50 mm (19.7 mil)

–400

(–15.75)

–300

(–11.81)

–200

(–7.87)

–100

(–3.94)

100

(3.94)

200

(7.87)

300

(11.81)

400

(15.75)

Reading field height in mm (inch)

a b c

TECHNICAL DATA 12

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

Figure 26: Reading field diagram: CLV618 with reading window on side

Reading field height in mm (inch)

Reading distance in mm (inch)

Resolution

13 ACCESSORIES

13 Accessories

13.1 Additional accessories

Accessories such as brackets and cables can be found at:

www.sick.com/CLV61x_Dual_Port

•

Accessories for devices with heating

Brackets:

Part no. 2050705

•

Part no. 2058082

•

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

(19)

(3.5)

(SW3)

(M5)

(Ø 7.5)

(SW3)

Quick release clamp no. 2025526 (parts 1 and 2), can be adjusted in 90°-steps

Bracket no. 2020410, each angle leg adjustable in 90° steps. Here shown as supplement.

Included to fix the CLV61x Dual Port to the quick release clamp:

2 x cylinder head screws M5 x 8, with hexagon socket (AF3), self-locking

M5, screw-in depth max. 8 mm

All length measures in mm

Mounting sample

(Bracket no. 2020410 not included in delivery of quick release clamp)

Illustration may differ

ACCESSORIES 13

13.2 Dimensional drawings brackets

13.2.1 Quick release (part number 2025526) in combination with the mounting bracket (part number

2020410)

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

Figure 27: View of the quick release (dimensions in mm) and combination with mounting bracket

Width across flats, size 3

M5 thread hole, screw-in depth max. 8 mm

Quick release

Quick release, part 1

Quick release, part 2

Width across flats, size 3

13 ACCESSORIES

Mounting bracket

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

14 Appendix

14.1 Notes on PROFINET

14.1.1 Basic information on PROFINET

SICK recommends familiarizing yourself with the basic information described in the planning guidelines and commissioning guidelines of the PI user organization (PROFIBUS & PROFINET International, homepage: www.profinet.com).

These guidelines can be found in the "Downloads" area at:

www.profibus.com

•

14.1.2 General notes on PROFINET wiring

The signal lines must be wrapped in pairs (twisted pairs) and comply with at least CAT5 in line with ISO/IEC 11801 Edition 2.0. Class D. The signal lines must also be shielded and grounded.

SICK recommends using components certified by PROFINET.

More detailed information can be found in the “PROFINET Cabling and Interconnection Technology” Installation Guide.

APPENDIX 14

You can find the document in the “Downloads” area at:

www.profibus.com

•

14.1.3 PROFINET Conformance Class

The device complies with PROFINET Conformance Class B (CC-B) and supports the properties defined within.

Further information on the PROFINET Conformance Classes can be found in the docu‐ ment of the PI user organization (PROFIBUS and PROFINET International).

You can find the document in the “Downloads” area at:

www.profibus.com

•

14.1.4 General requirements on a switch suitable for PROFINET applications

For PROFINET Conformance Class B and C (CC-B / CC-C), a PROFINET-certified switch which can be configured as a PROFINET device must be used.

For further information, refer to the commissioning guidelines of the PI “Installation Guideline PROFINET Part 2: Network Components”.

You can find the document in the “Downloads” area under:

www.profibus.com

•

14.1.5 Notes on installing the SICK bar code scanner into a PROFINET network

For 1-port devices, these include:

LLDP (neighborhood detection)

•

I&M 0-4 (device identification)

•

Device exchange by topology check

•

16 bit digital “status word” for reading gate result

•

16 bit digital “control word” for controlling the device via PLC

•

Heartbeat (for checking communication)

•

GSD file for configuring the device using modules via the PLC

•

Properties of the CC-B

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

14 APPENDIX

For 2-port devices, these include:

LLDP (neighborhood detection)

•

I&M 0-4 (device identification)

•

Device exchange by topology check

•

MRP (ring redundancy)

•

16 bit digital “status word” for reading gate result

•

16 bit digital “control word” for controlling the sensor via PLC

•

Heartbeat (for checking communication)

•

GSD file for configuring the sensor using modules via the PLC

•

14.1.6 Behavior of the switching outputs of the bar code scanner with “Fieldbus input” reading cycle source

The digital outputs can be configured so that they can show information from other net‐ work participants (e.g. external output 1 = fieldbus input).

In the event that a fieldbus is interrupted, these outputs are no longer updated and keep the last value that existed before the interruption.

After switching on the fieldbus (power-up), all digital outputs are set to their “passive” values.

Status of digital outputs with output value behavior

IOPS = Bad Contain the last value before cancellation

Connection lost Contain the last value before cancellation

Switching on the PROFINET network Values are initialized to “passive”

The reading cycle input can also be controlled by the fieldbus. If the fieldbus is inter‐ rupted, the reading cycle input is no longer updated. Reading results can get lost since the reading cycle input keeps the last value from before the interruption.

After switching on the fieldbus (power-up), the reading cycle input is set to its “passive” value.

14.2 Configuration of the device using command strings

As an alternative to the SOPAS ET configuration software, the device can also be config‐ ured, and functions can be triggered in the device, with command strings via all data interfaces. The command strings can be displayed individually in the SOPAS ET configu‐ ration software.

NOTICE

Both the command strings and the SOPAS ET configuration software are based on a command language that has direct access to the device command interpreter. This command language must be used with care, as the commands sent to the device are carried out immediately. Parameter values altered by commands are initially only active in the current parameter set in the volatile working memory of the device. For perma‐ nent storage, the altered parameter set must be copied with a special command into the permanent store, so that the alteration is not lost when the supply voltage is switched off.

Command strings for triggering the read pulse:

START: <STX>sMN mTCgateon<ETX>

STOP: <STX>sMN mTCgateoff<ETX>

If the commands are entered via the terminal emulator of the SOPAS ET configuration software, both control characters <STX> and <ETX> are omitted.

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

Overview of command strings for the device on request.

14.3 EU declaration of conformity

The EU declaration of conformity can be downloaded via the Internet from:

www.sick.com/CLV61x_Dual_Port

•

14.4 Certification in accordance with UL60950

The devices of series CLV61x, CLV62x, CLV63x, CLV64x, CLV65x are certified in accord‐ ance with UL60950-1, the UL file has the designation E244281-A6. The devices must be supplied by LSP or Class 2 power supply units in order to ensure proper operation.

The certification is only valid with corresponding device identification on the type label of the respective bar code scanner, see "Product description", page 12.

Laser power and laser warning notes, see "Laser radiation", page 9.

•

IP 65 enclosure rating not tested by UL.

•

APPENDIX 14

14.5 Dimensional drawings

Current dimensional drawings for your respective device can be found at:

www.sick.com/CLV61x_Dual_Port

•

14.6 Abbreviations used

CAN Controlled Area Network. Field bus log based on the CAN bus

CDB Connection Device Basic (connection box)

CDM Connection Device Modular (connection module)

CLV Code reader V-principle

CMC Connection Module Cloning

ID Identification

MAC Medium Access Control

MRP Media Redundancy Protocol

PN PROFINET

SOPAS ET SICK Open Portal for Application and Systems Engineering Tool (PC

PLC Programmable logic control store

SMART SICK Modular Advanced Recognition Technology

TCP/IP Transmission Control Protocol/Internet Protocol

software for Windows for configuration of SICK ID sensors)

14.7 List of figures

1. Laser output aperture in the housing........................................................................10

2. Laser warning label.................................................................................................... 10

3. Type label design for the CLV61x DualPort............................................................... 12

4. Structure and device dimensions with reading window on front (in mm or inch).. 13

5. Structure and device dimensions with reading window on side (in mm or inch)... 14

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

14 APPENDIX

6. Block diagram for CLV61x-Dx41x.............................................................................. 15

7. Block diagram for CLV61x-Dx52x.............................................................................. 16

8. Example mounting of a device with bow-shaped mounting bracket (SICK accesso‐

ries, illustration of the device can differ).................................................................. 21

9. Example mountings of a device with external heating using bow-shaped mounting

brackets (SICK accessories). Illustration of the device may differ.......................... 21

10. Allocation of scanning line(s) to bar code and conveyor direction.......................... 22

11. Definition of the reading distance and the aperture angle α.................................. 23

12. Line scanner: Read angle occurring between scanning line and bar code............23

13. Avoiding surface reflections on the example line scanner: Angle between light

emitted and bar code (tilting away from vertical)..................................................... 24

14. Example for count direction and RA value determination in a device with a side

reading window...........................................................................................................24

15. Swivel connector unit: Rotation direction from end position to end position. Illus‐

tration of the device may differ.................................................................................. 27

16. Occurrence of equipotential bonding currents in the system configuration...........28

17. Prevention of equipotential bonding currents in the system configuration by the

use of electro-optical signal isolators........................................................................29

18. Prevention of equipotential bonding currents in the system configuration by the

insulated mounting of the device.............................................................................. 29

19. Wiring the switching input.......................................................................................... 31

20. Example of a PROFINET network design with a line or ring topology (CLV61x-

Dx41x)......................................................................................................................... 32

21. Example of a PROFINET network design with a line or ring topology (CLV61x-

Dx52x)......................................................................................................................... 32

22. LEDs on the housing...................................................................................................36

23. Cleaning the external optical sensors (read pulse encoder)................................... 40

24. Reading field diagram: CLV615 with reading window on side.................................47

25. Reading field diagram: CLV618 with reading window on front................................48

26. Reading field diagram: CLV618 with reading window on side.................................49

27. View of the quick release (dimensions in mm) and combination with mounting

bracket ........................................................................................................................51

14.8 List of tables

1. Activities and technical requirements......................................................................... 9

2. Type Code....................................................................................................................12

3. Overview of product features and functions of the device...................................... 16

4. Scope of delivery.........................................................................................................20

5. Permitted read angle between scanning line and bar code....................................24

6. Connecting the switching input according to the application..................................31

7. Display behavior of the sensor LED ..........................................................................36

8. Display behavior of the sensor LEDs ........................................................................37

9. Maintenance schedule...............................................................................................38

10. Errors and faults......................................................................................................... 41

11. Technical data on optics............................................................................................ 45

12. Technical data for performance.................................................................................45

13. Technical data on interfaces......................................................................................45

14. Technical data on mechanics/electronics................................................................ 46

15. Technical data on ambient data................................................................................ 46

16. Reading conditions for reading field diagrams......................................................... 47

O PE R AT I NG IN S TR U CT I ON S | CLV61x Dual Port (PROFINET) 8017842/ZMG5/2017-06-12 | 8M_DR | SICK

Subject to change without notice

APPENDIX 14

8017842/ZMG5/2017-06-12 | 8M_DR | SICK O P ER A TI N G I NS T RU C TI O NS | CLV61x Dual Port (PROFINET)

Subject to change without notice

Australia

Phone +61 3 9457 0600 1800 334 802 – tollfree E-Mail sales@sick.com.au

Austria

Phone +43 22 36 62 28 8-0 E-Mail office@sick.at

Belgium/Luxembourg

Phone +32 2 466 55 66 E-Mail info@sick.be

Brazil

Phone +55 11 3215-4900 E-Mail marketing@sick.com.br

Canada

Phone +1 905 771 14 44 E-Mail information@sick.com

Czech Republic

Phone +420 2 57 91 18 50 E-Mail sick@sick.cz

Chile

Phone +56 2 2274 7430 E-Mail info@schadler.com

China

Phone +86 20 2882 3600 E-Mail info.china@sick.net.cn

Denmark

Phone +45 45 82 64 00 E-Mail sick@sick.dk

Finland

Phone +358-9-2515 800 E-Mail sick@sick.fi

France

Phone +33 1 64 62 35 00 E-Mail info@sick.fr

Germany

Phone +49 211 5301-301 E-Mail info@sick.de

Hong Kong

Phone +852 2153 6300 E-Mail ghk@sick.com.hk

Hungary

Phone +36 1 371 2680 E-Mail office@sick.hu

India

Phone +91 22 4033 8333 E-Mail info@sick-india.com

Israel

Phone +972 4 6881000 E-Mail info@sick-sensors.com

Italy

Phone +39 02 274341 E-Mail info@sick.it

Japan

Phone +81 3 5309 2112 E-Mail support@sick.jp

Malaysia

Phone +6 03 8080 7425 E-Mail enquiry.my@sick.com

Mexico

Phone +52 472 748 9451 E-Mail mario.garcia@sick.com

Netherlands

Phone +31 30 2044 000 E-Mail info@sick.nl

New Zealand

Phone +64 9 415 0459 0800 222 278 – tollfree E-Mail sales@sick.co.nz

Norway

Phone +47 67 81 50 00 E-Mail sick@sick.no

Poland

Phone +48 22 539 41 00 E-Mail info@sick.pl

Romania

Phone +40 356 171 120 E-Mail office@sick.ro

Russia

Phone +7 495 775 05 30 E-Mail info@sick.ru

Singapore

Phone +65 6744 3732 E-Mail sales.gsg@sick.com

Slovakia

Phone +421 482 901201 E-Mail mail@sick-sk.sk

Slovenia

Phone +386 591 788 49 E-Mail office@sick.si

South Africa

Phone +27 11 472 3733 E-Mail info@sickautomation.co.za

South Korea

Phone +82 2 786 6321 E-Mail info@sickkorea.net

Spain

Phone +34 93 480 31 00 E-Mail info@sick.es

Sweden

Phone +46 10 110 10 00 E-Mail info@sick.se

Switzerland

Phone +41 41 619 29 39 E-Mail contact@sick.ch

Taiwan

Phone +886 2 2375-6288 E-Mail sales@sick.com.tw

Thailand

Phone +66 2645 0009 E-Mail Ronnie.Lim@sick.com

Turkey

Phone +90 216 528 50 00 E-Mail info@sick.com.tr

United Arab Emirates

Phone +971 4 88 65 878 E-Mail info@sick.ae

United Kingdom

Phone +44 1727 831121 E-Mail info@sick.co.uk

USA

Phone +1 800 325 7425 E-Mail info@sick.com

Vietnam

Phone +84 945452999 E-Mail Ngo.Duy.Linh@sick.com

Further locations at www.sick.com

8017842/ZMG5/2017-06-12 | 8M_DR

SICK AG | Waldkirch | Germany | www.sick.com

SICK CLV61x Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

O P E R A T I N G I N S T R U C T I O N S

Contents

1 About this document

1.1 Information on the operating instructions

1.2 Scope

1.3 Explanation of symbols

1.4 Further information

1.4.1 Supplementary documents

1.4.2 Documents on request

1.5 Customer service

2 Safety information

2.1 Correct use

2.2 Improper use

2.3 IP technology

2.4 Limitation of liability

2.5 Modifications and conversions

2.6 Requirements for skilled persons and operating personnel

2.7 Hazard warnings and operational safety

2.7.1 Operational safety and particular hazards

2.7.2 Laser radiation

2.8 Switching off the device

2.9 Protection of the environment

2.10 Repairs

3 PRODUCT DESCRIPTION

3.1 Product ID

3.1.1 Type label

3.1.2 Type Code

3.2 Product characteristics

3.2.1 Device view

3.2.2 Operating principle

3.2.3 Product features and functions

4 Transport and storage

4.1 Transport

Transport inspection

4.3 Storage

5 MOUNTING

5.1 Overview of mounting procedure

5.2 Scope of delivery

5.3 Preparation for mounting

5.3.1 Mounting requirements

5.3.2 Mounting device

5.4 Mounting location

5.4.1 Basic allocation of the scan line to the bar code

5.4.2 Reading distance to the bar code and aperture angle α

5.4.3 Angle alignment of the device

5.4.4 Avoidance of surface reflections

5.4.5 Count direction of the reading angle and the code angle

5.5 Mounting the device

6 ELECTRICAL INSTALLATION

6.1 Safety

6.1.1 Notes on the electrical installation

6.1.2 Note on the swivel connector

6.2 Prerequisites for the safe operation of the device in a system

6.3 Pin allocation of the connections

6.3.1 Wiring the switching input

6.3.2 Wiring notes

6.4 Wiring the PROFINET interface

7 COMMISSIONING

7.1 Overview of the commissioning steps

7.2 Install and launch the SOPAS ET configuration software

7.3 Adjust the device

8 OPERATION

8.1 Operating and status indicators

8.1.1 Operator interface

8.1.2 Optical status indicators on the device

9 MAINTENANCE

9.1 Maintenance

9.2 Cleaning

9.2.1 Cleaning the device

9.2.2 Cleaning surfaces that have an optical effect

10 Troubleshooting

10.1 Overview of possible errors and faults

10.2 Detailed fault analysis

10.2.1 LEDs on the device

10.2.2 System information

10.3 Status log