SICK CLV61 DualPort Series, CLV615, CLV618 Operating Instructions Manual
CLV61x DualPort (PROFINET)
Bar code scanner
O P E R A T I N G I N S T R U C T I O N S
Described product
25
CLV61x Dual Port (PROFINET)
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
CONTENTS
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Scope......................................................................................................... 5
1.3 Explanation of symbols............................................................................ 5
1.4 Further information................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 8
2.3 Internet protocol (IP) technology.............................................................. 8
2.4 Limitation of liability................................................................................. 8
2.5 Modifications and conversions................................................................ 9
2.6 Requirements for skilled persons and operating personnel.................. 9
2.7 Operational safety and particular hazards.............................................. 10
2.8 Switching off the device........................................................................... 12
2.9 Protection of the environment................................................................. 12
2.10 Repairs...................................................................................................... 12
3 Product description........................................................................... 13
3.1 Product ID.................................................................................................. 13
3.2 Product characteristics............................................................................ 16
4 Transport and storage....................................................................... 25
4.1 Transport................................................................................................... 25
4.2 Transport inspection................................................................................. 25
4.3 Storage...................................................................................................... 25
5 Mounting............................................................................................. 26
5.1 Overview of mounting procedure............................................................. 26
5.2 Preparation for mounting......................................................................... 26
5.3 Mounting location..................................................................................... 29
5.4 Mounting the device................................................................................. 32
6 Electrical installation........................................................................ 33
6.1 Safety......................................................................................................... 33
6.2 Prerequisites for safe operation of the device........................................ 35
6.3 Wiring instructions.................................................................................... 38
6.4 Pin assignments for electrical connections............................................ 38
7 Commissioning.................................................................................. 42
7.1 Overview of the commissioning steps..................................................... 42
7.2 Install and launch the SOPAS ET configuration software...................... 42
7.3 Adjust the device...................................................................................... 43
7.4 Initial commissioning................................................................................ 43
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CONTENTS
8 Operation............................................................................................ 45
8.1 Operating and status indicators.............................................................. 45
9 Maintenance...................................................................................... 48
9.1 Maintenance............................................................................................. 48
9.2 Cleaning..................................................................................................... 48
10 Troubleshooting................................................................................. 51
10.1 Overview of possible errors and faults.................................................... 51
10.2 Detailed fault analysis.............................................................................. 51
10.3 Status log.................................................................................................. 52
10.4 Repairs...................................................................................................... 52
10.5 Returns...................................................................................................... 52
10.6 Replacing the device................................................................................ 53
11 Disposal.............................................................................................. 54
12 Technical data.................................................................................... 55
12.1 optical lens system................................................................................... 55
12.2 Performance............................................................................................. 55
12.3 Interfaces.................................................................................................. 56
12.4 Mechanics/electronics............................................................................. 56
12.5 Ambient data............................................................................................. 57
12.6 Dimensional drawings.............................................................................. 57
12.7 Reading fields........................................................................................... 57
13 Accessories........................................................................................ 61
13.1 Quick release in combination with mounting bracket............................ 61
14 Appendix............................................................................................. 63
14.1 EU declaration of conformity / Certificates............................................. 63
14.2 Certification in accordance with UL60950............................................. 63
14.3 Dimensional drawings (electronic).......................................................... 63
14.4 Signal assignment of cables with open cable end at one end.............. 63
14.5 Notes on PROFINET.................................................................................. 65
14.6 Configuration of the device using command strings.............................. 67
14.7 Abbreviations used................................................................................... 67
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
Compliance with all safety notes and handling instructions supplied.
•
Compliance with local work safety regulations and general safety regulations for
•
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
ABOUT THIS DOCUMENT 1
1.2 Scope
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. For information about this, refer to the operat‐
ing instructions of the specific machine.
These operating instructions explain how to incorporate the device into a customer sys‐
tem as an IO device. They are part of the documentation that is provided to users.
Additional information relevant to these operating instructions is provided by the sup‐
plementary information document “Bar code scanner CLV61x Dual Port (PROFINET)”
(German: no. 8017977, English: 8017978). This supplementary information provides a
more detailed description of the procedures for integrating the device in the PROFINET
controller.
Step-by-step instructions are given for all required actions.
These instructions apply to all available variants of the device. For more detailed infor‐
mation for identification of the available device types, see "Type code", page 13.
Available device variants are listed on the online product page at:
www.sick.com/CLV61x_Dual_Port
•
A device variant is used as an example for commissioning, based on the basic parame‐
ter settings for the device.
1.3 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
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1 ABOUT THIS DOCUMENT
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.4 Further information
NOTE
Further documentation for the device can be found on the online product page at:
www.sick.com/CLV61x_Dual_Port
•
The following information is available for download there:
Model-specific online data sheets for device variants, containing technical data,
•
dimensional drawing, and specification diagrams
EU declaration of conformity for the product family
•
Dimensional drawings and 3D CAD dimension models in various electronic for‐
•
mats
Device GSD file
•
This documentation, in English and German and other languages if applicable
•
Additional information “CLV61x dual port (PROFINET) bar code scanner" in English
•
(part no. 8017978) and German (part no. 8017977) to help with integrating the
device into PROFINET
Other publications related to the devices described here
•
Publications dealing with accessories
•
Documents on request
Overview of command strings for the device.
Information about configuration of the device can be found in the online help function
of the SOPAS ET configuration software.
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2 Safety information
2.1 Intended use
The device is an intelligent, opto-electronic SICK ID sensor and is used for automated,
fixed identification and decoding of bar codes on moving or stationary objects. The data
content of the decoded bar codes is sent by the device via PROFINET to the PROFINET
controller (PLC) for further coordinating processing.
NOTE
The bar codes being read must conform to at least quality level C in accordance with
ISO/IEC 15416.
Applications:
Package conveyor
•
Picking stations
•
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
SAFETY INFORMATION 2
2.1.1 Operating restrictions
NOTICE
Radio interference may occur when the device is used in residential areas!
■
Only use the device in industrial environments (EN 61000-6-4).
2.1.2 Conditions for specified enclosure rating
To ensure compliance with the specified IP65 enclosure rating of the device during
operation, the following requirements must be met: If these requirements are not met,
the device does not fulfill any specified enclosure rating.
The cables plugged into the two electrical M12 female connectors must be
•
screwed on tightly.
Any electrical M12 female connector not in use at the end of a line must be sealed
•
with protective plugs that are screwed on tightly (as in the delivery condition).
The M12 male connector of the connecting cable must be tightly screwed to the
•
contacted female connector.
The black rubber cover fitted at the side over the corner must be flush with the
•
device.
NOTICE
Operate the device with the black cover open only for a short time for the following
(type-dependent) tasks as needed:
Inserting or removing the optional memory card
•
Temporary use of the optional USB interface as a service interface
•
During this time, protect the device against moisture and dust.
2.1.3 Conditions for devices with heating
When using heated devices, you must also keep in mind the following points:
■
Use cables suitable for the ambient conditions. When in doubt, please consult
SICK Service.
■
Restricted supply voltage range: 18 V DC ... 30 V DC
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2 SAFETY INFORMATION
■
Connection work only within the temperature range: -25 °C ... +40 °C
■
During mounting, make sure that heat transfer between the device and the sur‐
rounding environment is kept as small as possible. Use appropriate holders
(optional accessories).
■
The device must be in a non-operating state (no mounting or connection work).
2.1.4 Using the USB interface
Device variants with USB interface
NOTE
The USB interface of the device is used in industrial environments only as a service
interface for temporary use (e.g. for configuration, troubleshooting). Permanent use in
real operation of the system as a host interface is not intended.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
The device does not constitute a safety component in accordance with the respec‐
•
tive applicable safety standards for machines.
The device must not be used in explosion-hazardous areas, in corrosive environ‐
•
ments or under extreme environmental conditions.
The device must not be used in forklift applications in low temperature conditions.
•
Any use of accessories not specifically approved by SICK AG is at your own risk.
•
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■
Device should be used only in accordance with its intended use.
■
All information in these operating instructions must be strictly observed.
2.3 Internet protocol (IP) technology
NOTE
SICK uses standard IP technology in its products. The emphasis is placed on availability
of products and services.
SICK always assumes the following prerequisites:
The customer ensures the integrity and confidentiality of the data and rights
•
affected by its own use of the aforementioned products.
In all cases, the customer implements the appropriate security measures, such as
•
network separation, firewalls, virus protection, and patch management.
2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when com‐
piling the data and information contained in these operating instructions. The manufac‐
turer accepts no liability for damage caused by:
■
Non-adherence to the product documentation (e.g., operating instructions)
■
Incorrect use
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■
Use of untrained staff
■
Unauthorized conversions
■
Technical modifications
■
Use of unauthorized spare parts, consumables, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.5.1 Exception: temporarily opening the cover on the device
NOTICE
The user may open the housing only in order to obtain temporary access to the optional
USB interface or the optional slot for a memory card, depending on type. For this pur‐
pose, the corresponding black rubber cover fitted at the side over the corner on the
device can be opened temporarily.
In open state, the device does not conform to a specified enclosure rating. The device
must be protected appropriately against moisture and dust.
SAFETY INFORMATION 2
Operate the device only for a short time without closed cover.
b
For further warranty provisions, see the General Terms and Conditions of SICK AG, e.g.
on the delivery note of the device.
2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■
All work must only ever be carried out by the stipulated persons.
This product documentation refers to the following qualification requirements for the
various activities associated with the device:
■
Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■
Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■
Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
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2 SAFETY INFORMATION
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance
Electrical installation,
device replacement
Commissioning, configura‐
tion
Operation of the device for
the particular application
2.7 Operational safety and particular hazards
Basic practical technical training
■
Knowledge of the current safety regulations in the workplace
■
Practical electrical training
■
Knowledge of current electrical safety regulations
■
Knowledge of the operation and control of the devices in their
■
particular application
Basic knowledge of the WindowsTM operating system in use
■
Basic knowledge of the design and setup of the described con‐
■
nections and interfaces
Basic knowledge of data transmission
■
Basic knowledge of bar code technology
■
Knowledge of the operation and control of the devices in their
■
particular application
Knowledge of the software and hardware environment for the
■
particular application
Please observe the safety notes and the warnings listed here and in other chapters of
this product documentation to reduce the possibility of risks to health and avoid dan‐
gerous situations.
CAUTION
Optical radiation: Laser class 2
The human eye is not at risk when briefly exposed to the radiation for up to 0.25 sec‐
onds. Exposure to the laser beam for longer periods of time may cause damage to the
retina. The laser radiation is harmless to human skin.
■
Do not look into the laser beam intentionally.
■
Never point the laser beam at people's eyes.
■
If it is not possible to avoid looking directly into the laser beam, e.g., during com‐
missioning and maintenance work, suitable eye protection must be worn.
■
Avoid laser beam reflections caused by reflective surfaces. Be particularly careful
during mounting and alignment work.
■
Do not open the housing. Opening the housing may increase the level of risk.
■
Current national regulations regarding laser protection must be observed.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■
Work on electrical systems must only be performed by qualified electricians.
■
The power supply must be disconnected when attaching and detaching electrical
connections.
■
The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■
National and regional regulations must be complied with.
■
Safety requirements relating to work on electrical systems must be complied with.
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1
2
P1
P2
LASER
2
SAFETY INFORMATION 2
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■
Work on electrical systems must only be performed by qualified electricians.
■
Follow the notes in the operating instructions.
■
Install the grounding for the product and the system in accordance with national
and regional regulations.
Additional information about laser radiation
The device uses a red light laser diode.
The entire reading window is a laser output aperture.
Figure 1: Laser output aperture in the housing
Laser output on side
1
Laser output on front
2
NOTE
No maintenance is required to ensure compliance with Laser Class 2.
Warning symbol on the device
The laser warning label is affixed on the rear of the device in combination with the type
label.
In addition to other information, the type label also contains the relevant laser output
data.
Figure 2: Laser warning label
Meaning of the laser warning label:
Laser radiation – Never look into the light beam – Laser Class 2
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2 SAFETY INFORMATION
NOTE
Additional laser warning label
If the laser warning label affixed to the device is concealed when the device is installed
into a machine or paneling, the laser beam outlet opening must be suitably labeled on
the machine. For this purpose, an additional warning label must be affixed next to the
output opening.
Controlling the laser diode
When operating properly in real conditions, the device will only switch the laser diode on
if there is an object in the reading area, or if a reading is required (pulsed reading oper‐
ation). This operating mode results in a longer laser diode service life than with a laser
diode that is switched on in continuous operation.
A laser timeout can switch off the laser diode automatically in this type of object trigger
control if the pulse has been active for too long (e.g., the conveyor system has
stopped). In this case, the current internal reading interval of the device remains open.
Depending on the selected parameterization type, the laser timeout can be set as fol‐
lows:
•
•
In the default setting, the laser timeout is deactivated.
Using the SOPAS ET configuration software, on the Illumination Control device page.
With GSD parameterization, using the “10_Object Trigger Ctrl” module.
The laser diode is permanently or repeatedly switched on in the following device sta‐
tuses:
■
In the “Percentage Evaluation” and “Auto Setup” operating modes (only used tem‐
porarily for configuration/diagnostics)
■
In reading operation in the pulsing types “Auto pulse” (adjustable pulse/pause
ratio) or “Free”.
If the timeout is activated, it will have no effect in this case.
NOTE
The device has no optical indicator (LED) for laser diode activity.
2.8 Switching off the device
When switching off the device, at the most, the following data will be lost:
■
Application-specific parameter sets that were only temporarily stored in the device
■
Last reading result
■
Daily operating hours counter
2.9 Protection of the environment
During construction of the device, attention was paid to achieving the smallest environ‐
mental impact possible. Apart from the housing, the device contains no materials using
silicon.
2.10 Repairs
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Repair work on the device may only be performed by qualified and authorized person‐
nel from SICK AG. Interruptions or modifications to the device by the customer will inval‐
idate any warranty claims against SICK AG.
Subject to change without notice
3 Product description
1240 0001
S/N:
DC 10...30V 2.8W
1
2
3
4
5
Manufactured:
D-79276 Reute
Made in Germany
λ = 655nm
Pmax=1.5mW
P<1.0mW average
Pulse duration <300µs
Imax=700mA
P/N: 1057125
CLV610-C000
MAC
6
25
3.1 Product ID
3.1.1 Type label
The type label gives information for identification of the device. An existing UL certifica‐
tion can be found on the type label.
Figure 3: Type label design for the device, illustration may differ from actual type label
Type designation
1
Part number
2
Serial number
3
Laser output data
4
MAC address, if Ethernet interface is available
5
Date of manufacture
6
PRODUCT DESCRIPTION 3
3.1.2 Type code
The devices of the CLV61x product subfamily are classified according to the following
type code:
CLVxyz-abcdef
CLV x y z ‒ a b c d e f
1 2 3 4 5 6 7 8 9 10
Table 2: Type code
Position Description Characteristic
1 Code reader, V-principle ‒
2 – 3 Product family 61: CLV61x
4 Working range 0: Mid range
2: Short range
5: Long range
8: Long range
5 Performance C: CAN
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D: Dual Port PROFINET
F: Fieldbus (Dual Port) over external fieldbus mod‐
ule CDF600-2
13
3 PRODUCT DESCRIPTION
Position Description Characteristic
6 Scanning method, reading
7 Electrical connections
8 Interfaces 0: Host (RS-232), AUX (RS-232), digital I/Os
9 Front screen material 0: Glass
10 Application (ambient tem‐
1)
2 x digital switching inputs and 2 x digital switching outputs.
2)
USB interface only for temporary use as a service interface.
3)
For service functions such as parameter cloning.
window orientation
(design)
perature)
1)
0: Line scanner, reading window on front
1: Raster scanner, reading window on front
2: Line scanner, reading window on side
3: Raster scanner, reading window on side
0: Cable 0.9 m with male connector, D-Sub-HD,
15-pin
4: Swivel connector, 2 x female connectors, M12,
4-pin, D-coded +1 x cable 0.9 m with male connec‐
tor, M12, 4-pin, A-coded
5: Swivel connector, 2 x female connectors, M12,
4-pin, D-coded +1 x cable 0.9 m with male connec‐
tor, M12, 5-pin, A-coded
1)
1: Host (Ethernet), AUX (Ethernet, USB 2))
2: Host (Ethernet), AUX (Ethernet, USB 2)), 1 x digital
switching input
3: Host (Ethernet), AUX (Ethernet), 1 x external para‐
meter storage (microSD memory card)
3)
4: Host (Ethernet), AUX (Ethernet), 1 x external para‐
meter storage (microSD memory card) 3), 1 x digital
switching input
1: Plastic
Without label: Standard (0 °C ... +40 °C)
F0: With integrated heating (‒35 °C ... +40 °C)
NOTE
Not all combinations are possible according to the type code. The available device vari‐
ants can be found online at:
3.1.3 Device variants
The CLV61x product family consists of 3 variant lines:
Among other things, the variant lines differ with respect to the following features:
Table 3: Differences between the variant lines
www.sick.com/CLV61x_Dual_Port
•
CLV61x CAN
•
CLV61x FIELDBUS (in combination with the optional fieldbus module CDF600)
•
CLV61x Dual Port
•
Feature CLV61x CAN CLV61x FIELDBUS CLV61x Dual Port
(PROFINET)
Purpose Data output to host via
RS-232
Connection to fieldbus
via optional fieldbus
Direct integration in
line or ring topology
module CDF600
(Dual Port switch)
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PRODUCT DESCRIPTION 3
Feature CLV61x CAN CLV61x FIELDBUS CLV61x Dual Port
(PROFINET)
Electrical Interfaces
Type of electrical
connections
Power
•
RS-232
•
(Host, AUX)
CAN
•
2 digital switching
•
inputs
2 digital switching
•
outputs
Power
•
RS-232
•
(Host, AUX)
CAN
•
2 digital switching
•
inputs
2 digital switching
•
outputs
Power
•
Ethernet
•
(Host, AUX)
USB Micro-B or
•
microSD memory card
1) 2) 5)
1 digital switching
•
input
1)
1 x male connector, D-Sub-HD, 15-pin 2 x female connectors,
M12, 4-pin, D-coded in
swivel connector
1 x male connector, 4-
or 5-pin, A-coded
1 x female connector,
5-pin, USB Micro-B type
or
microSD memory card
1)
1)
Supply voltage DC 10 V ... 30 V DC 10 ... 30 V
DC 18 ... 30 V
Power consumption Typically 2.8 W
4)
Typically 4 W
Typically 15 W 3)
Special evaluation
SMART620 decoder
feature
Memory card – Optional 1)
Heating – Optional
Ambient operating
temperature
Storage tempera‐
ture
Dimensions for
device with front
0 °C ... +40 °C 0 °C ... +40 °C
–35 °C ... +40 °C 1)
–20 °C ... +70 °C –20 °C ... +70 °C
–35 °C ... +70 °C 1)
61 mm x 66 mm x 38 mm 61 mm x 96 mm x
38 mm
1)
reading window
Dimensions for
device with side
80 mm x 66 mm x 38 mm 80 mm x 96 mm x
38 mm
reading window
1)
Depending on type.
2)
USB interface only for temporary use as a service interface.
3)
For device variants with integrated heating.
4)
For switching outputs without load.
5)
USB interface or memory card shaft.
3)
4)
4)
5)
3)
3)
Designation of device variants
Device variants with serial data interfaces only (RS-232, RS422/485) are referred
•
to as “serial variants”. They also feature a CAN interface. The connecting cable
with a D-Sub male connector is permanently connected to the housing.
Device variants with serial data interfaces and two additional Ethernet interfaces
•
are referred to as “Dual Port variants”. They feature a swivel connector on the
housing with two M12 female connectors and a separate connecting cable with an
M12 male connector.
The corresponding number of digital switching inputs and outputs depends on the
•
design of the electrical connection.
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1
42
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â
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ß
65.3 (2.57)
38 (1.50)
Ready
G Read
N Read
HW Err
UserDef1
SF
BF
P1 LNK/ACT
P2 LNK/ACT
P1 P2
50°
61 (2.40)
96 (3.78)
(15
(0.59))
1
2
3
4
41.7
(1.64)
6.2 (0.24)
19.5 (0.77)
43.7
(1.72)
5
3
85 (3.35)
9 (0.35)
22
(0.87)
35.3
(1.39)
(25.7
(1.01))
65.3
(2.57)
(30.6
(1.20))
10 (0.39)
5.7 (0.22)
13.7 (0.54)
19.5 (0.77)
1
423
5
6
7
8
9
à
(15
(0.59))
15
(0.59)
(15
(0.59))
10 (0.39)
5.7 (0.22)
22.5
(0.89)
22.5
(0.89)
3 PRODUCT DESCRIPTION
3.2 Product characteristics
3.2.1 Device view
Figure 4: CLV61x Dual Port: design and device dimensions with front reading window (in mm or
inches)
M5 blind tapped holes, 5 mm deep (2 x), for mounting the device
1
P1 (PROFINET port 1) connection, female connector, M12, 4-pin, D-coded
2
Cable (0.9 m), type-dependent with POWER connection (male connector, M12, 4-pin, A-
3
coded) or with POWER + trigger input connection (male connector, M12, 5-pin, A-coded)
P2 (PROFINET port 2) connection, M12, female connector, 4-pin, D-coded
4
Internal impact point: Rotation point of the variable direction laser beam
5
Central position of the deflected laser beam in the V-shaped aperture angle
6
Swivel connector unit (max 180° rotation angle from end position to end position)
7
Reading window, orientation on front
8
RGB LED (1 x), status indicator with signal color allocation for events
9
LED (4 x), status indicator for PROFINET
ß
Reference point for reading distance from device (housing edge) to object
à
Type label
á
Laser warning label
â
Cover for USB connection 1) (female connector, 4-pin, Micro-B type) or for memory card
ã
shaft (microSD), type-dependent
1)
16
Service interface, for temporary use only
O PE R AT I NG IN S TR U CT I ON S | CLV61x DualPort (PROFINET) 8017842/ZOK7/2019-02-01 | SICK
Subject to change without notice
15
(0.59)
10
(0.39)
22.5
(0.89)
2 (0.08)
5.7 (0.22)
105°
80 (3.15)
96 (3.78)
65 (2.56)
59.5 (2.34)
(15
(0.59))
(14.15
(0.56))
65.2 (2.57)
50°
38 (1.5)
60.4 (2.38)
16.4
(0.65)
35.3
(1.39)
(24.1
(0.95))
9 (0.35)85 (3.35)
(30.6 (1.2))
60.5 (2.38)
32.8
(1.29)
65.3 (2.57)
Ready
G Read
N Read
HW Err
UserDef1
SF
BF
P1 LNK/ACT
P2 LNK/ACT
1
4
2
3
1
2
3
4
6
5
7
3
1
P1
P2
42
8
ã
â
á
à
ß
9
10
(0.39)
5.7
(0.22)
22.5
(0.89)
10 (0.39)
(14.15
(0.56))
(15
(0.59))
PRODUCT DESCRIPTION 3
Figure 5: CLV61x Dual Port: design and device dimensions with side reading window (in mm or
inches)
M5 blind tapped holes, 5 mm deep (2 x), for mounting the device
1
P1 (PROFINET port 1) connection, female connector, M12, 4-pin, D-coded
2
Cable (0.9 m), type-dependent with POWER connection (male connector, M12, 4-pin, A-
3
coded) or with POWER + trigger input connection (male connector, M12, 5-pin, A-coded)
P2 (PROFINET port 2) connection, M12, female connector, 4-pin, D-coded
4
Internal impact point: Rotation point of the variable direction laser beam
5
Reading window, side orientation
6
Central position of the deflected laser beam in the V-shaped aperture angle
7
Swivel connector unit (max 180° rotation angle from end position to end position)
8
Reference point for reading distance from device (housing edge) to object
9
LED (4 x), status indicator for PROFINET
ß
RGB LED (1 x), status indicator with signal color allocation for events
à
Type label
á
Laser warning label
â
Cover for USB connection 2) (female connector, 4-pin, Micro-B type) or for memory card
ã
shaft (microSD), type-dependent
3.2.2 Scope of delivery
2)
8017842/ZOK7/2019-02-01 | SICK OP E RA T IN G I N ST R UC T IO N S | CLV61x DualPort (PROFINET)
Subject to change without notice
The delivery of the device includes the following components:
Table 4: CLV61x Dual Port (PROFINET): scope of delivery
No. of
units
1 Device in the version ordered Both M12 female connectors sealed with
Service interface, for temporary use only
1 Multilingual safety notes in a printed doc‐
Associated components not contained in the delivery:
Component Notes
tightly screwed on protective plugs.
Without holders and bus connecting
cables.
Provides information about the require‐
ument
ments for safe use of the product.
17
3 PRODUCT DESCRIPTION
Table 5: CLV61x Dual Port (PROFINET): scope of delivery, other components
Component Notes
SOPAS ET configuration software and
device description file (*.sdd file for
SOPAS ET) for the CLV61x Dual Port
(PROFINET)
GSD file for the PROFINET system con‐
troller (PLC)
Function block, e.g., for system controller
S7 (PLC)
CLV61x Dual Port (PROFINET) operating
instructions as PDF in English, German
and French. Other languages also avail‐
able online where applicable.
CLV61x Dual Port (PROFINET) supplemen‐
tary information as PDF in English and
German.
Available online at:
www.sick.com/SOPAS_ET
•
Available online at:
www.sick.com/CLV61x_Dual_Port
•
When is it needed?
Available online at:
www.sick.com/CLV61x_Dual_Port
•
Provides information about mounting, electrical
installation and technical data for the device.
Available online at:
www.sick.com/CLV61x_Dual_Port
•
Provides additional description of the procedure for
integrating the device into PROFINET from a data
technology standpoint (line or ring topology).
Available online at:
www.sick.com/CLV61x_Dual_Port
•
3.2.3 Operating principle
The device consists of a laser scanner (laser diode and optics) with fixed focus and an
electronics unit with integrated decoder, as well as a PROFINET module. The laser scan‐
ner and electronic unit are encased in a compact metal housing.
The light is emitted through the reading window in the industrial housing, and the
reflected light from the bar code then returns through this window.
The use of various focusing settings, resolutions, scan processes, possibly integrated
heating, mounting options and optics enables use in most industrial applications.
Because of the integrated D-sub shell, when the reading window is on the side the laser
beam is emitted at angle of 105° relative to the longitudinal axis of the device. The
device has three M12 round connectors available for continuous electrical connection.
Interfaces to external timers, such as photoelectric sensors or incremental encoders,
enable reading pulses independent of the control. The reading results are provided for
further processing by the data interfaces. In principle, the codes can be identified on
any one side of stationary or moving objects in a conveyor system (single-side reading).
By combining several devices, multiple sides can be recorded in one passage (multiside reading). The device produces a scanning line (line scanner) in order to identify the
code. In the grid scanner version, the device produces eight scanning lines that are off‐
set parallel to one another.
18
O PE R AT I NG IN S TR U CT I ON S | CLV61x DualPort (PROFINET) 8017842/ZOK7/2019-02-01 | SICK
Subject to change without notice
Configuration
Diagnostics
(local)
SOPAS ETSOPAS ET
PC
CLV61x Dual Port
(CLV61x-Dx41x)
Aux (USB)
Host /Aux (Ethernet, port 2)Host /Aux (Ethernet, port 1)
V
s
PROFINETPROFINET
Scanner 2
Decoder 3
Interfaces 4
5
1
Configuration
1)
Diagnostics
(local)
SOPAS ETSOPAS ET
PC
CLV61x Dual Port
(CLV61x-Dx52x)
Aux (USB)
Host /Aux (Ethernet, port 2)Host /Aux (Ethernet, port 1)
V
s
PROFINETPROFINET
Read trigger
(switching input) 1
Scanner 2
Decoder 3
Interfaces 4
T distributor 2) 6
1) Alternative: GSD configuration (centrally via the PROFINET controller) 8
2) Male connector, M12, 4-pin, A-coded splitted to 2 x female connector M12, 5-pin, A-coded) 9
5
7
PRODUCT DESCRIPTION 3
Figure 6: Block diagram for CLV61x-Dx41x (without switching input)
Scanner
1
Decoder
2
Interfaces
3
USB interface 3) depending on type. Not present on device variants with a memory card
4
slot.
Configuration or diagnostics (local)
5
Supply voltage VS = U
6
V
Figure 7: Block diagram for CLV61x-Dx52x (with switching input)
1
2
3
4
5
6
7
3)
Service interface, for temporary use only
8017842/ZOK7/2019-02-01 | SICK OP E RA T IN G I N ST R UC T IO N S | CLV61x DualPort (PROFINET)
Subject to change without notice
Scanner
Decoder
Interfaces
USB interface 3) depending on type. Not present on device variants with a memory card
slot.
Configuration or diagnostics (local)
T-connector
Supply voltage V
s
19
3 PRODUCT DESCRIPTION
Read trigger (switching input)
8
Alternative: GSD configuration (central via PROFINET controller)
9
Male connector, M12, 4-pin, A-coded, split into 2 x female connectors, M12, 5-pin, A-
ß
coded
3.2.4 Product features and functions
Table 6: Overview of product features and functions of the device
Product feature/function Characteristic
CLV61x Dual Port bar code scanner
Safety and ease of use
Easy configuration/operation
Reading Operation Mode
Read pulse generation
Bar code evaluation
Data Processing
Fixed focus
■
Red light line scanner or grid scanner
■
Reading range: Long range, optimized for intralogistics applications
■
Medium resolution
■
Additional scanning frequency range (400 Hz ... 1,000 Hz)
■
Option to adapt to code print quality
■
Evaluation range of scanning line can be limited
■
Trigger input for reading pulse, type-dependent, identifier see "Type code",
■
page 13
Rugged, compact metal housing, CE marking
■
Laser Class 2, laser switches off if the output power is exceeded
■
Automatic self-test on system start
■
Diagnostic tools for device setup and (remote) device monitoring
■
Configurable output of reading diagnostic data in two reading results formats
■
Operating data polling, in case of error, issue of error code if required
■
Test string function (heartbeat) can be activated to signal that the device is
■
ready for operation
Password-protected configuration mode via SOPAS ET
■
Protection of centrally configured parameter values in the PROFINET con‐
■
troller (e.g., PLC) via GSD parameterization
Optional backup of locally configured parameter values on microSD memory
■
card in the device, type-dependent, identifier see "Type code", page 13
Future-proof through firmware update (FLASH PROM) via data interface
■
Future-proof SOPAS ET configuration software
■
Low power consumption
■
Additional supply voltage range
■
Wide range of ambient operating temperatures
■
Device variants suitable for cold stores, type-dependent, identifier see "Type
■
code", page 13)
Configuration centrally using PROFINET controller (e.g., PLC) via GSD parame‐
■
terization or locally via SOPAS ET configuration software (incl. online help
function)
Status display by five LEDs
■
Configuration via profile programming with bar codes, generated and printed
■
with the help of SOPAS ET
Start/stop operation (one bar-code bearing object per reading pulse)
■
Pulse source for start: Fieldbus input, data interface (command), auto pulse,
■
free
Pulse source for stop: Read pulse source, data interface (command), timer,
■
condition
All current 1D code types
■
Max. number of bar codes: 50 per read pulse
■
Separation of identical codes of the same code type by read angle
■
Influencing the output of the reading data by event-dependent evaluation con‐
■
ditions
Influencing the output string by filtering and output sorting
■
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O PE R AT I NG IN S TR U CT I ON S | CLV61x DualPort (PROFINET) 8017842/ZOK7/2019-02-01 | SICK
Subject to change without notice
Product feature/function Characteristic
Data communication
Host interface: Ethernet, PROFINET protocol, data output format can be con‐
■
figured
AUX interface: USB (2.0) 1). Type-dependent, identifier see "Type code",
■
page 13. Data output format configurable
Aux interface: Ethernet TCP/IP, data output format configurable
■
PROFINET
PROFINET with integrated switch (Dual Port) in accordance with IEEE 802.3
■
for incorporation in line or ring network topologies
Local trigger input (hardware) for reading pulse, type-dependent, identifier
■
see "Type code", page 13
Electrical interfaces
Host interface (also AUX interface): 2 x Ethernet
■
Aux interface: 1 x USB 1), type-dependent, identifier see "Type code", page 13
■
MicroSD memory card, type-dependent, identifier see "Type code", page 13
■
Digital switching input (hardware): 1 x, type-dependent, identifier see "Type
■
code", page 13
Power supply
■
Wiring technique (design)
Space-saving, swivel connector on the device with two M12 round connec‐
■
tors, female connector, 4-pin, D-coded for Ethernet (PROFINET)
Cable (0.9 m), line connection integrated into the control unit.
■
Type-dependent in the following forms:
With POWER connection (male connector, M12, 4-pin, A-coded), type-
°
dependent, identifier see "Type code", page 13
With POWER connection + trigger input (male connector, M12, 5-pin, A-
°
coded), identifier see "Type code", page 13
Housing
Compact, industrial version in metal, IP 65, protection class III
■
Small dimensions, low weight
■
Various installation options via comprehensive range of mounting accessories
■
PRODUCT DESCRIPTION 3
1)
Service interface, for temporary use only
3.2.5 Memory card
Depending on the type, the device has a card slot integrated in the housing. This slot
accommodates a memory card in microSD format.
NOTE
The memory card is optional and is not included with the delivery of the device.
To ensure that the memory card functions reliably, only use card types (industrial stan‐
dard) approved by SICK. You can find these as accessories online at:
The memory card has no write protection that can be activated.
Functions
An inserted memory card serves as a local external storage medium for the device out‐
side the internal device memory, see "Initial commissioning", page 43.
The device can execute the following functions using the memory card:
www.sick.com/CLV61x_Dual_Port
•
Cloning function: saving the currently valid parameter set
•
Automated additional storage of the parameter set with the configuration data of
the device on an external storage medium that is quickly accessible to the user.
This takes place as part of the recommended backup concept for the parameter
sets of the 4Dpro devices. The externally stored parameter set is also updated
automatically each time the currently valid configuration data is permanently
saved.
8017842/ZOK7/2019-02-01 | SICK OP E RA T IN G I N ST R UC T IO N S | CLV61x DualPort (PROFINET)
Subject to change without notice
21
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