SICK CLV60 series Operating Instructions Manual
CLV60x
Bar code scanners
O P E R A T I N G I N S T R U C T I O N S
Described product
CLV60x
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2
O PE R AT I NG IN S TR U CT I ON S | CLV60x 8021817/10Y9/2018-09-14 | SICK
Subject to change without notice
Contents
CONTENTS
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Explanation of symbols............................................................................ 5
1.3 Further information................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 IP technology............................................................................................. 7
2.4 Limitation of liability................................................................................. 8
2.5 Modifications and conversions................................................................ 8
2.6 Requirements for skilled persons and operating personnel.................. 8
2.7 Operational safety and particular hazards.............................................. 9
3 Product description........................................................................... 10
3.1 Scope of delivery....................................................................................... 10
3.2 Type code.................................................................................................. 10
3.3 Type label.................................................................................................. 10
3.4 Status indicators....................................................................................... 11
3.5 Product features and functions (overview)............................................. 12
3.6 Operating principle................................................................................... 12
3.6.1 Object trigger control............................................................... 13
3.7 Reading operation mode.......................................................................... 13
4 Transport and storage....................................................................... 15
4.1 Transport................................................................................................... 15
4.2 Unpacking.................................................................................................. 15
4.3 Transport inspection................................................................................. 15
4.4 Storage...................................................................................................... 15
5 Mounting............................................................................................. 16
5.1 Overview of mounting procedure............................................................. 16
5.2 Mounting instructions............................................................................... 16
5.3 Mounting location..................................................................................... 16
5.3.1 Basic alignment of the scan line to the bar code.................. 16
5.3.2 Reading distance to the bar code and aperture angle α...... 17
5.3.3 Angle alignment of the device................................................. 17
5.3.4 Avoidance of surface reflections............................................ 17
5.3.5 Counting direction of the reading angle and the code angle 18
5.4 Mounting the device................................................................................. 18
6 Electrical installation........................................................................ 20
6.1 Safety......................................................................................................... 20
6.1.1 Notes on the electrical installation......................................... 20
6.2 Prerequisites for safe operation of the device........................................ 20
8021817/10Y9/2018-09-14 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV60x
Subject to change without notice
3
CONTENTS
6.3 Interface description................................................................................ 23
6.4 Wiring interfaces....................................................................................... 24
6.4.1 Connecting the supply voltage................................................ 24
6.4.2 Wiring the data interface......................................................... 25
6.4.3 Wiring digital switching inputs................................................ 25
6.4.4 Wiring digital switching outputs.............................................. 26
7 Commissioning.................................................................................. 28
7.1 Overview of the commissioning steps..................................................... 28
7.2 SOPAS ET configuration software............................................................ 28
7.3 Initial Commissioning............................................................................... 28
7.4 Fine adjustment and further configuration............................................. 28
8 Operation............................................................................................ 30
8.1 Operating options..................................................................................... 30
9 Maintenance...................................................................................... 31
9.1 Maintenance............................................................................................. 31
9.2 Cleaning..................................................................................................... 31
10 Troubleshooting................................................................................. 33
10.1 Overview of possible errors and faults.................................................... 33
10.2 Detailed fault analysis.............................................................................. 33
10.2.1 LEDs on the device.................................................................. 33
10.2.2 System information.................................................................. 33
10.3 Status log.................................................................................................. 33
10.3.1 Displaying the status log......................................................... 34
10.4 Repairs...................................................................................................... 34
10.5 Returns...................................................................................................... 34
10.6 Disposal..................................................................................................... 34
11 Technical data.................................................................................... 35
11.1 Features.................................................................................................... 35
11.2 Performance............................................................................................. 36
11.3 Interfaces.................................................................................................. 37
11.4 Mechanics/electronics............................................................................. 37
11.5 Ambient data............................................................................................. 39
12 Annex.................................................................................................. 41
12.1 EU declaration of conformity / Certificates............................................. 41
12.2 Certification according to UL62368........................................................ 41
12.3 Licenses.................................................................................................... 41
4
O PE R AT I NG IN S TR U CT I ON S | CLV60x 8021817/10Y9/2018-09-14 | SICK
Subject to change without notice
1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
Compliance with all safety notes and handling instructions supplied.
•
Compliance with local work safety regulations and general safety regulations for
•
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully before starting any work on the device, in
order to familiarize yourself with the device and its functions.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
ABOUT THIS DOCUMENT 1
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. For information about this, refer to the operat‐
ing instructions of the specific machine.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
8021817/10Y9/2018-09-14 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV60x
Subject to change without notice
5
1 ABOUT THIS DOCUMENT
1.3 Further information
NOTE
Further documentation for the device can be found on the online product page at:
www.sick.com/CLV60x
•
The following information is available for download there:
Model-specific online data sheets for device variants, containing technical data,
•
dimensional drawing, and specification diagrams
EU declaration of conformity for the product family
•
Dimensional drawings and 3D CAD dimension models in various electronic for‐
•
mats
These operating instructions, available in English and German, and in other lan‐
•
guages if necessary
Other publications related to the devices described here
•
Publications dealing with accessories
•
6
O PE R AT I NG IN S TR U CT I ON S | CLV60x 8021817/10Y9/2018-09-14 | SICK
Subject to change without notice
2 Safety information
2.1 Intended use
The CLV60x bar code scanner is an intelligent, opto-electronic ID sensor and is used for
automatic, fixed identification and decoding of bar codes on moving or stationary
objects. The data content of the decoded bar codes is transmitted via the device to a
higher-level control (PLC) or an industrial computer for coordinating processing.
NOTE
The bar codes to be read must comply at least with quality level C in accordance with
ISO/IEC 15416.
The product variants with connecting cable and USB plug are not designed for rough
industrial environments with strong electromagnetic interference. During installation,
make sure that no sources of interference are in the direct vicinity of the product. Use
the USB devices in offices or in applications with similar ambient conditions (e.g.
libraries or laboratories).
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
SAFETY INFORMATION 2
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•
•
•
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■
■
2.3 IP technology
NOTE
SICK uses standard IP technology in its products. The emphasis is placed on availability
of products and services.
SICK always assumes the following prerequisites:
The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
Any use of accessories not specifically approved by SICK AG is at your own risk.
Device should be used only in accordance with its intended use.
All information in these operating instructions must be strictly observed.
The customer ensures the integrity and confidentiality of the data and rights
•
affected by its own use of the aforementioned products.
In all cases, the customer implements the appropriate security measures, such as
•
network separation, firewalls, virus protection, and patch management.
8021817/10Y9/2018-09-14 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV60x
Subject to change without notice
7
2 SAFETY INFORMATION
2.4 Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■
Failing to observe the operating instructions
■
Incorrect use
■
Use by untrained personnel
■
Unauthorized conversions
■
Technical modifications
■
Use of unauthorized spare parts, consumables, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
2.6
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■
All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■
Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■
Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■
Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
The following qualifications are required for various activities:
8
O PE R AT I NG IN S TR U CT I ON S | CLV60x 8021817/10Y9/2018-09-14 | SICK
Subject to change without notice
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance
Electrical installation,
device replacement
Basic practical technical training
■
Knowledge of the current safety regulations in the workplace
■
Practical electrical training
■
Knowledge of current electrical safety regulations
■
Knowledge of the operation and control of the devices in
■
their particular application
Commissioning, configura‐
tion
Basic knowledge of the WindowsTM operating system in use
■
Basic knowledge of the design and setup of the described
■
connections and interfaces
Basic knowledge of data transmission
■
Basic knowledge of bar code technology
■
Operation of the device for
the particular application
Knowledge of the operation and control of the devices in
■
their particular application
Knowledge of the software and hardware environment for
■
the particular application
2.7 Operational safety and particular hazards
SAFETY INFORMATION 2
Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.
The product is fitted with LEDs of the risk group 0. The accessible radiation from these
LEDs does not pose a danger to the eyes or skin.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■
Work on electrical systems must only be performed by qualified electricians.
■
The power supply must be disconnected when attaching and detaching electrical
connections.
■
The sensor must only be connected to a voltage source as set out in the require‐
ments in the operating instructions.
■
National and regional regulations must be complied with.
■
Safety requirements relating to work on electrical systems must be complied with.
WARNING
Dangerous equipotential bonding currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■
Work on electrical systems must only be performed by qualified electricians.
■
Follow the notes in the operating instructions.
■
Install the grounding for the product and the system in accordance with national
and regional regulations.
8021817/10Y9/2018-09-14 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV60x
Subject to change without notice
9
3 PRODUCT DESCRIPTION
3 Product description
3.1 Scope of delivery
The delivery of the device includes the following components:
Table 2: Scope of delivery
Item Component Comments
1 Device in the version ordered Depending on version
1 Printed safety notes -
3.2 Type code
The devices of the CLV60x product family are arranged according to the following type
code:
CLV xxx ‒ a b c d e
1 2 3 4 5 6 7
Table 3: Type code
Position Description Characteristic
1 Device name V-scanner code reader
2 Device type 601: Standard range
602: Long range
3.3 Type label
3 Version 0: Reading window at front
1: Reading window on side (angle 103°)
4 Connection type A: With open cable end
U: USB-A male connector
D: D-SUB male connector, 9-pin
5 Length of cable 1: Cable: approx. 1.5 m
2: Cable: approx. 2.0 m
6 Host interface 0: RS-232
1: USB
7 Supply voltage 0: DC 5 V ±10%
NOTE
Not all combinations are possible according to the type code. The available device vari‐
ants can be found online at:
www.sick.com/CLV60x
•
The type label gives information for identification of the device.
10
O PE R AT I NG IN S TR U CT I ON S | CLV60x 8021817/10Y9/2018-09-14 | SICK
Subject to change without notice
D-79276 Reute
Made in Malaysia
CLV601-XXXXXXXX
P/N: 1XXXXXX
S/N: 1601 001
5V ± 10% 1,0 W Imax=0,3A
Manufactured: January 2017
25
6
5
4
3
2
1
7
Figure 1: Type label (example)
1
Ready
G Read
N Read
HW Err
UserDef1
Manufacturer’s address/country of production
1
Approval marks and test symbols
2
Production date
3
Technical data
4
Serial number
5
Material number
6
Type code
7
PRODUCT DESCRIPTION 3
3.4 Status indicators
Figure 2: Status indicators
Status LED
1
Table 4: Display behavior of the LED
Color of LED Status Status
– OFF Device without supply voltage
Blue ON After switching on or after firmware download:
Green Lights up
briefly
Red Lights up
briefly
Red ON Hardware error (HW Err)
After switching on:
Parameter download for the device
Self-test successful, device ready for operation
Reading successful (Good Read)
Reading unsuccessful (No Read)
8021817/10Y9/2018-09-14 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV60x
Subject to change without notice
11
3 PRODUCT DESCRIPTION
Color of LED Status Status
Light blue – UserDef1 (reserved)
Red
Blue
Red ON Firmware download:
3.5 Product features and functions (overview)
Table 5: Overview of product features and functions of the device
Product feature/func‐
tion
Security and ease of
use
Convenient operation/
configuration
Read operation modes
Read cycle
Bar code evaluation
Data processing
Data Communication
Flashes
alternately in
both colors
Characteristic
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Firmware download
Error: Completion not successful
Rugged, compact metal housing
Automatic self-test at system start
Diagnostic tools for system setup and (remote) system monitoring
Configurable output of reading diagnostic data
Operating data polling, in case of error, issue of error code if
required
Test string function (heartbeat) can be activated to signal that the
device is ready for operation
Password-protected configuration mode via SOPAS ET
Future-oriented due to firmware update (FLASH PROM) via data
interface
Future-oriented SOPAS ET configuration software
Low power consumption
Configuration via SOPAS ET configuration software (online/
offline) or commands
LED status indicators
Profile programming with bar codes, generated and printed via
SOPAS ET
Beeper for actuating the device function can be switched off
Start/stop operation (one bar code bearing object per read cycle)
Pulse sources for start: Switching inputs, data interface (com‐
mand), auto pulse, free
Pulse sources for stop: Read cycle source, switching inputs, data
interface (command), timer, condition
All current 1D bar code types
No. of codes per reading interval: 1 ... 15 (auto-discriminating)
Influencing the output of the reading data by event-dependent
evaluation conditions
Host interface: A data output format can be configured for the
reading result, can be switched to various physical interfaces,
parallel operation possible
AUX interface: Fixed data output format
3.6 Operating principle
The CLV60x CMOS bar code reader detects bar codes in an illuminated scanning field
(scan line). The length of the scan line which can be used for evaluation (reading field
height) depends on the reading distance as a result of the V-shaped light emission.
The light pattern reflected from the bar code is recorded, processed, and decoded.
External sensors deliver information about the read cycle to control this process.
The read results are output to the device data interfaces and forwarded to a host/PC.
12
O PE R AT I NG IN S TR U CT I ON S | CLV60x 8021817/10Y9/2018-09-14 | SICK
Subject to change without notice
CLV60x
Reading pulse
Photoelectric switch
Power supply
Reading result
1
2
3
4
HOST
Data processing
5
Result function
e. g. Good Read /
No Read
6
Configuration
Diagnosis
SOPAS ETSOPAS ET
PC
7
Figure 3: Operating principle of the CLV60x
Voltage supply
1
Photoelectric sensor
2
Read cycle
3
Read result
4
Host/PC: Data processing
5
Read function, e.g. read successful / read unsuccessful
6
SOPAS ET PC software: Configuration, diagnosis
7
PRODUCT DESCRIPTION 3
Detailed wiring of the device and the connections to the host/PC and the external sen‐
sors are described in chapter Electrical installation.
3.6.1 Object trigger control
The device needs a suitable external signal (trigger source) for reporting an object in
the reading field in order to start an object-related read process. As standard, the start
signal is issued via an external read-cycle sensor (e.g. photoelectric sensor). As soon as
an object has passed the read-cycle sensor, a time window (“reading interval”) is
opened in the device for the read process.
Alternatively, a command triggers the read process via a data interface or the
SICK SENSOR network. In auto pulse mode, the device internally generates the reading
interval itself with an adjustable clock ratio.
The read cycle can be ended in several ways. For example, external triggering by the
read cycle source or a command, or internally by a timer or a evaluation condition to be
fulfilled.
NOTE
The SOPAS ET configuration software can be used to configure the trigger source.
3.7 Reading operation mode
In “start/stop” operation, there is only ever one object in the reading field during the
reading process, i.e., all read codes can be clearly assigned to the object. As standard,
starting and stopping of the reading process are controlled by one or two read cycle
sensor(s) at the start and end of the reading field.
In this case, the distance between the read cycle sensors determines the size of the
reading field. The reading process can alternatively be controlled with command strings
via the data interface.
8021817/10Y9/2018-09-14 | SICK O PE R AT I NG IN S TR U CT I ON S | CLV60x
Subject to change without notice
13
Loading...