SICK CLV 490 Series, CLV 490-1011, CLV 490-0010, CLV 490-0011, CLV 490-1010 Operating Instructions Manual

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PERATING

NSTRUCTIONS

CLV 490

Bar Code Scanner

Advanced Line

PRELIMINARY

Page 2

Software versions

Operating Instructions

CLV 490 Bar Code Scanners

Software versions

Software/Tool Function Version

CLV 490 Firmware from V 0.90 0000

CLV-Setup User interface (windows-based) from V 2.70 J645

CLV-Setup Help Online help (HTML) from V 1.1

I-ViewPro

Offline browser (HTML) from V2.38

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Windows 95™, Windows 98™, Windows NT™ and Internet Explorer™ are registered trademarks or trademarks of the Microsoft Corporation in the USA and other countries. Netscape Navigator™ is a registered trademark of the Netscape Communications Cooperation, USA. I-ViewPro™ is a registered trademark of EnReach Technology, Inc., USA.

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Operating Instructions CLV 490 Bar Code Scanners

Quick Finder

CLV 490 Bar code Scanners

Ø Quick Finder

• What is delivered with the device

Ø Section 3.1.1 Scope of supply, Page 3-1

• IMPORTANT!

Ø Chapter 2. Safety instructions, Page 2-1

• Mounting the device at the reading station

Ø Chapter 4. Installation, Page 4-1

• Connecting the device

Ø Chapter 5. Electrical installation, Page 5-1

• Overview of the device and its functions

Ø Chapter 3. Product description, Page 3-1 Ø Section 6.2 Default settings, Page 6-1 Ø Section 6.5 Operating modes and outputting the reading result, Page 6-19 Ø Chapter 9. Technical data, Page 9-1 Ø Section 10.3 External parameter memory, Page 10-16

• Starting the device with the default settings

Ø Section 6.3 Quick start, Page 6-3

• Installing the CLV Setup program

Ø Section 10.6 Installing and operating the CLV Setup program, Page 10-23

• Adapting the device to the reading application

Ø Section 6.4 Configuring (parameterizing) the CLV, Page 6-5

• Troubleshooting

Ø Chapter 8. Troubleshooting, Page 8-1

• Finding information

Ø Contents, Page E-5 Ø Index, Page 10-55

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Quick Finder

Operating Instructions

CLV 490 Bar Code Scanners

Installation procedure (overview)

1. Check the delivery to make sure that none of the components is missing.

2. Mount the CLV at the reading station and align it with the object carrying the bar code.

3. Mount the AMV/S 60 Connection Module.

4. Connect the CLV to the AMV/S 50 Connection Module using the two cables no. 2 020 302. Alternatively, connect the device to the AMV/S 60 via the external parameter memory.

5. Connect the reading pulse sensor to the “Sensor” switching input in the AMV/S 60.

6. Connect the host to the host interface in the AMV/S 60. Adjust the AMV/S 60 to the host interface type of the CLV.

7. Switch on the power supply to the AMV/S 60. The “Device Ready” LED lights up after the CLV has started.

CLV with external parameter memory connected: The “Device Ready” LED and the “Read Result” LEDs blink after the CLV has started. The CLV is not ready to start reading. See step 11.

Line scanner with oscillating mirror:

In the default setting, the CLV deflects the scan line around the position CW =50 with a frequency of 1 Hz and an oscillating amplitude of ±20° (±40 CW).

8. Switch on your PC and start WindowsTM (minimum requirement: Windows 95TM)

9. Install the CLV Setup software, online CLV Setup Help and, if necessary, the HTML browser I-ViewProTM on your PC.

10. Connect the PC to the terminal interface of the CLV. To do so, connect the RS 232 cable (e.g. no. 2 014 054) to the Service connector in the AMV/S 60.

11. Start the CLV Setup program. CLV Setup establishes communication with the CLV and uploads the parameter set. The parameters are then displayed on the tabs.

CLV with external parameter memory connected: First download the CLV parameter set to the external memory. Disconnect the AMV/S 60 briefly from the power supply to restart the CLV.

12. Carry out a test read using test bar codes (clock the CLV accordingly). Display the reading result in the Terminal Emulator window of the CLV Setup program.

13. Configure the CLV for the application using the settings on the tabs in CLV Setup. Copy (download) the modified parameter set to the CLV temporarily. Do not switch off the power to the AMV/S 60 (CLV)!

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14. Test the application under realistic conditions.

15. Check whether the data is transmitted correctly between the CLV and host.

16. If necessary, correct and optimize the parameter values. Copy (download) the parameter set permanently to the CLV.

CLV with external parameter memory connected: Copy the modified parameter set to the external parameter memory.

17. Save the parameter set as a configuration file “*.scl” in the CLV Setup program.

The CLV can then be operated with the application-specific settings.

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Operating Instructions

CLV 490 Bar Code Scanners

Contents

1. Notes on this document ........................................................................................ 1-1

1.1 Purpose ...................................................................................................................................1-1

1.2 Target audience ....................................................................................................................1-1

1.3 Information content ............................................................................................................. 1-1

1.4 Symbols ................................................................................................................................... 1-2

2. Safety information ................................................................................................... 2-1

2.1 Authorized users...................................................................................................................2-1

2.1.1 Mounting and maintenance ..................................................................................... 2-1

2.1.2 Electrical installation and replacement................................................................. 2-1

2.1.3 Start-up, operation and configuration ...................................................................2-1

2.2 Intended use.......................................................................................................................... 2-1

2.3 General safety instructions and protection measures............................................ 2-1

2.4 Quick stop and quick restart ............................................................................................ 2-3

2.4.1 Stopping the CLV ......................................................................................................... 2-3

2.4.2 Restarting the CLV ....................................................................................................... 2-3

2.5 Environmental information ................................................................................................ 2-3

2.5.1 Power requirements ....................................................................................................2-4

2.5.2. Disposal after removal from service .....................................................................2-4

3. Product description ................................................................................................ 3-1

3.1 Design ...................................................................................................................................... 3-1

3.1.1 Scope of supply ............................................................................................................3-1

3.1.2 Variants............................................................................................................................ 3-1

3.1.3 System requirements ................................................................................................. 3-1

3.1.4 Layout............................................................................................................................... 3-3

3.2 Method of operation ........................................................................................................... 3-4

3.2.1 Autofocus function .......................................................................................................3-5

3.2.2 Event-controlled dynamic focus control ...............................................................3-6

3.2.3 Scan procedure variants ........................................................................................... 3-6

3.2.4 Additional components .............................................................................................. 3-7

3.3 Indicators and control elements ..................................................................................... 3-7

3.3.1 Control elements .......................................................................................................... 3-7

3.3.2 Function of the LEDs .................................................................................................. 3-7

4. Installation ................................................................................................................. 4-1

4.1 Installation sequence.......................................................................................................... 4-1

4.2 Preparations ........................................................................................................................... 4-1

4.2.1 Required components ................................................................................................4-1

4.2.2 Required accessories .................................................................................................4-1

4.2.3 Required auxiliary parts .............................................................................................. 4-1

4.2.4 Replacing the laser warning label ........................................................................... 4-2

4.2.5 Selecting the mounting location ............................................................................. 4-2

4.2.6 Mounting accessories ................................................................................................ 4-2

4.2.7 Distance between the CLV and the bar code ................................................... 4-4

4.2.8 Count direction of the code position CP and code angle CW ...................... 4-6

4.3 Mounting and adjusting the device................................................................................ 4-7

4.3.1 Mounting the CLV ........................................................................................................ 4-7

4.3.2 Adjusting the CLV ......................................................................................................... 4-8

4.3.3 Adjusting mode ............................................................................................................. 4-9

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Contents

4.4 Mounting the external components ........................................................................... 4-10

4.4.1 Mounting the AMV/S 60 Connection Module ................................................ 4-10

4.4.2 Mounting the external reading pulse sensor ................................................... 4-10

4.4.3 Mounting the sensors for detecting the object distance ............................ 4-12

4.5 Dismantling the device .................................................................................................... 4-13

5. Electrical installation ............................................................................................. 5-1

5.1 Installation sequence ....................................................................................................... ... 5-1

5.1.1 SICK Connection Modules (overview) ................................................................. 5-1

5.2 Electrical connections and cables .................................................................................. 5-2

5.2.1 Wire cross-sections ..................................................................................................... 5-2

5.2.2 Prefabricated cables (overview) ............................................................................. 5-2

5.2.3 Connections/cables for the AMV/S Connection Module .............................. 5-3

5.2.4 Connections/cables for the Bus Connection Modules

BMV 10 and BMS 20 ................................................................................................. 5-4

5.2.5 Connections/cables for the external parameter memory

(connection to AMV/S or BMV 10/BMS 20) .....................................................5-5

5.2.6 Connections/cables for the connector cover

(connection to AMV 100/200 or BMV 10) ........................................................ 5-5

5.3 Connector pin assignment ................................................................................................ 5-6

5.3.1 Terminals on the CLV ................................................................................................. 5-6

5.3.2 External parameter memory no. 2 020 307 (accessory)/

Connector cover no. 2 021 298 (accessory) ................................................... 5-7

5.4 Preparations for electrical installation ........................................................................... 5-8

5.4.1 Requirements for the host interface ..................................................................... 5-8

5.4.2 Supply voltage ............................................................................................................... 5-8

5.4.3 Non-SICK power supply unit/connections without the

Connection Module ..................................................................................................... 5-9

5.5 Electrical installation procedure ................................................................................... 5-13

5.5.1 Individual steps .......................................................................................................... 5-13

5.5.2 Tools .............................................................................................................................. 5-13

5.5.3 Connecting the supply voltage ............................................................................. 5-13

5.5.4 Connecting the host interface .............................................................................. 5-14

5.5.5 Connecting the PC .................................................................................................... 5-15

5.5.6 Connecting the switching inputs .......................................................................... 5-16

5.5.7 Connecting the “Result 1” ... “Result 4” switching outputs ........................ 5-19

Operating Instructions

CLV 490 Bar Code Scanners

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6. Operation ................................................................................................................... 6-1

6.1 Overview of steps for starting up the CLV ................................................................... 6-1

6.2 Default settings ..................................................................................................................... 6-1

6.2.1 Default settings of the line scanner CLV 490-0010/-0011 ......................... 6-2

6.2.2 Default settings of the line scanner with oscillating mirror

CLV 490-1010/-1011 ................................................................................................ 6-2

6.3 Quick start............................................................................................................................... 6-3

6.3.1 Switching the CLV on for the first time with the factory default settings ..6-3

6.3.2 Switching the CLV with external parameter memory connected on

for the first time with the factory default settings ............................................. 6-4

6.4 Configuring (parameterizing) the CLV ...........................................................................6-5

6.4.1 Configuring the CLV via the user interface of CLV Setup .............................. 6-5

6.4.2 Function of the tabs in CLV Setup (overview) ................................................... 6-6

6.4.3 Guide to parameterization menu ............................................................................6-9

6.4.4 Configuring the CLV with command strings ......................................................6-17

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Operating Instructions

CLV 490 Bar Code Scanners

Contents

6.5 Operating modes and outputting the reading result............................................. 6-19

6.5.1 Reading mode (standard operating mode) ..................................................... 6-19

6.5.2 Percentage evaluation ............................................................................................. 6-22

6.5.3 Adjusting mode .......................................................................................................... 6-23

6.5.4 Background teach-in ................................................................................................ 6-24

6.5.5 Show CP-limits ............................................................................................................ 6-25

6.5.6 Displaying and editing operating data ............................................................... 6-27

6.5.7 Reading diagnosis ..................................................................................................... 6-27

6.5.8 Monitor Host Interface ............................................................................................ 6-28

6.5.9 Auxiliary input .............................................................................................................. 6-30

6.5.10 Self-test ........................................................................................................................ 6-30

6.5.11 Executing CLV functions interactively ................................................................ 6-31

6.6 CLV messages ................................................................................................................... 6-32

6.6.1 Displaying messages ............................................................................................... 6-32

6.6.2 System messages .................................................................................................... 6-32

6.6.3 Warning messages ................................................................................................... 6-32

6.6.4 Error messages ......................................................................................................... 6-33

6.7 Switching off the CLV .......................................................................................................6-33

7. Maintenance .............................................................................................................. 7-1

7.1 Cleaning the CLV during operation ................................................................................ 7-1

7.2 Maintenance .......................................................................................................................... 7-2

7.3 Disposal................................................................................................................................... 7-2

8. Troubleshooting ....................................................................................................... 8-1

8.1 Overview of the possible errors and malfunctions ...................................................8-1

8.1.1 Mounting errors ............................................................................................................8-1

8.1.2 Electrical installation errors ....................................................................................... 8-1

8.1.3 Parameter errors ..........................................................................................................8-1

8.1.4 Malfunctions ..................................................................................................................8-1

8.2 Monitoring ............................................................................................................................... 8-1

8.3 Error messages .................................................................................................................... 8-2

8.3.1 CLV without external parameter memory ........................................................... 8-2

8.3.2 LED error messages for the external parameter memory ............................8-5

8.3.3 Messages for errors accessing the external parameter memory .............. 8-7

8.4 ST error status in the reading result of a bar code .................................................. 8-9

8.5 Troubleshooting ................................................................................................................. 8-11

8.5.1 General malfunctions: CLV not ready ................................................................ 8-11

8.5.2 Malfunctions in Reading mode: reading trigger errors ................................. 8-12

8.5.3 Malfunctions in Reading mode: result output errors .................................... 8-14

8.5.4 Malfunctions in Reading mode: errors in the result status output .......... 8-18

8.5.5 Malfunctions in Reading mode: oscillating mirror errors ............................. 8-19

8.6 Sick Support........................................................................................................................ 8-20

9. Technical data .......................................................................................................... 9-1

9.1 Data sheet CLV 490-0010 bar code scanner .......................................................... 9-1

9.2 Data sheet CLV 490-1010 bar code scanner........................................................... 9-2

9.3 Data sheet CLV 490-0011 bar code scanner .......................................................... 9-2

9.4 Data sheet CLV 490-1011 bar code scanner........................................................... 9-3

9.5 Dimensioned drawings - CLV ........................................................................................... 9-3

9.5.1 Line scanner (without/with heater) ........................................................................ 9-3

9.5.2 Line scanner with oscillating mirror (without/with heater) .............................9-4

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Contents

10. Appendix .................................................................................................................. 10-1

10.1 Overview ............................................................................................................................... 10-1

10.2 Specification diagrams .................................................................................................... 10-2

10.2.1 Reading conditions for all diagrams ................................................................... 10-2

10.2.2 Overview diagrams ................................................................................................... 10-2

10.2.3 Reading performance data line scanner ........................................................... 10-3

10.2.4 Reading performance data line scanner with oscillating mirror ................ 10-9

10.3 Installing and operating the external parameter memory ................................ 10-16

10.3.1 Function ...................................................................................................................... 10-16

10.3.2 Installation and electrical connection ............................................................... 10-17

10.3.3 Operation ................................................................................................................... 10-17

10.3.4 Switching on the device for the first time .......................................................10-18

10.3.5 Adjusting the parameter set in the external parameter memory

after it has been downloaded to the CLV ...................................................... 10-18

10.3.6 Meaning of the LEDs ............................................................................................. 10-19

10.3.7 Error messages ....................................................................................................... 10-19

10.3.8 Replacing a CLV ....................................................................................................... 10-19

10.4 Optional heating .............................................................................................................. 10-20

10.4.1 Features .................................................................................................................... 10-20

10.4.2 Design ........................................................................................................................ 10-20

10.4.3 Function ..................................................................................................................... 10-20

10.4.4 Electrical connection ..............................................................................................10-21

10.4.5 Outdoor applications ..............................................................................................10-21

10.5 System messages ......................................................................................................... 10-22

10.5.1 CLV without external parameter memory ..................................................... 10-22

10.5.2 CLV with external parameter memory connected ..................................... 10-22

10.6 Installing and operating the CLV Setup program ................................................ 10-23

10.6.1 Preparations ............................................................................................................. 10-23

10.6.2 Installing the software ........................................................................................... 10-23

10.6.3 Starting CLV Setup ................................................................................................ 10-25

10.6.4 User interface ...........................................................................................................10-27

10.6.5 Functions ................................................................................................................... 10-28

10.6.6 CLV Setup Help ...................................................................................................... 10-28

10.6.7 Transferring parameter sets between CLV Setup and the CLV ............ 10-29

10.6.8 Unknown parameters ........................................................................................... 10-29

10.6.9 Log file in the Terminal Emulator ...................................................................... 10-30

10.6.10 Starting CLV Setup with an INI file as an argument .................................. 10-30

10.7 Calculating parameter values for setting the CLV ...............................................10-31

10.7.1 Calculating the number of scans (for standard decoders) ......................10-31

10.7.2 Calculating the start position and mirror speed for the forward

and return phase of the one-shot function ................................................... 10-33

10.7.3 Calculating the necessary bar code clearence if several

bar codes are read on each object ................................................................. 10-34

10.8 Tables ................................................................................................................................. 10-35

10.8.1 Calculating the code length of a bar code .................................................... 10-35

10.9 Special applications and procedures...................................................................... 10-36

10.9.1 Auxiliary input ........................................................................................................... 10-36

10.9.2 Daisy-chain configuration .................................................................................... 10-39

10.9.3 SICK network (RS 485) ....................................................................................... 10-39

10.9.4 Profibus DP ............................................................................................................... 10-39

Operating Instructions

CLV 490 Bar Code Scanners

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Operating Instructions

CLV 490 Bar Code Scanners

Contents

10.10 Replacing a CLV (copying the parameter set) ..................................................... 10-40

10.10.1 Downloading the parameter set ....................................................................... 10-40

10.10.2 Importing the parameter set from the external memory .......................... 10-41

10.11 Accessories ...................................................................................................................... 10-42

10.11.1 Mounting accessories .......................................................................................... 10-42

10.11.2 Connection modules............................................................................................. 10-42

10.11.3 Cables, external parameter memories and plug covers.......................... 10-43

10.11.4 Plug-in connections ............................................................................................... 10-44

10.11.5 Reading pulse generators ................................................................................... 10-44

10.11.6 Network controller ................................................................................................. 10-44

10.12 Dimensioned drawings of the accessories ........................................................... 10-45

10.12.1 Mounting bracket no. 2 013 824 .................................................................... 10-45

10.12.2 Articulated bracket no. 2 018 435 .................................................................. 10-45

10.12.3 Quick clamping device no. 2 016 110 ........................................................... 10-45

10.13 Supplementary documentation ................................................................................. 10-46

10.14 Glossary .............................................................................................................................. 10-47

10.15 Index ................................................................................................................................... 10-54

10.16 Bar code examples ....................................................................................................... 10-59

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Contents

(blank page)

Operating Instructions

CLV 490 Bar Code Scanners

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Operating Instructions CLV 490 Bar Code Scanners

AMV/S Connection Module with signal distribution/with additional power supply pack

BMV/S Bus Connection Module with signal distribution/with additional power supply pack

DOF Depth Of Field

EEPROM Electrically Erasable Programable Read Only Memory

HTML Hyper Text Markup Language (page-description language on the internet)

ROM Read Only Memory

Figures and tables

Abbreviations

CLV Code-Leser V-Prinzip (Code Reader V-Prinziple). The CLV 490 bar code scanners are

abbreviated to CLV in this documentation, except where a distinction is necessary.

DC Distance Configuration

LED Light Emitting Diode

PLC Programmable Logic Controller

RTF Rich Text Format (standard document format with format descriptions)

Tables

Tab. 3-1: CLV variants ............................................................................................................................................... 3-1

Tab. 3-2: Meaning of LEDs: CLV without external parameter memory ............................................... 3-8

Tab. 3-3: Meaning of LEDs: CLV with external parameter memory ....................................................... 3-9

Tab. 4-1: Permissible reading angles between the scan lines and bar code..................................... 4-5

Tab. 5-1: Connection Modules for the CLV ...................................................................................................... 5-1

Tab. 5-2: Cables for connecting the CLV ........................................................................................................... 5-2

Tab. 5-3: Pin assignment of the 15-pin D Sub HD Host/Term connector ...........................................5-6

Tab. 5-4: Pin assignment of the 15-pin D Sub HD I/O socket ................................................................. 5-6

Tab. 5-5: Pin assignment of the 15-pin D Sub HD Host/Term cable connector .............................. 5-7

Tab. 5-6: Pin assignment of the 15-pin D Sub HD I/O cable socket ..................................................... 5-7

Tab. 5-7: Maximum cable lengths between the CLV and host ................................................................ 5-8

Tab. 5-8: Power consumption of the CLV ......................................................................................................... 5-8

Tab. 5-9: Power-up delay as a function of the device number GN ........................................................ 5-8

Tab. 5-10: Wire color assignment of the cable no. 2 020 303.................................................................. 5-9

Tab. 5-11: Wire color assignment of the cable no. 2 020 264............................................................... 5-10

Tab. 5-12: Wire color assignment of cable 1 for external parameter memory no. 2 020 981.. 5-11 Tab. 5-13: Wire color assignment of cable 2 for external parameter memory no. 2 020 981.. 5-11

Tab. 5-14: Wire color assignment cable 1 for connector cover no. 2 021 267 ............................... 5-12

Tab. 5-15: Wire color assignment cable 2 for connector cover no. 2 021 267 ............................... 5-12

Tab. 5-16: Communication parameters for the host interface (default setting) ............................... 5-14

Tab. 5-17: Characteristic data of the “Sensor” switching input ............................................................... 5-16

Tab. 5-18: Pin and terminal assignment for “IN 0 ... IN 4“ switching inputs ........................................5-17

Tab. 5-19: Characteristic data of the “ IN 0 ... IN 4” switching inputs ................................................... 5-18

Tab. 5-20: Dynamic focus control: switching inputs/distance configuration assignment table.. 5-18

Tab. 5-21: Combination of the functions of the “IN 0 ... IN 4“ switching inputs................................ 5-19

Tab. 5-22: Pin and terminal assignment for “Result 1 ... Result 4“ switching outputs.................... 5-20

Tab. 5-23: Characteristic data of the “Result 1 ... Result 4” switching outputs................................. 5-20

Tab. 6-1: Extract: Default parameter settings of the line scanner CLV 490-0010/-0011 .......... 6-2

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Figures and tables

Tab. 6-2: Extract: Default parameter settings of the line scanner with oscillating mirror

CLV 490-1010/-1011 ............................................................................................................................ 6-2

Tab. 6-3: Reading distances for default settings ........................................................................................... 6-4

Tab. 6-4: Guide: Parameterizing autofocus mode ......................................................................................... 6-9

Tab. 6-5: Guide: Parameterizing the event-controlled focus control function ................................. 6-10

Tab. 6-6: Guide: Parameterizing oscillating mirror functions .................................................................. 6-11

Tab. 6-7: Guide: Parameterizing the reading trigger source ................................................................... 6-15

Tab. 6-8: Guide: Settings for evaluating identical bar codes ................................................................. 6-16

Tab. 6-9: “Monitor Host Interface” function .................................................................................................. 6-28

Tab. 6-10: Warning messages............................................................................................................................... 6-33

Tab. 8-1: Error messages output on the terminal interface ...................................................................... 8- 2

Tab. 8-2: LED error messages for access to the external parameter memory ................................ 8-5

Tab. 8-3: Error messages for problems accessing the external parameter memory ..................... 8-7

Tab. 8-4: Meaning of the ST error status in the reading result................................................................. 8-9

Tab. 8-5: Troubleshooting: restoring operation (Reading mode) ......................................................... 8-11

Tab. 8-6: Troubleshooting: reading trigger errors in Reading mode.................................................... 8-12

Tab. 8-7: Troubleshooting: result output errors in Reading mode ....................................................... 8-14

Tab. 8-8: Troubleshooting: errors in the result status output in Reading mode............................. 8-18

Tab. 8-9: Troubleshooting: oscillating mirror errors in Reading mode ................................................ 8-19

Tab. 9-1: Technical specifications of the CLV 490-0010........................................................................... 9-1

Tab. 9-2: Technical specifications of the CLV 490-1010 ........................................................................... 9-2

Tab. 9-3: Technical specifications of the CLV 490-0011........................................................................... 9-2

Tab. 9-4: Technical specifications of the CLV 490-1011 ........................................................................... 9-3

Tab. 10-1: Reading conditions for specification diagrams ......................................................................... 10-2

Tab. 10-2: Overview of specification diagrams for the line scanner ...................................................... 10-2

Tab. 10-3: Overview of specification diagrams for the line scanner with oscillating mirror .......... 10-2

Tab. 10-4: External parameter memory .......................................................................................................... 10-16

Tab. 10-5: CLV system messages .....................................................................................................................10-22

Tab. 10-6: Additional CLV system messages for the connected parameter memory .................10-22

Tab. 10-7: Default settings in CLV Setup ........................................................................................................10-25

Tab. 10-8: Formulas for calculating the code length of a bar code .....................................................10-35

Tab. 10-9: Communication parameters on the terminal/PC for the auxiliary input .......................10-38

Tab. 10-10: Communication parameter settings for the ST 1100 decoder........................................ 10-38

Tab. 10-11: Accessories: mounting accessories ...........................................................................................10-42

Tab. 10-12: Accessories: connection modules ..............................................................................................10-42

Tab. 10-13: Accessories: cables and connector covers for the CLV without heater ......................10-43

Tab. 10-14: Accessories: cables and connector covers for the CLV with heater .............................10-43

Tab. 10-15: Accessories: plug-in connections ................................................................................................ 10-44

Tab. 10-16: Accessories: network controller ...................................................................................... .............10-44

Tab. 10-17: Supplementary documentation ....................................................................................................10-46

Operating Instructions

CLV 490 Bar Code Scanners

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Figures

Fig. 2-1: Laser warning plates on the CLV ........................................................................................ .............. 2-2

Fig. 3-1: CLV 490 ...................................................................................................................................................... 3-3

Fig. 3-2: Block diagram: CLV functions ............................................................................................................. 3-4

Fig. 3-3: Optimizing the depth of field for the object ................................................................................... 3-5

Fig. 3-4: Dynamic focus control: classification of the reading range in distance configurations 3-6

Fig. 3-5: LEDs .............................................................................................................................................................. 3-7

Fig. 4-1: Line scanner: replacing the laser warning labels ........................................................................ 4-2

Fig. 4-2: Line scanner: position of the securing threads on the CLV ................................................... 4-3

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Operating Instructions CLV 490 Bar Code Scanners

Figures and tables

Fig. 4-3: CLV mounting options using the mounting bracket no. 2 013 824 in

combination with the quick-clamping device no. 2 016 110 ................................................ 4-3

Fig. 4-4: Scanning methods: alignment with bar code and conveyor direction ............................... 4-4

Fig. 4-5: Definition of the reading distance a and the aperture angle α............................................. 4-4

Fig. 4-6: Line scanner: reading angles between the scan line and the bar code ........................... 4-5

Fig. 4-7: Avoiding surface reflection: angle between the emitted light and bar code

(tilted away from the vertical axis) .................................................................................................... 4-5

Fig. 4-8: Count direction of the code position CP in the scan line and of the

code angle CW for the oscillating mirror ........................................................................................ 4-6

Fig. 4-9: Line scanner: scan line in “Adjusting mode“................................................................................. 4-9

Fig. 4-10: Line scanner: mounting example for the external reading pulse sensor ...................... 4-10

Fig. 4-11: Mounting example for object distance detection .................................................................... 4-12

Fig. 5-1: Block diagram: connecting the CLV to the AMV/S 60 Connection Module .................... 5-3

Fig. 5-2: Connecting the host interface ......................................................................................................... 5-14

Fig. 5-3: Connecting the terminal interface .................................................................................................. 5-15

Fig. 5-4: Connections of the “Sensor” switching input ............................................................................ 5-16

Fig. 5-5: Connections of the “IN 0 ... IN 4” switching inputs .................................................................. 5-17

Fig. 5-6: Connections of the “Result 1 ... Result 4” switching outputs.............................................. 5-20

Fig. 6-1: Bar code pattern (Code 39; 0.35 mm; Print ratio 2:1) ............................................................ 6-3

Fig. 6-2: Oscillating mirror: “Oscillating with Maximum Amplitude” mode ........................................ 6-12

Fig. 6-3: Oscillating mirror: “Oscillating with Variable Amplitude” mode ........................................... 6-13

Fig. 6-4: One-Shot: Object tracking (bar code read from front) .......................................................... 6-14

Fig. 6-5: CLV Setup: Entering commands in the terminal emulator .................................................. 6-18

Fig. 6-6: CLV Setup: Displaying the reading result in the terminal emulator .................................. 6-20

Fig. 6-7: Reading result of the terminal interface: structure of Good Read.................................... 6-20

Fig. 6-8: Reading result of the terminal interface: structure of No Read ......................................... 6-21

Fig. 6-9: CLV Setup: Displaying the percentage evaluation in the terminal emulator ................ 6-23

Fig. 6-10: CLV Setup: dialog box for the background teach-in function ............................................. 6-25

Fig. 6-11: CLV Setup: result of background teach-in function ................................................................ 6-25

Fig. 6-12: Appearance of scan line in the Show CP-limits mode ........................................................... 6-26

Fig. 6-13: CLV Setup: “Operating Data” dialog box ..................................................................................... 6-27

Fig. 6-14: CLV Setup: Displaying the reading result of the host interface in the terminal

emulator with direction identifier at the beginning (in this case: O=Output) ................ 6-29

Fig. 6-15: CLV Setup: Displaying the self-test result in the terminal emulator ................................ 6-31

Fig. 6-16: CLV Setup: Dialog box for executing Show CP-limits ............................................................. 6-32

Fig. 7-1: Cleaning the reading window .............................................................................................................. 7-1

Fig. 7-2: Cleaning the external optical sensors (reading pulse generator,

object-height detector) ......................................................................................................................... 7-2

Fig. 9-1: Dimensions of the CLV 490 line scanner, front reading window ......................................... 9-3

Fig. 9-2: Dimensions of the CLV 490 line scanner with oscillating mirror,

side reading window ............................................................................................................................... 9-4

Fig. 10-1: CLV 490-0010/-0011: Reading field height as a function of the

reading distance and resolution ..................................................................................................... 10-3

Fig. 10-2: CLV 490-0010/-0011: Min. and max. reading distance (measured radially)

as a function of the focus position at a resolution of 0.35 mm and an aperture

angle of α = 40° ................................................................................................................................... 10-4

Fig. 10-3: CLV 490-0010/-0011: Min. and max. reading distance (measured radially)

as a function of the focus position at a resolution of 0.35 mm and an aperture

angle of α = 56° ................................................................................................................................... 10-5

I-13

Page 14

Figures and tables

Fig. 10-4: CLV 490-0010/-0011: Min. and max. reading distance (measured radially)

as a function of the focus position at a resolution of 0.50 mm and an aperture

angle of α = 40° ................................................................................................................................... 10-6

Fig. 10-5: CLV 490-0010/-0011: Min. and max. reading distance (measured radially)

as a function of the focus position at a resolution of 0.50 mm and an aperture

angle of α = 56° .................................................................................................................................... 10-7

Fig. 10-6: CLV 490-0010/-0011: scanning frequency as a function of the reading

distance and resolution...................................................................................................................... 10-8

Fig. 10-7: CLV 490-1010/-1011: Reading field height as a function of the reading

distance and resolution...................................................................................................................... 10-9

Fig. 10-8: CLV 490-1010/-1011: Min. and max. reading distance (measured radially)

as a function of the focus position at a resolution of 0.35 mm and an aperture

angle of α = 40° ................................................................................................................................. 10-10

Fig. 10-9: CLV 490-1010/-1011: Min. and max. reading distance (measured radially)

as a function of the focus position at a resolution of 0.35 mm and an aperture

angle of α = 50° ................................................................................................................................. 10-11

Fig. 10-10: CLV 490-1010/-1011: Min. and max. reading distance (measured radially)

as a function of the focus position at a resolution of 0.50 mm and an aperture

angle of α = 40° ................................................................................................................................. 10-12

Fig. 10-11: CLV 490-1010/-1011: Min. and max. reading distance (measured radially)

as a function of the focus position at a resolution of 0.50 mm and an aperture

angle of α = 50° ................................................................................................................................. 10-13

Fig. 10-12: CLV 490-1010/-1011: scanning frequency as a function of the reading distance

and resolution ...................................................................................................................................... 10-14

Fig. 10-13: CLV 490-1010/-1011: deflection range as a function of reading distance,

deflection angle and resolution.....................................................................................................10-15

Fig. 10-14: External parameter memory, installed on the CLV ............................................................... 10-16

Fig. 10-15: CLV Setup: Device configuration tab with the CLV start options .................................... 10-17

Fig. 10-16: CLV Setup: dialog box for adjusting the external parameter memory .......................... 10-18

Fig. 10-17: CLV with heater: temperature curve inside the housing .................................................... 10-20

Fig. 10-18: CLV Setup: results of the AutoBaud detect function ...........................................................10-26

Fig. 10-19: CLV Setup ..............................................................................................................................................10-27

Fig. 10-20: Line scanner: calculating the number of scans for ladder-type bar code

arrangements .......................................................................................................................................10-31

Fig. 10-21: Line scanner: calculating the number of scans for fence-type bar code

arrangements .......................................................................................................................................10-31

Fig. 10-22: Line scanner with oscillating mirror: calculating the number of scans for

fence-type bar code arrangements ............................................................................................10-32

Fig. 10-23: One-shot: line scanner with oscillating mirror: calculating the number of

scans for fence-type bar code arrangements ........................................................................10-33

Fig. 10-24: Required distances between the bar codes on an object.................................................10-34

Fig. 10-25: Auxiliary input via the terminal interface of the CLV ............................................................. 10-36

Fig. 10-26: CLV Setup: auxiliary input on the Terminal Emulator ........................................................... 10-37

Fig. 10-27: Dimensions of the angle bracket, single no. 2 013 824 ...................................................10-45

Fig. 10-28: Dimensions of the articulated bracket no. 2 018 435 .......................................................10-45

Fig. 10-29: Front view of quick clamping device no. 2 016 110 with angle

bracket no. 2 013 824..................................................................................................................... 10-45

Fig. 10-30: Scannable bar codes with various module widths (print ratio 2:1)................................ 10-59

Operating Instructions

CLV 490 Bar Code Scanners

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Page 15

Operating Instructions

CLV 490 Bar Code Scanners

Notes on this document

1 Notes on this document

1.1 Purpose

This document contains instructions for operating the following variants of the CLV 490 bar code scanner:

• Line scanner

- CLV 490-0010, resolution from 0.30 mm

- CLV 490-0011, resolution from 0.30 mm, with heater

• Line scanner with oscillating mirror

- CLV 490-1010, resolution from 0.30 mm

- CLV 490-1011, resolution from 0.30 mm, with heater

This document provides information on

• Mounting and connecting the device

• Startup

• Operating and configuring (parametrizing) the device

• Maintenance

• Exchanging the device without losing the parameter set

• Special applications and procedures

Chapter 1

For the sake of simplicity, the bar code scanner is referred to throughout this manual as the CLV.

1.2 Target audience

This document is intended for persons who are responsible for the following activities:

1.2.1 Mounting, electrical installation, maintenance and replacement

Electricians and service technicians.

1.2.2 Startup, operation and configuration

Technicians and engineers.

1.3 Information content

This document contains all of the information required to mount, install, and start up the CLV with the factory settings. A series of step-by-step instructions is provided for each of these activities.

The CLV is parametrized for specific applications using the Windows-based CLV-Setup program. Further assistance is also available in the form of the online help system CLVSetup Help. The procedure for installing and operating the software is described in the Appendix.

For further information on the design of the bar code scanner or on bar code technology in general, please contact the Auto Ident division at SICK AG.

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Chapter 1

Notes on this document

Operating Instructions

CLV 490 Bar Code Scanners

1.4 Symbols

Some of the information in this document is marked specially so that you can access it quickly:

Warning!

Warnings are provided to prevent injury to operating personnel or serious damage to the bar code scanners.

WAR NI NG

Note Indicates special features or characteristics.

Explanation Explanations provide background information on technical features.

Recommendation Recommendations help you carry out certain procedures more effectively.

Default Marks a section containing the factory defaults.

Ø Always read warnings carefully and observe them at all times.

TIP Tips explain settings in the user interface of the CLV-Setup program.

SCANNING FREQUENCY This typeface is used to refer to a term in the CLV-Setup program.

Icons refer to buttons in the CLV-Setup program.

Host receive fault This typeface is used for messages output via the terminal interface of the CLV.

This symbol is used to mark sections that describe steps carried out with the CLV-Setup program.

This symbol refers to additional technical documentation.

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Operating Instructions CLV 490 Bar Code Scanners

Safety information

2 Safety information

2.1 Authorized users

For the CLV to function correctly and safely, it must be mounted and operated by sufficiently qualified personnel.

The following qualifications are required for the various tasks involved:

2.1.1 Mounting and maintenance

• General technical training

• Knowledge of the standard guidelines relating to safety at the workplace

2.1.2 Electrical installation and replacement

• Practical training in electrical engineering

• Knowledge of the standard safety guidelines relating to electrical engineering

• Experience operating the devices in the relevant application (e.g. conveyor belt)

Chapter 2

2.1.3 Startup, operation and configuration

• Experience operating the devices in the relevant application (e.g. conveyor belt)

• Knowledge of the hardware and software environment of the relevant application

(e.g. conveyor belt)

• Basic understanding of Windows 95

• Ability to use an HTML browser (e.g. Netscape Navigator™)

• Basic understanding of data transfer methods

• Basic understanding of bar code technology

, Windows 98TM, or Windows NT

2.2 Intended use

The CLV is designed to detect and decode bar codes automatically. It is mounted in a reading station and reads bar codes on objects positioned on a conveyor belt, for example. The CLV transfers the data content of the decoded bar codes via its host interface to a host for further processing.

Any warranty claims vis-à-vis SICK AG will be rendered invalid if the device is used for any other purpose or if changes are made to the device, also as part of the mounting and electrical installation procedures.

2.3 General safety instructions and protection measures

Ø Always read the general safety instructions carefully and observe them at all times. This

also applies to the warnings provided for the individual activities described in this document.

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Chapter 2

Safety information

Operating Instructions

CLV 490 Bar Code Scanners

Shock hazard!

Depending on the type of device, the AMS 60 Connection Module (accessory) for the CLV is connected to a mains voltage of 230 V AC 50 Hz or 115 V AC 50/60 Hz.

WARNING

Ø When working with electrical equipment, always follow the relevant safety specifications.

Laser beam can cause blindness!

The CLV uses a class 2 red-light laser. Looking directly at the laser beam can seriously damage your eyesight.

Ø As with sunlight, never look directly into the laser beam.

Ø Do not direct the laser beam at other persons.

Ø When mounting and aligning the CLV, avoid reflections caused by reflective surfaces.

Ø Do not open the housing.

Opening the housing does not deactivate the laser diode.

Ø Observe the most recent laser specifications (DIN EN 60825-1, latest version).

Laser power

The laser operates at a wavelength of λ =650 nm (visible red light). The power output at the reading window is max. 2.8 mW. The emitted radiation is not dangerous to human skin.

Laser warnings

The laser warning labels for Europe (Fig. 2-1) are attached at the following positions on the CLV:

• The laser warning symbol on line scanners is positioned beside the reading window on

the front side of the device. The GB/US laser warning is located on the side containing the electrical connections.

• The laser warning symbol on line scanners with oscillating mirror is located above the

reading window, on the cover of the mirror. The GB/US laser warning is located on the side containing the electrical connections.

2,8 56 650

mW us nm

2,8 111 650

s nm

Fig. 2-1: Laser warning plates on the CLV

Max. output radiation: Pulse duration: Emitted wavelength:

EN 60825-1: 1994 + A11 : 1996

CLASS II LASER PRODUCT Max. Output: Pulse duration: Wavelength:

Compiles with 21 CFR 1040.10

2-2

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Operating Instructions CLV 490 Bar Code Scanners

Safety information

Chapter 2

Note

Explanation

The device is supplied with an additional set of laser warning labels in German/US English and French/US English. If necessary, these can be used to cover the GB/US warnings.

If the CLV is installed in a machine/panel with the result that the laser warning plates are no longer visible, additional warnings (not included in the scope of delivery) must be provided on the machine beside the emergence aperture of the laser beam.

Internal protective circuits

The CLV is equipped with monitoring circuits that deactivate the laser diode in the event of a malfunction. Activation and deactivation of the laser diode is controlled by the reading pulse trigger.

A safety circuit (timer) automatically deactivates the laser diode in Reading mode (“Sensor input” and “Serial interface” trigger mode) if the reading interval has not ended after 10 minutes. However, it does not end the reading interval. In this case, the CLV outputs the message:

“Laser safety timeout”

on the terminal interface. The reading interval must be terminated by resetting the trigger signal. The laser diode is activated again by the next reading trigger.

In the Percentage Evaluation mode, Adjusting mode and Show CP-limits as well as in the “free-running“ reading mode the laser diode is constantly activated.

2.4 Quick stop and quick restart

2.4.1 Stopping the CLV

Ø Switch off the power supply.

This can result in loss of the following (at the most):

• the application-specific parameter set, if it was stored temporarily in the CLV

• the last reading result

• daily operating data

(operating hours counter, trigger count, good read count, maximum duration trigger, minimum duration trigger, average identification quality)

2.4.2 Restarting the CLV

Ø Switch on the power supply.

The CLV resumes operation with the parameter set that was last stored permanently and resets the daily operating data.

2.5 Environmental information

The CLV is designed to cause minimum impact on the environment. It does not contain any silicone-based materials and, therefore, does not represent any problems for paint sprayers in paint shops, for example.

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Safety information

Operating Instructions

CLV 490 Bar Code Scanners

2.5.1 Power requirements

The power requirements depend on the variants:

• the line scanner has a typical power consumption of 9 W and max. 16 W

• the line scanner with oscillating mirror has a typical power consumption of 9 W and max.

18 W

• the line scanner equipped with an integrated heater has a typical power consumption of

75 W and max. 90 W

• the line scanner with oscillating mirror equipped with an integrated heater has a typical

power consumption of 75 W and max. 100 W

The values are given for devices with disconnected switching outputs.

2.5.2 Disposal after removal from service

Always dispose of irreparable devices in a manner that is not harmful to the environment and in accordance with the applicable national waste disposal regulations. The CLV can be separated into recyclable secondary raw materials and special-category waste (electronic scrap).

See also Section 2.3, Page 2-2.

Laser warnings:

Fig. 4-1: Line scanner: replacing the laser warning labels

4.2.5 Selecting the mounting location

When you select the mounting location, the distance between the CLV and the host and between the CLV and the bar code are extremely important.

Distance between the CLV and the host

The CLV can be mounted at a maximum distance of 1200 m from the host without a connection to the SICK network or a bus. In practice, however, the distance depends on the physical configuration of the host interface and the data transfer rate.

See Table 5-7, Page 5-8.

Distance between the host and the AMV/S 60 Connection Module

The AMV/S 60 Connection Module should not be located further than 10 m from the CLV, since the CLV Setup program on the PC accesses the terminal interface of the CLV via this module (RS 232).

4.2.6 Mounting accessories

The CLV is secured in position using the two tapped blind holes (M6) above the electrial connections. The position of these holes is shown in Fig. 4-2. The dimensions of the CLV housing are shown in Figs. 9-1 to 9-3, Page 9-3 onwards.

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Operating Instructions CLV 490 Bar Code Scanners

Installation

Chapter 4

Pin holes, ∅ 3.6, 6 mm deep

CLASS II LASER PRODUCT

Max. Output:

Pulse duration:

Wavelength:

Compiles with 21 CFR 1040.10

2,8

650

mWusnm

Emitted wavelength:

EN 60825-1: 1994 + A11 : 1996

650

Max. output radiation:

Pulse duration:

2,8

111

mWusnm

Tapped blind hole, M6, 7 mm deep

101010

38.5

33.4

43.3

Fig. 4-2: Line scanner: position of the securing threads on the CLV

The CLV can be mounted using the SICK bracket:

• mounting bracket, single no. 2 013 824

• articulated bracket (2 x mounting bracket, douple) no. 2 018 435

• quick-clamping device no. 2 016 110

The brackets are designed to support a variety of mounting positions and alignments in two planes. Fig. 4-3 shows two mounting examples. The elongated holes in the mounting bracket no. 2 013 824 and in the articulated bracket no. 2 018 435 allow the CLV to be adjusted with a freedom of rotation of ±15°.

quick-clamping device

mounting bracket

Fig. 4-3: CLV mounting options using the mounting bracket no. 2 013 824 in combination with

the quick-clamping device no. 2 016 110

The dimensions of the mounting brackets are shown in Section 10.12, Page 10-45.

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Chapter 4

Installation

Operating Instructions

CLV 490 Bar Code Scanners

4.2.7 Distance between the CLV and the bar code

Basic alignment between the CLV and bar code

Depending on the application, the line scanner or line scanner with oscillating mirror versions of the CLV is used. Fig. 4-4 shows how the device is aligned with the bar code on the object for each of the two scanning methods.

Line scanner

Fig. 4-4: Scanning methods: alignment with bar code and conveyor direction

Line scanner with oscillating mirror

Reading distance from the bar code and aperture angle α

The distance between the reading window of the CLV and the bar code must not exceed the technical limits. The height of the reading field is shown as a function of the reading distance for various resolutions (module widths) in Sections 10.2.3, Page 10-3 and in

Section 10.2.4, Page 10-9. Fig. 4-5 shows the definition of the reading distance a from the reading window and of the

aperture angle α for each of the two scanning methods.

Line scanner

Reading distance a

Fig. 4-5: Definition of the reading distance a and the aperture angle α

Line scanner with oscillating mirror

Reading distance a

105°

The useful aperture angle α is max. 56° for the line scanner and max. 50° for the line scanner with oscillating mirror. Due to the V-principle of beam deflection, the reading field height (for evaluating the useful length of the scan line) depends on the reading distance.

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Operating Instructions CLV 490 Bar Code Scanners

Installation

Chapter 4

Angular alignment of the CLV

The alignment of the CLV is optimum when the scan line travels over the bar code lines almost at a right angle (90°) (Fig. 4-4). All possible reading angles that can occur between the scan line and the bar code must be taken into consideration (Fig. 4-6 and Table 4-1).

Reading range

Reading

CLV

Fig. 4-6: Line scanner: reading angles between the scan line and the bar code

Angle Limit value

Tilt α (azimuth) max. 45° Pitch β max. 45° Skew γ max. 45°

Table 4-1: Permissible reading angles between the scan lines and bar code

distance

α: Tilt (azimuth angle) β: Pitch γ: Skew

Avoiding surface reflection

If the light from the scan line strikes the surface of the bar code vertically, interference may be caused by reflections when the returned light is received. To avoid surface reflection, the CLV must be mounted in such a way that the emitted light is tilted slightly with respect to the vertical axis (Fig. 4-7).

Line scanner

15°

(Top view)

Fig. 4-7: Avoiding surface reflection: angle between the emitted light and bar code (tilted away

from the vertical axis)

Line scanner with oscillating mirror

15°

105°

(Side view)

In the case of the line scanner with oscillating mirror, the laser beam is emitted at an angle of 105° with respect to the housing as it passes through the neutral position (CW=50) while oscillating. The device can only be flush-mounted with the conveyor belt with limited

4-5

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Chapter 4

Installation

Operating Instructions

CLV 490 Bar Code Scanners

deflection ranges. Otherwise, the device must also be mounted at an angle of 15° to ensure that the deflection ranges are symmetric.

Note

Explanation

In oscillating mode with variable amplitude, the scan line must always sweep the neutral position (CW=50). This means that oscillation is not possible in the range 60 CW to 80 CW, for example, but is possible in the range 40 CW to 80 CW.

4.2.8 Count direction of the code position CP and code angle CW

The CLV can scan and decode several bar codes with each read. In doing so, it determines the specific local reading diagnosis data for each bar code:

• the position (CP value) of the center of the bar code within the scan line

• (scanning method using the oscillating mirror) also the angle of deflection of the scan

line (CW value) at which the center of the bar code is recorded

Fig. 4-8 shows the count direction of the code position and code angle. In the case of the line scanner, the count direction of the code position is marked by a small triangle above the reading window.

By determining this data, the device can separate identical bar codes (code type, code length, and data content identical) and assign the bar code data in the reading result to its position on the object.

Line scanner

Line scanner with oscillating mirror

100

Marking: count direction of the code position

Angle of deflection α (aperture angle) in scan direction: 1°= 1,5 CP (56°= 90 CP) Angle of deflection of the scan line perpendicular to the scan direction: 1°= 2 CW (20° = 40 CW)

Fig. 4-8: Count direction of the code position CP in the scan line and of the code angle CW for

the oscillating mirror

In the default setting, the CLV does not output the “CP” and “CW” values (line scanner with

TIP

100

oscillating mirror only) in the reading result on the host interface. If this is required to evaluate the result in the host, the values can be included in the separator of the output string using the CLV Setup program.

4-6

Configuring the separator:

1. Choose the “DATA STRINGS” tab.

2. Click the “SEPARATOR” field. The “EDIT PARAMETER TFS” dialog box is displayed.

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Operating Instructions CLV 490 Bar Code Scanners

Installation

3. In the list field, click the CP and/or CW parameters in the required order. CP and/or CW then appears in the top line.

4. Confirm your selections with OK.

5. Download the data to the CLV by clicking in the toolbar. The “DOWNLOAD PARAMETERS” dialog box is then displayed.

6. Confirm the dialog box by choosing “PERMANENT”. The CLV outputs the CP value and the CW value on the host interface for each bar code in the reading result. The values are displayed as a 3-digit number in the associated separator.

Chapter 4

4.3 Mounting and adjusting the device

4.3.1 Mounting the CLV

1. Prepare the base for mounting the bracket as described in Section 4.2.2, Page 4-1.

2. Place the object containing the bar code within the visible range of the CLV (in the position at which it is to be read) with the conveyor belt switched off.

IM PORTANT

3. Align the CLV with the bar code (in accordance with the scanning method) in such a way that

- with the line scanner the back of the device with the LEDs is almost parallel with the

bar code surface

- with the line scanner with oscillating mirror, the broad side wall (back of the oscillating mirror) is almost parallel with the bar code surface

All of the possible reading angles must be taken into consideration (see Fig. 4-6, Page 4-5).

4. If it is relevant for the evaluation, note the count direction of the code position and code angle (see Fig. 4-8, Page 4-6).

5. Mount the CLV bracket on the base.

Risk of damage to the housing!

The maximum depth of engagement of the two tapped blind holes M6 is 7 mm. Longer screws will damage the housing.

Ø Use screws with the correct length.

6. Screw the screws M6 through the bracket into the tapped blind holes of the CLV.

7. Tighten the screws slightly.

8. Adjust the CLV as described below.

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Chapter 4

Installation

Operating Instructions

CLV 490 Bar Code Scanners

4.3.2 Adjusting the CLV

The CLV can be adjusted in Percentage Evaluation mode. In this mode, the CLV displays the quality of the bar code reads that enter the CLV reading field statically (the object is not moved on the conveyor belt). The CLV performs 100 scans and evaluates the reading quality statistically. It then outputs the reading results every 2 s on the terminal interface.

The behavior of the “Read result” LED also indicates the reading quality. The LED does not light up if the CLV cannot read the bar code (reading quality <30%). If the CLV is having problems reading the bar code (reading quality 30% ... 90%), the LED blinks. The CLV is aligned optimally when the LED lights up constantly (reading quality >90%). The scanning frequency in the default setting is 800 Hz.

1. Connect the CLV to the AMV/S 60 Connection Module and switch on the power supply (see Section 5.5.3, Page 5-13). After it has started, the CLV confirms that the self-test was successfuly and switches to Reading mode (Device Ready LED lights up).

2. Connect the PC to the terminal interface of CLV via the RS 232 line using the internal 9-pin “Service” connector of the AMV/S 60 (see Section 5.5.5, Page 5-15).

3. Start Windows and the CLV Setup program

(see Section 10.6.3, Page 10-25).

Choosing the standard decoder:

4. Choose the “CODE CONFIGURATION” tab.

5. Click the “STA N D AR D ” option in the “DECODER” group.

6. Download the settings to the CLV by clicking on the toolbar. The “DOWNLOAD PARAMETERS” dialog box is then displayed.

7. Confirm the dialog box by choosing “TEMPORARY”. The CLV then operates with the standard decoder.

Activating Percentage Evaluation mode:

8. From the “VIEW” menu, choose “PERCENTAGE EVALUATION”. The dialog box for entering the distance configuration appears.

9. Click the relevant distance configuration for the reading distance:

- with auto-focus mode the distance configuration no. 1

- with event-controlled dynamic focus control the distance configuration that matches

the reading distance of the object (default: no. 1, focus position F = 1,200 mm).

10. Confirm the dialog box with OK. The Terminal Emulator is launched and displays the reading result continuously (see Section 6.5.2, Page 6-22). Monitor the reading quality (%) during each of the subsequent steps!

Line scanner with oscillating mirror:

In Percentage Evaluation mode, the CLV switches of oscillating mode (default setting: oscillating) and positions the scan line at the angle 50 CW, corresponds to an angle of emergence of 105°. The angle can not be changed.

4-8

Fine adjustment:

11. Align the CLV in such a way that the angle between the scan line and the bars on the bar code CLV is almost 90°. The oscillating mirror must be aligned in such a way that the scan line is located at the center of the bar code, perpendicular to the bar code lines, when it is in the neutral position (CW=50).

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Operating Instructions CLV 490 Bar Code Scanners

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Chapter 4

12. To avoid interfering reflections, tilt the CLV away from the vertical axis so that the light strikes the bar code at an angle of approx. 105° (line scanner) (see Fig. 4-7, Page 4-5).

13. If necessary, position the scan line exactly at the direct center of the bar code.

See Section 4.3.3 below.

14. Move objects carrying bar codes into the CLV reading field manually under realistic conditions and check the reading result. If the objects aligned randomly, or if the bar code is located at different positions (angles), ensure that the limit values of the permissible reading angles are not exceeded.

15. Adjust the CLV in such a way that the good read rate is between 70...100%. With event-controlled dynamic focus control, for each defined reading range (distance configuration), check the selected focus position and correct the parameter settings if necessary (see Section 6.4.3, Page 6-9).

16. Tighten the screws on the CLV.

The CLV is aligned with the bar code.

4.3.3 Adjusting mode

The “Adjusting mode” helps you to position the center of the scan line on the object. To do so, the CLV masks out one half of the scan line from the center (code position CP=50 to CP=100). This is irrespective of whether the CLV is operated in Autofocus mode or with distance configurations for event-driven dynamic focus control. Fig. 4-9 shows the resulting position of the scan line (line scanner).

“Adjusting mode”

Scan line

CP = 100

CP = 50

CP = 0

Abb. 4-9: Line scanner: scan line in “Adjusting mode“

Range masked out

Line scanner with oscillating mirror:

In Adjusting mode, the CLV switches of oscillating mode (default setting: oscillating) and positions the scan line at the angle 50 CW, corresponds to an angle of emergence of 105°. The angle can not be changed.

1. Activate the operating mode as described in Section 6.5.3, Page 6-23.

2. Position the CLV in such a way that the center of the scan line, indicated by the end of the scan line (code position CP=50), is located at the center of the bar code, or at the center of the field for all codes if several bar codes are used.

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Chapter 4

Installation

Operating Instructions

CLV 490 Bar Code Scanners

4.4 Mounting the external components

4.4.1 Mounting the AMV/S 60 Connection Module

1. Mount the AMV/S 60 Connection Module near the CLV. The distance between the AMV/S 60 and CLV should not exceed max. 10 m.

2. Mount the AMV/S 60 in such a way that the device can be accesses when opened. The terminal interface of the CLV is accessed via the internal “Service” connector.

Detailed information on the mounting and electrical installation procedures is provided in the Operating Instructions for the “AMV/S 60 Connection Module” (order no. 8 008 296).

4.4.2 Mounting the external reading pulse sensor

If the CLV is triggered by an external reading pulse sensor, the sensor must be mounted in the vicinity of the CLV. The “Sensor” switching input is selected as the default trigger source for this trigger type. The default debounce time of the input is 30 ms. Fig. 4-10 shows two examples of where a photoelectric reflex switch can be mounted. This depends on the distance a from the bar code to the front of the object. Depending on the application, you may need to mount the sensor in such a way that bar codes on objects of different sizes can be read completely during the reading interval.

Bar code in the center or at the end of the object

Bar code at the start of the object

Fig. 4-10: Line scanner: mounting example for the external reading pulse sensor

b < a !

b < a

(Top view)

4-10

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Operating Instructions CLV 490 Bar Code Scanners

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Chapter 4

1. Mount the reading pulse sensor.

2. Connect the reading pulse sensor to the “Sensor” switching input of the CLV via the AMV/S 60 Connection Module (see Section 5.5.6, Page 5-16).

3. Connect the CLV to the AMV/S 60 Connection Module and switch on the power supply to the module (see Section 5.5.3, Page 5-13). After it has started, the CLV confirms that the self-test was successfuly and switches to Reading mode (Device Ready LED lights up).

4. Connect the PC to the terminal interface of CLV via the RS 232 line using the internal 9-pin “Service” connector of the AMV/S 60 (see Section 5.5.5, Page 5-15).

5. Start Windows and the CLV Setup program (see Section 10.6.3, Page 10-25).

6. From the “VIEW” menu, choose “READING MODE”. The Terminal Emulator is launched. The CLV is in Reading mode (default: SMART decoder). Monitor the reading result during each of the subsequent steps!

Line scanner with oscillating mirror:

In Reading mode, the CLV deflects the scan line (default setting) about the fixed position CW=50 with a frequency of 1 Hz at a max. angle of ±20° (±40 CW). 50 CW corresponds to an angle of emergence of 105°.

7. Move objects with bar codes into the CLV reading field manually under realistic conditions and check whether the reading result and trigger pulse are correct.

8. Repeat the procedure with the conveyor switched on. Check whether the reading procedure is synchronized with the objects.

Parameterizing an external sensor as a trigger source:

These settings are not required if the CLV is operated with the default configuration.

1. Choose the “DEVICE CONFIGURATION” tab.

2. Click the “EDIT READING TRIGGER” button. The “EDIT READING TRIGGER” dialog box is displayed.

3. Choose “SENSOR INPUT (ACTIV E HIGH)” and confirm your selection.

4. Download the settings to the CLV by clicking in the toolbar. The “DOWNLOAD PARAMETERS” dialog box is then displayed

5. Confirm the dialog box by choosing “PERMANENT”. The CLV operates with the “Sensor” switching input as an external trigger source. The reading pulse starts when the power supply is connected.

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Operating Instructions

CLV 490 Bar Code Scanners

4.4.3 Mounting the sensors for detecting the object distance

If the dynamic focus control function of the CLV is triggered by external sensors, suitable sensors must be mounted in the vicinity of the CLV. Fig. 4-11 shows an example of a read operation from above. The sensors must be arranged in such a way that all of the potential object heights are classified uniquely and overlapping reading ranges occur that can be formed with the depths of field of the CLV. A maximum of five switching inputs are available for this purpose. A max. of 32 switching states for 8 distance configurations (reading ranges) can be implemented using the internal assignment table (combinations). Photoelectric reflex switches, for example, can be used to detect the object distance. In the default setting, all five switching inputs IN 0 ... IN 4 are selected for dynamic focus control.

Object distance

DC 8

AK8

LS7

Reading distance

Fig. 4-11: Mounting example for object distance detection

DC 2

AK2

DC 1

AK1

Object

DC = Distance configuration

LS2

LS1

1. The depths of field of the CLV for the bar code resolution in question is shown in the graphs in Fig. 10-2 up to Fig. 10-6 (line scanner) or in Fig. 10-8 up to Fig. 10-12 (line scanner with oscillating mirror) in Section 10.2, Page 10-2 onwards. Find and note suitable focus positions for overlapping reading ranges.

2. Mount distance sensors (e.g. photoelectric reflex switches) one above the other in a row at the mounting location to measure the object distance (see also assignment table 5-20, Page 5-18). It is advisable to mount these distance sensors opposite the direction of motion of the conveyor belt at approx. 100 mm in front of the reading pulse sensor.

4-12

3. Connect the distance sensors to the “IN 0 ... IN 4” switching inputs on the CLV via the AMV/S 60 Connection Module (see Section 5.5.7, Page 5-16).

4. Set the focus positions for the required reading ranges on the “READING CONFIGURATION” tab in the CLV Setup program. To do so, click the “DISTANCE CONFIGURATION /ASSIGNMENT TABLE” button and edit the required entries in the dialog box that is then displayed.

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Note

Installation

5. As described in Section 4.3.2, Page 4-8, choose the standard decoder and start Percentage Evaluation mode temporarily.

6. Check the reading quality in all distance configurations while the conveyor belt is stationary.

7. Then check the distance detection function in Reading mode under realistic conditions. To do so, monitor the reading result in the Terminal Emulator as described in Section

4.4.2, Page 4-11.

Default: Focus position F 1 up to F 8 = 1,200 mm

The CLV can switch between a maximum of 8 distance ranges for slow search runs using the integrated timer or the oscillating mirror reversal points. The CLV can be switched between a maximum of 8 distance ranges synchronously to the reading process using command strings.

Chapter 4

4.5 Dismantling the device

1. Switch off the power supply to the AMV/S 60 Connection Module.

2. Undo the screws for the cable connections on the CLV and disconnect the cables.

With mounted external parameter memory (optional):

Undo both screws and remove the cover.

3. Unscrew the CLV from the mounting device.

When removing the device from service for the last time, please dispose of it in an environmentally-friendly manner, as described in Section 7.3, Page 7-2.

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Operating Instructions

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Electrical installation

5 Electrical installation

5.1 Installation sequence

• Connect the CLV to a SICK Connection Module from the series AMV/S, BMV/BMH

or BMS, or using a customer-specific wiring configuration

• Connect the data and function interfaces of the CLV in the module

• Connect the PC to the Connection Module (at the terminal port on the CLV)

• Connect the power supply to the Connection Module

5.1.1 SICK Connection Module (overview)

CLV Type Temperature Connection Purpose see

range module section

CLV without heater 0 ... +40 °C AMV 60 - Connecting one CLV 5.2.3

- Operating voltage 18 ... 30 V DC

- Degree of protection IP 30, max. IP 54

Chapter 5

AMS 60 - Connecting one CLV 5.2.3

- Operating voltage 230 V AC (115 V)/24 V DC

- Degree of protection IP 30, max. IP 54

AMV 100 - Connecting one CLV 5.2.3

- Operating voltage 18 ... 30 V DC

- Degree of protection IP 52, with connector cover max. IP 65

BMV/BMH 10 - Connecting one CLV to the Profibus-DP 5.2.4 Profibus-DP - Operating voltage 20 ... 30 V DC

- Degree of protection IP 52, with connector cover max. IP 65

BMS 20 - Connecting one CLV to the Interbus-S 5.2.4 Interbus-S - Operating voltage 24 V DC

- Degree of protection max. IP 54

AMV 30-071 - Connecting two CLVs 5.2.3

- Operating voltage 18 ... 30 V DC

- Degree of protection IP 30, max. IP 54

AMV 200 - Connecting two CLVs 5.2.3

- Operating voltage 18 ... 30 V DC

- Degree of protection IP 52, with connector cover max. IP 65

CLV with heater AMV 100 - Connecting one CLV 5.2.3

- Line scanner –35 ... +35 °C - Operating voltage 24 V DC +20%/–10%

- Line scanner –25 ... +35 °C - Degree of protection IP 52, with oscillating mirror with connector cover max. IP 65

Table 5-1: Connection Modules for the CLV

AMV 200 - Connecting two CLVs 5.2.3

- Operating voltage 24 V DC +20%/–10%

- Degree of protection IP 52, with connector cover max. IP 65

5-1

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CLV 490 Bar Code Scanners

5.2 Electrical connections and cables

The electrical connections on the CLV consist of two 15-pin D Sub HD connections on the housing, one connector, and one socket. These connections are used to route the following interfaces:

• two serial data interfaces (host interface and terminal interface)

• six switching inputs (external reading pulse and multifunctional inputs)

• four switching outputs (for result status function, for connecting to a PLC for example)

• CAN bus (for OTS operation)

• power supply

5.2.1 Wire cross-sections

CLV without heater:

Ø All of the connections must be wired with copper cables with a minimum wire diameter

of 0.15 mm2!

CLV with heater:

Ø Connect the power supply terminals (Pin 1/Pin 5) using copper wires with a minimum

cross-section of 0.75 mm2 at a maximum length of 10 m!

5.2.2 Prefabricated cables (overview)

CLV Type Temperature Connection Optional Length Type

range module cables

CLV without heater 0... +40 °C AMV/S 60 2 x No. 2 020 302 or 3 m Connection cable

1 x No. 2 020 307 or 3 m Ext. parameter memory with cables

BMV/BMH 10 1 x No. 2 020 307 or 3 m Ext. parameter memory with cables Profibus-DP 1 x No. 2 021 298 3 m Connector cover IP 65 with cables

AMV 30-071 2 x No. 2 020 302 or 3 m Connection cable

1 x No. 2 020 307 3 m Ext. parameter memory with cables

BMS 20 1 x No. 2 020 264 + 3 m Connection cable w. open end Interbus-S 1 x No. 2 020 265 or 3 m Connection cable

1 x No. 2 020 308 3 m Ext. parameter memory with cables

Ext. power 1 x No. 2 020 303 + 3 m Connection cable w. open end pack 1 x No. 2 020 264 or 3 m Connection cable w. open end

1 x No. 2 020 981 or 3 m Ext. parameter memory with cables 1 x No. 2 021 267 3 m Connector cover IP 65 with cables

CLV with heater –35 ... +35 °C AMV 100 1 x No. 2 021 298 3 m Connector cover IP 65 with cables

Table 5-2: Cables for connecting the CLV

For technical data on the cables, see Section 10.11.3, Page 10-43.

5-2

AMV 200 2 x No. 2 021 298 3 m Connector cover IP 65 with cables

Ext. power 1 x No. 2 021 267 3 m Connector cover IP 65 with cables pack

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Operating Instructions CLV 490 Bar Code Scanners

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Chapter 5

5.2.3 Connections/cables for the AMV/S Connection Module

The AMV/S Connection Module is suitable for connecting the CLV to peripherals (distribution function) and the power supply. The module can be used to establish a connection to the host (point-to-point) or integrate the device in a SICK network or daisy-chain configuration (pass-through or master/slave configuration). The module is available in several variants (see Table 5-1).

Fig. 5-1 shows the connection principle of the AMV/S 60 for one CLV.

CLV 490

Scanner

Decoder

Photoelectric switch

Reading pulse

Photoelectric switches

Focus control Trigger one-shot Conveyor increment

Connecting cable (if necessary)

Fig. 5-1: Block diagram: connecting the CLV to the AMV/S 60 Connection Module

Interface

Terminal Host

Result 1 ... 4 Sensor

IN 0 ... 4

18 ... 30 V DC

Sensor IN 0 ... 4

AMV/AMS 60

Connection Module

Connecting the CLV to the AMV/S

Two cables no. 2 020 302 are required to connect the CLV to the AMV/S. Alternatively, the device can be connected via the external parameter memory no. 2 020 307 (see Section 5.2.5, Page 5-5).

. . . . .

Terminal

. . . .

Terminal

Host

Result 1 ... 4

18 ... 30 V DC (AMV 60-011) 230 V AC (AMS 60-013) 115 V AC (AMS 60-012)

HOST/PLC

PLC

Recommendation

a) CLV without heater:

Connection modules: AMV/S 60 and AMV 30-071. The cables no. 2 020 302 can be extended to 10 m (terminal interface: RS 232!).

b) CLV with heater:

Connection modules: AMV 100 and AMV 200. The cables no. 2 020 302 must not be extended! If longer cables are required, the entire power supply system (Pin 1/Pin 5) must be connected with a wire cross-section of at least 0.75 mm2 with a maximum length of 10 m.

Use the cable no. 2 021 298 (with two connector covers, length 3 m).

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Operating Instructions

CLV 490 Bar Code Scanners

The procedures for connecting and configuring the AMV/S Connection Modules are described in the following documentation:

• Operating Instructions for the AMV/S 60 Connection Module (no. 8 008 296)

• Operating Instructions for the AMV 30-071 Connection Module (no. 8 008 xxx)

• Operating Instructions for the AMV 100/200 Connection Module (no. 8 008 879)

5.2.4 Connections/cables for the Bus Connection Modules BMV 10 and BMS 20

The BMV 10 Bus Connection Module is used to connect a CLV to the Profibus-DP for use in industrial applications and also enables the CLV to be integrated in the Interbus-S.

Connecting the CLV to the BMV 10/BMS 20

BMV 10: two cables no. 2 020 302 are required. BMS 20: the cables no. 2 020 265 and no. 2 020 264 are required.

Alternatively, via external parameter memory no. 2 020 307 (see Section 5.2.5, Page 5-5).

Recommendation

a) CLV without heater:

Connection modules: BMV 10 and BMS 20. The cables no. 2 020 302 can be extended to 10 m for CLVs without a heater (host and terminal interface: RS-232!).

b) CLV with heater:

Connection module: BMV 10. The BMV 10 may only be used if it is mounted outside the refrigeration area (temperature range 0 ... +40 °C). The cables no. 2 020 302 must not be extended. If longer cables are required, the entire power supply system (Pin 1/Pin 5) must be connected with a wire cross-section of at least 0.75 mm2 at a maximum of 10 m.

Use the cable no. 2 021 298 (with two connector covers, length 3 m).

The BMS 20 is not suitable for powering CLVs with heaters!

The procedures for connecting and configuring the Bus Connection Modules are described in the following documentation:

• Operating Instructions for the “BMV/BMH 10 for Profibus DP Bus Connection Module“

(no. 8 008 825)

• Technical Information for the “BMS 20 for Interbus-S Bus Connection Module“

(no. 8 007 546)

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5.2.5 Connections/cables for the external parameter memory (connection to AMV/S or BMV 10/BMS 20)

The external parameter memory (external accessory) is located in a connector cover with 15-pin D Sub HD plug connections. The cover covers the terminals on the CLV so that the degree of protection IP 65 is achieved.

The connector cover with the external parameter memory is prefabricated with two cables, each 3 m in length, and is available with three different cable ends:

• with two 15-pin D Sub HD connections (pin assignment identical to that of the CLV

terminals), no. 2 020 307

• with two open cable ends, no. 2 020 981

• with one 9-pin D Sub cable connector and one open end, no. 2 020308

Connecting the CLV with external parameter memory

a) CLV without heater:

Connection Modules: AMV/AMS, BMV 10. Ø Cover the terminals on the CLV with the connector cover (parameter memory)

no. 2 020 307. Connect the two plug connections on the cables (Host/Term and I/O terminals) with the appropriate terminals on the AMV/S or BMV 10.

Recommendation

Connection Module: BMS 20. Ø Cover the terminals on the CLVs with the connector cover (parameter memory)

no. 2 020 308. Connect the 9-pin plug connection (Host/Term terminal) to the socket on the BMS 20. Connect the wires of the free cable end (I/O terminal) to the terminal strips in the BMS 20.

Use the external parameter memory no. 2 020 981 (open cable ends) for connecting the device to external power packs/wiring configurations.

b) CLV with heater:

An external parameter memory is not available for this purpose.

5.2.6 Connections/cables for the connector cover (connection to AMV 100/200 or BMV 10)

The connector cover (accessory) with 15-pin D Sub HD plug connections is used to cover the terminals on the CLV so that the degree of protection IP 65 is provided.

The connector cover is prefabricated with two cables, each of 3 m in length, and is available with two different cable ends:

• with one additional connector cover at the other end (pins assignment identical to that

of the CLV terminals), no. 2 021 298

• with two open cable ends, no. 2 021 267

Recommendation

CLV with heater:

Both connector cover variants can be used with temperatures up to max. –50° if the CLV is stationary and the cables are not moved. If the cables are moved due to changes in the position of the CLV, the temperature must not drop below max. –40 °C.

Use the external parameter memory no. 2 020 267 (open cable ends) for connecting the device to external power packs/wiring configurations.

5-5

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5.3 Connector pin assignment

5.3.1 Terminals on the CLV

Device connector: Host/Term connection

5 6

Pin Signal Function

11)V

Supply voltage 2 RxD (RS 232), Terminal Terminal interface (receiver) 3 TxD (RS 232), Terminal Terminal interface (transmitter) 4 Term (RS 422/485) Termination host interface 5 GND Ground 6 RD+ (RS 422/485), Host Host interface (receiver+) 7 RD– (RS 422/485), Host Host interface (receiver–)

RxD (RS 232), Host 8 TD+ (RS 422/485), Host Host interface (sender+) 9 TD– (RS 422/485), Host Host interface (sender–)

TxD (RS 232), Host 10 CAN H CAN Bus (IN/OUT) 11 Bus RT_48512 Bus RT_485+ 13 Bus R_48514 Bus R_485+ 15 CAN L CAN Bus (IN/OUT) Housing Shield

1) Pin 1 is jumpered with Pin 1 of the I/O terminal in the CLV

1 10

15 611

Table 5-3: Pin assignment of the 15-pin D Sub HD Host/Term connector

Device socket: I/O connection

Pin Signal Function

2 IN 1 Switching input (trigger for focus control) 3 Sensor Switching input (external reading pulse) 4 Result 1 Switching output, variable function 5 GND Ground 6 IN 0 Switching input (trigger for focus control) 7 IN 2 Switching input (trigger for focus control) 8 Result 2 Switching output, variable function 9 INGND Common ground for all inputs 10 Result 3 Switching output, variable function 11 IN 3 Switching input, variable function 12 IN 4 Switching input, variable function 13 IC2 SDA I2C Bus 14 IC2 SCL I2C Bus 15 Result 4 Switching output, variable function Housing Shield

1) Pin 1 is jumpered with Pin 1 of the Host/Term terminal in the CLV

Supply voltage

5-6

Table 5-4: Pin assignment of the 15-pin D Sub HD I/O socket

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5 6

Electrical installation

5.3.2 External parameter memory no. 2 020 307 (accessory) connector cover no. 2 021 298 (accessory)

Cable connector: Host/Term connection

Pin Signal Function

RxD (RS 232), Host 8 TD+ (RS 422/485), Host Host interface (sender+) 9 TD– (RS 422/485), Host Host interface (sender–)

TxD (RS 232), Host 10 CAN H CAN bus (IN/OUT) 11 Bus RT_48512 Bus RT_485+ 13 Bus R_48514 Bus R_485+ 15 CAN L CAN bus (IN/OUT) Housing Shield

1) Pin 1 is jumpered with Pin 1 of the I/O terminal in the CLV

Chapter 5

1 10

15 611

Table 5-5: Pin assignment of the 15-pin D Sub HD Host/Term cable connector

Cable socket: I/O connection

Pin Signal Function

1) Pin 1 is jumpered with Pin 1 of the Host/Term terminal in the CLV

Supply voltage

Table 5-6: Pin assignment of the 15-pin D Sub HD I/O cable socket

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5.4 Preparations for electrical installation

5.4.1 Requirements for the host interface

The host interface of the CLV can be operated as an RS 422/485 or an RS 232 interface. Table 5-7 shows the recommended maximum cable lengths as a function of the selected data transfer rate.

Interface type Transfer rate Distance from host

RS 232 up to 19 200 bits/s max. 10 m

38 400...57600 bits/s max. 3 m

RS 422/485

1) with suitable line termination

Table 5-7: Maximum cable lengths between the CLV and host

Ø To prevent interference, do not lay the cables parallel with power supply and motor

cables over long distances, e.g. in cable ducts.

max. 38 400 bits/s max. 1200 m max. 57 600 bits/s max. 500 m

5.4.2 Supply voltage

The CLV requires a supply voltage of 18 ... 30 V DC for operation without a heater and 24 V DC +20%/−10% for operation with a heater, to IEC 742 (functional extra-low voltage). The power consumption of the individual types is as follows:

Type Order no. Voltage Scanning method Heater Power consumption

CLV 490-0010 1 016 958 18 ... 30 V DC Line scanner no 9 W (typ.)/ max. 16 W AMV/S 60 or CLV 490-1010 1 016 959 Line scanner with no 9 W (typ.)/ max. 18 W AMV 30-071 or

oscillating mirror BMV/BMH 10 or

CLV 490-0011 1 016 960 24 V DC Line scanner yes 75 W (typ)/ max. 90 W AMV 100/200 CLV 490-1011 1 016 961 Line scanner with yes 75 W (typ.)/ max. 100 W

oscillating mirror

1) switching outputs not connected

Table 5-8: Power consumption of the CLV

Connection module

BMS 20

Power-up delay

The selected device number (default: 1) affects the power-up delay of the device. This is useful if a large number of CLVs (e.g. in the SICK network) are to be supplied from one power source. Table 5-9 contains a list of the available intervals.

5-8

Device number GN Power-up Device number GN Power-up

delay delay

1; 11; 21; 31 0 ms 6; 16; 26 2000 ms 2; 12; 22 400 ms 7; 17; 27 2400 ms 3; 13; 23 800 ms 8; 18; 28 2800 ms 4; 14; 24 1200 ms 9; 19; 29 3200 ms 5; 15; 25 1600 ms 10; 20; 30 3600 ms

Table 5-9: Power-up delay as a function of the device number GN

TIP

The device number can be selected on the “DEVICE CONFIGURATION” tab in the CLV Setup program.

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Chapter 5

5.4.3 Non-SICK power supply unit/connections without the Connection Module

Power output

If an external power supply unit is used instead of the AMS 60, it must be capable of providing the following voltage and power values:

• for CLV without heater: 18 ... 30 V DC, min. 20 W continuous power output

• for CLV with heater: 24 V DC +20%/−10%, min.100 W.

The external power supply unit must comply with IEC 742 (functional extra-low voltage).

The output circuit must be reliably electrically isolated from the input circuit pursuant to IEC 742 by means of double insulation and a safety isolating transformer.

Wire cross-section

The wire cross-section for the power supply (Pin 1/Pin 5) should be at least 0.15 mm2 , or

0.75 mm2 for CLVs with heater, with a max. length of 10 m.

a) Connecting the CLV without a connector cover/external parameter memory

The two cables no. 2 020 303 and no. 2 020 264 with open cable end on one side are required to connect the CLV. The wire color assignments are shown in Table 5-10 and Table 5-11. The cables must not be extended for CLVs with heater.

Connection cable no. 2 020 203 (Host/Term connection)

15-pin D Sub HD socket and open cable end.

hing outputs 1 ... OUT 8

Pin Signal Wire color

2 RxD (RS 232), Terminal white 3 TxD (RS 232), Terminal brown 4 Term (RS 422/485) violet 5 GND blue 6 RD+ (RS 422/485), Host green 7 RD– (RS 422/485), Host yellow

RxD (RS 232), Host 8 TD+ (RS 422/485), Host grey 9 TD– (RS 422/485), Host pink

TxD (RS 232), Host 10 CAN H 11 Bus RT_485- 12 Bus RT_485+ 13 Bus R_485- 14 Bus R_485+ 15 CAN L -

- Shield orange

1) Pin 1 is jumpered with Pin 1 of the I/O terminal in the CLV

Table 5-10: Wire color assignment of the cable no. 2 020 303

red

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Electrical installation

Connection cable no. 2 020 264 (I/0 connection)

15-pin D Sub HD connector and open cable end

hing outputs 1 ... OUT 8

Pin Signal Wire color

11)V

2 IN 1 white 3 Sensor brown 4 Result 1 violet 5 GND blue 6 IN 0 green 7 IN 2 yellow 8 Result 2 grey 9 INGND black 10 Result 3 grey-pink 11 IN 3 red•-blue 12 IN 4 white-green 13 IC2 SDA brown-green 14 IC2 SCL white-yellow 15 Result 4 yellow-brown

- Schirm orange

1) Pin 1 is jumpered with Pin 1 of the Host/Term terminal in the CLV

red•

Operating Instructions

CLV 490 Bar Code Scanners

Table 5-11: Wire color assignment of the cable no. 2 020 264

b) Connecting the CLV with external parameter memory no. 2 020 981

CLV without heater:

Ø Cover the Host/Term and I/O terminals on the CLV with the connector cover (parameter

memory) no. 2 020 981. Connect the free cable ends accordingly. The wire color assignments are shown in Table 5-12 and Table 5-13.

CLV with heater:

An external parameter memory is not available for this purpose.

5-10

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Cable 1 (Host/Term connection)

15-pin D Sub HD socket in the connector cover and open cable end

hing outputs

Pin Signal Wire color

1 ... OUT 8

2 RxD (RS 232), Terminal white 3 TxD (RS 232), Terminal brown 4 Term (RS 422/485) violet 5 GND blue and grey-brown 6 RD+ (RS 422/485), Host green 7 RD– (RS 422/485), Host yellow

RxD (RS 232), Host 8 TD+ (RS 422/485), Host grey 9 TD– (RS 422/485), Host black

TxD (RS 232), Host 10 CAN H grey-pink 11 Bus RT_485- red-blue 12 Bus RT_485+ white-green 13 Bus R_485- brown-green 14 Bus R_485+ white-yellow 15 CAN L yellow-brown

- Shield orange

1) Pin 1 is jumpered with Pin 1 of the I/O terminal in the CLV

Table 5-12: Wire color assignment of cable 1 for external parameter memory no. 2 020 981

red and pink

Chapter 5

Cable 2 (I/O connection)

15-pin D Sub HD connector in the connector cover and open cable end

hing outputs 1 ... OUT 8

Pin Signal Wire color

2 IN 1 white 3 Sensor brown 4 Result 1 violet 5 GND blue and grey-brown 6 IN 0 green 7 IN 2 yellow 8 Result 2 grey 9 INGND black 10 Result 3 grey-pink 11 IN 3 red-blue 12 IN 4 white-green 13 IC2 SDA 14 IC2 SCL 15 Result 4 yellow-brown

- Shield orange

1) 1) Pin 1 is jumpered with Pin 1 of the Host/Term terminal in the CLV

red and pink

Table 5-13: Wire color assignment of cable 2 for external parameter memory no. 2 020 981

5-11

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c) Connections with connector cover no. 2 021 267

Ø Cover the Host/Term and I/O terminals on the CLV with the connector cover

no. 2 020 267 and connect the free cable ends accordingly. The wire color assignments are shown in Table 5-14 and Table 5-15.

CLV with heater:

The connector cover can be used with temperatures up to max. –50° if the CLV is stationary and the cables are not moved. If the cables are moved due to changes in the position of the CLV, the temperature must not drop below max. –40 °C.

Cable 1 (power supply)

15-pin D Sub HD socket in the connector cover and open cable end

hing outputs 1 ... OUT 8

Pin Plug cover Signal Wire color

1 Socket V

5 Socket GND black

Table 5-14: Wire color assignment cable 1 for connector cover no. 2 021 267

red

Cable 2 (data and function interfaces)

15-pin D Sub HD socket/connector in the connector cover and open cable end

hing outputs

Pin plug cover Signal Wire color

1 ... OUT 8

2 Connector IN 1 white 3 Connector Sensor brown 4 Connector Result 1 green 6 Connector IN 0 yellow 7 Connector IN 2 grey 8 Connector Result 2 pink 9 Connector IN GND blue 10 Connector Result 3 red 11 Connector IN 3 black 12 Connector IN 4 violet 15 Connector Result 4 grey-pink 2 Socket RxD (RS 232), Terminal red-blue 3 Socket TxD (RS 232), Terminal white-green 4 Socket Term (RS 422/485) brown-green 6 Socket RD+ (RS 422/485), Host white-yellow 7 Socket RD– (RS 422/485), Host yellow-brown

RxD (RS 232), Host 8 Socket TD+ (RS 422/485), Host white-grey 9 Socket TD– (RS 422/485), Host grey-brown

TxD (RS 232), Host

- Shield orange

5-12

Table 5-15: Wire color assignment cable 2 for connector cover no. 2 021 267

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Operating Instructions CLV 490 Bar Code Scanners

Electrical installation

5.5 Electrical installation procedure

5.5.1 Individual steps

• Connect the power supply

• Connect the host interface

• Connect the PC (connect the terminal interface)

• Connect the “Sensor” and “IN 0 ... IN 4” switching interfaces

• Connect the “Result 1 ... Result 4” switching interfaces

5.5.2 Tools

• Tool

• Digital measuring device (current/voltage measurement)

5.5.3 Connecting the supply voltage

SICK AMV/S and BMV 10 Connection Modules

Chapter 5

If the CLV is powered via the SICK Connection Modules, the supply voltage does not have to be wired separately.

Connecting the CLV without external parameter memory:

1. Make sure that the power supply to the Connection Module is switched off.

2. Connect the Host/Term and I/O terminals on the CLV to the corresponding terminals on the Connection Module using two cables no. 2 020 302 and secure them tightly on both sides.

Connecting the CLV with external parameter memory:

2. Mount the connector cover with the external parameter memory no. 2 020 307 on the Host/Term and I/O terminals of the CLV and screw it tightly into position. Connect the two free plug connections on the cables to the corresponding terminals on the Connection Module and secure them tightly.

The data and function interfaces of the CLV are connected to the Connection Module.

Power supply via external power pack

Connecting the CLV without external parameter memory:

1. Connect the cable socket on cable no. 2 020 303 on the Host/Term terminal and screw it tightly into position.

2. Connect the cable plug on the cable no. 2 020 264 to the I/O terminal and screw it tightly into position.

3. Connect the power supply to the red wire (Pin 1, VS) and blue wire (Pin 5, GND) on cable no. 2 020 303. See also Table 5-10, Page 5-9

Connecting the CLV with external parameter memory:

1. Connect the Host/Term and I/O terminals on the CLV to the corresponding terminals on the Connection Module using two cables no. 2 020 981 and secure them tightly on both sides.

2. Connect the power supply to the red/pink wire (Pin 1, VS) and the blue/gray/brown wire (Pin 5, GND) of cable 1. See also Table 5-12, Page 5-11

The CLV is connected to the supply voltage.

5-13

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Electrical installation

5.5.4 Connecting the host interface

RxD

(3)

TxD

Operating Instructions

CLV 490 Bar Code Scanners

Terminal assignment AMV 60-011/AMS 60-013, -012:

RxD

Kl. 7

T. 7

RS 232

CLV

RS 422

CLV

RS 485: Connection diagram for SICK network available on request

Fig. 5-2: Connecting the host interface

TxD

GND

RD+ RD– TD+ TD– GND

6 7 8 9 5

(2)

(5)

( )= 9-pin D Sub connector on PC

Risk of damage to the interface module!

Electrical components in the CLV may be damaged if the host interface is connected incorrectly. This also applies when the host interface connections are changed in the

IM PORTANT

Connection Modules (configuration).

RxD

GND

TD+ TD– RD+ RD– GND

Host

TxD

GND

R+ R– T+ T– GND

Kl. 9

T. 9

Kl. 5

T. 5

T. 6

Kl. 6 Kl. 7

T. 7

Kl. 8

T. 8

Kl. 9

T. 9

Kl. 5

T. 5

Recommendation

Default

Ø Connect the host interface as shown in Fig. 5-2.

Ø Check the connections carefully before you switch on the CLV.

1. Connect the host interface on the CLV to the host using shielded cables (EMC requirements). Ensure that the maximum cable lengths are not exceeded (s.Table 5-7, P. 5-8).

2. Apply the shield on one side.

In the default setting, the CLV communicates with the host via the host interface using the values shown in Table 5-16.

Parameter Value

Physical design RS 422/485 Data transfer rate 9600 bits/s Data bits 8 Parity none Stop bits 1 Protocol SICK (start character: STX, stop character: ETX, no request for

repeat: none, timeout: 50 ms)

Table 5-16: Communication parameters for the host interface (default setting)

5-14

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Operating Instructions CLV 490 Bar Code Scanners

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For connecting the host interface via the AMV/S 60 Connection Module, see the Operating Instructions for the “AMV/S 60 Connection Module” (no. 8 008 296)

Terminating the RS 422 interface

The interface can be terminated in the Connection Module. See Operating Instructions for the AMV/S 60, AMV 100/200, or BMS 20 Connection Modules.

Activating the RS 232 interface

The RS 232 interface can be activated with the CLV Setup program:

1. Choose the “HOST INTERFACE” tab.

2. Choose the “RS 232” option from the “HARDWARE” drop-down list under “DATA FORMAT”.

3. Download the data to the CLV by clicking in the toolbar. The “DOWNLOAD PARAMETERS” dialog box is displayed.

4. Confirm the dialog box by choosing “PERMANENT”. The CLV uses the RS 232 version of the host interface.

TIP

The communication parameters can be changed, if necessary, on the “HOST INTERFACE” tab. To do so, change the values under “DATA FORMAT” and “INTERFACE PROTOCOL”.

Chapter 5

5.5.5 Connecting the PC

The CLV is operated and configured with the PC-based CLV Setup program. In order to do so, you must connect the device to the PC via the terminal interface (auxiliary interface). Unlike the host interface, the terminal interface has a permanent data format and a fixed data transfer rate. Fig. 5-3 shows how the terminal interface is connected. The cable length should not be more than 10 m.

RxD

RS 232

CLV Host

Fig. 5-3: Connecting the terminal interface

TxD GND

2 3 5

1. Switch off the PC and power supply to the SICK Connection Module.

2. Connect the PC to the internal, 9-pin “Service” connector on the Connection Module using an RS 232 connecting cable, e.g. no. 2 014 054 (RxD and TxD crossed).

(3)

TxD

(2)

RxD

(5)

GND

( )= 9-pin D Sub connector on PC

Terminal

Terminal assignment AMV 60-011/AMS 60-013, -012:

RxD TxD GND

Kl. 2

T. 2

Kl. 3

T. 3

Kl. 5

T. 5

or 9-pin “Service” connector

- or -

With the SICK Connection Module: Connect the PC as shown in Fig. 5-3.

3. Switch on the PC and power supply to the SICK Connection Module.

4. Set the communication parameters (see Section 10.6.3, Page 10-25).

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TIP

In the default configuration, the terminal interface outputs the reading result in “Reading

Operating Instructions

CLV 490 Bar Code Scanners

diagnosis” mode. You can change the operating mode to “MONITOR HOST INTERFACE”, to “MONITOR HOST INTERFACE 2” or “AUXILIARY INPUT” on the “AUXILIARY INTERFACE” tab in the CLV Setup program.

5.5.6 Connecting the switching inputs

“Sensor“ switching input

If a reading procedure is to be triggered on the CLV by an external sensor, the reading pulse sensor must be connected to the “Sensor” switching input. The trigger type is selected in the default setting of the CLV. Fig. 5-4 shows the connections for the “Sensor” switching input. Table 5-17 contains the characteristic data for this input.

PNP sensor

DC 24 V

+24 V

CLV

VS= +18 ... +30 V DC for CLV without heater, 24 V DC +20%/−10% DC for CLV with heater

Fig. 5-4: Connections of the “Sensor” switching input

4k2

2K6

Sensor

IN GND

GND

1 3

9 5

DC 24 V

OUT

GND

+24 V

GND

Ø Connect the reading pulse sensor as shown in Fig. 5-4.

Switching mode Current at the input starts the reading interval on the CLV.

(default: active high, debouncing: max. 30 ms (standard))

Properties - optodecoupled, non-interchangeable

- can be connected to PNP output on a sensor

Electrical values Low: −30V ≤ U

Table 5-17: Characteristic data of the “Sensor” switching input

≤ +2 V High: +7 V ≤ Ui ≤ +13 V

Switch

1 3

9 5

Terminal assignment AMV 60-011/ AMS 60-013, -012:

VS / 24 V

+24 V SENSOR

(IN) GND GND

K20

T. 27

Kl. 27

K19

T. 19

Kl. 19

T. 20

K20

Kl. 20

T. 36

Kl. 36

5-16

TIP

Note

You can change the switching mode (polarity, debouncing, response for first pulse after power-up) of the “SENSOR” switching input on the “DEVICE CONFIGURATION” tab in the CLV Setup program.

Ø Click the “EDIT READING PULSE” button. Enter the values in the dialog box displayed.

For connecting the host interface via the AMV/S 60 Connection Module, see the Operating Instructions for the “AMV/S 60 Connection Module” (no. 8 008 296)

An external pulse is not required for Percentage Evaluation mode.

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Chapter 5

IN 0 ... IN 4 switching inputs

If the Autofocus function is used and the CLV’s dynamic focus control function is to be triggered by external sensors, the sensors are connected to the five inputs IN 0 ... IN 4. Together with the internal assignment table, these can be used to configure a maximum of 32 switching states for up to 8 distance configurations. The dynamic focus control function is selected for all inputs by default

Additional function IN 3:

The input IN 3 can also be used as a trigger source for the one-shot function of the oscillating mirror.

Additional function IN 4:

The input IN 4 can also be used as a trigger source for the one-shot function of the oscillating mirror or as an input for a belt increment signal. In this case, a maximum of 16 switching statuses can be used for dynamic focus control.

Fig. 5-5 shows the connections for the “IN 0 ... IN 4” switching inputs. Table 5-18 shows the pin assignment on the CLV and the terminal assignment in the AMV/S 60. Table 5-19 contains the characteristic data for these inputs. Table 5-20 shows the input combinations based on the distance configurations. The interaction of the switching input functions is shown in Table 5-21.

DC 24 V

+24 V

CLV

VS= +18 ... +30 V DC for CLV without heater, 24 V DC +20%/−10% DC for CLV with heater

Fig. 5-5: Connections of the “IN 0 ... IN 4” switching inputs

2K6

4k2

Sensor

IN X

IN GND

GND

1 3

9 5

Input CLV „I/O“ connection AMV/S 60 IN X Pin Y Terminal Z

IN 0 Pin 6 T. 22 IN 1 Pin 2 T. 23 IN 2 Pin 7 T. 24 IN 3 Pin 11 T. 25 IN 4 Pin 12 T. 26

DC 24 V

OUT

GND

PNP sensor

+24 V

GND

Switch

1 3

9 5

Pin and terminal assignment for IN X see Table 5-18

Terminal assignment AMV 60-011/ AMS 60-013, -012:

VS / 24 V

+24 V

IN X

SENSOR

(IN) GND GND

K20

T. 28

Kl. 28

K19

Kl. Z

K20

Kl. 20

T. 20

T. 37

Kl. 37

Table 5-18: Pin and terminal assignment for “IN 0 ... IN 4“ switching inputs

Ø Connect the sensors as shown in Fig. 5-5.

5-17

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Operating Instructions

CLV 490 Bar Code Scanners

For connecting the host interface via the AMV/S 60 Connection Module, see the Operating Instructions for the “AMV/S 60 Connection Module”(no. 8 008 296)

Function Trigger source for dynamic focus control

IN 3 alternative: trigger source for one shot on oscillating mirror IN 4 alternative: trigger source for one shot on oscillating mirror

- belt increment input

Default setting IN 3 and IN 4: dynamic focus control

Switching mode active when input energized (high) Properties - optodecoupled, non-interchangeable

- can be connected to PNP output on a sensor

Electrical values Low: −30V ≤ U

Table 5-19: Characteristic data of the “ IN 0 ... IN 4” switching inputs

≤ +2 V High: +7 V ≤ Ui ≤ +13 V

Switching inputs Content Assignment Table Distance Config.

Logic state

Assignment Default setting Example: IN 4 ... IN 0 table index Photoelectric switches inputs (bright switching)

0 0 0 0 0 N 1 DC 1 DC 6 0 0 0 0 1 N 2 DC 2 DC 5 0 0 0 1 0 N 3 DC 3 DC 4 0 0 0 1 1 N 4 DC 4 DC 4 0 0 1 0 0 N 5 DC 5 DC 3 0 0 1 0 1 N 6 DC6 DC 3 0 0 1 1 0 N 7 DC 7 DC 3 0 0 1 1 1 N 8 DC8 DC 3 0 1 0 0 0 N 9 DC8 DC 2 0 1 0 0 1 N 10 DC8 DC 2 0 1 0 1 0 N 11 DC8 DC 2 0 1 0 1 1 N 12 DC8 DC 2 0 1 1 0 0 N 13 DC8 DC 2 0 1 1 0 1 N 14 DC8 DC 2 0 1 1 1 0 N 15 DC8 DC 2 0 1 1 1 1 N 16 DC8 DC 2 1 0 0 0 0 N 17 DC8 DC 1 1 0 0 0 1 N 18 DC8 DC 1 1 0 0 1 0 N 19 DC8 DC 1 1 0 0 1 1 N 20 DC8 DC 1 1 0 1 0 0 N 21 DC 8 DC 1 1 0 1 0 1 N 22 DC 8 DC 1 1 0 1 1 0 N 23 DC 8 DC 1 1 0 1 1 1 N 24 DC 8 DC 1 1 1 0 0 0 N 25 DC 8 DC 1 1 1 0 0 1 N 26 DC 8 DC 1 1 1 0 1 0 N 27 DC 8 DC 1 1 1 0 1 1 N 28 DC 8 DC 1

1) 1 = energized (active); 0 = deenergized (inactive) 2) Distance configuration (DC): data record for focus position

Table 5-20: Dynamic focus control: switching inputs/distance configuration assignment table

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Chapter 5

Switching inputs Content Assignment Table Distance Config.

Logic state

Assignment Default setting Example: IN 4 ... IN 0 table index Photoelectric switches inputs (bright switching)

1 1 1 0 0 N 29 DC 8 DC 1 1 1 1 0 1 N 30 DC 8 DC 1 1 1 1 1 0 N 31 DC 8 DC 1 1 1 1 1 1 N 32 DC 8 DC 1

1) 1 = energized (active); 0 = deenergized (inactive) 2) Distance configuration (DC): data record for focus position

Table 5-20: Dynamic focus control: switching inputs/distance configuration assignment table

(contd.)

Parameter settings of switching inputs Effects IN 3 IN 4

Focus control Focus control

Focus control One shot IN 4 triggers the one shot

IN 3 switches the focus position in combination with IN 0 ... IN 2 and IN 4

IN 3 switches the focus position in combination with IN 0 ... IN 2

Focus control

Increment IN 4 receives increment signals counter IN 3 switches the focus position in combination with IN 0 ... IN 2

One shot Focus control

IN 3 triggers the one shot IN 0 ... IN 2 switch the focus position IN 4 has no effect

One shot One shot IN 4 triggers the one shot

IN 0 ... IN 2 switch the focus position IN 3 has no effect

One shot Increment IN 3 triggers the one shot

counter IN 4 receives increment signals

IN 0 ... IN 2 switch the focus position

1) depending on the assignment table

Table 5-21: Combination of the functions of the “IN 0 ... IN 4“ switching inputs

The function assigned to the “IN 3” and “IN 4“ input can be modified on the “DEVICE

TIP

CONFIGURATION” tab in the CLV Setup program.

Ø Click the “FUNCTION IN 3” and “FUNCTION IN 4” drop-down list and choose the required

function.

5.5.7 Connecting the “Result 1” and “Result 2” switching outputs

The four switching outputs can be assigned different functions for outputting result statuses independently of each other. If the assigned event occurs during the reading procedure, the corresponding switching output becomes live at the end of the reading pulse for the selected pulse duration. The pulse duration can be set individually for each output.

The “Read Result” LED is linked to the “Result 2” output and lights up in Reading mode for the selected pulse duration and function of the result status display (default: “Good Read”, 100 ms).

Fig. 5-6 shows the connections for the “Result 1 ... Result 4” switching outputs. Table 5-22 shows the pin assignment on the CLV and the terminal assignment in the

AMV/S 60. Table 5-23 contains the characteristic data for these outputs. The four outputs have the same characteristic data.

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Operating Instructions

CLV 490 Bar Code Scanners

Fuse

Terminal assignment AMV 60-011/ AMS 60-013, -012:

Logic

Temperaturesensor

Result X

GND

VS= +18 ... +30 V DC for CLV without heater, 24 V DC +20%/−10% DC for CLV with heater

Result X

Result VY

GND

Pin and terminal assignment for Result X see Table 5-22

Fig. 5-6: Connections of the “Result 1 ... Result 4” switching outputs

Output CLV “I/O“ connection AMV/S 60 Result X Pin Y Terminal Z

Result 1 Pin 4 T. 31 Result 2 Pin 8 T. 32 Result 3 Pin 10 T. 33 Result 4 Pin 15 T. 34

Table 5-22: Pin and terminal assignment for “Result 1 ... Result 4“ switching outputs

Kl. Z

Kl.Z

Kl. 35

T. 35

Kl.35

Pulse duration depending on setting:

- 10 ms ... 9.9 s

- 00: static (until end of next reading pulse)

Note

TIP

Ø Connect the outputs as shown in Fig. 5-6.

Switching mode PNP-switching with respect to the supply voltage V Properties the current in the event of a short-circuit is limited to 0.7 A Function assignment Result 1: „Device Ready“ (static), polarity: not inverted

(default) Result 2: „Good Read“, polarity: not inverted

Result 3: „No Read“, polarity: not inverted Result 4: „Match 1“, polarity: not inverted Pulse duration: 100 ms

Electrical values 0 V ≤ U

≤ 30 V Guaranteed: Uo ≤ VS − 1,3 V with Io ≤ 100 mA

≤ 100 mA

Table 5-23: Characteristic data of the “Result 1 ... Result 4” switching outputs

If the “Device Ready” function is chosen, the CLV outputs a static pulse in Reading mode.

For connecting the host interface via the AMV/S 60 Connection Module, see the Operating Instructions for the “AMV/S 60 Connection Module” (no. 8 008 296)

The output function, pulse duration (timer), and polarity of the signals can be changed on the “DEVICE CONFIGURATION” tab in the CLV Setup program.

Ø Click the “EDIT READING OUTPUTS” button and enter the values in the dialog box displayed.

5-20

Recommendation

Ø To check the switching functions using a high-impedance digital voltmeter, connect a

load to the outputs to prevent incorrect voltage values/switching statuses from being displayed.

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Operating Instructions CLV 490 Bar Code Scanners

6 Operation

Operation

Chapter 6

6.1 Overview of steps for starting up the CLV

• Start up the CLV with the factory default settings (quick start).

With this configuration, the CLV can be operated without being connected to a PC (this is, however, not the case the first time the CLV with external parameter memory is switched on)

• Connect the PC (see Section 5.5.5, pages 5-15) and install the CLV Setup program

(see Section 10.6, Pages 10-23).

• Configure (parameterize) the CLV for the desired application with CLV Setup or com-

mand strings

6.2 Default settings

Table 6-1 and Table 6-2 contain an overview of the factory default settings for the CLV. The default parameters are such that the CLV can be put into operation either straight away or following a few minor adjustments. A PC does not need to be connected to start up the CLV with the default settings (this is, however, not the case the first time the CLV with external parameter memory is switched on).

The default settings are stored permanently both in the ROM and in the CLV Setup database. They can be loaded to the RAM of the CLV at any time and displayed in the tabs of the CLV Setup program.

Displaying and printing out a complete set of default settings in CLV Setup

1. To save the current settings in the parameter set: Choose “FILE” and “SAVE AS”, and enter a file name in the dialog box that appears. CLV Setup saves the current settings in a configuration file with the extension ”*.scl”.

2. Click in the toolbar. CLV Setup loads the default settings from its internal database and displays them in the tabs.

3. Click in the toolbar. The “PRINT FILE” dialog box is displayed.

4. If desired, a comment can be entered in the input field for the header of the printout. Confirm the entry with OK. The “PRINT” dialog box for configuring the printer then is displayed.

5. Make the appropriate entries in the dialog box and confirm these with OK.

CLV Setup prints out the complete set of default settings in the form of a table. The header contains the company and user names that were entered during the CLV Setup installation routine.

6-1

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Chapter 6

Operation

Operating Instructions

CLV 490 Bar Code Scanners

6.2.1 Default settings of the linen scanner CLV 490-0010/-0011

Parameter Default setting

Decoder SMART decoder Active codes types Codabar, Code 39, 2/5 Interleaved, Code 128 Code length Freely assignable (2/5 Interleaved: interval 4 ... 50 characters) Start/stop ratio automatic Min./max. code position 5/ 95 CP No. of multiple reads 3 Min./max. no. codes 1 Scanning frequency 800 Hz Autofocus mode min. distance Range 400 ... 2200 mm Scan angle –30° ... +30° Focus control trigger Autofocus, switchover immediately/synchronously Reading pulse source Start: “Sensor” switching input (active: high); end: “Sensor” switching input “IN0 ... IN4“ switching inputs no function in Autofocus mode “Sensor“ switching input Start and end of reading pulse (level: active high), debouncing 20 ... 30 ms Switching outputs Not inverted; pulse duration: 100 ms Status output function Result 1: „Device Ready“ (static); Result 2: „Good Read“; Result 3: „No Read“;

Result 4: „Match 1“ CLV arrangement Stand-alone Device number 1 Start option Load the parameter set of the external parameter memory Host interface (type) RS 422/485 Protocol NAK ; start character: STX, stop character: ETX Transmission rate 9600 bits/s Data format 8 data bits, no parity, 1 stop bit Output format Header: blank, Separator: ST, Terminator: CR LF; Error string: separator only Output sorting In accordance with code position Output time Read result: end of reading pulse Separator: after code Test string Not activated Terminal interface RS 232, 9600 baud, 8 data bits, no parity, 1 stop bit (values cannot be changed) Function Reading diagnosis

Table 6-1: Extract: Default parameter settings of the line scanner CLV 490-0010/-0011

6.2.2 Default settings of the line scanner with oscillating mirror CLV 490-1010/-1011

Default settings as for line scanner CLV 490-0010/-0011, with the following additional parameters:

Parameter Default setting

Oscillating amplitude ± 40 CW (corresponds to an angle of deflection of - 20° ... + 20°) Operating mode Oscillating with fixed amplitude, mode independent of reading pulse trigger Oscillating frequency 1 Hz Fixed position 50 CW (corresponds to an angle of deflection of 105°)

Table 6-2: Extract: Default parameter settings of the line scanner with oscillating mirror CLV 490-1010/-1011

6-2

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Operation

Chapter 6

6.3 Quick start

A PC does not need to be connected when the CLV is operated with the factory default settings (this is, however, not the case the first time the CLV with external parameter memory is switched on, see Section 6.3.2, Page 6-4).

6.3.1 Switching the CLV on for the first time with the factory default settings

1. Connect the CLV to the AMV/S 60 Connection Module using the two cables no. 2 020 302.

2. Connect the reading pulse sensor (e.g. photoelectric reflex switch) to the “Sensor” switching input of the CLV via the AMV/S 60 (see Section 5.5.6, Page 5-16).

3. Switch on the power supply of the AMV/S 60. The CLV starts. The “Device Ready“ LED lights up. The “Result 1” (“Device Ready”) output switches.

CLV with external parameter memory connected:

If an external parameter memory is connected to the CLV, the Device Ready LED blinks for 10 s when the device starts up correctly and then lights up constantly. If the Device Ready and Read Result LEDs both light up constantly, the memory is empty and the CLV is not ready for operation. In this case, proceed as described in Section 6.3.2, Page 6-4.

Line scanner with oscillating mirror:

In the default setting, the CLV deflects the scan line around the position CW =50 with a frequency of 1 Hz and an oscillating amplitude of ±20° (±40 CW).

4. Start the reading pulse: block the light path of the photoelectric switch or close the switch. The “Laser On” LED lights up. The CLV switches the laser diode on and the scan line appears.

5. Present the bar code pattern (Fig. 6-1) to the CLV at the reading distance specified in Table 6-3.

6. Align the bar code in such a way that the red scan line is almost at a 90° angle to the bars (line scanner) or that the red scan line sweeps the bars at a 90° angle when it is deflected (oscillating mirror).

7. End the reading pulse: unblock the light path of the photoelectric switch or open the switch. The “Laser On” LED is extinguished. The CLV switches the laser diode off. The CLV confirms that the bar code was read successfully (the “Result” LED lights up for 100 ms). The “Result 2” (“Good Read”) output is switched for a duration of 100 ms.

The CLV can now be operated with the factory default settings. The device can be switched off without the configuration data being lost as no changes have been made to the parameter set.

0123412345

Fig. 6-1: Bar code pattern (Code 39; 0.35 mm; Print ratio 2:1)

6-3

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Chapter 6

Operation

Device type Scanning principle Reading distance

CLV 490-0010/-0011 Line scanner approx. 1000 mm CLV 490-1010/-1011 Line scanner with oscillating mirror approx. 1000 mm

Table 6-3: Reading distances for default settings

Operating Instructions

CLV 490 Bar Code Scanners

6.3.2 Switching the CLV with external parameter memory connected on for the first time with the factory default settings

1. Connect the CLV to the SICK AMV/S 60 Connection Module via the external param-

eter memory no. 2 020 307 using the two cables.

2. Connect the reading pulse sensor (e.g. photoelectric reflex switch) to the “Sensor”

switching input of the CLV via the AMV/S 60 (see Section 5.5.6, Page 5-16).

3. Switch on the power supply of the AMV/S 60.

The CLV starts. In the default setting, the start option is set to STA RT WITH EXTERNAL

PARAMETERS

. Once the CLV has started, the Device Ready and Read Result LEDs blink continuously. This indicates that the CLV was able to address the external parameter memory but the memory is empty (default state). The CLV is then initialized with its internal parameter set but does not output data on its host interface. The CLV is not ready for operation!

Line scanner with oscillating mirror: In the default setting, the CLV deflects the scan line around the position CW =50 with a frequency of 1 Hz and an oscillating amplitude of ±20° (±40 CW).

4. Connect the PC to the terminal interface of the CLV. To do so, connect the RS 232 cable (e.g. no. 2 014 054) to the Service connector in the AMV/S 60 (see Section

5.5.5, Page 5-15).

5. Start Windows and the CLV Setup program (see Section 10.6.3, Page 10-25). CLV Setup attempts by default to communicate with the CLV via COM 1. If the communication parameters match, CLV Setup uploads the current parameter set from the RAM of the CLV to the internal database and displays the values in the tabs (the parameter set contains the factory default settings when the scanner is switched on for the first time). If necessary, choose “CLV 490” in the “DEVICE” drop-down list in the top right-hand corner in order to initiate communication and the upload manually.

6. Choose the “DEVICE CONFIGURATION” tab.

7. Click the COPY INTERN ð EXTERN field in the STA R T WITH box. CLV Setup then instructs the CLV to copy the internal parameter set to the external parameter memory the next time it starts.

8. Perform a download to the CLV by clicking in the toolbar. CLV Setup copies the parameter set with the new start option by downloading it to the CLV. The “DOWNLOAD PARAMETERS” dialog box is then displayed.

6-4

9. Confirm the dialog box by choosing the “PERMANENT” storage option.

10. Disconnect the AMV/S 60 briefly from the power supply to restart the CLV. Once the CLV has started, the Device Ready and Read Result LEDs blink alternately for approx. 10 s before the Device Ready LED lights up constantly. The “Result 1” (“Device Ready”) output switches.

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Operating Instructions CLV 490 Bar Code Scanners

Operation

The CLV has copied the parameter set to the external parameter memory and reset the start option automatically to STAR T WITH EXTERNAL PARAMETERS.

The CLV and external parameter memory are then ready for operation with the factory settings. The next time the device is started, the Device Ready LED blinks for approx. 10 s and then lights up constantly.

Continue the quick start as of Step 4 in 6.3.1.

Chapter 6

6.4 Configuring (parameterizing) the CLV

The CLV is configured locally in accordance with the application at hand. The read, evaluation and output characteristics can, therefore, be parameterized as required on the basis of the factory default settings or an application-specific CLV parameter set that has already been created.

The CLV supports four different configuration methods:

• Configuration via the CLV Setup program

(parameter values are set via the serial interface)

• Configuration via command strings

(parameter values are set via the serial interface).

See Section 6.4.4, Page 6-17.

In the Parameterization mode, the CLV outputs no reading result.

6.4.1 Configuring the CLV via the user interface of CLV Setup

To be able to use CLV Setup, a PC has to be connected and the program installed on it. The procedure for connecting the PC to the CLV is described in Section 5.5.5, Page 5-15. The procedures for installing and starting the CLV Setup program and for operating the user interface are described in the Appendix (Section 10.6, Page 10-23).

Transferring a parameter set between CLV Setup and the CLV

When the CLV is being parameterized, CLV Setup runs in the offline mode. To be able to modify the current parameter set of the CLV, this first has to be loaded to CLV Setup from the CLV. This procedure is referred to as an upload during which CLV Setup always loads a copy of the current CLV parameter set. This parameter set remains unchanged until it is overwritten by CLV Setup.

Changes made to the current parameter set in CLV Setup do not take effect until the parameter set has been transferred to the CLV. CLV Setup always loads a copy of the complete parameter set to the CLV, i.e. all of the existing parameter values in the CLV are overwritten. The procedure for transferring and saving the parameter values in the CLV is referred to as a download.

Uploading a parameter set from the CLV

Ø Click in the toolbar.

CLV Setup loads the current CLV parameter set from the RAM of the CLV to its database and displays the values in the tabs. The “Device Ready” LED is extinguished during the upload.

If the CLV Setup program does not recognize the parameters transferred during the upload, it outputs a warning message. Unknown parameters can be edited in the “EXTRAS” tab by following the conventions for command strings. When the parameter set is then saved, these parameters are also saved.

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Chapter 6

Operation

Operating Instructions

CLV 490 Bar Code Scanners

Transferring a parameter set to the CLV and saving it (download)

1. Click in the toolbar. The “Device Ready” LED is extinguished. CLV Setup copies the parameter set to the RAM of the CLV. The “DOWNLOAD PARAMETERS” dialog box with the storage options is then displayed.

“PERMANENT”: CLV Setup copies the parameter set to the RAM and to the

EEPROM of the CLV.

“TEMPORARY”: CLV Setup copies the parameter set to the RAM only.

The changes are lost when the CLV power supply is switched off.

2. Confirm the dialog box with the desired storage option. The “Device Ready” LED lights up again.

The new parameter set is stored in the CLV either permanently or temporarily.

CLV with external parameter memory

If the parameter set was downloaded and stored permanently, CLV Setup opens a further dialog box for adjusting the parameter set in the external memory, if the start option is set to STAR T WITH EXTERNAL PARAMETERS.

Ø Choose the COPY NOW INTERNAL PARAMETER SET TO EXTERNAL PARAMETER SET option.

CLV Setup then instructs the CLV to copy the new parameter set to the external memory. The Device Ready LED lights up again.

The internal and external parameter sets are now identical.

SICK CLV 490 Series, CLV 490-1011, CLV 490-0010, CLV 490-0011, CLV 490-1010 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual