SICK CLV 480 Operating Instructions Manual

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Page 1

CLV 480

Bar Code Scanner

Advanced line

O PERATING INSTRUCTIONS

Page 2

Operating Instructions

Software versions

CLV 480 Bar Code Scanner

Software versions

Software/Tool Function Version

CLV 480-0010/-0011 Firmware From V 3.5 O824

CLV 480-1010/-1011 Firmware From V 3.5 O824

CLV-Setup User interface (windows-based) From V 4.1 O508

CLV-Setup Help Online help (HTML) From V 4.1 O508

Trademarks

Windows 95 Explorer

are registered trademarks or trademarks of the Microsoft Corporation in the USA

/98

, Windows NTTM, Windows 2000TM, Windows XPTM and Internet

and other countries.

Latest manual version

For the latest version of this manual (PDF), see www.sick.com.

Page 3

Operating Instructions

CLV 480 Bar Code Scanner

Quick Finder

CLV 480 Bar Code Scanner

Quick Finder

• What is delivered with the device

– Chapter 3.1.1 Scope of delivery, Page 3-1

• CAUTION!

– Chapter 2 Safety information, Page 2-1

• Mounting the device at the reading station

– Chapter 4 Installation, Page 4-1

• Connecting the device

– Chapter 5 Electrical installation, Page 5-1

• Overview of the device and its functions

– Chapter 3 Product description, Page 3-1

– Chapter 6.2 Default settings, Page 6-1

– Chapter 6.5 Operating modes and outputing the reading result, Page 6-25

– Chapter 9 Technical data, Page 9-1

– Chapter 10.3 Installing and operating the external parameter memory, Page 10-22

• Starting the device with the default settings

– Chapter 6.3 Quick start, Page 6-3

• Installing the "CLV-Setup" program

– Chapter 10.6 Installing and operating the "CLV-Setup" program, Page 10-29

• Adapting the device to the reading application

– Chapter 6.4 Configuring (parameterization) the CLV, Page 6-5

• Troubleshooting

– Chapter 8 Troubleshooting, Page 8-1

• Finding information

– Table of contents, Page I -5

– Index, Page 10 -68

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Quick Finder

Operating Instructions

CLV 480 Bar Code Scanner

Installation procedure (overview)

CLV in stand-alone configuration (without heater)

Start/stop mode: Reading trigger via “Sensor“ switching input (default setting)

1. Check the delivery to make sure that none of the components is missing.

2. Mount the CLV at the reading station and align it with the object carrying the bar code.

3. Mount the AMV/S 60 Connection Module.

4. Connect the CLV to the AMV/S 60 Connection Module using two cables no. 2 020 302. Alternatively, connect the device to the AMV/S 60 via the external parameter memory no. 2 020 307.

5. Mount the sensor for starting/stopping the reading pulse.

6. Connect the reading pulse sensor to the "Sensor" switching input in the AMV/S 60.

7. Connect the host to the host interface in the AMV/S 60. Adapt the AMV/S 60 to the host interface type of the CLV.

8. Switch on the power supply to the AMV/S 60. The "Device Ready" LED lights up after the CLV has started.

CLV with external empty parameter memory connected:

After the CLV has started, it immediately copies the internal parameter set to the external parameter memory if the memory is empty. Then the "Device Ready“ LED lights up.

Line scanner with oscillating mirror:

In the default setting, the CLV deflects the scan line around the position CW = 50 with a frequency of 1 Hz and an oscillating amplitude of max. ±20° (±40 CW).

9. Switch on your PC and start Windows

10. Install the "CLV-Setup" software and the online CLV-Setup Help from the CD-ROM ("Manuals & Software") on your PC.

11. Connect the PC to the terminal interface of the CLV. To do so, connect a 3-core RS 232 data cable (null modem cable), e. g. no. 2 014 054 to the "Service plug" in the AMV/S 60.

12. Start the "CLV-Setup" program. CLV-Setup establishes communication with the CLV and uploads the parameter set. The parameters are then displayed on the tabs.

13. Carry out a test read using test bar codes (clock the CLV accordingly). Display the reading result in the Terminal Emulator window of the "CLV-Setup" program.

14. Configure the CLV for the application using the settings on the tabs in CLV-Setup. Copy (download) the modified parameter set to the CLV temporarily. Do not switch off the power to the AMV/S 60 (CLV)!

15. Test the application under realistic conditions.

16. Check whether the data is transmitted correctly between the CLV and host.

17. If necessary, correct and optimize the parameter values. Copy (download) the parameter set permanently to the CLV.

CLV with external parameter memory connected:

Copy the modified parameter set to the external parameter memory when CLV-Setup asks you for confirmation.

18. Save the parameter set as a configuration file "*.scl" in the "CLV-Setup" program.

(minimum requirement: Windows 95TM).

The CLV can then be operated with the application-specific settings.

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Operating Instructions

CLV 480 Bar Code Scanner

Contents

Table of contents

1 Notes on this document............................................................................................ 1-1

1.1 Purpose ....................................................................................................................................... 1-1

1.2 Target audience........................................................................................................................ 1-1

1.2.1 Mounting, electrical installation, maintenance and replacement.................... 1-1

1.2.2 Startup, operation and configuration ......................................................................... 1-1

1.3 Information content................................................................................................................. 1-1

1.4 Symbols....................................................................................................................................... 1-2

2 Safety information....................................................................................................... 2-1

2.1 Authorized users ...................................................................................................................... 2-1

2.1.1 Mounting and maintenance .......................................................................................... 2-1

2.1.2 Electrical installation and replacement ..................................................................... 2-1

2.1.3 Startup, operation and configuration ......................................................................... 2-1

2.2 Intended use.............................................................................................................................. 2-1

2.3 General safety instructions and protection measures.............................................. 2-2

2.4 Quick stop and quick restart................................................................................................ 2-4

2.4.1 Stopping the CLV............................................................................................................... 2-4

2.4.2 Restarting the CLV............................................................................................................ 2-4

2.5 Environmental information....................................................................................................2-4

2.5.1 Power requirements.........................................................................................................2-4

2.5.2 Disposal after removal from service.......................................................................... 2-4

3 Product description .................................................................................................... 3-1

3.1 Design .......................................................................................................................................... 3-1

3.1.1 Scope of delivery............................................................................................................... 3-1

3.1.2 Variants................................................................................................................................. 3-1

3.1.3 System requirements for stand-alone configuration........................................... 3-1

3.1.4 Product features and functions (overview) ............................................................. 3-3

3.1.5 Design ................................................................................................................................... 3-5

3.2 Method of operation............................................................................................................... 3-6

3.2.1 Event-controlled dynamic focus control ................................................................... 3-7

3.2.2 Reading modes.................................................................................................................. 3-7

3.2.3 Scan procedure variants................................................................................................ 3-8

3.2.4 Additional components................................................................................................... 3-9

3.3 Indicators and control elements ........................................................................................ 3-9

3.3.1 Control elements............................................................................................................... 3-9

3.3.2 Function of the LEDs........................................................................................................ 3-9

4 Installation..................................................................................................................... 4-1

4.1 Installation sequence ............................................................................................................. 4-1

4.2 Preparations............................................................................................................................... 4-1

4.2.1 Required components..................................................................................................... 4-1

4.2.2 Required accessories...................................................................................................... 4-1

4.2.3 Required auxiliary parts .................................................................................................. 4-1

4.2.4 Replacing the laser warning label ............................................................................... 4-2

4.2.5 Selecting the mounting location .................................................................................. 4-2

4.2.6 Mounting accessories ..................................................................................................... 4-3

4.2.7 Distance between the CLV and the bar code........................................................ 4-4

4.2.8 Count direction of the code position CP and code angle CW.......................... 4-6

4.3 Mounting and adjusting the device................................................................................... 4-7

4.3.1 Mounting the CLV.............................................................................................................. 4-7

4.3.2 Adjusting the CLV .............................................................................................................. 4-7

4.3.3 Help functions for adjusting the CLV ......................................................................... 4-9

4.4 Mounting the external components................................................................................4-10

4.4.1 Mounting the AMV/S 60 Connection Module......................................................4-10

4.4.2 Mounting the external reading pulse sensor........................................................4-10

4.4.3 Installing incremental encoder ...................................................................................4-11

4.4.4 Mounting the sensors for detecting the object distance.................................4-12

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Contents

4.5 Dismantling the device........................................................................................................4-13

5 Electrical installation ................................................................................................. 5-1

5.1 Installation sequence.............................................................................................................5-1

5.1.1 SICK Connection Modules (overview)......................................................................5-1

5.2 Electrical connections and cables .....................................................................................5-2

5.2.1 Wire cross-sections ..........................................................................................................5-2

5.2.2 Prefabricated cables (overview) ..................................................................................5-2

5.2.3 Connections/cables for the AMV/S 60 Connection Module............................5-3

5.2.4 Connections/cables for the Bus Connection Modules

BMV 10 and BMS 20 ......................................................................................................5-4

5.2.5 Connections/cables for the external parameter memory

(connection to AMV/S or BMV 10/BMS 20)..........................................................5-5

5.2.6 Connections/cables for the IP 65 connector cover

(connection to AMV 100/200 or BMV 10).............................................................5-5

5.3 Connector pin assignment....................................................................................................5-7

5.3.1 Terminals on the CLV.......................................................................................................5-7

5.3.2 External parameter memory no. 2 020 307/no. 2 021 689/ no. 2 027 543 or connector cover no. 2 021 298/

no. 2 021 267 (optional accessories)......................................................................5-8

5.4 Preparations for electrical installation...............................................................................5-9

5.4.1 Requirements for the host interface..........................................................................5-9

5.4.2 Supply voltage ....................................................................................................................5-9

5.4.3 Non-SICK Power supply unit/connections without the

Connection Module........................................................................................................5-10

5.5 Electrical installation procedure.......................................................................................5-14

5.5.1 Individual steps................................................................................................................5-14

5.5.2 Tools.................................................................................................................................... 5-14

5.5.3 Connecting the supply voltage ..................................................................................5-14

5.5.4 Connecting the host interface ...................................................................................5-15

5.5.5 Connecting the CAN interface ...................................................................................5-16

5.5.6 Connecting the PC..........................................................................................................5-16

5.5.7 Connecting the "Sensor" switching input..............................................................5-17

5.5.8 Connecting the "IN 0" to "IN 4" switching inputs...............................................5-18

5.5.9 Connecting the "Result 1" to "Result 4" switching outputs...........................5-21

6 Operation ....................................................................................................................... 6-1

6.1 Overview of steps for starting up the CLV ......................................................................6-1

6.2 Default settings.........................................................................................................................6-1

6.2.1 Default settings of the line scanner CLV 480 (all variants)...............................6-2

6.2.2 Default settings of the line scanner with oscillating mirror

CLV 480 (all variants) ......................................................................................................6-2

6.3 Quick start ...................................................................................................................................6-3

6.3.1 Starting up the CLV with the factory default settings...........................................6-3

6.4 Configuring (parameterization) the CLV...........................................................................6-5

6.4.1 Configuring the CLV via the user interface of CLV-Setup...................................6-5

6.4.2 Function of the tabs in CLV-Setup (overview) ........................................................6-7

6.4.3 Guide to parameterization menu.................................................................................6-9

6.5 Operating modes and outputing the reading result .................................................6-25

6.5.1 Reading mode (standard operating mode).......................................................... 6-25

6.5.2 Percentage evaluation..................................................................................................6-28

6.5.3 Adjusting mode................................................................................................................6-30

6.5.4 Show CP-limits .................................................................................................................6-30

6.5.5 I/O monitor in increment trigger................................................................................6-31

6.5.6 Displaying and editing operating data .................................................................... 6-36

6.5.7 Reading diagnosis ..........................................................................................................6-36

6.5.8 Monitor Host Interface..................................................................................................6-37

6.5.9 Auxiliary input....................................................................................................................6-39

6.5.10 Code statistics for RDT 400....................................................................................... 6-39

Operating Instructions

CLV 480 Bar Code Scanner

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Operating Instructions

CLV 480 Bar Code Scanner

Contents

6.5.11 Self-test...............................................................................................................................6-40

6.5.12 Executing CLV functions interactively......................................................................6-41

6.6 CLV messages........................................................................................................................6-42

6.6.1 Displaying messages.....................................................................................................6-42

6.6.2 Error messages ...............................................................................................................6-43

6.7 Switching off the CLV............................................................................................................6-43

7 Maintenance ................................................................................................................. 7-1

7.1 Cleaning the CLV during operation.................................................................................... 7-1

7.2 Maintenance.............................................................................................................................. 7-2

7.3 Disposal....................................................................................................................................... 7-2

8 Troubleshooting ........................................................................................................... 8-1

8.1 Overview of the possible errors and malfunctions...................................................... 8-1

8.1.1 Mounting errors ................................................................................................................. 8-1

8.1.2 Electrical installation errors............................................................................................ 8-1

8.1.3 Parameter errors............................................................................................................... 8-1

8.1.4 Malfunctions........................................................................................................................ 8-1

8.2 Monitoring error and malfunctions.................................................................................... 8-1

8.3 Error messages ........................................................................................................................ 8-2

8.3.1 CLV without external parameter memory................................................................ 8-2

8.3.2 LED error messages for the external parameter memory................................ 8-3

8.3.3 Messages for errors accessing the external parameter memory ................. 8-5

8.4 ST error status in the reading result of a bar code..................................................... 8-7

8.5 Troubleshooting........................................................................................................................ 8-9

8.5.1 General malfunctions: CLV not ready........................................................................ 8-9

8.5.2 Malfunctions in Reading mode: reading trigger errors......................................8-10

8.5.3 Malfunctions in Reading mode: result output errors.........................................8-14

8.5.4 Malfunctions in Reading mode: errors in the result status output...............8-17

8.5.5 Malfunctions in Reading mode: oscillating mirror errors..................................8-17

8.6 SICK Support...........................................................................................................................8-18

9 Technical data.............................................................................................................. 9-1

9.1 Data sheet CLV 480-0010 bar code scanner............................................................. 9-1

9.2 Data sheet CLV 480-1010 bar code scanner............................................................. 9-2

9.3 Data sheet CLV 480-0011 bar code scanner............................................................. 9-2

9.4 Data sheet CLV 480-1011 bar code scanner............................................................. 9-3

9.5 Dimensioned drawings – CLV............................................................................................. 9-3

9.5.1 Line scanner (standard device) without /with heater ......................................... 9-3

9.5.2 Line scanner with oscillating mirror (without/with heater)................................. 9-4

10 Appendix ..................................................................................................................... 10-1

10.1 Overview....................................................................................................................................10-1

10.2 Specification diagrams.........................................................................................................10-1

10.2.1 Reading conditions for all diagrams.........................................................................10-1

10.2.2 Overview of diagrams....................................................................................................10-2

10.2.3 Reading performance data of line scanner...........................................................10-3

10.2.4 Reading performance data of line scanner with oscillating mirror ............10-13

10.3 Installing and operating the external parameter memory...................................10-22

10.3.1 Function ...........................................................................................................................10-22

10.3.2 Installation and electrical connection ...................................................................10-23

10.3.3 Operation.........................................................................................................................10-23

10.3.4 Switching on the device for the first time ...........................................................10-24

10.3.5 Adjusting the parameter set in the external parameter

memory after it has been downloaded to the CLV.........................................10-24

10.3.6 Meaning of the LEDs ..................................................................................................10-25

10.3.7 Error messages ............................................................................................................10-25

10.3.8 Replacing a CLV............................................................................................................10-25

10.4 Optional heating...................................................................................................................10-26

10.4.1 Features...........................................................................................................................10-26

10.4.2 Design ..............................................................................................................................10-26

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Contents

10.4.3 Function...........................................................................................................................10-26

10.4.4 Electrical installation ...................................................................................................10-27

10.4.5 Outdoor applications ..................................................................................................10-27

10.5 System messages .............................................................................................................10-28

10.5.1 CLV without external parameter memory .......................................................... 10-28

10.5.2 CLV with external parameter memory connected .......................................... 10-28

10.6 Installing and operating the "CLV-Setup" program................................................10-29

10.6.1 Preparations ..................................................................................................................10-29

10.6.2 Installing the software................................................................................................ 10-29

10.6.3 Starting CLV-Setup......................................................................................................10-32

10.6.4 User interface................................................................................................................10-34

10.6.5 Functions ........................................................................................................................10-35

10.6.6 Hot keys ..........................................................................................................................10-35

10.6.7 Opening and closing tabs......................................................................................... 10-36

10.6.8 CLV-Setup Help ............................................................................................................10-36

10.6.9 Transferring parameter sets between CLV-Setup and the CLV ................10-37

10.6.10 Unknown parameters................................................................................................. 10-37

10.6.11 Log file in the Terminal Emulator ........................................................................... 10-38

10.6.12 Starting CLV-Setup with an "INI file" as an argument....................................10-38

10.6.13 The CLV Assistant........................................................................................................10-38

10.7 Configuring a CLV with command strings..................................................................10-39

10.8 Calculating parameter values for setting the CLV..................................................10-41

10.8.1 Calculating the number of scans (for standard decoder)............................10-41

10.8.2 Calculating the start position and mirror speed for the

forward and return phase of the One-Shot function......................................10-43

10.8.3 Calculating the necessary bar code distance if several

bar codes are read on each object...................................................................... 10-44

10.9 Tables .....................................................................................................................................10-45

10.9.1 Calculating the code length of a bar code......................................................... 10-45

10.10 Special applications and procedures .........................................................................10-46

10.10.1 Auxiliary input via the terminal interface ............................................................. 10-46

10.10.2 Daisy-chain configuration

(data forwarding or master/slave arrangement)............................................. 10-49

10.10.3 SICK network (RS 485)............................................................................................. 10-49

10.10.4 Connection to Profibus DP....................................................................................... 10-49

10.10.5 Connection to the DeviceNet.................................................................................. 10-49

10.10.6 Connection to Interbus-S.......................................................................................... 10-49

10.10.7 Connection to Ethernet TCP/IP ..............................................................................10-49

10.10.8 Building a CAN scanner network ...........................................................................10-49

10.10.9 Integration in an OPS reading system ................................................................. 10-49

10.11 Replacing a CLV (copying the parameter set).........................................................10-50

10.11.1 Downloading the parameter set ............................................................................10-50

10.11.2 Importing the parameter set from the external memory ............................. 10-51

10.12 Accessories .......................................................................................................................... 10-52

10.12.1 Mounting accessories................................................................................................10-52

10.12.2 Connection modules ..................................................................................................10-52

10.12.3 Bus connection modules..........................................................................................10-53

10.12.4 Cables, external parameter memories and plug cover ................................ 10-53

10.12.5 Plug-in connections..................................................................................................... 10-55

10.12.6 Reading pulse generators........................................................................................ 10-55

10.12.7 Incremental encoder.................................................................................................. 10-56

10.12.8 Network controller.......................................................................................................10-56

10.13 Dimensioned drawings of the accessories ..............................................................10-57

10.13.1 Angle bracket, single no. 2 013 824...................................................................10-57

10.13.2 Articulated bracket No. 2 018 435......................................................................10-57

10.13.3 Quick clamping device No. 2 016 110............................................................... 10-57

10.14 Supplementary documentation .................................................................................... 10-58

Operating Instructions

CLV 480 Bar Code Scanner

Page 9

Operating Instructions

CLV 480 Bar Code Scanner

Contents

10.14.1 CLV Connect ..................................................................................................................10-58

10.15 Glossary..................................................................................................................................10-59

10.16 EC Declaration of Conformity .........................................................................................10-67

10.17 Index ........................................................................................................................................10-68

10.18 Bar code example ..............................................................................................................10-73

Page 10

Operating Instructions

Figures and tables

CLV 480 Bar Code Scanner

Abbreviations

AMV/S Connection Module with signal distribution/with additional power supply pack

BMV/S Bus Connection module with signal distribution/with additional power supply

CAN Controller Area Network (standard field bus system with message-orientated data ex-

change protocol)

CLV Code-Leser V-Prinzip

DC Distance Configuration

DOF Depth Of Field

EEPROM Electrically Erasable Programmable Read Only Memory

HD High Density

HTML Hyper Text Markup Language (page-description language on the internet)

LED Light Emitting Diode

MTBF Mean Time Between Failure

PLC Programmable Logic Controller

RAM Ramdom Acces Memory

ROM Read Only Memory

RTF Rich Text Format (standard document format with format descriptions)

SMART SICK Modular Advanced Recognition Technology

Tables

Table 3-1: CLV variants ........................................................................................................................ 3-1

Table 3-2: Meaning of LEDs: CLV without external parameter memory .........................3-10

Table 3-3: Meaning of LEDs: CLV with external parameter memory................................3-11

Table 4-1: Permissible reading angles between the scan line and bar code ................. 4-5

Table 5-1: Connection Modules for the CLV ................................................................................ 5-1

Table 5-2: Cables for connecting the CLV..................................................................................... 5-2

Table 5-3: Pin assignment of the 15-pin D Sub HD "Host/Term" plug ............................. 5-7

Table 5-4: Pin assignment of the 15-pin D Sub HD "I/O" socket........................................ 5-7

Table 5-5: Pin assignment of the 15-pin D Sub HD "Host/Term" cable plug................. 5-8

Table 5-6: Pin assignment of the 15-pin D Sub HD "I/O" cable socket............................ 5-8

Table 5-7: Maximum cable lengths between the CLV and host........................................... 5-9

Table 5-8: Power consumption of the CLV ................................................................................... 5-9

Table 5-9: Power-up delay as a function of the device number GN................................... 5-9

Table 5-10: Wire color assignment of the cable no. 2 020 303 ........................................5-10

Table 5-11: Wire color assignment of the cable no. 2 020 264..........................................5-11

Table 5-12: Wire color assignment of cable 1 for external parameter

memory no. 2 020 981 ...............................................................................................5-12

Table 5-13: Wire color assignment of cable 2 for external parameter

memory no. 2 020 981 ...............................................................................................5-12

Table 5-14: Wire color assignment cable 1 for connector cover no. 2 021 267..........5-13

Table 5-15: Wire color assignment cable 2 for connector cover no. 2 021 267..........5-13

Table 5-16: Communication parameters for the host interface (default setting)...........5-15

Table 5-17: Characteristic data of the "Sensor" switching input..........................................5-17

Table 5-18: Pin and terminal assignment for "IN 0" to "IN 4" switching inputs..............5-19

Table 5-19: Characteristic data of the "IN 0" to "IN 4" switching inputs...........................5-19

Table 5-20: Dynamic focus control: switching inputs/distance

configuration assignment table..................................................................................5-19

Table 5-21: Combination of the functions of the "IN 0" to "IN 4" switching inputs.......5-20

Table 5-22: Pin and terminal assignment for "Result 1" to "Result 4"

switching outputs ............................................................................................................5-21

Page 11

Operating Instructions

Figures and tables

CLV 480 Bar Code Scanner

Table 5-23: Characteristic data of the "Result 1" to "Result 4" switching outputs....... 5-21

Table 6-1: Extract: Default parameter settings of the line scanner CLV 480..................6-2

Table 6-2: Extract: Default parameter settings of the line scanner with

oscillating mirror CLV 480..............................................................................................6-2

Table 6-3: Reading distances for default settings......................................................................6-4

Table 6-4: Guide: Parameterizing focus position switchover .................................................6-9

Table 6-5: Guide: Parameterizing oscillating mirror functions .............................................6-10

Table 6-6: Overview: CLV applications in stand-alone configuration or in

arrangement with OTS 400........................................................................................6-14

Table 6-7: Guide: Parameterizing the reading trigger for start/stop mode

in stand-alone configuration .......................................................................................6-15

Table 6-8: Guide: Parameterizing focus control in the CLV for master/

slave arrangement with

OTC 400.............................................................................................................................6-18

Table 6-9: Guide: Parameterizing reading trigger mode in the CLV for

master/slave arrangement with OTC 400............................................................6-19

Table 6-10: Guide: Parameterizing slave mode in the CLV for arrangement

with OTC 400 (master).................................................................................................6-19

Table 6-11: Guide: Parameterizing operation mode in the OTC 400 for

master/slave arrangement.........................................................................................6-19

Table 6-12: Guide: Parameterizing focus control in the CLV for master/slave

arrangement with OTC 400........................................................................................6-20

Table 6-13: Guide: Parameterizing reading trigger mode in the CLV for

master/slave arrangement with OTC 400............................................................6-21

Table 6-14: Guide: Parameterizing tracking mode in the CLV for Object

Tracking mode with OTC 400....................................................................................6-21

Table 6-15: Guide: Parameterizing slave mode in the CLV for Object

Tracking mode with OTC 400....................................................................................6-22

Table 6-16: Guide: Parameterizing Object Tracking mode in the OTC 400 .....................6-22

Table 6-17: Guide: Parameterizing the laser timeout ...............................................................6-23

Table 6-18: Guide: Parameterizing the separation of identical bar codes .......................6-23

Table 6-19: "Monitor Host Interface" function.............................................................................6-37

Table 8-1: Error messages output on the terminal interface .................................................8-2

Table 8-2: LED error messages for access to the external parameter memory ........... 8-3

Table 8-3: Messages for problems accessing the external parameter memory........... 8-5

Table 8-4: Meaning of the ST error status in the reading result...........................................8-7

Table 8-5: Troubleshooting: restoring operation (Reading mode) .......................................8-9

Table 8-6: Troubleshooting: reading trigger errors in Reading mode

(CLV in stand-alone configuration)...........................................................................8-10

Table 8-7: Troubleshooting: reading trigger errors in Reading mode

(CLV integrated in OTS 400 Omni Portal System).............................................8-13

Table 8-8: Troubleshooting: result output errors in Reading mode

(CLV in stand-alone configuration)...........................................................................8-14

Table 8-9: Troubleshooting: result output errors in Reading mode

(CLV integrated in OTS 400 Omni Portal System).............................................8-16

Table 8-10: Troubleshooting: errors in the result status output in Reading mode........ 8-17

Table 8-11: Troubleshooting: oscillating mirror errors in Reading mode...........................8-17

Table 9-1: Technical specifications of the CLV 480-0010 .....................................................9-1

Table 9-2: Technical specifications of the CLV 480-1010 .....................................................9-2

Table 9-3: Technical specifications of the CLV 480-0011 .....................................................9-2

Table 9-4: Technical specifications of the CLV 480-1011 .....................................................9-3

Table 10-1: Reading conditions for specification diagrams....................................................10-1

Table 10-2: Overview of specification diagrams for the line scanner.................................10-2

Table 10-3: Overview of specification diagrams for the line scanner with

oscillating mirror..............................................................................................................10-2

Table 10-4: External parameter memory ...................................................................................10-22

Table 10-5: CLV system messages..............................................................................................10-28

Page 12

Operating Instructions

Figures and tables

CLV 480 Bar Code Scanner

Table 10-6: Additional CLV system messages for the connected

parameter memory .....................................................................................................10-28

Table 10-7: Default settings in CLV-Setup..................................................................................10-32

Table 10-8: Formulas for calculating the code length of a bar code ...............................10-45

Table 10-9: Communication parameters on the terminal/PC for the auxiliary input ..10-48 Table 10-10: Communication parameter settings for the SICK Hand-held

Scanner from the IT 38xx/46xx/48xx/58xx series........................................10-48

Table 10-11: Accessories: mounting accessories .....................................................................10-52

Table 10-12: Accessories: connection modules.........................................................................10-52

Table 10-13: Accessories: bus connection modules................................................................10-53

Table 10-14: Accessories: cables and connector covers for the CLV without heater.10-53

Table 10-15: Accessories: cables and connector covers for the CLV with heater .......10-55

Table 10-16: Accessories: plug-in connections ..........................................................................10-55

Table 10-17: Accessories: incremental encoder........................................................................10-56

Table 10-18: Accessories: network controller .............................................................................10-56

Table 10-19: Supplementary documentation in English language ......................................10-58

Page 13

Operating Instructions

Figures and tables

CLV 480 Bar Code Scanner

Figures

Fig. 2-1: Laser warning labels on the CLV.....................................................................................2-3

Fig. 3-1: Design of the CLV 480 .......................................................................................................3-5

Fig. 3-2: Block diagram: CLV functions...........................................................................................3-6

Fig. 3-3: Dynamic focus control: classification of the reading range in distance

configurations.........................................................................................................................3-7

Fig. 3-4: CLV in stand-alone configuration (start/stop mode) and in tracking mode ...3-8

Fig. 3-5: LEDs........................................................................................................................................3-10

Fig. 4-1: Line scanner: replacing the laser warning labels......................................................4-2

Fig. 4-2: Line scanner: position of the securing threads on the CLV..................................4-3

Fig. 4-3: Line scanner: Mounting possibilities of the CLV........................................................4-3

Fig. 4-4: Scanning methods: alignment with bar code and conveyor direction..............4-4

Fig. 4-5: Definition of the reading distance a and of the aperture angle a ......................4-4

Fig. 4-6: Line scanner: Reading angle between the scan line and the bar code...........4-5

Fig. 4-7: Avoiding surface reflections: Angle between the emitted light and the

bar code (tilted away from the vertical axis) ..............................................................4-5

Fig. 4-8: Count direction of the code position CP in the scan line and of the

code angle CW for the oscillating mirror ......................................................................4-6

Fig. 4-9: Line scanner: scan line in Adjusting mode..................................................................4-9

Fig. 4-10: Line scanner: mounting example for the external reading pulse sensor..... 4-10

Fig. 4-11: Mounting example for object distance detection ..................................................4-12

Fig. 5-1: Block diagram: Connection of the CLV to the AMV/S 60

connection module...............................................................................................................5-3

Fig. 5-2: Connecting the host interface.......................................................................................5-15

Fig. 5-3: Connecting the terminal interface ...............................................................................5-16

Fig. 5-4: Connections of the "Sensor" switching input..........................................................5-17

Fig. 5-5: Connections of the "IN 0" to "IN 4" switching inputs ..........................................5-18

Fig. 5-6: Connections of the "Result 1" to "Result 4" switching outputs.......................5-21

Fig. 6-1: Bar code pattern (Code 39; module width 0.35 mm (13.8 mil);

Print ratio 2:1) ........................................................................................................................6-3

Fig. 6-2: Oscillating mirror: "Oscillating with fixed amplitude" mode ................................ 6-11

Fig. 6-3: Oscillating mirror: "Oscillating with variable amplitude" mode ..........................6-12

Fig. 6-4: One-Shot: Object tracking (bar code read from front).........................................6-13

Fig. 6-5: CLV-Setup: Displaying the reading result in the Terminal Emulator ...............6-26

Fig. 6-6: Reading result of the terminal interface: structure for Good Read................. 6-27

Fig. 6-7: Reading result of the terminal interface: structure for No Read......................6-27

Fig. 6-8: CLV-Setup: Displaying the percentage evaluation in the

Terminal Emulator..............................................................................................................6-29

Fig. 6-9: Appearance of scan line in the "Show CP-limits" mode .....................................6-31

Fig. 6-10: CLV-Setup: Selection of the signals to be displayed in I/O Monitoring......... 6-32

Fig. 6-11: CLV-Setup: Example of output in the "I/O Monitoring" dialog box..................6-33

Fig. 6-12: CLV-Setup: "Operating Data" dialog box...................................................................6-36

Fig. 6-13: CLV-Setup: Displaying the reading result of the host interface in

the Terminal Emulator with direction identifier at the beginning

(in this case: O = Output)................................................................................................6-38

Fig. 6-14: CLV-Setup: Displaying the self-test result in the Terminal Emulator .............. 6-40

Fig. 6-15: CLV-Setup: Dialog box for executing Show limits ..................................................6-41

Fig. 6-16: CLV-Setup: Displaying the system messages in the Terminal

Emulator when starting the CLV...................................................................................6-42

Fig. 7-1: Cleaning the reading window............................................................................................7-1

Fig. 7-2: Cleaning the external optical sensors (reading pulse generator,

object-height detector) .......................................................................................................7-2

Fig. 9-1: Dimensions of the CLV 480 line scanner, front reading window .......................9-3

Fig. 9-2: Dimensions of the CLV 480: line scanner with oscillating mirror,

side reading window ............................................................................................................9-4

Fig. 10-1: CLV 480-0010/-0011 (line scanner): Reading field height as a

function of the reading distance and resolution ....................................................10-3

Page 14

Operating Instructions

Figures and tables

CLV 480 Bar Code Scanner

Fig. 10-2: CLV 480-0010/-0011 (line scanner): Min. and Max. radial reading

distance as a function of the focus position at a resolution of 0.25 mm

(9.8 mil) and an aperture angle of 40°......................................................................10-4

Fig. 10-3: CLV 480-0010/-0011 (line scanner): Min. and Max. radial reading

distance as a function of the focus position at a resolution of 0.25 mm

(9.8 mil) and an aperture angle of 60°......................................................................10-4

Fig. 10-4: CLV 480-0010/-0011 (line scanner): Min. and Max. radial reading

distance as a function of the focus position at a resolution of 0.30 mm

(12 mil) and an aperture angle of 40°.......................................................................10-5

Fig. 10-5: CLV 480-0010/-0011 (line scanner): Min. and Max. radial reading

distance as a function of the focus position at a resolution of 0.30 mm

(12 mil) and an aperture angle of 60°.......................................................................10-6

Fig. 10-6: CLV 480-0010/-0011 (line scanner): Min. and Max. radial reading

distance as a function of the focus position at a resolution of 0.35 mm

(13.8 mil) and an aperture angle of 40°...................................................................10-7

Fig. 10-7: CLV 480-0010/-0011 (line scanner): Min. and Max. radial reading

distance as a function of the focus position at a resolution of 0.35 mm

(13.8 mil) and an aperture angle of 60°...................................................................10-8

Fig. 10-8: CLV 480-0010/-0011 (line scanner): Min. and Max. radial reading

distance as a function of the focus position at a resolution of 0.5 mm

(19.7 mil) and an aperture angle of 40°...................................................................10-9

Fig. 10-9: CLV 480-0010/-0011 (line scanner): Min. and Max. radial reading

distance as a function of the focus position at a resolution of 0.5 mm

(19.7 mil) and an aperture angle of 60°................................................................10-10

Fig. 10-10: CLV 480-0010/-0011 (line scanner): Min. and Max. radial reading

distance as a function of the focus position at a resolution of 1.00 mm

(39.4 mil) and an aperture angle of 40°................................................................10-11

Fig. 10-11: CLV 480-0010/-0011 (line scanner): Min. and Max. radial reading

distance as a function of the focus position at a resolution of 1.00 mm

(39.4 mil) and an aperture angle of 60°................................................................10-12

Fig. 10-12: CLV 480-1010/-1011 (line scanner with oscillating mirror): Reading

field height as a function of the reading distance and resolution.................10-13

Fig. 10-13: CLV 480-1010/-1011 (line scanner with oscillating mirror):

Min. and Max. radial reading distance as a function of the focus position at a resolution of 0.30 mm (12 mil) and an aperture angle

of 40°...................................................................................................................................10-14

Fig. 10-14: CLV 480-1010/-1011 (line scanner with oscillating mirror):

Min. and Max. radial reading distance as a function of the focus position at a resolution of 0.30 mm (12 mil) and an aperture angle

of 50°...................................................................................................................................10-14

Fig. 10-15: CLV 480-1010/-1011 (line scanner with oscillating mirror):

Min. and Max. radial reading distance as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle

of 40°...................................................................................................................................10-15

Fig. 10-16: CLV 480-1010/-1011 (line scanner with oscillating mirror):

Min. and Max. radial reading distance as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle

of 50°...................................................................................................................................10-16

Fig. 10-17: CLV 480-1010/-1011 (line scanner with oscillating mirror):

Min. and Max. radial reading distance as a function of the focus position at a resolution of 0.50 mm (19.7 mil) and an aperture angle

of 40°...................................................................................................................................10-17

Fig. 10-18: CLV 480-1010/-1011 (line scanner with oscillating mirror):

Min. and Max. radial reading distance as a function of the focus position at a resolution of 0.50 mm (19.7 mil) and an aperture angle

of 50°...................................................................................................................................10-18

Page 15

Operating Instructions

Figures and tables

CLV 480 Bar Code Scanner

Fig. 10-19: CLV 480-1010/-1011 (line scanner with oscillating mirror):

Min. and Max. radial reading distance as a function of the focus

position at a resolution of 1.00 mm (39.4 mil) and an aperture

angle of 40° ......................................................................................................................10-19

Fig. 10-20: CLV 480-1010/-1011 (line scanner with oscillating mirror):

Min. and Max. radial reading distance as a function of the focus

position at a resolution of 1.00 mm (39.4 mil) and an aperture

angle of 50° ......................................................................................................................10-20

Fig. 10-21: CLV 480-1010/-1011 (line scanner with oscillating mirror): deflection

range as a function of radial reading distance, deflection angle and

resolution............................................................................................................................10-21

Fig. 10-22: External parameter memory, installed on the CLV ............................................10-22

Fig. 10-23: CLV-Setup: "Device configuration" tab with the CLV start options.............. 10-23

Fig. 10-24: CLV-Setup: dialog box for adjusting the external parameter memory ....... 10-24

Fig. 10-25: CLV with heater: temperature curve inside the housing..................................10-26

Fig. 10-26: CLV-Setup: Result display of the AutoBaud Detect function..........................10-33

Fig. 10-27: User interface of the "CLV-Setup" software.........................................................10-34

Fig. 10-28: CLV-Setup: entering commands in the Terminal Emulator.............................10-39

Fig. 10-29: Line scanner: calculating the number of scans for ladder-type

bar code arrangements................................................................................................10-41

Fig. 10-30: Line scanner: calculating the number of scans for fence-type

bar code arrangements................................................................................................10-41

Fig. 10-31: Line scanner with oscillating mirror: calculating the number of

scans for fence-type bar code positioning............................................................10-42

Fig. 10-32: One-Shot: Line scanner with oscillating mirror: calculating the

number of scans for fence-type bar code positioning......................................10-43

Fig. 10-33: Required distance between the bar codes on an object ................................ 10-44

Fig. 10-34: Auxiliary input via the terminal interface of the CLV........................................... 10-46

Fig. 10-35: CLV-Setup: auxiliary input on the Terminal Emulator ........................................ 10-47

Fig. 10-36: Dimensions of the angle bracket, single No. 2 013 824................................10-57

Fig. 10-37: Dimensions of the articulated bracket No. 2 018 435 ...................................10-57

Fig. 10-38: Front view of quick clamping device No. 2 016 110 with angle

braket No. 2 0130824 ................................................................................................10-57

Fig. 10-39: Copy of the Declaration of Conformity (Page 1, scaled down) .....................10-67

Fig. 10-40: Scannable bar codes with various module widths (print ratio 2:1)............. 10-73

Page 16

Operating Instructions

Figures and tables

CLV 480 Bar Code Scanner

Page 17

Operating Instructions Chapter 1

CLV 480 Bar Code Scanner

Notes on this document

1 Notes on this document

1.1 Purpose

This document is a guide to the operation of the bar code scanner

• CLV 480 with dynamic focus

in the following variations:

• Line scanner

–CLV 480-0010

–CLV 480-0011

• Line scanner with oscillating mirror

–CLV 480-1010

–CLV 480-1011

This document provides information on

• Mounting and connecting the device

• Startup

• Operating and configuring (parametrizing) the device

• Maintenance

• Exchanging the device without losing the parameter set

• Special applications and procedures

The bar code scanner with all its variants will in this manual be referred to as the "CLV", except where a distinction is necessary.

1.2 Target audience

This document is intended for persons who are responsible for the following activities:

1.2.1 Mounting, electrical installation, maintenance and replacement

Electricians and service technicians.

1.2.2 Startup, operation and configuration

Technicians and engineers.

1.3 Information content

This document contains all the information required to mount, install, and start up the CLV with the factory settings. A series of step-by-step instructions is provided for each of these activities.

Configuration of the CLV for the application-specific reading situations is carried out with the Windows-oriented PC software "CLV-Setup". form of the online help system CLV-Setup Help. The procedure for installing and operating the software is described in the appendix.

For further information on the design of the bar code scanner or on bar code technology in general, please contact the Division Auto Ident at SICK AG. Internet address: www.sick.com.

Further assistance is also available in the

Page 18

Chapter 1 Operating Instructions

Notes on this document

CLV 480 Bar Code Scanner

1.4 Symbols

Some of the information in this document is marked specially so that you can access it quickly:

Warning

Warnings are provided to prevent injury to operating personal or serious damage to the bar code scanner.

¾ Always read warnings carefully and observe them at all times.

Note Indicates special features or characteristics.

Explanation Explanations provide background information on technical features.

Recommendation Recommendations help you carry out certain procedures more effectively.

Tip Tips explain settings in the user interface of the "CLV-Setup" program.

Default Marks a section containing the factory defaults.

SCANNING FREQUENCY This typeface is used to refer to a term in the "CLV-Setup" program.

Icons refer to buttons in the "CLV-Setup" program.

"Host receive fault" This typeface is used for messages output via the terminal interface of the CLV.

This symbol is used to mark sections that describe steps carried out with the "CLV-Setup" program.

This symbol refers to additional technical documentation.

¾ An action must be performed. This symbol characterizes single-step operating instructions.

Multiple-step operating instructions are characterized by sequential numbers.

Ö Here you select a function of the "CLV-Setup" user interface.

Page 19

Operating Instructions Chapter 2

CLV 480 Bar Code Scanner

Safety information

2 Safety information

2.1 Authorized users

For the CLV to function correctly and safely, it must be mounted and operated by sufficiently qualified personnel.

The end user must be supplied with the operating instructions. The end user must be provided with expert tuition and is advised to read the operating instructions.

The following qualifications are required for the various tasks involved:

2.1.1 Mounting and maintenance

• General technical training

• Knowledge of the standard guidelines relating to safety at the workplace

2.1.2 Electrical installation and replacement

• Practical training in electrical engineering

• Knowledge of the standard safety guidelines relating to electrical engineering

• Experience operating the devices in the relevant application (e. g. conveyor belt)

2.1.3 Startup, operation and configuration

• Experience operating the devices in the relevant application (e. g. conveyor belt)

• Knowledge of the hardware and software environment of the relevant application

(e. g. conveyor belt)

• Basic understanding of Windows 95TM/98TM, Windows NT4.0TM, Windows 2000TM or

Windows XP

• Ability to use an HTML browser (e. g. Internet ExplorerTM)

• Basic understanding of data transfer methods

• Basic understanding of bar code technology

2.2 Intended use

The CLV is designed to detect and decode bar codes automatically. It is mounted in a reading station and reads bar codes on objects positioned on a conveyor belt, for example.

In stand-alone configuration the CLV transfers the data content of the decoded bar codes via its host interface to a host for further processing. Being integrated in the OTS 400 Omni Tracking System together with other CLVs, the CLV transfers the read results via its CAN in terface to the OTC 400 Omni Tracking Controller.

Any warranty claims vis-à-vis SICK AG will be rendered invalid if the device is used for any other purpose or if changes are made to the device, also as part of the mounting and electrical installation procedures.

Note Don’t open the device. The producer warranty will be forfeited if the device is opened.

Page 20

Chapter 2 Operating Instructions

Safety information

CLV 480 Bar Code Scanner

2.3 General safety instructions and protection measures

¾ Always read the general safety instructions carefully and observe them at all times.

Please also observe the warnings in front of the operating instructions in each chapter of this document.

Shock hazard

Depending on the type of device, the AMS 60 Connection Module (accessory) for the CLV is connected to a mains voltage of 230 V AC 50 Hz or 115 V AC 50/60 Hz.

¾ When working with electrical equipment, always follow the relevant safety specifications.

Laser beam can cause blindness The CLV uses a class 2 red-light laser. Looking directly at the laser beam can seriously

damage your eyesight.

The entire glass window acts as a laser outlet aperture.

Caution – use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

¾ As with sunlight, never look directly into the laser beam.

¾ Do not direct the laser beam at other persons.

¾ Mount and align the CLV in such a way to prevent the laser beam reflecting off mirrored

surfaces.

¾ Do not open the housing.

(Opening the housing does not deactivate the laser diode).

¾ Observe the laser protection specifications (latest version).

Laser power

The laser operates at a wave length of λ = 650 nm (visible red light). The power output at the reading window is max. 2.8 mW. The emitted radiation is not dangerous to human skin. The product is classified in laser class 2 (laser class II) in accordance with EN 60825-1, IEC 60825-1, and 21 CFR 1040.10 (for publication date, see the warning sign on the device)

Laser warnings

The laser warning symbols (Fig. 2-1) can be found on the CLV at the following locations:

• The laser warning symbol on line scanners is positioned beside the reading window on

the front side of the device. The laser warning in GB English/US English is located on the side containing the electrical connections The additional laser warnings in English applicable to the USA are positioned beside the reading window on the front side of the device and at the bottom.

• The laser warning symbol on line scanners with oscillating mirror is located above the

reading window, on the cover of the mirror. The laser warning in GB English/US English is located on the side containing the electrical connections The additional laser warnings in English applicable to the USA are positioned on the cover of the mirror and on the front side of the decive at the bottom.

(see Fig. 3-1, Page 3-5).

Page 21

Operating Instructions Chapter 2

CLV 480 Bar Code Scanner

Safety information

black-yellow signed on device:

black-silver signed on device:

Fig. 2-1: Laser warning labels on the CLV

Note A set of laser warnings in German/US English and French/US English is included in the

delivery scope. The GB English/US English warnings can be pasted over with these if necessary.

If the CLV is installed in a machine/panel with the result that the laser warning labels are no longer visible, additional warnings (not included in the scope of delivery) must be provided on the machine beside the emergence aperture of the laser beam.

Internal protective circuits

The CLV is equipped with monitoring circuits that deactivate the laser diode in the event of a malfunction. No maintenance required to keep this product in compliance with laser class II.

Activation and deactivation of the laser diode is controlled by the reading pulse trigger.

A timer (laser timeout) automatically deactivates the laser diode in Reading mode ("Sensor input" and "Serial interface" trigger mode) if the reading interval has not ended after 10

minutes (default setting). However, it does not end the reading interval. In this case, the

CLV outputs the message:

"Laser safety timeout"

on the terminal interface. The reading interval must be terminated by resetting the trigger signal. The laser diode is activated again by the next reading trigger.

The laser timeout can be set in the range of 1 min to 25 h or deactivated (see Table 6-17,

Page 6-23)

In the Percentage Evaluation mode, Adjusting mode and Show CP-limits as well as in the Free-running Reading mode the laser diode is constantly activated.

Page 22

Chapter 2 Operating Instructions

Safety information

CLV 480 Bar Code Scanner

2.4 Quick stop and quick restart

2.4.1 Stopping the CLV

¾ Switch off the power supply or remove the cables of the CLV from the connection

module.

This can result in loss of the following (at the most):

• The application-specific parameter set, if it was stored temporarily in the CLV

• The last reading result

• Daily operating data

(operating hours counter, number of reading triggers, number of Good Reads, number of No Reads, maximum duration trigger, minimum duration trigger, number of matches with match code 1, number of matches with match code 2, numbers of No Matches)

2.4.2 Restarting the CLV

¾ Switch on the power supply or reattach the cables of the CLV to the connection

module. The CLV resumes operation with the parameter set that was last stored permanently and reset the daily operating data.

2.5 Environmental information

The CLV is designed to cause minimum impact on the environment. It does not contain any silicone-based materials on the housing surface and, therefore, does not represent any pro blems for paint sprayers in paint shops, for example.

2.5.1 Power requirements

The power requirements depend on the variants:

• The line scanner has a typical power consumption of 11 W and max. 16 W

• The line scanner with oscillating mirror has a typical power consumption of 13 W and

max.

18 W

• The line scanner equipped with an integrated heater has a typical power consumption

of 75 W and max. 90 W

• The line scanner with oscillating mirror equipped with an integrated heater has a typical

power consumption of 75

The values are given for devices with disconnected switching outputs.

2.5.2 Disposal after removal from service

Always dispose irreparable devices in a manner that is not harmful to the environment and in accordance with the applicable national waste disposal regulations. The CLV can be se parated into recyclable secondary raw materials and special-category waste (electronic scrap). See also Chapter 7.3 Disposal, Page 7-2. SICK AG currently does not accept delivery of unusable or irreparable devices.

W and max. 100 W

Page 23

Operating Instructions Chapter 3

CLV 480 Bar Code Scanner

Product description

3 Product description

3.1 Design

3.1.1 Scope of delivery

The CLV is supplied with the following in the packing:

• An information sheet (notes on device) with terminal diagram and Quick Start instruc-

tions

• An additional set of Class 2 laser warning labels (self-adhesive) in German/US English

and French/US English

Depending on the number of devices ordered, one or more of the following:

• CD-ROM (no. 2 029 112) with

– "CLV-Setup" program for Windows

(HTML files)

– "CLV-Connect" PC software (HTML files showing terminal diagrams) – CLV 480 Operating Instructions in English and German as PDF edition as well as

additional publications (connections module, other SICK bar code scanners)

– freely available "Acrobat Reader" PC software for reading PDF files

Note The latest versions of all the current publications/programs on the CD-ROM can also be

downloaded from

www.sick.com.

and the "CLV-Setup Help" online help system

Depending on the number of copies ordered, the delivery includes (optional):

• CLV 480 Operating Instructions in English and/or German (printed edition)

Chapter 10.12 Accessories, Page 10-52 contains an overview of the available mounting

accessories, (bus) connection modules, external parameter memories, cables, connectors, incremental encoder, and network controller as well as sensors for generating the reading pulse.

3.1.2 Variants

The CLV is currently available in the following variants:

Type (red light) Part. no. Scanning method Reading window Heater

CLV 480-0010 1 024 065 Line scanner End No

CLV 480-1010 1 024 066 Line scanner with oscillating mirror Side Yo

CLV 480-0011 1 024 067 Line scanner End Yes

CLV 480-1011 1 024 068 Line scanner with oscillating mirror Side Yes

Table 3-1: CLV variants

3.1.3 System requirements for stand-alone configuration

CLV without heater The following are required to start up and operate the CLV 480 without heater:

1. A SICK Connection Module to provide the power supply and connect the data and

function interfaces. Available types: –For connecting one CLV:

AMV 60-011 (no. 1 017 134) for 18 to 30 V DC, enclosure rating max. IP 54 AMS 60-013 (no. 1 017 139) for 230 V AC 50 Hz/24 V DC, enclosure rating max. IP 54

Page 24

Chapter 3 Operating Instructions

Product description

CLV 480 Bar Code Scanner

AMS 60-012 (no. 1 017 140) for 115 V AC 50 to 60 Hz/24 V DC, enclosure rating max. IP 54 AMS 100-011 (no. 6 021 105) for 18 to 30 V DC, enclosure rating max. IP 65

–For connecting two CLVs:

AMV 30-071 (no. 1 017 391) for 18 to 30 V DC, enclosure rating max. IP 54 AMV 200-011 (no. 6 021 106) for 18 to 30 V DC, enclosure rating max. IP 65

– or –

Alternatively, a non-SICK Power pack with a voltage output of 18 to 30 V DC pursuant to IEC

742 (functional extra-low voltage pursuant to IEC 364-4-41) and a minimum po-

wer output of 20 W.

Cable no. 2 020 264 (3 m (9.84 ft)) with 15-pin D Sub HD connector and one open end for connecting the CLV to the non-SICK Power pack (supply voltage).

2. The following operating voltages/power output values:

– AMV 60-011: 18 to 30 V DC (pursuant to IEC 364-4-41), min. 20 W

– AMV 30-071: 18 to 30 V DC (pursuant to IEC 364-4-41), min. 40 W

– AMV 100-011: 18 to 30 V DC (pursuant to IEC 364-4-41), min. 20 W

– AMV 200-011: 18 to 30 V DC (pursuant to IEC 364-4-41), min. 40 W – AMS 60-013: 230 V AC ±10 % 50 Hz – AMS 60-012: 115 V AC ±10 % 50 to 60 Hz

3. Fitting cables see Chapter 5.2.2 Prefabricated cables (overview), Page 5-2.

4. With external clock pulse (start/stop of reading interval) supply via the "Sensor"

switching input: a suitable reading pulse sensor for signaling an object with a bar code, e.g. a photoelectric reflex switch.

5. With extended external clock pulse (stop of reading interval) supply via the “IN 4“ switching input: a suitable reading pulse sensor for generating the end of reading intervall, e.g. a photoelectric reflex switch.

6. With object distance detection via the "IN 0" to "IN 4" switching inputs: suitable sensors for multi-stage dynamic focus control, e. g. photoelectric reflex switches.

7. To separate bar codes with the same name (same code type, identical data content) using the "Compare Code Position" function: a suitable incremental e. g. no. 2 022 714.

8. A higher-level computer (host) with a data interface of type RS 422/485 or RS 232.

9. A PC (min. 80486, 66 MHz, 16 MB RAM, CD drive, a serial port (COM x), mouse (recommended)) with Windows 95TM/98TM, Windows NT4.0TM, Windows 2000TM or Windows XPTM.

10. A 3-core RS 232 data cable (null modem cable) with two 9-pin D Sub sockets for connecting the PC to the terminal interface of the CLV in the Connection Module, e. g. no. 2 014 054. Pin

11. An HTML browser, e. g. Internet ExplorerTM, for using the online help system "CLV-Setup Help".

12. The appropriate bus connection module BMV/BMH 10 (available on request) for connecting the CLV to the Interbus-S, Profibus DP, the Device Net or to Ethernet.

13. For connection of the CLV to the CAN Scanner Network: the Operating Instructions “Application of the CAN interface“ (no. 8 009 180, English edition).

2 (RxD) and Pin 3 (TxD) are crossed.

encoder,

Page 25

Operating Instructions Chapter 3

CLV 480 Bar Code Scanner

Product description

CLV with heater The following are required to start up and operate the CLV 480 with heater:

1. A SICK Connection Module from the AMV 100 or AMV 200 series to provide the power

supply and connect the data and function interfaces.

Available types:

– For connecting one CLV: AMV 100-011 (no. 6 021 105) for 24 V DC, max. IP 65

– For connecting two CLVs: AMV 200-011 (no. 6 021 106) for 24 V DC, max. IP 65

– or –

Alternatively, a non-SICK Power pack with a voltage output of 24 V DC +20 %/–10 % to IEC

742 (functional extra-low voltage pursuant to IEC 364-4-41) and a minimum po-

wer output of 100 W.

Cable no. 2 020 264 (3 m (9.84 ft)) with 15-pin D Sub HD connector and one open end for connecting the CLV to the non-SICK Power pack (supply voltage).

2. The following operating voltages/power output values:

– AMV 100-011: 24 V DC +20 %/–10 % (pursuant to IEC 364-4-41), min. 100 W

– AMV 200-011: 24 V DC +20 %/–10 % (pursuant to IEC 364-4-41), min. 200 W

3. See pos. 3 under CLV without heater

3.1.4 Product features and functions (overview)

High-performance laser scanner:

• Line scanner (front-end reading window)

• Scanner variant with oscillating mirror (side reading window)

• Dynamic focus

• Dynamic focus control with external or internal trigger

• Reading range 260 to 2,050 mm (10.2 to 80.7 in)

(with oscillating mirror 220 to 1,950 mm (8.7 to 76.8 in))

• Resolution 0.25 to 1.0 mm (9.8 to 39.4 mil)

(with oscillating mirror 0.3 to 1.0 mm (12 to 39.4 mil)

• Scanning/decoding frequency 600 to 1,200 Hz

• Variable active evaluation range of the scan line

Safety and user-friendly features:

• Robust, compact metal housing, max. IP 65, CE certification

• Laser class 2, laser diode switches off if reading interval is active for too long and if the

output power is exceeded

• Automatic self-test on startup. Can also be triggered at any time

• Diagnosis tools for installing and monitoring the system

• Parameterized output of reading diagnosis data in reading mode

• Operating data query, and error messages

• Test string function for signaling readiness for operation

• Future proof thanks to firmware update via serial interface (flash PROM)

• Low power consumption, other voltage range

Easy operation/configuration:

• With "CLV-Setup" PC software for Windows

• Alternatively with simple command strings, also for use with special devices

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Product description

CLV 480 Bar Code Scanner

• Four status LEDs

• External parameter (optional) simplifies device replacement

Operating modes:

• Reading mode

• Percentage evaluation - for assessing the quality of the reads

• Special functions for system installation

Bar code evaluation:

• All standard bar code types

• Max. 50 codes per reading pulse, max. 12 per scan

• Code comparison (max. 5 matchcodes), can also be used as filter or sort criterion for

the reading result

• Sort sequences: code position, FIFO, LIFO, code length list

Reading pulse (start/stop mode):

• External reading pulse, via switching input(s) or serial interface

• Timer

• Free running

• OTS mode (special application)

Object tracking (tracking mode):

• Object tracking (20 objetcs) in combination with OTS 400 Object Tracking System

Electrical interfaces:

• Serial host interface (RS 422/485 or RS 232) with variable transfer rate and telegram structure

• Serial terminal interface (RS 232) as auxiliary data interface with special diagnosis and statistics functions

• CAN interface for integration in the SICK CAN Scanner Network or a CANopen network, and for OTS operation

• 6 switching inputs for external reading pulse, focus control, encoder increment and special function (teach-in)

• 4 switching outputs for signaling defined events in reading mode

Connections:

• All interfaces are connected via two 15-pin D Sub HD connections on the housing

• AMV/S 60 or AMV 100/200 connection module for connection to host, AMV 70/71 for

integration in SICK CAN scanner network

• BMS 10/BMV 10 bus connection modules for connection to field bus systems

Additional functions:

• Version with integrated heater (max. –35 °C (–31 °F))

• External parameter memory in connector cover (optional)

• Can be used in an omni-directional reading system in combination with the OTS 400

Omni Tracking System

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Operating Instructions Chapter 3

CLV 480 Bar Code Scanner

Product description

3.1.5 Design

➋

Line scanner (front-end reading window)

➊

➏

Line scanner with oscillating mirror (side reading window)

➋

➌

➍

➎

➐

➑

➒

Legend

➊ Drilled hole, Ø 3.6 mm (0.14 in),

6 mm (0.24 in) deep

➋ Laser warning labels

➌ Blind hole thread M6, 7 mm (0.28 in)

for securing the device

deep,

Fig. 3-1: Design of the CLV 480

➍ Blind hole thread M4,

10 mm (0.39 in) deep, for the connector cover

➎ "Host/Term" connector

15-pin D Sub HD plug

➏ "I/O" connector,

15-pin D Sub HD socket

➐ LEDs (status indicators) ➑ Reading window ➒ Mark for count direction of the code

position (deflection direction of the laser beam)

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Chapter 3 Operating Instructions

Product description

CLV 480 Bar Code Scanner

3.2 Method of operation

The CLV first scans the bar code with a scan line and then decodes it. In stand-alone configuration, the data is forwarded via the serial host interface (main data interface) to a host/ PC for further processing, or via the CAN interface to the OTS 400 Omni Tracking System. An overview of the CLV functions is provided in

CLV 480

Photoelectric switch

Reading pulse

Signal

Focal control Trigger One-Shot Conveyer increment End of reading interval

1) if required

Fig. 3-2.

Operation Parameterization, etc.

HOST

Further processing of the reading result

CAN bus

Status display

e. g. Device Ready e. g. Good Read e. g. No Read

e. g. Match 1

Fig. 3-2: Block diagram: CLV functions

The CLV is equipped with two decoders:

• The SMART decoder (SICK Modular Advanced Recognition Technology) for decoding bar codes with small code height, bar codes that are dirty or damaged, as well as bar codes that are tilted excessively (azimuth angle)

• The tried-and-tested standard decoder of the CLV series

The CLV derives useful diagnosis data from the reading process and can transfer it to also the host. It also records operating data that can be interrogated at any time. The quality of the read can be checked in percentage evaluation mode.

To start the reading process when an object is located in the reading field, the CLV requires a suitable trigger. This opens an internal time window ("reading interval") in the CLV. In the default configuration, this trigger is supplied by an external reading pulse sensor. Alternative trigger sources include Free-running mode or a command via the host interface (for more complex applications: OTS trigger).

The current operating status is indicated by four LEDs.

If the trigger is supplied externally, the "Sensor" switching input instructs the CLV to start the reading process. The five "IN 0" to "IN 4" switching inputs switch the focus position in response to certain events, as an alternative to the autofocus function. The "IN "IN

4” inputs can also be assigned special functions. The four "Result 1" to "Result 4"

3" and

switching outputs can be assigned to different functions for displaying the result status and also control external devices, such as a PLC.

The CLV is operated and configured via the serial terminal interface (auxiliary interface) using the "CLV-Setup" software or via the host interface/terminal interface using command strings.

System and error messages help you to configure the device and to locate the source of errors during startup and reading mode.

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Operating Instructions Chapter 3

CLV 480 Bar Code Scanner

Product description

3.2.1 Event-controlled dynamic focus control

The CLV can switch its focus position in response to certain events and thus dynamically cover a large reading range. A maximum of eight reading ranges can be defined as distance configurations for this purpose and approached consecutively in reading mode (see

Fig. 3-3).

Reading field height

123 5 8

Focus position

DC 3

DC 2

DC 1

DC = Distance Configuration

Fig. 3-3: Dynamic focus control: classification of the reading range in distance configurations

DC 5

DC 4

6 7

DC 6

Focus position

Reading distance

DC 8

DC 7

Reading distance

The switch over takes place in response to changes in the object distance (with reads from above: object height detection). The trigger source for the switchover can be:

• A signal combination at the "IN 0" to "IN 4" switching inputs, a command on the host

interface/terminal interface or the integrated timer (e.

g. for search mode). Additional in the case of the line scanner with oscillating mirror also the oscillating mirror reversal points. The distance configurations are assigned to the switchover sequence by means of a programmable assignment table.

• In combination with the OTS 400 Omni Tracking System:

Alternatively the object height information from the OTS 400 or any other CLV via the CAN bus.

3.2.2 Reading modes

Start/stop mode

During the reading process, only one object is located in the reading field in start/stop mode, i. e. all read bar codes can be clearly assigned to the object. As default, two reading pulse sensors at the beginning and at the end of the reading field control the starting and stopping of the reading process (

Fig. 3-4). The size of the reading field is determined by the

distance between the two sensors. Alternatively, the reading process can be controlled with command strings via the data interface or can be left free running. The CLV either outputs the reading result at the end of the reading pulse (the back edge of the object has left the end of reading field) or already during the reading pulse as a result of predefined (parame trized) conditions. To separate bar codes of the same type with identical contents, an incremental encoder must be connected to the CLV.

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Chapter 3 Operating Instructions

Product description

CLV 480 Bar Code Scanner

In object polling mode, the CLV automatically detects the beginning and the end of the object located in the reading field without any help of external sensors. The minimum temporal distance between two consecutive objetcs must not fall below 70 ms when the objects are moved on the conveyor belt.

Tracking mode (in combination with the OTS 400 Omni Tracking System)

In tracking mode with the OTS 400 Omni Tracking System, max. 20 objects can simultaneously be located in the reading field (following each other), i. e. the CLV must be able to clearly assign the bar codes to the objects (Fig. 3-4). As default, a reading pulse sensor at the beginning of the reading field controls the starting of the reading process. The end of the reading field is determined by the parametrized object release point in the OTC 400 Omni Tracking Controller. In this way, the size of the reading field is clearly determined.

In order to track the transport of the objects in the reading field, a regularly-timed pulse is required. This is generated by an external incremental encoder for the OTC 400 which re gularly supplies a pulse at least every 10 mm (0.39 in) of movement in conveying direction. As a result, the the distance between the reading pulse sensor and the object release point is clearly time-mapped in the CLV. Fluctuations when approaching the conveyor or decrea ses in speed due to heavy load with numerous conveyor obejcts are also recorded. An internal clock in the CLV also allows operation at a constant conveyor speed. A gap of at least 50 mm (1.97 in) is necessary for the clear separation of consecutive objects. The reading result for an object is output by the OTC 400 after the back edge of the object passes the object release point. Alternatively, the reading process can be started with a command strings via the data interface.

Start/stop mode

Fig. 3-4: CLV in stand-alone configuration (start/stop mode) and in tracking mode

Tracking mode

3.2.3 Scan procedure variants

Line scanner (standard device)

Generates a scan line; due to the V-principle of the beam generation, the reading field height (the useful length of the scan line for evaluation purposes) is dependent on the reading distance.

Line scanner with oscillating mirror

The oscillating mirror also deflects the scan line perpendicularly to the scan direction at both sides around the neutral position with a low oscillating frequency. As a result, the CLV can also scan larger areas for bar codes. Due to the V-principle of beam generation, the reading field height is dependent on the reading distance.

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Operating Instructions Chapter 3

CLV 480 Bar Code Scanner

Product description

In addition to parking (fixed position) and simple deflection with maximum amplitude, optimized oscillating mirror functions are also available:

• Oscillating with variable deflection amplitude per distance configuration

• One-Shot: one-off, defined deflection per reading pulse (forward and return phase)

3.2.4 Additional components

Heater

The CLV can be permanently equipped with a heater for applications involving temperatures up to max. –35 °C (–31 °F), e. g. in a freezer.

The design, technical data, and power-up behavior of the CLV are described in Chapter 10.4

Optional heating, Page 10-26.

External parameter memory

The external parameter memory is located in a connector cover which, when mounted, covers the two electrical terminals on the CLV (IP 65). The parameter memory saves you time when a CLV is replaced locally by providing a copy of the current parameter set. In other words, you do not have to configure the new device.

For information on applications and operating procedures, see Chapter 10.3 Installing and

operating the external parameter memory, Page 10-22.

3.3 Indicators and control elements

3.3.1 Control elements

The CLV is operated and configured via the terminal interface (auxiliary interface) using the "CLV-Setup" program or using command strings sent via the host interface/terminal inter face. A variety of parameter options allow you to adapt the device to a wide range of applications.

The following can be defined:

• The configuration of the code types

• The read, evaluation, and output properties

• The communication parameters of the host interface/CAN interface

• The structure of the data output string for "Good Read" and "No Read" on the host in-

terface/CAN interface

• The function of the terminal interface

Chapter 10.6 Installing and operating the "CLV-Setup" program, Page 10-29 describes the

procedure for installing the "CLV-Setup" program and explains how to use it. The parameterization (configuration) procedure is explained in Chapter 6.4 Configuring (parameterizati-

on) the CLV, Page 6-5.

3.3.2 Function of the LEDs

Four LEDs indicate the operating status, activity of the laser diode, reading result status, and data transfer on the host interface. The LEDs are located on the rear of the device (

Page 3-10).

If the optional external parameter memory is connected, the LEDs also indicate whether the memory was successfully accessed.

Fig. 3-5,

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Chapter 3 Operating Instructions

Product description

CLV 480 Bar Code Scanner

Device Ready

Sensor

Read Result

Data

Fig. 3-5: LEDs

The meaning of the LEDs in the various operating modes/functions is shown in Table 3-2 and Table 3-3.

CLV without external parameter memory

Operating mode LED Display Function

Start Device Ready Green • Lights up after power-up if the self-test was successful

Subsequent behavior depends on selected start option:

Start option: START WITH EXTERNAL PARAMETERS (DEFAULT)

• Lights up constantly (CLV has loaded internal parameter set)

Start option: START WITH INTERNAL PARAMETERS

• Lights up constantly (CLV has loaded internal parameter set)

Start option: START WITH COPY INTERN -> EXTERN

• Blinks constantly together with the "Read Result" LED

(CLV has loaded internal parameter set)

Read Result Green

Start option: START WITH COPY INTERN -> EXTERN

• Blinks constantly together with the "Device Ready" LED

Reading mode Device Ready Green • Lights up constantly

• Extinguishes with new operating mode/function

Sensor Green • Lights up if reading diode is active

(The laser diode is activated/deactivated by reading pulse)

• Lights up constantly in Free-running mode, since laser diode is always active

Read Result Green LED is linked to the "Result 2" switching output and indicates the selected result

status for the defined pulse duration of the output.

• Lights up after a successful read (default: Good Read)

• Lights up if the match code comparison is active, the bar code read matches the

specified match code(s) and the corresponding result status output is selected for the "Result 2" output

Data Yellow • Flickers when the CLV transfers data to the host on the host interface

Percentage Sensor Green • Lights up constantly, as Free-running mode is active

evaluation Read Result Green Behavior depends on the reading quality:

• Extinguishes if reading rate < 30 %

• Blinks twice a second if reading rate 30 % to 70 %

• Blinks five times a second if reading rate 70 % to 90 %

• Lights up constantly if reading rate > 90 %

Adjusting mode Sensor Green • Lights up constantly, as Free-running mode is active

Show CP-limits Sensor Green • Blinks bright/dark alternately, in the frequency with which the scan line is (partially)

masked out

1) Set the start option to START WITH THE INTERNAL PARAMETERS on the DEVICE CONFIGURATION tab in the "CLV-Setup" program. Download to CLV!

Table 3-2: Meaning of LEDs: CLV without external parameter memory

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Operating Instructions Chapter 3

Product description

CLV 480 Bar Code Scanner

CLV with external parameter memory connected

Operating mode LED Display Function

Start Device Ready Green • Lights up after power-up if the self-test was successful

Subsequent behavior depends on selected start option:

Start option: START WITH EXTERNAL PARAMETERS (default)

• Blinks for approx. 10 s before lighting up constantly

(CLV has loaded the parameter set from the external parameter memory and starts reading mode straight away)

• Blinks for approx. 10 s together with the "Read Result" LED, then lights up constantly. (CLV has loaded the parameter set from the external parameter memory with

tolerated errors

• Lights up constantly (CLV could not find an external parameter memory and loads the internal parameter set instead)

• Blinks constantly together with the "Read Result" LED (The external parameter memory contains the parameter set for a different CLV type, or is corrupt.) CLV has loaded the internal parameter set. It starts Reading mode but does not output data over the host interface.

Start option: START WITH INTERNAL PARAMETERS

• Lights up constantly (CLV has loaded internal parameter set)

and starts reading mode straight away)

Start option: START WITH COPY INTERN -> EXTERN

• Blinks alternately with the "Read Result" LED for approx. 10 s before lighting up constantly

(CLV has successfully copied the internal parameter set to the external memory and has reset the start option to START WITH EXTERNAL PARAMETERS). CLV has loaded the internal parameter set.

• Blinks constantly together with the "Read Result" LED

(The external parameter memory is either not connected or corrupt, or the parameter set is too large to be copied). CLV has loaded the internal parameter set.

Read Result Green Start option: START WITH EXTERNAL PARAMETERS (default)

• Blinks for approx. 10 s together with "Device Ready" LED

• Blinks constantly together with the "Device Ready" LED

(see above) or

(see above)

Start option: START WITH COPY INTERN -> EXTERN

• Blinks alternately with "Device Ready" LED for approx. 10 s (see above) or

• Blinks constantly together with the "Device Ready" LED 2) (see above)

Reading mode Device Ready Green • Lights up constantly

• Extinguishes with new operating mode/function

Sensor Green • Lights up if reading diode active

(The laser diode is activated/deactivated by the reading pulse)

• Lights up constantly in Free-running mode, since the laser diode is constantly active

Read Result Green LED is linked to the "Result 2" output and indicates the selected result status for the

defined pulse duration of the output.

• Lights up after a successful read (Good Read)

• Lights up if the match code comparison is active, the bar code read matches the

specified match code(s) and the corresponding result output is selected for the "Result 2" output

1) We recommend that you check the parameter set manually, e. g. by printing out the entire configuration. For troubleshooting, see also Chapter 8.3.2 LED error messages

for the external parameter memory, Page 8-3

2) Stops blinking when you switch from Reading mode to Parameterization mode

Table 3-3: Meaning of LEDs: CLV with external parameter memory

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Chapter 3 Operating Instructions

Operating mode LED Display Function

Product description

CLV 480 Bar Code Scanner

Reading mode

(contd.)

Percentage Sensor Green • Lights up constantly, since Free-running mode is active

evaluation Read Result Green Behavior dependent on the reading quality:

Adjusting mode Sensor Green • Lights up constantly, since Free-running mode is active

Show CP-limits Sensor Green • Blinks bright/dark alternately, in the frequency with which the scan line is (partially)

Table 3-3: Meaning of LEDs: CLV with external parameter memory (contd.)

Data Yellow • Flickers when the CLV transmits data to the host over the host interface

• Extinguishes if reading rate < 30 %

• Blinks twice a second if reading rate 30 % to 70 %

• Blinks five times a second if reading rate 70 % to 90 %

• Lights up constantly if reading rate > 90 %

masked out

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Operating Instructions Chapter 4

CLV 480 Bar Code Scanner

Installation

4 Installation

4.1 Installation sequence

• Change the language version of the laser warning label (if necessary)

• Select the mounting location for the CLV

• Align the CLV with the bar code and mount the CLV

• Mount the AMV/S 60 Connection Module

• Connect the CLV to the AMV/S 60 Connection Module

• Adjust the CLV so that it is in line with the bar code

• Mount the reading pulse sensor for external triggering the reading pulse

• Option with event-controlled dynamic focus control:

mount the sensors for detecting the object distance

Note Don’t open the device. The producer warranty will be forfeited if the device is opened.

4.2 Preparations

4.2.1 Required components

• CLV Bar Code Scanner

4.2.2 Required accessories

• SICK mounting bracket for the CLV: depending on the order, angle bracket no. 2 013 824, articulated bracket no. 2 018 435, or quick-clamping device no. 2 016 110 with securing material for the CLV

– or –

Alternatively, if the bracket is supplied by the user

– Stable mounting device that allows the alignment of the CLV to be varied in the x and

y axes. The weight of the CLV (line scanner) is 1.5 kg (3.3 lb) and 2.2 kg (4.84 lb) as a line scanner with oscillating mirror.

– 2 screws M6 for the CLV. The screw length depends on the wall thickness of the brak-

ket used. Depth of engagement in CLV max. 7 mm (0.28 in) from housing surface.

• AMV/S 60 Connection Module (not included in the scope of supply of the CLV)

• Reading pulse sensor(s) for external reading pulse triggering, e. g. photoelectric reflex

switch(es)/photoelectric proximity switch(es) (not included in the scope of supply)

• Option with event-controlled dynamic focus control: sensors for detecting the object distance, e. g. photoelectric reflex switches/photoelectric proximity switches (not included in the scope of supply of the CLV)

• Optionally for separation of bar codes with the same name (same code type, identical data content): an incremental encoder (not included in the scope of supply of the CLV)

4.2.3 Required auxiliary parts

• 2 screws M6 for securing the SICK mounting bracket to the base. The screw length depends on the wall thickness of the base.

• Set of laser warning labels (if necessary)

• Tool

• Measuring tape (up to 3 m (118.2 in))

• Protractor

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Chapter 4 Operating Instructions

Installation

CLV 480 Bar Code Scanner

4.2.4 Replacing the laser warning label

If necessary, replace the GB/US laser warning label with the required language (Fig. 4-1).

The device is delivered with a set of laser warnings in:

• German/US laser warning and

• French/US laser warning

See also Chapter 2.3 General safety instructions and protection measures, Page 2-2.

Supplied laser warnings:

Fig. 4-1: Line scanner: replacing the laser warning labels

4.2.5 Selecting the mounting location

When you select the mounting location, the distance between the CLV and the host and between the CLV and the bar code are extremely important.

Distance between the CLV and the host

The CLV can be mounted at a maximum distance of 1,200 m (3,937 ft) from the host without a connection to the SICK network or a bus. In practice, however, the distance depends on the physical configuration of the host interface and the data transfer rate (see

Table 5-7, Page 5-9).

Distance between the CLV and the AMV/S 60 Connection Module

The AMV/S 60 Connection Module should not be located further than 10 m (32.8 ft) from the CLV, since the "CLV-Setup" program on the PC accesses the terminal interface (RS 232) of the CLV via this module.

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Operating Instructions Chapter 4

CLV 480 Bar Code Scanner

Installation

4.2.6 Mounting accessories

The CLV is secured in position using the two tapped blind holes (M6) above the electrial connections. Fig. 4-2 shows the location of the threads near the line scanner.

The dimensions of the CLV housing are shown in Fig. 9-1 to Fig. 9-2, Page 9-4.

Drilled hole, ∅ 3.6 mm, 6 mm (0.24 in) deep

Fig. 4-2: Line scanner: position of the securing threads on the CLV

Blind hole thread, M6, 7 mm (0.28 in) deep

The CLV can be mounted using the SICK bracket:

• Mounting bracket, single no. 2 013 824

• Articulated bracket (2 x mounting bracket, single) no. 2 018 435

• Quick-clamping device no. 2 016 110

The brackets are designed to support a variety of mounting positions and alignments in two planes.

Fig. 4-3 shows two mounting examples.

The elongated holes in the mounting bracket no. 2 013 824 and in the articulated bracket no. 2 018 435 allow the CLV to be adjusted with a freedom of rotation of

±15°.

Quick-clamping

device

Mounting

bracket

Fig. 4-3: Line scanner: Mounting possibilities of the CLV

The dimensions of the mounting brackets are shown in Chapter 10.13 Dimensioned draw-

ings of the accessories, Page 10-57

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Chapter 4 Operating Instructions

Installation

CLV 480 Bar Code Scanner

4.2.7 Distance between the CLV and the bar code

Basic alignment between the CLV and the bar code

Depending on the application, the line scanner or line scanner with oscillating mirror versions of the CLV is used.

Fig. 4-4 shows how the device is aligned with the bar code on the object

for each of the two scanning methods.

Line scanner Line scanner with

oscillating mirror

Fig. 4-4: Scanning methods: alignment with bar code and conveyor direction

Reading distance from the bar code and aperture angle α

The distance between the reading window of the CLV and the bar code must not exceed the technical limits. The height of the reading field is shown as a function of the reading distance for various resolutions (module widths) depending on the CLV type in

Chapter 10.2

Specification diagrams, Page 10-1.

Fig. 4-5 shows the definition of the reading distance a (radial measured) from the reading

window and of the aperture angle α each of the two scanning methods.

Line scanner Line scanner with oscillating mirror

Reading distance a

105°

Fig. 4-5: Definition of the reading distance a and of the aperture angle α

The useful aperture angle is typically 60° for the line scanner and max. 50° for the line scanner with oscillating mirror. Due to the V-principle of beam deflection, the reading field height (for evaluating the useful length of the scan line) depends on the readling distance.

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Operating Instructions Chapter 4

CLV 480 Bar Code Scanner

Installation

Angular alignment of the CLV

The alignment of the CLV is optimum when the scan line travels over the bar code lines almost at a right angle (90

°) (Fig. 4-4). All possible reading angles that can occur between

the scan line and the bar code must be taken into consideration (Fig. 4-6 and Table 4-1).

α: Azimuth angle (tilt) β: Angle of inclination (pitch)

Reading range

Reading distance

CLV

Fig. 4-6: Line scanner: Reading angle between the scan line and the bar code

γ: Angle of rotation (skew)

Angle Limit value

Tilt α (azimuth) max. 45° (limitations see reading diagrams) Pitch β max. 45° Skew γ max. 45°

Table 4-1: Permissible reading angles between the scan line and bar code

Note If reading from the front, mount the CLV above the conveyor belt in such a way against the

conveying direction that the scan line hits the object under a skew of approx. 10°.

Avoiding surface reflection

If the light from the scan line strikes the surface of the bar code vertically, interference may be caused by reflections when the returned light is received. To avoid surface reflection, the CLV must be mounted in such a way that the emitted light is tilted slightly with respect to the vertical axis (

Fig. 4-7).

Line scanner Line scanner with oscillating mirror

15°

105°

(Top view) (Side view)

Fig. 4-7: Avoiding surface reflections: Angle between the emitted light and the bar code (tilted

away from the vertical axis)

In the case of the line scanner with oscillating mirror, the laser beam is emitted at an angle of 105

° with respect to the housing as it passes through the neutral position (CW = 50)

while oscillating. The device can only be flush-mounted with the conveyor belt with limited deflection ranges. Otherwise, the device must also be mounted at an angle of 15

° to ensure

that the deflection ranges are symmetric.

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Chapter 4 Operating Instructions

Installation

CLV 480 Bar Code Scanner

Note In oscillating mode with variable amplitude, the scan line must always sweep the neutral

position (CW

= 50). This means that oscillation is not possible in the range 60 CW to 80 CW,

for example, but is possible in the range 40 CW to 80 CW.

4.2.8 Count direction of the code position CP and code angle CW

Explanation The CLV can scan and decode several bar codes with each read. In doing so, it determines

the specific local reading diagnosis data for each bar code:

• The position (CP value) of the center of the bar code within the scan line

• (Scanning method using the oscillating mirror) also the angle of deflection of the scan

line (CW value) at which the center of the bar code is recorded

Fig. 4-8 shows the count direction of the code position and code angle. In the case of the

line scanner, the count direction of the code position is marked by a small triangle above the reading window.

By determining this data, the device can separate identical bar codes (code type, code length, and data content identical) and assign the bar code data in the reading result to its position on the object.

Tip

Line scanner

100

Scanning direction

Aperture angle α (opening angle) in the scanning direction: 1° = 1.5 CP (56° = 90 CP) Deflection angle of the scan line crosswise to the scanning direction: 1° = 2 CW (20° = 40 CW)

Fig. 4-8: Count direction of the code position CP in the scan line and of the code angle CW for the

oscillating mirror

Line scanner with oscillating mirror

100

In the default setting, the CLV does not output the "CP" and "CW" values (line scanner with oscillating mirror only) in the reading result on the host interface. If this is required to evaluate the result in the host, the values can be included in the "Code-Info/Separator" block of the output string using the "CLV-Setup" program.

Configuring the Code-Info/Separator:

1. Choose the DATA STRINGS tab.

2. Click the CODE INFO/SEPARATOR field.

The EDIT PARAMETER TFS dialog box is displayed.

3. In the list field, click the CP and/or CW parameters.

CP and/or CW then appears in the top line.

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Operating Instructions Chapter 4

CLV 480 Bar Code Scanner

Installation

4. Confirm your selections with OK.

5. Download the data to the CLV by clicking in the toolbar.

The DOWNLOAD PARAMETERS dialog box is then displayed.

6. Confirm the dialog box by choosing PERMANENT. The CLV outputs the CP value and the CW value on the host interface for each bar code in the reading result. The values are displayed as a 3-digit number in the associated "Code-Info/Separator" block.

4.3 Mounting and adjusting the device

4.3.1 Mounting the CLV

1. Prepare the base for mounting the bracket as described in Chapter 4.2.2 Required ac-

cessories, Page 4-1.

2. Place the object containing the bar code within the reading field of the CLV (in the position at which it is to be read) with the conveyor belt switched off.

3. Align the CLV with the bar code (in accordance with the scanning method) in such a way that

– with the line scanner the back of the device with the LEDs is almost parallel with the

bar code surface

– with the line scanner with oscillating mirror, the broad side wall (back of the oscillating

mirror) is almost parallel with the bar code surface

All of the possible reading angles must be taken into consideration (see Fig. 4-6,

Page 4-5).

4. If it is relevant for the evaluation, note the count direction of the code position and code angle (see

5. Mount the CLV bracket on the base.

Fig. 4-8, Page 4-6).

Risk of damage to the device

The maximum depth of engagement of the two blind hole threads M6 is 7 mm (0.28 in). Longer screws will damage the device.

¾ Use screws with the correct length.

6. Screw the screws M6 through the bracket into the blind hole threads of the CLV.

7. Tighten the screws slightly.

8. Adjust the CLV as described below.

4.3.2 Adjusting the CLV

The CLV can be adjusted in Percentage Evaluation mode. In this mode, the CLV displays the quality of the bar code reads that enter the CLV reading field statically (the object is not mo ved on the conveyor belt). The CLV performs 100 scans and evaluates the reading quality statistically. It then outputs the reading results every 2 s on the terminal interface.

The behavior of the "Read Result" LED also indicates the reading quality:

– The LED is extinguished if reading quality is < 30 %

– The LED flashes twice per second if the reading quality is 30 % to 70 %

– The LED flashes five times per second if the reading quality is 70 % to 90 %

– The LED is lit continuously if the reading quality is > 90 %

The scanning frequency in the default setting is 800 Hz.

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1. Connect the CLV to the AMV/S 60 Connection Module and switch on the power supply (see

Chapter 5.5.3 Connecting the supply voltage, Page 5-14).

After it has started, the CLV confirms that the self-test was successfuly and switches to reading mode ("Device Ready" LED lights up).

2. Connect the PC to the terminal interface of CLV. To do so, connect a 3-core RS 232 data cable (null modem cable) to the internal

9-pin "Service" plug of the AMV/S 60 (see

Chapter 5.5.5 Connecting the CAN interface, Page 5-16).

3. Start Windows and the "CLV-Setup" program (see Chapter 10.6.3 Starting CLV-Setup,

Page 10-32).

Choosing the standard decoder:

4. Choose the CODE CONFIGURATION tab.

5. Click the STANDARD option in the DECODER section.

6. Download the settings to the CLV. To do so, click again the STANDARD option with the right mouse button and choose D

OWNLOAD PARAMETER in the context menu.

CLV-Setup copies the parameter temporary to the CLV. The CLV operates with the standard decoder (until the CLV is switched off).

Activating Percentage Evaluation mode:

7. From the VIEW menu, choose PERCENTAGE EVALUATION. The dialog box for entering the distance configuration appears.

8. Click the relevant distance configuration for the reading distance: with event-controlled dynamic focus control the distance configuration that matches the reading distance of the object (default: no. 1, focus position F = 1,200

(47.3 in)).

9. Confirm the dialog box with OK. The Terminal Emulator is launched and displays the reading result continuously (see

Chapter 6.5.2 Percentage evaluation, Page 6-28).

Monitor the reading quality (%) during each of the subsequent steps!

Line scanner with oscillating mirror:

In the "Percent Evaluation" mode, the CLV behaves in the following manner:

– in "Oscillating" mode (default setting: oscillating with a fixed amplitude), the CLV shuts

off oscillation and positions the scan line under the angle CW an angle of deflection of 105

°). This position cannot be altered.

= 50 (corresponds to

– in "One-Shot" mode, the CLV also positions the scan line under the angle CW = 50

– in "Set Position" mode, the scan line’s selected position remains unchanged.

Performing fine adjustment:

10. Align the CLV in such a way that the angle between the scan line and the bars on the bar code CLV is almost 90

°. The oscillating mirror must be aligned in such a way that

the scan line is located at the center of the bar code, perpendicular to the bar code li nes, when it is in the neutral position (CW = 50).

11. To avoid interfering reflections, tilt the line scanner away from the vertical axis so that the light strikes the bar code at an angle of approx. 105

° (see Fig. 4-7, Page 4-5).

12. If necessary, position the scan line exactly at the direct center of the bar code.

Chapter 4.3.3 Help functions for adjusting the CLV below.

13. Move objects carrying bar codes into the CLV reading field manually under realistic conditions and check the reading result. If the objects are aligned randomly, or if the bar

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Operating Instructions Chapter 4

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Installation

code is located at different positions (angles), ensure that the limit values of the permissible reading angles are not exceeded.

14. Adjust the CLV in such a way that the good read rate is between 70 to 100 %.

With event-controlled dynamic focus control, for each defined reading range (distance configuration), check the selected focus position and correct the parameter settings if necessary (see

Chapter 6.4.3 Guide to parameterization menu, Page 6-9).

15. Tighten the screws on the CLV.

The CLV is aligned with the bar code.

4.3.3 Help functions for adjusting the CLV

Adjusting mode

The "Adjusting mode" helps you to position the center of the scan line on the object. To do so, the CLV masks out one half of the scan line from the center (code position CP CP

= 100). This is irrespective of whether the CLV is operated in Autofocus mode or with

distance configurations for event-driven dynamic focus control.

Fig. 4-9 shows the resulting

= 50 to

position of the scan line (line scanner).

Adjusting mode

Scan line

CP = 100

Range masked out

CP = 50

CP = 0

Fig. 4-9: Line scanner: scan line in Adjusting mode

Line scanner with oscillating mirror:

In "Adjusting" mode, the oscillating mirror behaves in the same manner as within the ”Percent Evaluation” mode (see Chapter Activating Percentage Evaluation mode:, Page 4-8).

1. Activate the operating mode as described in Chapter 6.5.3 Adjusting mode, Page 6-30.

2. Position the CLV in such a way that the center of the scan line, indicated by the end of the scan line (code position CP

= 50), is located at the center of the bar code, or at the

center of the field for all codes if several bar codes are used.

Show CP Limits

The "Show CP Limits" operating mode allows you to test whether the desired effect was produced by narrowing the scan line’s active evaluation range. The CLV alternatively hides certain parts of the scan line in accordance with the selected min. and max. values of the code position.

For activation of this operating mode and for checking, See Chapter 6.5.4 Show CP-limits,

Page 6-30.

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4.4 Mounting the external components

4.4.1 Mounting the AMV/S 60 Connection Module

1. Mount the AMV/S 60 Connection Module near the CLV.

The distance between the AMV/S 60 and CLV should not exceed max. 10 m (32.8 ft).

2. Mount the AMV/S 60 in such a way that accessed to the open device is always possible. The terminal interface of the CLV is accessed via the internal "Service" plug.

Detailed information on the mounting and electrical installation procedures is provided in the Operating Instructions "AMV/S 60 Connection Module" (order no. 8 008 296).

4.4.2 Mounting the external reading pulse sensor

If the CLV is triggered by an external reading pulse sensor, the sensor must be mounted in the vicinity of the CLV. The "Sensor" switching input is selected as the default trigger source for this trigger type. The default debounce time of the input is 30 ms.

Fig. 4-10 shows two examples of where a photoelectric reflex switch can be mounted. This

depends on the distance a from the bar code to the front of the object. Depending on the application, you may need to mount the sensor in such a way that bar codes on objects of different sizes can be read completely during the reading interval.

Bar code in the center or at the end of the object

Bar code at the start of the object

Fig. 4-10: Line scanner: mounting example for the external reading pulse sensor

b < a

(Top view)

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Installation

Installing the reading pulse sensor for start/stop mode:

1. Mount the reading pulse sensor.

2. Connect the reading pulse sensor to the "Sensor" switching input of the CLV via the AMV/S 60 Connection Module (see

Chapter 5.5.7 Connecting the "Sensor" switching

input, Page 5-17).

3. Connect the CLV to the AMV/S 60 Connection Module and switch on the power supply to the module (see

Chapter 5.5.3 Connecting the supply voltage, Page 5-14).

After it has started, the CLV confirms that the self-test was successfull and switches to Reading mode ("Device Ready" LED lights up).

4. Connect the PC to the terminal interface of CLV. To do so, connect a 3-core RS 232 data cable (null modem cable) to the internal

9-pin "Service" plug of the AMV/S 60 (see

Chapter 5.5.5 Connecting the CAN interface, Page 5-16).

5. Start Windows and the "CLV-Setup" program (see Chapter 10.6.3 Starting CLV-Setup,

Page 10-32).

6. From the VIEW menu, choose READING MODE. The Terminal Emulator is launched. The CLV is in Reading mode (default: SMART decoder). Monitor the reading result during each of the subsequent steps!

Line scanner with oscillating mirror:

In default setting, the CLV deflects the scan line (default setting) about the fixed position CW

= 50 with a frequency of 1 Hz at a max. angle of ±20° (±40 CW).

50 CW corresponds to an angle of emergence of 105°.

7. Move objects with bar codes into the CLV reading field manually under realistic conditions and check whether the reading result and trigger pulse are correct.

8. Repeat the procedure with the conveyor switched on. Check whether the reading procedure is synchronized with the objects.

Parameterizing an external sensor as a trigger source:

These settings are not required if the CLV is operated with the default configuration.

1. Choose the DEVICE CONFIGURATION tab.

2. In the READING TRIGGER PARAMETERS section click the option SENSOR INPUT (ACTIVE HIGH).

3. Download the settings to the CLV by clicking in the toolbar.

The DOWNLOAD PARAMETERS dialog box is then displayed.

4. Confirm the dialog box by choosing PERMANENT. The CLV operates with the "Sensor" switching input as an external trigger source.

The reading pulse starts when the input is energized (high).

4.4.3 Installing incremental encoder

To separate bar codes with the same name (same code type, identical data content), an incremental encoder is required.

1. Install the incremental encoder (e. g. no. 2 022 714) near the CLV but in front of it, preferably against the direction of the conveyor belt. The increment pulses must originate from the area of the conveyor belt which the CLV is reading.

2. Ensure that the incremental encoder is contacting the conveyor and that the friction wheel turns without slipping.

3. Connect incremental encoder to "IN4" switching input of the CLV. See Chapter 5.5.8

Connecting the "IN 0" to "IN 4" switching inputs, Page 5-18.

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4.4.4 Mounting the sensors for detecting the object distance

If the dynamic focus control function of the CLV is triggered by external sensors, suitable sensors must be mounted in the vicinity of the CLV.

Fig. 4-11 shows an example of a read

operation from above. The sensors must be arranged in such a way that all of the potential object heights are classified uniquely and overlapping reading ranges occur that can be for med with the depths of field of the CLV. A maximum of five switching inputs are available for this purpose. A max. of 32 switching states for 8 distance configurations (reading ranges) can be implemented using the internal assignment table (combinations). Photoelectric reflex switches, for example, can be used to detect the object distance. In the default setting, all five "IN 0" to "IN 4" switching inputs are selected for dynamic focus control.

DC8

LS7

Reading distance

DC2

LS2

DC1

LS1

DC = Distance Configuration

Fig. 4-11: Mounting example for object distance detection

Object distance

1. The depths of field of the CLV for the bar code resolution in question is shown in the graphs in

Chapter 10.2 Specification diagrams, Page 10-1 onwards. Find and note sui-

table focus positions for overlapping reading ranges.

2. Mount distance sensors (e. g. photoelectric reflex switches) one above the other in a row at the mounting location to measure the object distance (see also assignment

Table 5-20, Page 5-19). It is advisable to mount these distance sensors opposite the

direction of motion of the conveyor belt at approx. 100 mm (3.94 in) in front of the reading pulse sensor.

3. Connect the distance sensors to the "IN 0" to "IN 4" switching inputs on the CLV via the AMV/S 60 Connection Module (see

Chapter 5.5.7 Connecting the "Sensor" switching

input, Page 5-17).

4. Set the focus positions for the required reading ranges on the READING CONFIGURATION tab in the "CLV-Setup" program. down list of the

FOCUS CONTROL section.

To do so, choose the INPUTS/SERIAL option in the drop

5. Click the DISTANCE CONFIGURATION button and edit the required entries in the dialog box that is then displayed (default: Focus position F 1 up to F 8 = 1,200 mm (47.3 in)).

6. As described in Chapter 4.3.2 Adjusting the CLV, Page 4-7, choose the standard decoder and start Percentage Evaluation mode temporarily.

7. Perform a temporarily download to the CLV.

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Note The CLV can switch between a maximum of 8 distance ranges for slow search runs using

Installation

8. Start Percentage Evaluation mode.

9. Check the reading quality in all distance configurations while the conveyor belt stationary.

10. Then check the distance detection function in Reading mode under realistic conditions. To do so, monitor the reading result in the Terminal Emulator as described in

Chapter 4.4.2 Mounting the external reading pulse sensor, Page 4-10.

11. If the distance detection function operates correctly, reset the decoder to the SMART/ STANDARD option and perform a permanently download to the CLV.

the integrated timer or the oscillating mirror reversal points. The CLV can be switched between a maximum of 8 distance ranges synchronously to the reading process using command strings.

4.5 Dismantling the device

1. Switch off the power supply to the AMV/S 60 Connection Module.

2. Undo the screws for the cable connections on the CLV and disconnect the cables.

With mounted external parameter memory (optional):

Undo both screws and remove the cover.

3. Unscrew the CLV from the mounting device.

When removing the device from service for the last time, please dispose of it in an environmentally-friendly manner, as described in Chapter 7.3 Disposal, Page 7-2.

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Notes

Installation

CLV 480 Bar Code Scanner

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Operating Instructions Chapter 5

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Electrical installation

5 Electrical installation

5.1 Installation sequence

• Connect the CLV to a SICK Connection Module from the series AMV/S, BMV/BMH 10 or BMS

• Connect the data and function interfaces of the CLV in the module

• Connect the PC to the Connection Module (at the terminal interface on the CLV)

• Connect the power supply to the Connection Module

5.1.1 SICK Connection Modules (overview)

20, or using a customer-specific wiring configuration

CLV Type Temperatur

range

CLV without heater 0 to +40 °C

(+32 to +104 °F)

CLV with heater

– Line scanner – Line scanner

with oscillating mirror

–35 to +35 °C – Operating voltage 24 V DC +20%/–10% –35 to +35 °C

(–31 to +95 °F)

Connection module

AMV 60 – Connecting one CLV

AMS 60 – Connecting one CLV

AMV 100 – Connecting one CLV

BMV/BMH 10

Bus Connection Module

BMS 20

Interbus-S

AMV 30-071 – Connecting two CLVs

AMV 200 – Connecting two CLVs

AMV 100 – Connecting one CLV 5.2.5

AMV 200 – Connecting two CLVs

Purpose see

chapter

5.2.3

– Operating voltage 18 to 30 V DC – Enclosure rating IP 30, max. IP 54

5.2.3

– Operating voltage 230 V AC (115 V)/24 V DC – Enclosure rating IP 30, max. IP 54

5.2.3

– Operating voltage 18 to 30 V DC – Enclosure rating IP 52,

with connector cover max. IP 65

– Connecting one CLV to the Profibus-DP, DeviceNet

or Ethernet

– Operating voltage 20 to 30 V DC – Enclosure rating IP 52,

with connector cover max. IP 65

– Connecting one CLV to the Interbus-S – Operating voltage 24 V DC – Enclosure rating max. IP 54

– Operating voltage 18 to 30 V DC – Enclosure rating IP 30, max. IP 54

– Operating voltage 18 to 30 V DC – Enclosure rating IP 52,

with connector cover max. IP 65

– Enclosure rating IP 52,

with connector cover max. IP 65

– Operating voltage 24 V DC +20%/–10% – Enclosure rating IP 52,

with connector cover max. IP 65

5.2.4

5.2.3

Table 5-1: Connection Modules for the CLV

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CLV 480 Bar Code Scanner

5.2 Electrical connections and cables

The electrical connections on the CLV consist of two 15-pin D Sub HD connections on the housing, one plug, and one socket.

These connections are used to route the following interfaces:

• Three serial data interfaces (host interface, CAN interfaces 1 and 2, terminal interface)

• Six switching inputs (external reading pulse and multifunctional inputs)

• Four switching outputs (for result status function, for connecting to a PLC for example)

• Power supply

5.2.1 Wire cross-sections

CLV without heater:

¾ All connections must be wired with copper cables with a minimum wire diameter of

0.15

CLV with heater:

¾ Connect the power supply terminals (Pin 1/Pin 5) using copper wires with a minimum

cross-section of 0.75 mm

(approx. 26 AWG)!

(approx. 20 AWG) at a maximum length of 10 m (32.8 ft)!

5.2.2 Prefabricated cables (overview)

CLV Type

CLV without

heater

CLV with heater

Table 5-2: Cables for connecting the CLV

Temperature range

0 to +40 °C (+32 to +104 °F)

– 35 to +35 °C (–31 to +95 °F)

Connection module

AMV/S 60 2 x No. 2 020 302 or

BMV/BMH 10 Bus Connection Module

AMV 30-071 2 x No. 2 020 302 or

BMS 20 Interbus-S

Non-Sick Power pack

AMV 100 1 x No. 2 021 298 or

AMV 200 2 x No. 2 021 298 or

Non-Sick Power pack

Optional cable

1 x No. 2 020 307

1 x No. 2 020 307 or

1 x No. 2 021 298

1 x No. 2 020 307

1 x No. 2 020 264 + 1 x No. 2 020 265 or 1 x No. 2 020 308

1 x No. 2 020 303 + 1 x No. 2 020 264 or 1 x No. 2 020 981 or

1 x No. 2 021 267

1 x No. 2 021 689 or 1 x No. 2 027 543

2 x No. 2 021 689 or 2 x No. 2 027 543

1 x No. 2 021 267 3 m (9.84 in) Connector cover with 2 cables (open ends)

Length Type

3 m (9.84 in) 3 m (9.84 in)

3 m (9.84 in)

3 m (9.84 in) 3 m (9.84 in)

3 m (9.84 in)

3 m (9.84 in) 3 m (9.84 in) 3 m (9.84 in)

3 m (9.84 in) 3 m (9.84 in)

3 m (9.84 in) 3 m (9.84 in) 3 m (9.84 in)

Connecting cable (plug/socket) Ext. parameter memory with 2 cables (plug/socket)

Ext. parameter memory with 2 cables (plug/socket) Connector cover to connector cover

Connecting cable (plug/socket) Ext. parameter memory with 2 cables (plug/socket)

Connecting cable with plug/open end Connecting cable with plug/socket Ext. parameter memory with 2 cables (plug/open end)

Connecting cable with socket/open end Connecting cable with plug/open end Ext. parameter memory with 2 cables (open ends) Connector cover with 2 cables (open ends)

Connector cover to connector cover Ext. parameter memory to connector cover Ext. parameter memory to connector cover with wires for CAN interface 1 (IN/OUT)

For technical data on the cables, see Chapter 10.12.4 Cables, external parameter memo-

ries and plug cover, Page 10-53.

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5.2.3 Connections/cables for the AMV/S 60 Connection Module

The AMV/S 60 Connection Module is suitable for connecting the CLV to peripherals (distribution function) and the power supply. The module can be used to establish a connection to the host (point-to-point) or integrate the device in a SICK network or daisy-chain configu ration (pass-through or master/slave configuration). The module is available in several variants (see Table 5-1, Page 5-1).

Fig. 5-1 shows the connection principle of the AMV/S 60 for one CLV.

CLV 480

AMV/AMS 60

connection module

Photoelectric switch

Reading pulse

Photoelectric switch

Focal position Trigger One-Shot Conveyor increment End of reading interval

– – Cable if required (if necessary)

Fig. 5-1: Block diagram: Connection of the CLV to the AMV/S 60 connection module

Connecting the CLV to the AMV/S

Two cables no. 2 020 302 are required to connect the CLV to the AMV/S. Alternatively, the device can be connected via the external parameter memory no. 2 020 307. See Chapter 5.2.5 Connections/cables for the external parameter memory (connection to

AMV/S or BMV 10/BMS 20), Page 5-5.

a) CLV without heater:

Connection modules: AMV/S 60 and AMV 30-071. The cables no. 2 020 302 can be extended to 10 m (32.8 ft) (terminal interface: RS 232!).

HOST/PLC

CAN bus

PLC

18 to 30 V DC (AMV 60-011) 230 V AC 50 Hz (AMS 60-013) 115 V AC 50 to 60 Hz (AMS 60-012)

b) CLV with heater:

Connection modules: AMV 100 and AMV 200. The cables no. 2 020 302 must not be extended! If longer cables are required, the entire power supply system (Pin 1/Pin 5) must be connected with a wire cross-section of at least 0.75 mm2 (approx. 20 AWG) with a maximum length of 10 m (32.8 ft).

Recommendation Use the cable no. 2 021 298 (with two connector covers, length 3 m (9.84 ft)).

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The procedures for connecting and configuring the AMV/S Connection Modules are described in the following documentation:

• Operating Instructions for the "AMV/S 60 Connection Module" (no. 8 008 296)

• Operating Instructions for the "AMV 30-071 Connection Module" (no. 8 008 648)

• Operating Instructions for the "AMV 100/200 Connection Module" (no. 8 008 879)

5.2.4 Connections/cables for the Bus Connection Modules

BMV 10 and BMS 20

The BMV 10 Bus Connection Module (depending on the model) is used to connect a CLV to the Profibus-DP, DeviceNet, or to the Ethernet for use in industrial applications. The BMS 20 Bus Connection Module enables the CLV to be integrated in the Interbus-S.

Connecting the CLV to the BMV 10/BMS 20

BMV 10: two cables no. 2 020 302 are required. BMS 20: the cables no. 2 020 265 and no. 2 020 264 are required.

Alternatively, via external parameter memory no. 2 020 307 (see Chapter 5.2.5 Connec-

tions/cables for the external parameter memory (connection to AMV/S or BMV 10/ BMS 20).

a) CLV without heater:

Connection modules: BMV 10 and BMS 20. The cables no. 2 020 302 can be extended to 10 m (32.8 ft) for CLVs without a heater (host and terminal interface: RS

232!).

b) CLV with heater:

Connection module: BMV 10. The BMV 10 may only be used if it is mounted outside the refrigeration area (temperature range 0 to +40

°C (32 to 104 °F).

The cables no. 2 020 302 must not be extended. If longer cables are required, the entire power supply system (Pin 1/Pin 5) must be connected with a wire cross-section of at least

0.75 mm

(approx. 20 AWG) at a maximum of 10 m (32.8 ft).

Recommendation Use the cable no. 2 021 298 (with two connector covers, length 3 m (9.84 ft)).

The BMS 20 is not suitable for powering CLVs with heater!

The procedures for connecting and configuring the Bus Connection Modules are described in the following documentation:

• Operating Instructions for the "BMV/BMH 10 for Profibus DP Bus Connection Module"

(no. 8 008 825)

• Operating Instructions for the "BMV/BMH 10 for DeviceNet Connection Module"

(no. 8 008 972)

• Operating Instructions for the "BMV/BMH 10 for Ethernet Connection Module"

(no. 8 009 398)

• Technical Information for the "BMS 20 for Interbus-S Bus Connection Module"

(no. 8 007 546)

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5.2.5 Connections/cables for the external parameter memory

(connection to AMV/S or BMV 10/BMS 20)

The external parameter memory (external accessory) is located in a connector cover with 15-pin D Sub HD plug connections. The cover covers the terminals on the CLV so that the enclosure rating IP 65 is achieved.

The connector cover with the external parameter memory is prefabricated with two cables, each 3 m (9.84 ft) in length, and is available with four different cable ends:

• With two 15-pin D Sub HD connections (pin assignment identical to that of the CLV terminals), no. 2 020 307

• With a connector cover, without wires for CAN interfaces, no. 2 021 689

• With a connector cover, with wires for CAN interface 1, no. 2 027 543

• With two open cable ends, no. 2 020 981

• with one 9-pin D Sub cable connector and one open end, no. 2 020308

Connecting the CLV with external parameter memory

a) CLV without heater:

Connection Modules: AMV/S 60, AMV 30-071, BMV 10

¾ Cover the terminals on the CLV with the connector cover (parameter memory)

no.

2 020 307. Connect the plug/socket on the cables ("Host/Term" and " I/O" con-

nections) with the appropriate connections on the AMV/S or BMV 10.

Connection Module: BMS 20.

¾ Cover the terminals on the CLVs with the connector cover (parameter memory)

no.

2 020 308. Connect the 9-pin plug ("Host/Term" connection) to the socket on the BMS 20. Connect the wires of the free cable end ( "I/O" terminal) to the terminal strips in the BMS 20.

Recommendation Use the external parameter memory no. 2 020 981 (open cable ends) for connecting the

device to non-Sick Power packs/wiring configurations.

b) CLV with heater:

Connection Module: AMV 100/200

¾ AMV 100: Cover the terminals on the CLV with the connector cover (parameter

memory) no. 2 021 689 or no. 2 027 543, labeled "SCANNER". Connect the other connector covers, labeled "HOST" respectively "AMV/BMV", to the corresponding connections on the AMV 100.

¾ AMV 200: see AMV 100, proceed in the same way with the second CLV.

5.2.6 Connections/cables for the IP 65 connector cover

(connection to AMV 100/200 or BMV 10)

The connector cover (optional accessory) with 15-pin D Sub HD plug connections is used to cover the terminals on the CLV so that the enclosure rating IP 65 is provided.

The connector cover is prefabricated with two cables, each of 3 m (9.84 in) in length, and is available with two different cable ends:

• With one additional connector cover at the other end (pins assignment identical to that

of the CLV terminals, but without wires for CAN interfaces), no. 2 021 298

• With two open cable ends, without wires for CAN interfaces, no. 2 021 267

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Chapter 5 Operating Instructions

Recommendation Use the external parameter memory no. 2 020 267 (open cable ends) for connecting the

Electrical installation

CLV 480 Bar Code Scanner

CLV with heater:

Both connector cover variants no. 2 021 298 and no. 2 021 267 can be used with temperatures up to max. –50 °C (–58 °F) if the CLV is stationary and the cables are not moved. If the cables are moved due to changes in the position of the CLV, the temperature must not drop below max.

device to non-Sick Power packs/wiring configurations.

–40 °C (–40 °F).

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5.3 Connector pin assignment

5.3.1 Terminals on the CLV

Device plug: "Host/Term" connection

5 6

Pin Signal Function

VS Supply voltage

2 RxD (RS 232), Terminal Terminal interface (receiver) 3 TxD (RS 232), Terminal Terminal interface (transmitter) 4 Term (RS 422/485) Termination host interface 5 GND Ground 6 RD+ (RS 422/485), Host Host interface (receiver+) 7 RD– (RS 422/485), Host

Host interface (receiver–)

RxD (RS 232), Host

8 TD+ (RS 422/485), Host Host interface (transmitter+) 9 TD– (RS 422/485), Host

Host interface (transmitter–)

TxD (RS 232), Host 10 CAN H CAN interface 1 (IN/OUT) 11 n. c. – 12 CAN2 H CAN interface 2 (IN/OUT) 13 CAN2 L CAN interface 2 (IN/OUT) 14 n c. – 15 CAN L CAN interface 1 (IN/OUT) Housing – Shield

1) Pin 1 is jumpered with Pin 1 of the "I/O" connection in the CLV

Table 5-3: Pin assignment of the 15-pin D Sub HD "Host/Term" plug

1 10

15 611

Device socket: "I/O" connection

Pin Pin Function

)

2 IN 1 Switching input (trigger for focus control)

3 Sensor Switching input (external reading pulse)

4 Result 1 Switching output, variable function

5 GND Ground

6 IN 0 Switching input (trigger for focus control)

7 IN 2 Switching input (trigger for focus control)

8 Result 2 Switching output, variable function

9 INGND Common ground for all inputs

10 Result 3 Switching output, variable function

11 IN 3 Switching input, variable function

12 IN 4 Switching input, variable function

13 I2C SDA I2C Bus (for external parameter memory)

14 I2C SCL I2C Bus (for external parameter memory)

15 Result 4 Switching output, variable function

Housing – Shield

1) Pin 1 is jumpered with Pin 1 of the "Host/Term" connection in the CLV

Table 5-4: Pin assignment of the 15-pin D Sub HD "I/O" socket

VS Supply voltage

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CLV 480 Bar Code Scanner

5.3.2 External parameter memory no. 2 020 307/no. 2 021 689/no. 2 027 543

or connector cover no. 2 021 298/no. 2 021 267 (optional accessories)

Cable plug: "Host/Term" connection

5 6

Pin Signal Function

Supply voltage

Host interface (receiver–)

RxD (RS 232), Host

8 TD+ (RS 422/485), Host Host interface (transmitter+) 9 TD– (RS 422/485), Host

Host interface (transmitter–)

TxD (RS 232), Host

CAN H2)

CAN interface 1 (IN/OUT)

11 n. c. – 12

CAN2 H

CAN2 L

2)3)

CAN interface 2 (IN/OUT)

14 n. c. – 15

CAN L2)

CAN interface 1 (IN/OUT)

Housing – Shield

1) Pin 1 is jumpered with Pin 1 of the "I/O" connection in the CLV

2) not connected in no.2 021 689, no. 2 021 298 and no. 2 021 267

3) not connected in no. 2 027 543

Table 5-5: Pin assignment of the 15-pin D Sub HD "Host/Term" cable plug

1 10

15 611

Cable socket: "I/O" connection

Pin Signal Function

2 IN 1 Switching input (trigger for focus control)

3 Sensor Switching input (external reading pulse)

4 Result 1 Switching output, variable function

5 GND Ground

6 IN 0 Switching input (trigger for focus control)

7 IN 2 Switching input (trigger for focus control)

8 Result 2 Switching output, variable function

9 INGND Common ground for all inputs

10 Result 3 Switching output, variable function

11 IN 3 Switching input, variable function

12 IN 4 Switching input, variable function

15 Result 4 Switching output, variable function

Housing – Shield

1) Pin 1 is jumpered with Pin 1 of the "Host/Term" connection in the CLV

2) not connected

Table 5-6: Pin assignment of the 15-pin D Sub HD "I/O" cable socket

I2C SDA2)

I2C SCL2)

Supply voltage

I2C Bus (for external parameter memory)

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5.4 Preparations for electrical installation

5.4.1 Requirements for the host interface

The host interface of the CLV can be operated as an RS 422/485 or an RS 232 interface.

Table 5-7 shows the recommended maximum cable lengths as a function of the selected

data transfer rate.

Pin Signal Function

RS 232 Up to 19,200 bd

38 400 to 57,600 bd

RS 422/485

1) with suitable line termination according to specifications

Table 5-7: Maximum cable lengths between the CLV and host

Max. 38,400 bd Max. 57,600 bd

¾ To prevent interference, do not lay the cables parallel with power supply and motor

cables over long distances, e. g. in cable ducts.

5.4.2 Supply voltage

Max. 10 m (32.8 ft) Max. 3 m (9.84 ft)

Max. 1 200 m (3 936 ft) Max. 500 m (1 640 ft)

The CLV requires a power supply of 18 to 30 V DC for operation without a heater and 24

V DC +20 %/–10 % for operation with a heater (each functional extra-low voltage in

accordance with IEC 364-4-41). The functional extra-low voltage can be generated by using a safety isloating transformer pursuant to IEC 742. The power consumption of the individual types is as follows:

Type Voltage Scanning method Heater

CLV 480-0010/-2010/-6010 18 to 30 V DC Line scanner No 11 W (typ.)/max. 16 W AMV/S 60 or CLV 480-1010/-3010/-7010 18 to 30 V DC Line scanner with

oscillating mirror

CLV 480-0011/-2011/-6011 24 V DC Line scanner Yes 75 W (typ.)/max. 90 W AMV 100/200 CLV 480-1011/-3011/-7011 +20 %/–10 % Line scanner with

oscillating mirror

1) switching outputs not connected

Table 5-8: Power consumption of the CLV

No 13 W (typ.)/max. 18 W AMV 30-071 or

Yes 75 W (typ.)/max. 100 W

Power consumption

Connection module

BMV/BMH 10 or BMS 20

Power-up delay

The selected device number (default: 1) affects the power-up delay of the device. This is useful if a large number of CLVs (e. g. in the SICK network) are to be supplied from one power source.

Table 5-9 contains a list of the available intervals.

Device number GN Power-up delay Device number GN Power-up delay

1; 11; 21; 31 0 ms 6; 16; 26 2,000 ms

2; 12; 22 400 ms 7; 17; 27 2,400 ms

3; 13; 23 800 ms 8; 18; 28 2,800 ms

4; 14; 24 1,200 ms 9; 19; 29 3,200 ms

5; 15; 25 1,600 ms 10; 20; 30 3,600 ms

Table 5-9: Power-up delay as a function of the device number GN

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Tip

The device number can be selected on the DEVICE CONFIGURATION tab in the "CLV-Setup" program.

5.4.3 Non-SICK Power supply unit/connections without the Connection Module

Power output

If an non-Sick Power supply unit is used instead of the AMS 60, it must be capable of providing the following voltage and power values:

• For CLV without heater: 18 to 30 V DC, min. 20 W continuous power output

• For CLV with heater: 24 V DC +20 %/–10 %, min. 100 W

The non-Sick Power supply unit must provide the functional extra-low voltage in accordance with IEC 364-4-41.

The output circuit must be reliably electrically isolated from the input circuit. To do so, use a safety isolating transformer pursuant to IEC

742.

Wire cross-section

The wire cross-section for the power supply (Pin 1/Pin 5) should be at least 0.15 mm

(approx. 26 AWG), or 0.75 mm2 (approx. 20 AWG) for CLVs with heater, with a max. length of 10 m (32.8 ft).

a) Connecting the CLV without a connector cover/external parameter memory

The two cables no. 2 020 303 and no. 2 020 264 with open cable end on one side are required to connect the CLV. The wire color assignments are shown in

Table 5-10 and

Table 5-11, Page 5-11. The cables must not be extended for CLVs with heater.

Connection cable no. 2 020 203 ("Host/Term" connection)

15-pin D Sub HD socket and open cable end

Pin Signal Wire color

2 RxD (RS 232), Terminal White

3 TxD (RS 232), Terminal Brown

4 Term (RS 422/485) Violet

5 GND Blue

6 RD+ (RS 422/485), Host Green 7 RD– (RS 422/485), Host

8 TD+ (RS 422/485), Host Grey 9 TD– (RS 422/485), Host

10 CAN H Grey-pink

11 n. c. Red-blue

12 CAN2 H White-green

13 CAN2 L Brown-green

14 n. c. White-yellow

15 CAN L Yellow-brown

– Shield Orange

1) Pin 1 is jumpered with Pin 1 of the "I/O" connection in the CLV

Table 5-10: Wire color assignment of the cable no. 2 020 303

RxD (RS 232), Host

TxD (RS 232), Host

Red

Yellow

Black

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Connection cable no. 2 020 264 ("I/0" connection)

15-pin D Sub HD plug and open cable end

Pin Signal Wire color

2 IN 1 White

3 Sensor Brown

4 Result 1 Violet

5 GND Blue

6 IN 0 Green

7 IN 2 Yellow

8 Result 2 Grey

9 INGND Black

10 Result 3 Grey-pink

11 IN 3 Red-blue

12 IN 4 White-green

13 I2C SDA Brown-green

14 I2C SCL White-yellow

15 Result 4 Yellow-brown

– Shield Orange

1) Pin 1 is jumpered with Pin 1 of the "Host/Term" connection in the CLV

Table 5-11: Wire color assignment of the cable no. 2 020 264

Red

b) Connecting the CLV with external parameter memory no. 2 020 981

CLV without heater:

¾ Cover the "Host/Term" and "I/O" connections on the CLV with the connector cover (pa-

rameter memory) no. 2 020 981. Connect the free cable ends accordingly. The wire color assignments are shown in

Table 5-12 and Table 5-13.

CLV with heater:

Available on request.

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Cable 1 ("Host/Term" connection)

15-pin D Sub HD socket in the connector cover and open cable end

Pin Signal Wire color

2 RxD (RS 232), Terminal White

3 TxD (RS 232), Terminal Brown

4 Term (RS 422/485) Violet

5 GND Blue and grey-brown

6 RD+ (RS 422/485), Host Green 7 RD– (RS 422/485), Host

8 TD+ (RS 422/485), Host Grey 9 TD (RS 422/485), Host

10 CAN H Grey-pink

11 n. c. Red-blue

12 CAN2 H White-green

13 CAN2 L Brown-green

14 n. c. White-yellow

15 CAN L Yellow-brown

– Shield Orange

1) Pin 1 is jumpered with Pin 1 of the "I/O" connection in the CLV

Table 5-12: Wire color assignment of cable 1 for external parameter memory no. 2 020 981

RxD (RS 232), Host

TxD (RS 232), Host

Red and pink

Yellow

Black

Cable 2 ("I/O" connection)

15-pin D Sub HD plug in the connector cover and open cable end

Pin Signal Wire color

2 IN 1 White

3 Sensor Brown

4 Result 1 Violet

5 GND Blue and grey-brown

6 IN 0 Green

7 IN 2 Yellow

8 Result 2 Grey

9 INGND Black

10 Result 3 Grey-pink

11 IN 3 Red-blue

12 IN 4 White-green

13 I2C SDA –

14 I2C SCL –

15 Result 4 Yellow-brown

– Shield Orange

1) Pin 1 is jumpered with Pin 1 of the "Host/Term" connection in the CLV

Table 5-13: Wire color assignment of cable 2 for external parameter memory no. 2 020 981

Red and pink

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c) Connections with connector cover no. 2 021 267

¾ Cover the "Host/Term" and "I/O" connections on the CLV with the connector cover

no.

2 020 267 and connect the free cable ends accordingly. The wire color assign-

ments are shown in Table 5-14 and Table 5-15.

CLV with heater:

The connector cover can be used with temperatures up to max. –50 °C (–58 °F) if the CLV is stationary and the cables are not moved. If the cables are moved due to changes in the position of the CLV, the temperature must not drop below max. –40

°C (–40 °F).

Cable 1 (power supply)

15-pin D Sub HD socket in the connector cover and open cable end

Pin Connector cover Signal Wire color

1 Socket VS Red

5 Socket GND Black

Table 5-14: Wire color assignment cable 1 for connector cover no. 2 021 267

Cable 2 (data and function interfaces)

15-pin D Sub HD socket/plug in the connector cover and open cable end

Pin Connector cover Signal Wire color

2 Plug IN 1 White

3 Plug Sensor Brown

4 Plug Result 1 Green

6 Plug IN 0 Yellow

7 Plug IN 2 Grey

8 Plug Result 2 Pink

9 Plug INGND Blue

10 Plug Result 3 Red

11 Plug IN 3 Black

12 Plug IN 4 Violet

15 Plug Result 4 Grey-pink

2 Socket RxD (RS 232), Terminal Red-blue

3 Socket TxD (RS 232), Terminal White-green

4 Socket Term (RS 422/485) Brown-green

6 Socket RD+ (RS 422/485), Host White-yellow 7 Socket RD– (RS 422/485), Host

RxD (RS 232), Host

8 Socket TD+ (RS 422/485), Host White-grey 9 Socket TD– (RS 422/485), Host

TxD (RS 232), Host

– – Shield Orange

Yellow-brown

Grey-brown

Table 5-15: Wire color assignment cable 2 for connector cover no. 2 021 267

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5.5 Electrical installation procedure

5.5.1 Individual steps

• Connect the power supply

• Connect the host interface

• Connect the PC (connect the terminal interface)

• Connect the "Sensor" and "IN 0" to "IN 4" switching inputs

• Connect the "Result 1" to "Result 4" switching outputs

5.5.2 Tools

• Tool

• Digital measuring device (current/voltage measurement)

5.5.3 Connecting the supply voltage

a) SICK AMV/S and BMV 10 Connection Modules

If the CLV is powered via the SICK Connection Modules, the supply voltage does not have to be wired separately.

Connecting the CLV without external parameter memory:

1. Make sure that the power supply to the Connection Module is switched off.

2. Connect the "Host/Term" and "I/O" connections on the CLV to the corresponding connections on the Connection Module using two cables no. 2 020 302 and secure them tightly on both sides.

Connecting the CLV with external parameter memory:

1. Mount the connector cover with the external parameter memory no. 2 020 307 on the "Host/Term" and "I/O" connections of the CLV and screw it tightly into position.

2. Connect the two free plug connections on the cables to the corresponding connections on the Connection Module and secure them tightly.

The data and function interfaces of the CLV are connected to the Connection Module.

b) Power supply via non-SICK Power pack

Connecting the CLV without external parameter memory:

1. Connect the cable socket on cable no. 2 020 303 on the "Host/Term" connection and screw it tightly into position.

2. Connect the cable plug on the cable no. 2 020 264 to the "I/O" connection and screw it tightly into position.

3. Connect the power supply to the red wire (Pin 1, VS) and blue wire (Pin 5, GND) on cable no. 2 020 303. See also

Table 5-10, Page 5-10

Connecting the CLV with external parameter memory:

1. Connect the "Host/Term" and "I/O" connections on the CLV to the corresponding connections on the Connection Module using two cables no. 2 020 981 and secure them tightly on both sides.

2. Connect the power supply to the red/pink wire (Pin 1, VS) and the blue/grey-brown wire (Pin 5, GND) of cable 1. See also Table 5-12, Page 5-12.

The CLV is connected to the supply voltage.

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5.5.4 Connecting the host interface

AMV 60-011/AMS 60-012, -013 Terminal assignment

RS 232

( )=9-pin Sub D

( )= 9-pin D-Sub-

plug on PC

connector at PC

RS 422

RS 485: Connection diagram for SICK Network see "CLV Connect" program on CD-ROM CAN-Network: Connection diagram for SICK CAN Scanner Network see "CLV Connect" program on CD-ROM

Fig. 5-2: Connecting the host interface

Risk of damage to the interface module

Electrical components in the CLV may be damaged if the host interface is connected incorrectly. This also applies when the host interface connections are changed in the Connection Modules (configuration).

¾ Connect the host interface as shown in Fig. 5-2.

¾ Check the connections carefully before you switch on the CLV.

¾ Connect the host interface on the CLV to the host using shielded cables (EMC require-

ments). Ensure that the maximum cable lengths are not exceeded (see Table 5-7,

Page 5-9).

Default In the default setting, the CLV communicates with the host via the host interface using the

values shown in

Parameter Value

Physical design RS 422/485

Data transfer rate 9,600 bd

Data bits 8

Parity None

Stop bits 1 Protocol SICK (start character: STX, stop character: ETX, no request for repeat:

Table 5-16.

none, timeout: 50 ms)

Table 5-16: Communication parameters for the host interface (default setting)

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For connecting the host interface via the AMV/S 60 Connection Module, see the Operating Instructions "AMV/S 60 Connection Module" (no. 8 008 296).

Terminating the RS 422 interface

The interface can be terminated in the Connection Module. See the Operating Instructions "AMV/S 60", "AMV 30.071", "AMV 100/200", or "BMS 20 Connection Modules".

Activating the RS 232 interface:

The RS 232 interface can be activated with the "CLV-Setup" program:

1. Choose the HOST INTERFACE tab.

2. Choose the RS 232 option from the HARDWARE drop-down list under DATA FORMAT.

3. Download the data to the CLV by clicking in the toolbar. The DOWNLOAD PARAMETERS dialog box is displayed.

4. Confirm the dialog box by choosing PERMANENT. The CLV uses the RS 232 version of the host interface.

Tip The communication parameters can be changed, if necessary, on the HOST INTERFACE tab.

To do so, change the values under DATA FORMAT and INTERFACE PROTOCOL.

RS 232

5.5.5 Connecting the CAN interface

Instructions for the connection of CAN-interface 1 and for configuration of the CLV to use the device in the SICK-specific CAN Scanner Network or in a CANopen network see the Operating Instructions “Application of the CAN interface“ (no. 8 009 180, English edition).

5.5.6 Connecting the PC

The CLV is operated and configured with the PC-based "CLV-Setup" program. In order to do so, you must connect the device to the PC via the terminal interface (auxiliary interface). Un like the host interface, the terminal interface has a permanent data format and a fixed data transfer rate.

Fig. 5-3 shows how the terminal interface is connected. The cable length

should not be more than 10 m (32.8 ft).

AMV 60-011/AMS 60-012, -013 Terminal assignment

or 9-pin "Service" plug

( ) = 9-pin Sub D plug at PC

Fig. 5-3: Connecting the terminal interface

1. Switch off the PC and power supply to the SICK Connection Module.

2. Connect the PC to the internal, 9-pin "Service" plug on the Connection Module. To do so, use a 3-core RS 232 data cable (null modem cable), e. g. no. 2 014 054 (RxD and TxD crossed).

– or –

Without the SICK Connection Module: Connect the PC as shown in Fig. 5-3.

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3. Switch on the PC and power supply to the SICK Connection Module.

4. Set the communication parameters (see Chapter 10.6.3 Starting CLV-Setup,

Page 10-32).

CLV

Tip

In the default configuration, the terminal interface outputs the reading result in reading diagnosis mode.

You can change the operating mode to MONITOR HOST INTERFACE, to MONITOR HOST INTERFACE 2, A

UXILIARY INPUT or EXTERNAL DATA STRING INPUT on the AUXILARY INTERFACE tab in the "CLV-

Setup" program.

5.5.7 Connecting the "Sensor" switching input

If a reading procedure is to be triggered on the CLV by an external sensor, the reading pulse sensor must be connected to the "Sensor" switching input. This trigger type is selected in the default setting of the CLV.

Fig. 5-4 shows the connections for the "Sensor" switching in-

put. Table 5-17 contains the characteristic data for this input.

AMV 60-011/

PNP sensor

2k6

Sensor

IN GND

GND

OUT

GND

Switch

AMS 60-012, -013 Terminal assignment

/ 24 V

SENSOR

(IN) GND

GND

T. 27

T. 19

T. 20

T. 36

VS= +18 to +30 V DC for CLV without heater, 24 V DC +20 % /–10 % for CLV with heater

Fig. 5-4: Connections of the "Sensor" switching input

¾ Connect the reading pulse sensor as shown in Fig. 5-4.

Switching mode Current at the input starts the reading interval on the CLV.

(default: active high, debouncing: max. 30 ms (standard))

Properties – optodecoupled, non-interchangeable

– can be connected to PNP output on a sensor

Tip

Electrical values

Table 5-17: Characteristic data of the "Sensor" switching input

You can change the switching mode (polarity, debouncing, response for first pulse after po-

Low: –30 V ≤ VI ≤ +2 V High: +7 V ≤ VI ≤ +13 V

wer-up) of the "SENSOR" switching input on the DEVICE CONFIGURATION tab in the "CLV-Setup" program.

¾ Click the READING TRIGGER PARAMETERS button.

Enter the values in the dialog box displayed. Download all changes to CLV.

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For connecting the host interface via the AMV/S 60 Connection Module, see the Operating Instructions "AMV/S 60 Connection Module" (no. 8 008 296).

Note An external pulse is not required for Percentage Evaluation mode.

5.5.8 Connecting the "IN 0" to "IN 4" switching inputs

If the Autofocus function is not used and the CLVs dynamic focus control function is to be triggered by external sensors, the sensors are connected to the five inputs "IN 0" to "IN 4". Together with the internal assignment table, these can be used to configure a maximum of 32 switching states for up to 8 distance configurations. The dynamic focus control function is selected for all inputs by default.

Additional function "IN 3":

The "IN 3" input can also be used as a trigger source for the One-Shot function of the oscillating mirror.

Additional function "IN 4":

The input "IN 4" can also be used as:

• A trigger source for the One-Shot function of the oscillating mirror

• An input for a belt increment signal in reading mode for separating bar codes of the

same symbology with identical content

• A trigger source for the end of reading interval

In this case, a maximum of 16 switching statuses can be used for dynamic focus control.

Fig. 5-5 shows the connections for the "IN 0" to "IN 4" switching inputs. Table 5-18 shows

the pin assignment on the CLV and the terminal assignment in the AMV/S 60. Table 5-19,

Page 5-19 contains the characteristic data for these inputs. Table 5-20, Page 5-19 shows

the input combinations based on the distance configurations. The interaction of the switching input functions is shown in Table 5-21, Page 5-20.

PNP sensor

CLV

= +18 to +30 V DC for CLV without heater, 24 V DC +20 % /–10 % for CLV with heater

2k6

IN X

IN GND

GND

1

 Y     9

OUT

GND

Switch

1  Y     9

AMV 60-011 AMS 60-012, -013 Terminal assignment

/ 24 V

IN X

(IN) GND

GND

Pin and terminal assignment for IN X see Table 5-18

T. 28

T. 20

T. 37

Fig. 5-5: Connections of the "IN 0" to "IN 4" switching inputs

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Input "IN X"

IN 0 Pin 6 T. 22

IN 1 Pin 2 T. 23

IN 2 Pin 7 T. 24

IN 3 Pin 11 T. 25

IN 4 Pin 12 T. 26

Table 5-18: Pin and terminal assignment for "IN 0" to "IN 4" switching inputs

CLV "I/O" connection Pin Y

AMV/S 60 Terminal Z

¾ Connect the sensors as shown in Fig. 5-5.

For connecting the host interface via the AMV/S 60 Connection Module, see the Operating Instructions "AMV/S 60 Connection Module" (no. 8 008 296).

Function Trigger source for dynamic focus control

"IN 3" alternative: – trigger source for One Shot on oscillating mirror "IN 4" alternative: – trigger source for One Shot on oscillating mirror

– encoder increment input – trigger source for end of reading interval

Default setting "IN 3" and "IN 4": dynamic focus control

Switching mode Active when input energized (high) Properties – Optodecoupled, non-interchangeable

– Can be connected to PNP output on a sensor

Electrical values

Table 5-19: Characteristic data of the "IN 0" to "IN 4" switching inputs

Low: –30 V ≤ VI ≤ +2 V High: +7 V ≤ VI ≤ +13 V

Switching inputs

Logic state1) "IN 4 to IN 0" inputs

0 0 0 0 0 N 1 DC 1 DC 6 0 0 0 0 1 N 2 DC 2 DC 5 0 0 0 1 0 N 3 DC 3 DC 4 0 0 0 1 1 N 4 DC 4 DC 4 0 0 1 0 0 N 5 DC 5 DC 3 0 0 1 0 1 N 6 DC 6 DC 3 0 0 1 1 0 N 7 DC 7 DC 3 0 0 1 1 1 N 8 DC 8 DC 3 0 1 0 0 0 N 9 DC 8 DC 2 0 1 0 0 1 N 10 DC 8 DC 2 0 1 0 1 0 N 11 DC 8 DC 2 0 1 0 1 1 N 12 DC 8 DC 2 0 1 1 0 0 N 13 DC 8 DC 2 0 1 1 0 1 N 14 DC 8 DC 2 0 1 1 1 0 N 15 DC 8 DC 2 0 1 1 1 1 N 16 DC 8 DC 2 1 0 0 0 0 N 17 DC 8 DC 1 1 0 0 0 1 N 18 DC 8 DC 1 1 0 0 1 0 N 19 DC 8 DC 1 1 0 0 1 1 N 20 DC 8 DC 1 1 0 1 0 0 N 21 DC 8 DC 1 1 0 1 0 1 N 22 DC 8 DC 1

Table 5-20: Dynamic focus control: switching inputs/distance configuration assignment table

Assignment table index

Content Assignment Table Distance Config.2) Default setting Example:

Photoelectric switches (bright switching)

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Switching inputs

Logic state1) "IN 4 to IN 0"

Assignment table index

Content Assignment Table Distance Config.2) Default setting Example:

inputs

1 0 1 1 0 N 23 DC 8 DC 1 1 0 1 1 1 N 24 DC 8 DC 1 1 1 0 0 0 N 25 DC 8 DC 1 1 1 0 0 1 N 26 DC 8 DC 1 1 1 0 1 0 N 27 DC 8 DC 1 1 1 0 1 1 N 28 DC 8 DC 1 1 1 1 0 0 N 29 DC 8 DC 1 1 1 1 0 1 N 30 DC 8 DC 1 1 1 1 1 0 N 31 DC 8 DC 1 1 1 1 1 1 N 32 DC 8 DC 1

1) 1 = energized (active); 0 = deenergized (inactive)

2) Distance configuration (DC): data record for focus position

Table 5-20: Dynamic focus control: switching inputs/distance configuration assignment table (contd.)

Parameter settings of switching inputs Effects

"IN 3" "IN 4"

Focus control

)

Focus control One shot "IN 4" triggers the one shot

"IN 3" switches the focus position in combination with "IN 0 to IN 2" and "IN 4"

"IN 3" switches the focus position in combination with "IN 0 to IN 2"

Focus control

)

Increment counter

"IN 4" receives increment signals "IN 3" switches the focus position in combination with "IN 0 to IN 2"

End of reading interval "IN 4" triggers the end of reading interval

)

"IN 3" switches the focus position in combination with "IN 0 to IN 2"

One shot

Focus control

"IN 0 to IN 2" switch the focus position "IN 3" triggers the one shot "IN 4" has no effect

One shot One shot "IN 0 to IN 2" switch the focus position

"IN 4" triggers the one shot "IN 3" has no effect

One shot Increment

counter

"IN 0 to IN 2" switch the focus position "IN 3" triggers the one shot "IN 4" receives increment signals

One shot End of reading interval "IN 0 to IN 2" switch the focus position

"IN 3" triggers the one shot "IN 4" triggers the end of reading interval

1) depending on the assignment table

Table 5-21: Combination of the functions of the "IN 0" to "IN 4" switching inputs

Photoelectric switches (bright switching)

Tip

The function assigned to the "IN 3" and "IN 4" input can be modified on the DEVICE CONFI-

GURATION tab in the "CLV-Setup" program.

¾ Click the ASSIGNMENT OF INPUTS IN 3 and IN 4 drop-down list and choose the required

function. Download all changes to CLV.

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5.5.9 Connecting the "Result 1" to "Result 4" switching outputs

The four switching outputs can be assigned different functions for outputting result statuses independently of each other. If the assigned event occurs during the reading procedure, the corresponding switching output becomes live at the end of the reading pulse for the selec ted pulse duration. The pulse duration can be set individually for each output.

The "Read Result" LED is linked to the "Result 2" output and lights up in Reading mode for the selected pulse duration and function of the result status display (default: Good Read, 100

ms).

Fig. 5-6, Page 5-21 shows the connections for the "Result 1" to "Result 4" switching out-

puts. Table 5-22, Page 5-21 shows the pin assignment on the CLV and the terminal assignment in the AMV/S 60. Table 5-23, Page 5-21 contains the characteristic data for these outputs. The four outputs have the same characteristic data.

Fuse

Logic

Temperature sensor

Result X

GND

VS= +18 to +30 V DC for CLV without heater, 24 V DC +20 %/–10 % for CLV with heater

AMV 60-011/ AMS 60-012, -013 Terminal assignment

Result XY

GND

Pin and terminal assignment for "Result X" see Table 5-22

Fig. 5-6: Connections of the "Result 1" to "Result 4" switching outputs

Output "Result X"

CLV "I/O" connection Pin Y

Result 1 Pin 4 T. 31

Result 2 Pin 8 T. 32

Result 3 Pin 10 T. 33

Result 4 Pin 15 T. 34

Table 5-22: Pin and terminal assignment for "Result 1" to "Result 4" switching outputs

T.35

AMV/S 60 Terminal Z

Pulse duration depending on setting:

– 10 ms to 900 ms – 100 ms to 9,900 ms –00: static

(to the end of next reading pulse)

¾ Connect the outputs as shown in Fig. 5-6.

Switching mode PNP-switching with respect to the supply voltage V

Properties The current in the event of a short-circuit is limited to 0.7 A

Function assignment

(default)

"Result 1": Device Ready (static), polarity: not inverted "Result 2": Good Ready (100 ms), polarity: not inverted "Result 3": No Ready (100 ms), polarity: not inverted "Result 4": Match 1 (100 ms), polarity: not inverted

Electrical values

0 V ≤ VO ≤ 30 V Guaranteed: VO ≤ VS ≤ 1.3 V with I

≤ 100 mA

I0 ≤ 100 mA

Table 5-23: Characteristic data of the "Result 1" to "Result 4" switching outputs

Note If the "Device Ready" function is chosen, the CLV outputs a static pulse in Reading mode.

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For connecting the host interface via the AMV/S 60 Connection Module, see the Operating Instructions "AMV/S 60 Connection Module" (no. 8 008 296).

Tip

The output function, pulse duration (timer), and polarity of the signals can be changed on the D

EVICE CONFIGURATION tab in the "CLV-Setup" program.

¾ Click the RESULT OUTPUTS PARAMETERS button.

Enter the values in the tab displayed. Download all changes to CLV!

Recommendation ¾ To check the switching functions using a high-impedance digital voltmeter, connect a

load to the outputs to prevent incorrect voltage values/switching statuses from being displayed.

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6 Operation

6.1 Overview of steps for starting up the CLV

• Start up the CLV with the factory default settings (quick start).

With this configuration, the CLV can be operated without being connected to a PC.

• Connect the PC (see Chapter 5.5.5 Connecting the CAN interface, Page 5-16) and in-

stall the "CLV-Setup" program (see Chapter 10.6 Installing and operating the "CLV-Set-

up" program, Page 10-29).

• Configure (parameterize) the CLV for the application.

6.2 Default settings

Table 6-1, Page 6-2 and Table 6-2 contain an overview of the factory default settings for

the CLV. The default parameters are such that the CLV can be put into operation either straight away or following a few minor adjustments. A PC does not need to be connected to start up the CLV with the default settings. The default settings are stored permanently both in the ROM of the CLV and in the CLVSetup database. They can be loaded to the RAM of the CLV at any time and displayed in the tabs of the "CLV-Setup" program.

Displaying and printing out a complete set of default settings in CLV-Setup:

1. To save the current settings in the parameter set: Choose FILE and SAVE AS, and enter a file name in the dialog box that appears. CLV-Setup saves the current settings in a configuration file with the extension "*.scl".

2. Click in the toolbar. CLV-Setup loads the default settings from its internal database and displays them in the tabs.

3. Click in the toolbar. The PRINT FILE dialog box is displayed.

4. If desired, a comment can be entered in the input field for the header of the printout. Confirm the entry with OK. The PRINT dialog box for configuring the printer then is displayed.

5. Make the appropriate entries in the dialog box and confirm these with OK.

CLV-Setup prints out the complete set of default settings in the form of a table. The header contains the company and user names that were entered during the CLV-Setup installation routine.

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6.2.1 Default settings of the line scanner CLV 480 (all variants)

Parameter Default setting

Decoder SMART/standard

Active codes types Code 39, 2/5 Interleaved, Code 128

Code length Freely assignable (2/5 Interleaved: interval 4 to 50 characters)

Start/stop ratio Automatic

Min./max. code position 5/ 95 CP

No. of multiple reads 3

Min./max. no. codes 1

Scanning frequency 800 Hz

Focus control 8 distance configurations(DC)

Focus positions DC 1 to DC 8: 1,000 mm (39.4 in)

Focus control trigger Switching inputs/serial interface, switchover immediately (synchronously)

Reading pulse source Start: "Sensor" switching input (active: high); end: "Sensor" switching input

"IN 0" to "IN 4" switching inputs Focus position changeover

"Sensor" switching input Start and end of reading pulse (level: active high), debouncing 20 to 30 ms

Switching outputs Not inverted; pulse duration: 100 ms

Status output function Result 1: Device Ready (static); Result 2: Good Read; Result 3: No Read; Result 4: Match 1

CLV arrangement Stand-alone

Read result output Host interface

Device number 1

Start option Load the parameter set of the external parameter memory

Host interface (type) RS 422/485

Protocol NAK; start character: STX, stop character: ETX

Transmission rate 9,600 bd

Data format 8 data bits, no parity, 1 stop bit Output format Good Read: Header: blank, Code Info/Separator: blank, Splitter: blank, Terminator: blank

Reading data in case of error (no read): Output: yes; Code Info/Separator and Error string Error string: NOREAD

Output sorting In accordance with code position

Output time Read result: end of the read interval Code Info/Separator: after code

Test string Not activated

Terminal interface RS 232, 9,600 bd, 8 data bits, no parity, 1 stop bit (values cannot be changed)

Function Reading diagnosis

Table 6-1: Extract: Default parameter settings of the line scanner CLV 480

6.2.2 Default settings of the line scanner with oscillating mirror

CLV 480 (all variants)

Default settings as for line scanner CLV 480, but with the following additional parameters:

Parameter Default setting

Oscillating amplitude ±40 CW (corresponds to an angle of deflection of –20° to +20°)

Operating mode Oscillating with fixed amplitude, mode independent of reading pulse trigger

Oscillating frequency 1 Hz Fixed position 50 CW (corresponds to an angle of deflection of 105°)

Table 6-2: Extract: Default parameter settings of the line scanner with oscillating mirror CLV 480

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6.3 Quick start

A PC need not to be connected when the CLV is operated with the factory default settings. Code 39, 2/5 Interleaved, and Code 128 are the default code types enabled (free code lenght, 2/5 Interleaved: interval 4 to 50 characters).

6.3.1 Starting up the CLV with the factory default settings

1. Connect the CLV to the AMV/S 60 Connection Module using the two cables no. 2 020 302.

2. Connect the reading pulse sensor (e. g. photoelectric reflex switch) to the "Sensor" switching input of the CLV via the AMV/S 60 (see Chapter 5.5.7 Connecting the "Sen-

sor" switching input, Page 5-17).

3. Switch on the power supply of the AMV/S 60. The CLV starts. The "Device Ready" LED lights up. The "Result 1" ("Device Ready") output switches.

CLV with external parameter memory connected (default setting: Start with external parameters):

If an external parameter memory containing a corresponding parameter set is connected to the CLV, the "Device Ready" LED blinks for 10 s when the device starts up correctly and then lights up constantly. If the external parameter memory is empty, the CLV immediately copies its parameter set to the external parameter memory. Then the "De vice Ready" LED lights up. The CLV is ready for operation.

Line scanner with oscillating mirror:

In the default setting, the CLV deflects the scan line around the position CW = 50 with a frequency of 1 Hz and an oscillating amplitude of to a deflection angle below 105

4. Start the reading pulse: block the light path of the photoelectric switch or close the switch. The "Laser On" LED lights up. The CLV switches the laser diode on and the red scan line appears.

5. Present the bar code pattern (Fig. 6-1) to the CLV at the reading distance specified in

Table 6-3, Page 6-4.

6. Align the bar code in such a way that the red scan line is almost at a 90° angle to the bars (line scanner) or that the red scan line sweeps the bars at a 90 deflected (oscillating mirror).

7. End the reading pulse: unblock the light path of the photoelectric switch or open the switch. The "Laser On" LED is extinguished. The CLV switches the laser diode off. The CLV confirms that the bar code was read successfully (the "Read Result" LED lights up for 100 ms). The "Result 2" ("Good Read") output is switched for a duration of 100 ms.

The CLV can now be operated with the factory default settings.

The device can be switched off without the configuration data being lost as no changes have been made to the parameter set.

°.

±20° (±40 CW). 50 CW correspond

° angle when it is

0123412345

Fig. 6-1: Bar code pattern (Code 39; module width 0.35 mm (13.8 mil); Print ratio 2:1)

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Device type Scanning method Reading distance

CLV 480 (all variants) Line scanner approx. 1,000 mm (39.4 in)

CLV 480 (all variants) Line scanner with oscillating mirror approx. 1,000 mm (39.4 in)

Table 6-3: Reading distances for default settings

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6.4 Configuring (parameterization) the CLV

The CLV adapts to the reading situation locally with the configuration. The read, evaluation and output characteristics can, therefore, be parameterized as required on the basis of the factory default settings or an application-specific CLV parameter set that has already been created.

The CLV supports two different configuration methods:

• Configuration via the "CLV-Setup" program (parameter values are set via the serial interface)

• Configuration via command strings (parameter values are set via the serial interface). See Chapter 10.7 Configuring a CLV with command strings, Page 10-39.

In the Parameterization mode, the CLV outputs no reading result.

6.4.1 Configuring the CLV via the user interface of CLV-Setup

To be able to use CLV-Setup, a PC has to be connected and the program installed on it. The procedure for connecting the PC to the CLV is described in

CAN interface, Page 5-16. The procedures for installing and starting the "CLV-Setup" pro-

gram and for starting and operating the user interface are described in the Appendix (

Chapter 10.6 Installing and operating the "CLV-Setup" program, Page 10-29).

Chapter 5.5.5 Connecting the

Transferring a parameter set between CLV-Setup and the CLV

Upload

When the CLV is being parameterized, CLV-Setup runs in the offline mode. To be able to modify the current parameter set of the CLV, this first has to be loaded to CLV-Setup from the CLV. This procedure is referred to as an upload ("Upload from CLV" in the CLV menu or [F3] key) during which CLV-Setup always loads a complete copy of the current CLV parameter set. This parameter set remains unchanged until it is overwritten by CLV-Setup.

With the help of the context menu (right mouse button), only the parameter just edited can be loaded ("Upload parameter") or from version 3.6 all parameters of one tab or one dialog box ("Upload parameters of this view") from the CLV’s memory (RAM).

Download

Changes made to the current parameter set in CLV-Setup do not take effect until the parameter set has been transferred to the CLV. CLV-Setup always sends a copy of the complete parameter set to the CLV, i. e. all of the existing parameter values in the CLV are overwritten. The procedure for transferring and saving the parameter values in the CLV is referred to as a download ("Download to CLV" in the CLV

With the help of the context menu (right mouse button), only the parameter just edited ("Download parameter") or from version 3.6 all parameters of one tab or one dialog box ("Download parameters of this view") will be temporarily loaded into the CLV’s memory (RAM). To finish the parametrization done by this way all parameters must be download again to the CLV with the "Permanent" option.

480 menu or [F4] key).

480

Loading a complete CLV parameter set (upload)

¾ Click in the toolbar or press [F3] key.

CLV-Setup loads the current CLV parameter set from the RAM of the CLV to its database and displays the values in the tabs. The "Device Ready" LED is extinguished during the upload.

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If the "CLV-Setup" program does not recognize parameters transferred during the upload, it outputs a warning message. Unknown parameters can be edited in the E

XTRAS tab by

following the conventions for command strings. When the parameter set is then saved, the se parameters are also saved.

Transferring and saving a complete CLV parameter set (download)

1. Click in the toolbar or press [F4] key. The "Device Ready" LED is extinguished. CLV-Setup copies the parameter set to the RAM of the CLV. The DOWNLOAD PARAMETERS dialog box with the storage options is then displayed.

PERMANENT: CLV-Setup copies the parameter record to the RAM and to the EEPROM of

the CLV.

TEMPORARY: CLV-Setup copies the parameter record to the RAM only. The changes are

lost when the CLV supply voltage is switched off.

2. Confirm the dialog box with the desired storage option. The "Device Ready" LED lights up again.

The new parameter set is stored in the CLV either permanently or temporarily dependent of the selected option

CLV with external parameter memory

If the parameter set was downloaded and stored permanently, CLV-Setup opens a further dialog box for adjusting the parameter set in the external memory, if the start option is set to S

TART WITH EXTERNAL PARAMETERS.

¾ Choose the COPY NOW INTERNAL PARAMETER SET TO EXTERNAL MEMORY option.

CLV-Setup then instructs the CLV to copy the new parameter set to the external memory. The "Device Ready" LED lights up again.

The internal and external parameter sets are now identical. See also Chapter 10.3.5 Adjusting the parameter set in the external parameter memory af-

ter it has been downloaded to the CLV, Page 10-24.

Saving a parameter set in CLV-Setup

1. To save the modified parameter set as a new configuration file in CLV-Setup, or to overwrite an existing file, choose FILE and SAVE AS. The FILE SAVE AS dialog box is then displayed.

2. Enter the file name in the dialog box (file name extension "*.scl") and confirm the entry.

The new parameter set is now stored in CLV-Setup in the subdirectory "data".

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6.4.2 Function of the tabs in CLV-Setup (overview)

Reading Configuration

This tab and further dialog boxes are used to set the following:

• Scanning frequency

• Start/stop ratio

• Event-controlled focus control (focus position, evaluation range of the scan line, extent

of deflection of oscillating mirror, assignment table of distance configurations)

• Trigger source for the focus control

• Adjustment to bar code quality caracteristics, code background (scattered print) and

relative module width

Device Configuration

This tab and further dialog boxes are used to set the following:

• Device number

• Source of the Reading trigger mode

• Laser timeout

• Output time of the Reading result referred to the start of the reading interval

• Scanner position parameters (the position of the CLV in the area)

• Tracking parameters

• Output filter of the reading result (host interface)

• Physical arrangement for data output via the host interface

(stand-alone, master/slave)

• Functional assignment of the "IN 3" and "IN 4" switching inputs

• Functional assignments of the "Result 1" to "Result 4" switching outputs

• Start option for accessing the parameter set

• Matchcode comparison

Code Configuration

This tab and further dialog boxes are used to set the following:

• Type of active decoder (SMART and/or standard decoder)

• Evaluation routines for individual code types

• Number of identical reads (multiple reads)

• Minimum and maximum number of bar codes to be read/output

• Type of Start/Stop recognition

• Activation of the comparison of the code position for the separation of identical codes

• special parameters for SMART decoder (e. g. in the OTS mode)

Recommendation To enhance the reading reliability with fast applications, only activate those code types and

code lengths that are actually relevant.

Host Interface

This tab and further dialog boxes are used to set the following:

• Destination of the read result date strings (host interface or CAN interface)

• Active physical interface (RS 422/485 or RS 232)

• Data format and transmission rate

• Data transmission protocol

• Start and stop characters of the interface protocol

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Data Strings

This tab and further dialog boxes are used to set the following:

• Data output format of the host interface (telegram format)

• Constants and reading diagnosis data in the "Header", "Code Info/Separator", "Splitter"

and "Terminator" blocks

• Arrangement of the "Code info/separator" blocks in the data string

• Output format for no reads and contents of the error string

• Test string function

• Output sequence and sort criteria for reading more than one bar code per reading pulse

• Format mask and its structure

• Output format of an external data string forwarded as reading result

Auxiliary Interface

This tab and further dialog boxes are used to change the following:

• Operating mode of the terminal interface

CAN Interface

This tab and the further dialog windows are used to change the following:

• CAN interface operating mode

• Data transmission rate

• Type of logical data connection of the connected CLV

• Usage of the switch inputs/outputs of the CLV as CANopen Digital I/O

Oscillating Mirror

This tab is used to set the following:

• Operating mode of the oscillating mirror

• Oscillating frequency

• Angle of deflection (oscillating amplitude)

• Start of oscillating mode

• Trigger source for One-Shot

Extras

This tab is used to edit parameters that were not recognized by CLV-Setup after an upload.

Note CLV-Setup Online Help contains a detailed description of the functions of the parameters and

their valid entries (see

Chapter 10.6.8 CLV-Setup Help, Page 10-36 for calling up Help).

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6.4.3 Guide to parameterization menu

Overview of parameterization steps

• a) Parameterizing focus position switchover

• b) Parameterizing optical read properties of the scanner

• c) Optional: Configuring oscillating mirror functions

• d) Parameterizing a read pulse timing

• e) Parameterizing laser timeout

• f) Parameterizing the decoder’s evaluation properties

• g) Parameterizing the output properties (data, result status)

• h) Parameterizing the terminal interface function (auxiliary interface)

• i) Parameterizing the source of the parameter set for starting up (only with external

parameter memory)

When the CLV is switched on for the first time, it is started with the factory default settings. The following parameters must then be set:

a) Parameterizing focus position switchover

Action Settings in CLV-Setup

1. Activate focus control function (choose trigger source)

2. Set up distance configurations

Ö READING CONFIGURATION tab Ö FOCUS CONTROL section

– Inputs/Serial or – Timer ÖTIMER or – Static/No Trigger

Oscillating mirror:

– additional: Oscillating mirror extrema

Ö READING CONFIGURATION tab Ö DISTANCE CONFIGURATION button

Ö DISTANCE CONFIGURATION tab

– Focus Position – Minimum Code Position CP – Maximum Code Position CP

Oscillating mirror:

– additional: Oscillating mirror amplitude CW

Ö ASSIGNMENT TABLE tab

– Index – No. of valid configurations

3. Choose focus switchover point (referred to reading pulse)

4. In INPUTS/SERIAL trigger source: choose function for "IN 3" and "IN 4" switching inputs

Ö READING CONFIGURATION tab Ö FOCUS CONTROL section

Ö INPUTS/SERIAL

– Immediate or Synchronous (default) or – Latched (special application)

Ö READING DEVICE CONFIGURATION tab Ö ASSIGNMENT OF INPUTS section Ö IN 3

– Focus Control

Ö IN 4

– Focus Control

Table 6-4: Guide: Parameterizing focus position switchover

Note The minimum and maximum values for the active evaluation range of the scan line (MIN. AND

AX. CODE POSITION) can be checked in the SHOW CP-LIMITS mode.

See Chapter 6.5.4 Show CP-limits, Page 6-30.

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b) Parameterizing optical read properties of the scanner

• Scanning frequency Ö READING CONFIGURATION tab Ö READING PARAMETERS section

• Blank zone Ö READING CONFIGURATION tab Ö READING PARAMETERS section Ö

(Start/stop ratio)

• Poor quality bar code print (e.g. bad contrast) or scattered print Ö READING CONFIGU-

RATION tab Ö CODE LABEL CHARACTERISTICS section Ö Code label quality and Background

noise

• Reading with high tilt Ö READING CONFIGURATION tab Ö CODE LABEL CHARACTERISTICS section

Ö Relative modul width

• Reading bar codes with small height (bar length) by SMART decoder Ö CODE

CONFIGURATION tab Ö DECODER section/SMART PARAMETERS button

c) Optional: Parameterizing oscillating mirror functions

Action Settings in CLV-Setup

1. Choose "Oscillating with fixed amplitude" mode (identical amplitude for all distance configurations)

– or –

2. Choose "Oscillating with variable amplitude" mode (amplitude can be chosen for each distance configuration)

– or –

Ö OSCILLATING MIRROR tab Ö OSCILLATING MIRROR section

– Oscillating with fixed amplitude

Ö OSCILLATING section

– Frequency

Ö OSCILLATING MIRROR tab Ö OSCILLATING MIRROR section

– Oscillating with variable amplitude

Ö OSCILLATING section

– Frequency

Ö READING CONFIGURATION tab Ö DISTANCE CONFIGURATION button

– Oscillating Mirror Amplitude (CW value)

3. Choose "Fixed Position" mode

– or –

Ö OSCILLATING MIRROR tab Ö OSCILLATING MIRROR section

– Fixed Position

Ö FIXED POSITION section

– Stationary Position (CW)

4. Choose "One-Shot" mode Ö OSCILLATING MIRROR tab

Ö OSCILLATING MIRROR section

– One-Shot

Ö ONE-SHOT section

Ö PHASE 1

– Mirror Speed – Start Position – Distance Configuration (no.)

Ö PHASE 2

– Mirror Speed – Start Position – DistanceConfiguration (no.)

5. With One-Shot: choose trigger source Ö OSCILLATING MIRROR tab

Ö ONE-SHOT section

Ö TRIGGER MODE

– Reading Trigger Pulse or – Switching input or – Serial Interface

Table 6-5: Guide: Parameterizing oscillating mirror functions

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Action Settings in CLV-Setup

6. With One-Shot and trigger source

"IN 3" or "IN 4": Choose function for switching input "IN 3" or "IN 4"

Ö DEVICE CONFIGURATION tab Ö ASSIGNMENT OF INPUTS section Ö IN 3

– One Shot or

Ö IN 4

– One Shot

6.5 Operating modes and outputing the reading result

The following CLV operating modes/functions (and more) can be selected in CLV-Setup:

Standard operating mode:

• Reading mode

For setup:

• Percentage evaluation

• Adjusting mode

For adapting the device to the application at hand:

• Configuring (parameterizing ) the CLV.

See Chapter 6.4.1 Configuring the CLV via the user interface of CLV-Setup, Page 6-5

• Show CP-limits

For monitoring purposes/trouble shooting:

• I/O monitor in incremental pulse

• Display and edit operating data

• Reading diagnosis

• Monitor host interface

• Auxiliary input

• Self-test

6.5.1 Reading mode (standard operating mode)

The CLV performs a self-test after it has been switched on. It switches to Reading mode ("Device Ready" LED lights up). In the default setting the "Sensor" switching input is the (ex ternal) trigger source of the reading pulse. The reading result is output by the CLV at the end of the reading pulse via the host interface (default setting) and terminal interface.

Depending of the configuration, the "Result 1" to "Result 4" switching outputs become live for the predefined pulse length when defined events occur during the reading process (e. g. Good Read).

The reading result of the terminal interface can be displayed in the CLV-Setup Terminal Emulator. The CLV terminal interface must be set to the R

EADING DIAGNOSIS mode for this pur-

pose. This mode is selected for the default setting. The reading result of the terminal interface has a fixed, invariable format.

The Reading mode can be called up by choosing VIEW in the menu bar or via the Terminal Emulator.

Line scanner with oscillating mirror:

In the Reading mode the CLV deflects (by default) the scan line about the position CW = 50 at a frequency of 1 deflection of 105

Hz and a maximum angle of ±20°. 50 CW corresponds to an angle of

°.

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Note On the host interface the CLV only outputs several bar codes in the reading result if the

Operation

CLV 480 Bar Code Scanner

Displaying the reading result in the Terminal Emulator:

1. Click in the toolbar.

The Terminal Emulator window is then displayed.

2. In the DEVICE MODE section, choose READING MODE.

3. Present the bar code pattern from Fig. 6-1, Page 6-3 to the CLV and activate the rea-

ding pulse. The "Sensor" LED lights up and the red scan line appears.

4. Ending the reading pulse. The CLV displays the reading result in the output window of the Terminal Emulator. The "Read Result" LED lights up for a duration of 100 ms (default setting).

Fig. 6-5 shows two examples of the output of a reading result: Good Read and No Read.

The reading result comprises the data contents of the bar code(s) and the reading diagnosis data.

Fig. 6-6 explains the structure and function of the reading diagnosis data for Good

Read, and Fig. 6-7 for No Read.

parameterized minimum and maximum number of bar codes is > 1, and several bar codes have been presented to it. The number of bar codes to be read/output for each reading in terval can be selected in the CODE CONFIGURATION tab in the NUMBER OF CODES section.

The reading result of the host interface can also be displayed. Chapter 6.5.8 Monitor Host

Interface, Page 6-37 describes the procedure for this and the structure of the reading result

in the default setting.

Fig. 6-5: CLV-Setup: Displaying the reading result in the Terminal Emulator

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Good Read:

TT=_ _380 ms MG=_52 % n=_1 AK=1 LS= _ _ _0 FL= _ _ _0 SB= _ _0 MB= _ 11 RM= _ _ _0

0123412345

C39 100% ST=0 CL=10 CP=_52 CD=_500 CS= 300 CA=300 CK=999 DI=F PO=+_14 OW=+_ _0 FC=_500 CX=_913 CY=_612 CZ=1408 ON= _ _ _0 MW= _ _40 VL= _ _ _0 CI= _ _0

With: 1st. line: TT = Duration of the reading interval (ms)

MG = Temporal mean value of the identification quality (%) n = Number of detected bar codes AK = No. of the used distance configuration

2nd. line: LS = Special parameter for SICK-Service

FL = Special parameter for SICK-Service SB = Special parameter for SICK-Service MB = Special parameter for SICK-Service RM = Special parameter for SICK-Service

3rd. line: 0123412345 = Data contents of the bar code 4th line: C39 = ID: Code type Code 39 along

100% = Identification quality (%) ST = Read status (ST = 0: Good Read) CL = Code length (number of characters) CP = Code position CD = Code distance (radial measured)(mm) CS = Code reliability CA = Scan effort CK = Code continuity DI = Decoding direction

(F = in scanning direction, R = against scanning direction)

5th line: PO = Exact code position (3-digit for tracking) (scale factor: 0.1°)

OW = Exact oscillating angle (3-digit for tracking) (scale factor: 0.1°) FC = Current focus position (4-digit for tracking) (mm) CX = X-coordinate of bar code (for OTS in transport direction) CY = Y-coordinate of bar code (for OTS across to transport

direction)

CZ = Z-coordinate of bar code (for OTS from above directly)

6th line: MW = Modul width

VL = Velocity CI = Special parameter for SICK-Service

Fig. 6-6: Reading result of the terminal interface: structure for Good Read

No Read:

TT=_ _ 360 ms MG=_51 % n=_0 AK=1 LS= _ _ _0 FL= _ _ _0 SB= _ _0 MB= _ _1 RM= _ _ _0

no code!

With: 1st. line : TT = Duration of the reading interval (ms)

MG = Temporal mean value of the identification quality (%) n = Number of codes detected AK = No. of the distance configuration used

2nd. line: LS = Special parameter for SICK-Service

FL = Special parameter for SICK-Service SB = Special parameter for SICK-Service MB = Special parameter for SICK-Service RM = Special parameter for SICK-Service

3rd. line: no code! = No. bar codes found!

Fig. 6-7: Reading result of the terminal interface: structure for No Read

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Triggering the reading pulse via the Terminal Emulator:

In the default setting the "Sensor" switching input is the (external) trigger source of the reading pulse. The reading pulse can also be triggered directly via the Terminal Emulator of CLVSetup for test purposes. To do so, a different trigger source must be selected temporarily in the CLV.

1. Choose DEVICE CONFIGURATION tab.

2. In the READING TRIGGER SOURCE section click the SERIAL INTERFACE option.

3. Perform a download to the CLV. To do so, click the SERIAL INTERFACE option again with the right mouse button and choose D

OWNLOAD PARAMETER in the context menu.

CLV-Setup copies the parameter temporary to the CLV. The serial interface has been activated as the trigger source of the reading pulse and is ready to receive appropriate commands (until the CLV is switched off).

4. Click in the toolbar. The Terminal Emulator window is then displayed. The CLV is in the Reading mode.

5. Click the SW-TRIGGER ON button or press [F7]. CLV-Setup sends a start command to the CLV. The "Sensor" LED lights up and the red scan line appears.

6. Present the bar code pattern from Fig. 6-1, Page 6-3 to the CLV.

7. Click the SW-TRIGGER OFF button or press [F8]. CLV-Setup sends a stop command to the CLV. The "Sensor" LED is extinguished. The CLV switches off the laser diode. The CLV displays the reading result in the output win dow of the Terminal Emulator. The "Read Result" LED lights up for a duration of 100 ms (default setting).

6.5.2 Percentage evaluation

In the Percentage evaluation mode, the quality of the reading function is assessed (no conveyor movement).

The CLV performs 100 scans in the free running mode and evaluates the reading quality. It outputs the reading result continuously every 2 s via the terminal interface. The reading results can be displayed in the Terminal Emulator of CLV-Setup. The standard decoder has to be set temporarily for the percentage evaluation.

The "Result 1" to "Result 4" switching

outputs do not become live in the Percentage evaluation mode.

The Percentage evaluation mode can be called up by choosing VIEW in the menu bar, as a device function via CLV

Line scanner with oscillating mirror:

480 (interactively), or via the Terminal Emulator.

In the Percent Evaluation mode, the CLV behaves in the following manner:

– in "Oscillating" mode (basic setting: oscillating with a fixed amplitude), the CLV shuts off

oscillation and positions the scan line under the angle CW deflection angle below 105

°). This position cannot be altered.

= 50 (corresponds to a

– in "One-Shot" mode, the CLV positions the scan line under the angle CW = 50 as well.

– in ”Fixed position” mode, however the scan line’s selected position remains unchanged.

1. Choose the CODE CONFIGURATION tab.

2. In the DECODER section, choose STANDARD.

3. Perform a download to the CLV.

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Operating Instructions Chapter 6

CLV 480 Bar Code Scanner

Operation

To do so, click the STANDARD option again with the right mouse button and choose D

OWNLOAD PARAMETER in the context menu.

CLV-Setup copies the parameter temporary to the CLV. The CLV then uses the standard decoder (until the CLV is switched off).

4. Click in the toolbar.

The Terminal Emulator window is displayed. The CLV is in the Reading mode.

5. In the DEVICE MODE section, choose PERCENTAGE EVALUATION

The dialog box for choosing the distance configuration is then displayed.

6. Choose the appropriate distance configuration that corresponds to the reading

distance of the object (default setting: no. 1, focus position F1 = 1,200 mm (47.3 in)).

7. Confirm the dialog box with OK.

The ”Device Ready” LED is extinguished. The CLV initiates the percentage evaluation and outputs the reading results continuously.

8. Present the bar code pattern from Fig. 6-1, Page 6-3 and monitor the reading results in the Terminal Emulator window. An example of this can be seen in Fig. 6-8.

The ”Read Result” LED also provides information on the reading quality:

– The LED is extinguished if reading quality is < 30 %

– The LED blinks twice per second if the reading quality is 30 % to 70 %

– The LED blinks five times per second if the reading quality is 70 % to 90 %

– The LED is lit continuously if the reading quality is > 90 %

Fig. 6-8: CLV-Setup: Displaying the percentage evaluation in the Terminal Emulator

The output format of the reading result is the same as that of the Reading mode. Fig. 6-6,

Page 6-27 explains the structure and function of the reading diagnosis data.

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Chapter 6 Operating Instructions

Operation

CLV 480 Bar Code Scanner

6.5.3 Adjusting mode

The Adjusting mode enables the center of the scan line to be optimally positioned on the bar code.

Chapter 4.3.3 Help functions for adjusting the CLV, Page 4-9 describes the pro-

cedure for going about this after the Adjusting mode has been called up. The CLV does not output a reading result in this mode.

The "Result 1" to "Result 4" switching outputs do not

become live. The Adjusting mode can be called up by choosing VIEW in the menu bar, as a device

function via CLV 480 (interactively), or via the Terminal Emulator.

Line scanner with oscillating mirror:

In the "Adjusting" mode, the CLV behaves in the following manner:

– In "Oscillating" mode (default setting: oscillating with a fixed amplitude), the CLV shuts

of oscillation and positions the scan line under the angle CW angle of deflection below 105

°). This position cannot be altered.

= 50 (corresponds to an

– In "One-Shot" mode, the CLV positions the scan line under the angle CW = 50

– In "Fixed Position" mode, the scan line’s selected position remains unchanged.

1. Click in the toolbar.

The Terminal Emulator window is then displayed. The CLV is in the Reading mode.

2. In the DEVICE MODE section, choose ADJUSTING MODE.

The "Device Ready" LED is extinguished. The CLV cancels the Reading mode and blanks the red scan line as of position CP

= 50 to position CP = 100.

3. Choose READING MODE to exit the Adjusting mode.

The CLV returns to the Reading mode and the "Device Ready" LED lights up.

6.5.4 Show CP-limits

In this mode, the CLV blanks certain parts of the red scan line so that any limit values defined for the active evaluation range of the scan line can be checked directly during parameteri zation. The restricted active evaluation range shortens the evaluation time for fast applications, for example, because the evaluation routine only has to take account of unblanked parts of the scan line. The range is restricted by entering appropriate values for M C

ODE POSITION and MAXIMUM CODE POSITION in the DISTANCE CONFIGURATIONS tab of the READING

ONFIGURATION tab. The CLV does not output a reading result in this mode.

INIMUM

Show CP-limits enables you to check whether the restriction has been adapted for each active distance configuration ("Christmas tree" effect)

Show CP-limits can be called up via VIEW in the menu bar, as a device function via CLV 480 (interactively), or via the Terminal Emulator.

Line scanner with oscillating mirror: In "Show CP-limits" mode, the CLV behaves in the following manner:

– in "Oscillating" mode (default setting: oscillating with a fixed amplitude), the CLV shuts

off oscillation and positions the scan line under the angle CW angle of deflection below 105

°). This position cannot be altered.

= 50 (corresponds to an

– in "One-Shot" mode, the CLV positions the scan line under the angle CW = 50.

– in "Fixed Position" mode, the scan line’s selected position remains unchanged.

The CLV blanks the scan line alternately as of the set value for CP for CP

. Fig. 6-9 shows an example of this. The switchover is made continuously at inter-

max

and as of the set value

min

vals of 1 second. The part of the scan line that remains active for the reading procedure is the section between CP

and CP

min

max

SICK CLV 480 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Notes on this document

1.1 Purpose

1.2 Target audience

1.2.1 Mounting, electrical installation, maintenance and replacement

1.2.2 Startup, operation and configuration

1.3 Information content

1.4 Symbols

2 Safety information

2.1 Authorized users

2.1.1 Mounting and maintenance

2.1.2 Electrical installation and replacement

2.1.3 Startup, operation and configuration

2.2 Intended use

2.3 General safety instructions and protection measures

2.4 Quick stop and quick restart

2.4.1 Stopping the CLV

2.4.2 Restarting the CLV

2.5 Environmental information

2.5.1 Power requirements

2.5.2 Disposal after removal from service

3 Product description

3.1 Design

3.1.1 Scope of delivery

3.1.2 Variants

3.1.3 System requirements for stand-alone configuration

3.1.4 Product features and functions (overview)

3.1.5 Design

3.2 Method of operation

3.2.1 Event-controlled dynamic focus control

3.2.2 Reading modes

3.2.3 Scan procedure variants

3.2.4 Additional components

3.3 Indicators and control elements

3.3.1 Control elements

3.3.2 Function of the LEDs

4 Installation

4.1 Installation sequence

4.2 Preparations

4.2.1 Required components

4.2.2 Required accessories

4.2.3 Required auxiliary parts

4.2.4 Replacing the laser warning label

4.2.5 Selecting the mounting location

4.2.6 Mounting accessories

4.2.7 Distance between the CLV and the bar code

4.2.8 Count direction of the code position CP and code angle CW

4.3 Mounting and adjusting the device

4.3.1 Mounting the CLV

4.3.2 Adjusting the CLV

4.3.3 Help functions for adjusting the CLV

4.4 Mounting the external components

4.4.1 Mounting the AMV/S 60 Connection Module

4.4.2 Mounting the external reading pulse sensor

4.4.3 Installing incremental encoder

4.4.4 Mounting the sensors for detecting the object distance

4.5 Dismantling the device

5 Electrical installation

5.1 Installation sequence

5.1.1 SICK Connection Modules (overview)

5.2 Electrical connections and cables

5.2.1 Wire cross-sections

5.2.2 Prefabricated cables (overview)

5.2.3 Connections/cables for the AMV/S 60 Connection Module

5.3 Connector pin assignment

5.3.1 Terminals on the CLV

5.4 Preparations for electrical installation

5.4.1 Requirements for the host interface

5.4.2 Supply voltage

5.4.3 Non-SICK Power supply unit/connections without the Connection Module

5.5 Electrical installation procedure

5.5.1 Individual steps

5.5.2 Tools

5.5.3 Connecting the supply voltage

5.5.4 Connecting the host interface

5.5.5 Connecting the CAN interface

5.5.6 Connecting the PC