These Operating Instructions describe the procedure for installing and setting up the
CLV 41x using the default settings defined at the factory and the steps required to
replace the device (transferring the application-specific parameter set). The CLV 41x
is simply referred to as the CLV in the sections below.
SoftwareFunctionVersion
CLV SetupUser interface (Windows-based)from V 1.1.0
CLV Setup HelpOnline help (HTML)from V 1.0.1
FCC class
This appliance meets FCC class B, subject to the FCC-regulations, paragraph 15.
Remark: To meet the FCC-regulations, the cables have to shielded including
connections from shielding to the connector casings.
The CLV 41x with fixed focus is used to detect and decode bar codes in a
stationary reading station automatically, e.g. on objects on a conveyor belt. For this
purpose, it must be mounted securely on the station and supplied with an operating
voltage of 4.5...30 V DC to IEC 742. The CLV outputs the read result via its host
inteface to a higher-level computer for further processing.
The CLV 41x is supplied with the following:
• two polling reflectors for automatic reading pulse generation
• a note on device (yellow) with power connection diagram
• an additional set of laser warning labels (Class 2) in German and French
One or more of the following, depending on the number of devices ordered:
• CLV 41x Operating Instructions, in German and English
• a CD-ROM with the CLV Setup program for Windows™, the online CLV Setup Help
(HTML) software and the browser Iview™
• a fold-out card with 12 printed profile bar codes
3. System requirements
4. Laser protection
The following are required to set up and operate the CLV:
• a SICK AMV 40-011 Connection Module (no. 1 017 132) or AMS 40-013
(no. 1 017 13 5 )
Alternatively, an external power supply unit with an output voltage of 4.5 ... 30 V DC
to IEC 742 (functional extra-low voltage) and min. 3 W power output
• a PC with Windows-based GUI (Windows 3.1™, Windows 95™ or Windows NT™)
and serial port (COM x)
• an HTML browser (e.g. Netscape™) to use the online help
• an RS 232 data connection cable (e.g. no. 2 020 319).
Alternatively, the programming adapter for the LCV 410 (order no. available on
request) to connect the PC between the CLV 410 and AMV/AMS 40 as well as an
RS 232 data connection cable (e.g. no. 2 014 054) from the programming adapter
to the PC
• a 24 V DC ±20% operating voltage for the AMV 40 or 230 V AC (115V) ±10% for
the AMS 40
• a suitable sensor, e.g. a photoelectric switch, if the reading pulse is to be supplied
externally via the switching input on the CLV
Laser radiation!
The radiation emitted by the laser diode (red or IR light) on the CLV 410 is harmful to
the human eye. For this reason, do not look directly into the laser beam.
WARNING!
Opening the housing while the device is in operation does not prevent the laser diode
from being activated by the reading pulse.
The maximum output power of the laser beam at the reading window is 1 . 2 mW.
The CLV, therefore, is assigned to protection class 2.
Laser radiation, do not stare into the beam, class 2 laser product.
Max. output radiation: 1 . 2 mW (223
! D Sub HD connector, 15-pin
" Tapped blind hole M 4, depth: 6 mm
§ Reading window
$ Laser warning label
% Connection cable
& Sound opening of beeper (covered)
/ Function LEDs
§
%
6. Beeper function
The beeper
successfully or indicates a malfunction. The sound opening is located below the LED
label on the rear, narrow side of the device (Fig. 1).
Operating mode/functionBeeper functionSequence
Reading mode
Percentage EvaluationThe beeper confirms output of the reading result after every 100 reads1. 1 tone
AutoSetup
Profile programming
Self-testThe beeper signals successful completion of the self-test after power-up1 . 1 tone
*)
After a laser timeout of 10 minutes (default), the beeper indicates with one long tone that the laser diode has been switched off
and that the reading pulse has been deactivated automatically.
Table 1
*)
*)
*)
1. The beeper confirms the start of reading mode when the device is switched on1. 2 tones
after the wait time for teach-in mode has elapsed
2. The beeper confirms a good read (default setting) and output of the read result 2. 1 tone
1. The beeper confirms successful read of the presented profile bar code1. 1 tone
for the start or end of AutoSetup
2. The beeper confirms successful read of the application-specific bar code2. 1 tone
3. The beeper signals unsuccessful read of the application-specific bar code3. 3 tones
after approx. 35 seconds
1. The beeper confirms successful read of the presented profile bar code1. 1 tone
2. The beeper confirms the start of reading mode 10 s after the last profile2. 2 tones
bar code has been read
6either provides an acoustic confirmation that a function was executed
8 008 224/I982/08-00
The beeper can be assigned a different result indicator function and the beeper
TIP:
volume changed (default: low) by means of the EDIT RESULT OUTPUTS field on the
D
EVICE CONFIGURATION card of the operating interface.
In these operating instructions, it is assumed that the beeper is operated
with the default settings.
The LED function indicators 7 are located on the rear, narrow side of the device (Fig. 1).
LEDColorFunction
Device ReadygreenIndicates that the the CLV is ready (Reading mode). Lights up when the device is switched on, after
the self-test has been successfully completed and when the wait time for teach-in mode has expired.
The LED extinguishes when the device is switched to a different operating mode.
ResultgreenFunction depends on the operating mode of the scanner:
• In Reading Mode or Teach-in Mode, the LED indicates a successful read (good read).
If the match code comparison is activated, it lights up if the bar code read matches the specified
match code(s).
Device Ready
Result
Laser On
Data
Laser OngreenLights up when the laser diode is activated for reading the bar code.
DatayellowFlickers when the CLV is transferring data to the host on the serial data interface
The LED lights up constantly until the start of the next reading pulse
• In Percentage Evaluation with 100 scans per reading interval, the LED indicates the trend in the
read quality as follows:
LED offgood read rate < 30%
LED blinks (frequency 2 Hz)good read rate 30%...70%
LED blinks (frequency 5 Hz)good read rate 70% ... 90%
LED lights up constantlygood read rate > 90%
• The LED lights up briefly when set to AutoSetup before it starts to scan the presented bar code
The laser diode is activated and deactivated by the reading pulse.
The laser diode is activated constantly in Percentage Evaluation and Free-running modes.
In Reflector Polling pulse mode, it is activated in accordance with the scanning frequency at every
20th scan (LED flickers).
The scan line(s) are dimmed (with red-light scanner only)
The CLV 41x requires a supply voltage of 4.5 ... 30 V DC to IEC 742 (safety extra-low
voltage, listed class II power supply).
8. 3 Connecting the CLV to the AMV/AMS 40 (Connection Module)
Before it can be used in the reading station, the CLV must be connected to the
AMV/AMS 40 Connection Module and the host/PLC/sensor as shown in Fig. 2.
CLV 41x
Photoelectric
switch
Fig. 2. Block diagram: connecting the CLV in the reading station via the AMV/AMS 40 Connection Module
Scanner
Decoder
Interface
Sensor 1
Result 1
Result 2
Result 3
Data
DC 24 V
Sensor 1
TIP:
A description of the basic wiring and configuration of the Connection Module is
AMV/AMS 40
Connection
Module
Result 1
Result 2
Result 3
Data
PLC
24 V DC (AMV)
230 V AC (AMS)
provided in the AMV/AMS 40 Operating Instructions (no. 8 008 292) supplied with
the module.
Ø Mount the AMV/AMS 40 as close as possible to the CLV
HOST/PLC
Optional
cable
Ø Connect the CLV to the 15-pin D Sub HD socket of the AMV/AMS 40
The connection cable can be extended with extension cable no. 6 010 075 (2 m).
Ø Do not exceed the max. cable lengths (host interface) between the CLV and the
host/PLC (see 8.5.1 Connecting the host interface)
Ø Connect a suitable, external reading pulse sensor via the AMV/AMS 40 if reflector
polling (default setting) is not to be used for automatic reading pulse generation
Ø If an external power supply unit is used instead of the AMV/AMS 40, it must be
able to provide a continuous output of at least 3 W and must comply with IEC 742
(functional extra-low voltage). The core cross-section for the CLV power supply
2
(pins 1 and 5) must be at least 0.09 mm
.
Use cable no. 6 010 137 (open wire ends) to connect the CLV. See Table 3 for
wire color assignment
A PC with Windows™ must be connected to the RS 232 port on the CLV to operate
and parametrize the device. There are two ways of connecting the PC:
1. Connect the PC COM x port to the internal terminals on the AMV/AMS 40
Ø Switch off the power supply to the Connection Module and the PC and connect
the PC and Connection Module as described in the AMV/AMS 40 Operating
Instructions
Ø Disconnect the CLV from the host if they are already connected (RS 232
interface)
Ø Switch on the PC and AMV/AMS
Ø Copy the operating and parametrization software CLV Setup and the online help
CLV Setup Help to the hard disk of the PC and install the software accordingly
Ø Set the communication parameters in CLV Setup for port COM x (S
ERIAL PORT
under OPTIONS) as shown in Table 4 (Default setting on CLV)
2. Connecting the PC port COM x via the optional programming adapter
e.g. cable
order no.
2 014 054
PC with
Windows
AMV/AMS 40
Connection
Module
CLV 41x
Programming
adapter
to AMV/AMS40
Host/PLC
to PC
LED for
switching
outputs
Programming adapter
(order no. available on request)
11
15
11
15
5 6
10
1
51061
Term
1 10
5
15 611
to CLV 41x
Clock
Host
123
Button
Fig. 3. Connecting the PC to the optional programming adapter
Ø Switch off the power supply to the Connection Module and PC
Ø Disconnect the CLV connector from the Connection Module (Fig. 3)
Ø Connect the 15-pin cable connector of the programming adapter to the socket on
the AMV/AMS 40. Connect the free 15-pin socket of the programming adapter to
the CLV connector. The adapter is supplied with power from the Connection
Module
Ø Connect the PC port COM x to the 9-pin connector of the programming adapter via
an RS 232 cable (e.g. no. 2 014 054)
Ø Set the slide switch on the programming adapter to TERM (the CLV is then
disconnected from host and communicates with the PC only). The PC is
disconnected from the CLV when the switch is set to HOST
Ø Copy the operating and parametrization software CLV Setup and the online help
CLV Setup Help to the hard disk of the PC and install the software accordingly
TIP:
CAUTION
Ø Set the communication parameters in CLV Setup for port COM x (S
O
PTIONS) as shown in Table 4 (default setting of the CLV)
ERIAL PORT under
With the CLV pulse mode “Sensor Input“, the reading pulse can be triggered with the
Clock button on the programming adapter. For this purpose, choose the pulse mode
via the E
DIT READING PULSE field on the DEVICE CONFIGURATION card of the user interface
and download it to the CLV.
8. 5 Connecting the interfaces
All of the interfaces are routed via the 15-pin D Sub HD connector À (Table 3).
8. 5. 1 Connecting the host interface
The CLV is equipped with two host interfaces (RS 232 and RS 422/485). One of
these must be selected for data communication with the host/PC. If the RS 232
interface is not connected to the host, it can be used exclusively to monitor data
traffic on the parallel RS 422/482 interface.
The internal modules of the CLV may be damaged irreparably if the data interface
is connected incorreclty.
Ø Connect the host interface of the CLV to the host in accordance with the EMC
requirements using shielded cables(Fig. 4)
Ø To prevent interference, do not lay the data cables over a long distance parallel
to the power supply and motor cables, e.g. in cable ducts
Ø Apply the shield on one side (SICK recommendation)
Recommended max. cable lengths between the CLV and host:
Interface typeTransmission rateDistance from host
RS 232up to 19 200 bits/smax. 10 m
38 400 ... 57 600 bits/smax. 3 m
RS 422/485
1) with appropriate line termination
Table 5
1)
max. 38 400 bits/smax. 1 200 m
max. 57 600 bits/smax. 500 m
RS 485 (SICK Network): Connection diagram available on request
Fig. 4. Connecting the host interface
TxD
GND
RD+
RD–
TD+
TD–
GND
Term
10
11
5
6
7
8
9
5
4
TxD
RxD
GND
TD+
TD–
RD+
RD–
GND
Host
Terminal assignment
AMV 40-011/AMS 40-012, -013:
RxD
TxD
GND
R+
R-
T+
T-
GND
T. 10
T. 11
T. 5
T. 6
T. 7
T. 8
T. 9
T. 5
TIP:
IMPORTANT
The default communication parameters of the CLV host interface are as follows:
ParameterValue
Data transmission rate9600 bit/s
Data bits8
Paritynone
Stop bit1
ProtocolSick (start character: STX, stop character: ETX, no
repeat request: none, timeout: 50 ms)
Table 6
The parameters can be changed in the DATA FORMAT and INTERFACE PROTOCOL fields on
the H
OST INTERFACE card of the user interface.
By reading in profile bar code nos. 11 and 12 (Section 10.2 Default setting), you can
define the above default settings temporarily with a different parameter set to allow
the PC to communicate with the CLV.
8. 5. 2 Connecting the functional interfaces
Sensor 1 switching input
In order to trigger a reading process, the CLV requires a suitable clock pulse in
Reading mode that signals the presence of a conveyor object in the reading field.
The clock pulse generates the reading interval (time window for evaluation) internally
in the CLV. In the default setting, the reading pulse is supplied by means of internal,
continuous reflector polling (see Section 9.2).
10
If an external sensor (e.g. photoelectric switch, switch) is to notify the CLV of the
presence of a conveyor object, the following steps must be performed:
Ø Connect the sensor to the CLV as shown in Fig. 5
Electrical valuesLow:-1V ≤ Vin ≤ +1 VHigh: -28 V ≤ Vin ≤ -3 V
-0.3 mA ≤ Iin ≤ +0.3 mA-18 mA ≤ Iin ≤ -1.4 mA
Table 7
1
14
15
5
V
S
SENS
SGND
GND
T. 18
T. 14
T. 15
T. 5
+3 V ≤ V
+1.4 mA ≤ Iin ≤ +18 mA
≤ +28 V
in
Sensor 2 switching input
This input is used exclusively to teach in match code 1. The teach-in procedure is
an alternative to entering the match code on the keyboard via the C
field on the DEVICE CONFIGURATION card of the user interface.
In order to teach in the match code, the input is connected briefly to the power
supply via a switch (Fig. 6). This can also take place in the Connection Module.
CLV 41x
V
DC 24V
S
1K5
6K8
1K5
Electrical values and properties:
as Sensor 1 (see Table 7)
VS= +4.5...+30 V DC
DC 24V
V
1
S
Sensor 2
2
14
Sensor
Sens GND
15
SensGND
5
GND
GND
DC 24V
Switch S
GND
ODE COMPARISON
Terminal assignment
AMV 40-011/AMS 40-012, -013:
V
S
Sensor 2
SGND
GND
T. 18
T. 2
T. 15
T. 5
Note:
Instead of the bridge the “GND-SGND“
Jumper can be set in the AMV/S 40.
Fig. 6. Connection of Sensor 2 input for teaching in match code 1
Prerequisite:CLV is in Reading mode and the current parameter set (if
application-specific) is stored permanently.
StepActionResponse from CLV
1Switch off CLV–
2Close switch S andCLV switches to Reading mode and activates
switch on CLV againteach-in mode for the match code.
3Open switch SCLV in teach-in mode and searches match
code.
4Position match code at appropriate –
distance (see 16. Reading fielddiagrams)
5Trigger set reading pulseCLV reads the match code.
The Result LED lights up to confirm
successful read (good read; default setting).
Beeper emits a short acoustic signal.
6Close switch S againCLV stores the match code and its code type
in the valid parameter set and permanently
in the EEPROM.
From this point on, it compares each match
code read with the match code taught in.
1) We recommend that you connect the PC with the CLV Setup interface to check the read result
Table 8
1)
Notes:
1. In order to replace the match code taught in in this way with a different match
code, you can repeat steps 3 to 6 without having to switch off the CLV.
2. If match code 1 is set using the teach-in method, it must not be modified with the
user interface (or command strings) until the CLV is switched off again. The
methods used to set the match code cannot be mixed. This does not affect
match code 2.
Result 1 to Result 3 switching outputs
The three outputs (Fig. 7) can each be assigned different result functions. When the
associated result occurs, the corresponding output becomes live for the selected
pulse duration at the end of the reading interval. The pulse duration can be set
separately for each output.
V
S
„Result 1“
12
5
CLV 41x
Configuration of Result 2 (pin 13/terminal 13) and Result 3 (pin 3/terminal 3): as Result 1 output
Fig. 7. Connection example: Result 1 output
Terminal assignment
AMV 40-011/AMS 40-012, -013:
Result 1
V
o
GND
T. 12
T. 5
VS= depending on
operating voltage applied
(+4.5...+30 V DC)
Pulse duration:
10 ms ... 9.9 s or static
(to end of next reading
pulse)
SwitchingPNP-switching to supply voltage V
characteristics
Propertiesshort-circuit + temperature-protected, not electrically isolated from V
Function assignment Result 1: Device Ready, polarity: not inverted
(default setting)Result 2: Good Read, polarity: not inverted
Result 3: No Read, polarity: not inverted
Pulse duration: 100 ms
Electrical values0 V ≤ V
I
Out
Table 9
The function assignment, pulse duration and polarity of the signals can be modified
TIP:
via the E
DIT RESULT OUTPUTS field on the DEVICE CONFIGURATION card of the user interface.
≤ V
Out
≤ 600 mA
Guaranteed: V
S
S
≤ VS − 1.5 V at I
Out
The Result LED is not affected by this and lights up in Reading mode for a Good
Read until the end of the next reading pulse.
9. 1 Securing the CLV
≤ 600 mA
Out
S
CAUTION
The two fastening threads (2, Fig. 1) on the bottom, narrow side of the housing are
used to secure the CLV. The thread dimensions are shown in Section18. Dimensioneddiagrams.
Risk of damage to the housing
The max. depth of engagement of the two M 4 tapped blind holes is 6 mm from
the housing surface. Do not exceed this depth.
Mounting accessories
The CLV can be easily secured to the base to suit the relevant application using one
of the two optional mounting brackets (Fig. 8). This facilitates precise adjustment in
two planes. The dimensions of these brackets are shown in Section 18.Dimensioned drawings. The elongated holes in the brackets allow the CLV to be
adjusted with a freedom of rotation of approx. ± 15°.
8 008 224/I982/08-00
Mounting bracket (small)
no. 2 020 077
Fig. 8. Mounting example: securing the CLV using the mounting bracket (accessory)
Aligning the CLV with the bar code
The alignment between the CLV and line or raster scanner depends on the
application. The basic alignment between the two scanning methods and the
conveyor object is shown in Fig. 9.
Fig. 9. Scanning method alignment relative to the bar code and conveyor direction
Reading angle and distance
When mounting the device, ensure that all of the possible reading angles at which the
bar code can be positioned relative to the scan line are taken into account. Fig. 10
shows this using a line scanner as an example. The reading window and code should
be almost parallel, whereby total surface reflection (see below) should be avoided.
β
α
Reading
range
α: Tilt
β: Pitch
γ: Skew
γ
Reading
distance
Fig. 10. Mounting example of CLV with line scanner: reading angles taken into account
The following angle limits should not be exceeded (CLV):
AngleTilt αPitchβSkewγ
Limit value15° (depening on code print)45°45°
Table 10
When selecting the mounting location for the device, the limit values of the reading
range for the selected bar code resolution and the useful aperture angle (max. 60°
with front light emission) must be taken into account. See also Section 16. Reading
field diagrams.
14
Avoiding surface reflection
If the reading beam strikes the surface of the bar code vertically, reflection
interference may be caused when the returned light is received.
Ø Mount the CLV with front light emission (a) in such a way that the scan line(s) strike
the bar code at an angle less than approx. 15° from the vertical reference (Fig. 11).
Ø The CLV with lateral light emission (b) must be mounted flush so that the scan line
is emitted at an angle less than 105° relative to the housing.
a) CLV with front light emissionb) CLV with lateral light emission
(flush mounting)
Fig. 11. Preventing surface reflection by rotating the CLV from the perpendicular
Count direction of code position CP
The CLV determines the position of the bar code within the scan line (CP value),
Fig. 12. This can be used to separate several identical bar codes (identical code
type, length and content) and output them accordingly.
100
CP
0
Fig. 12. CLV 41x: Count direction of the code position CP
9. 2 Mounting the polling reflector
In order to generate the reading pulse automatically using internal reflector polling
(default setting), one of the two polling reflectors supplied (special bar code) must
be mounted opposite the CLV behind the conveyor section.
Ø Note the maximum ranges of the two reflectors (Fig. 13)
Ø Mount the polling reflector (self-adhesive) opposite the CLV (in the alignment line)
in such a way that the CLV can view the reflector freely in the gaps between the
conveyor objects and can scan it reliably (center of scan line).
The scan line of the CLV should scan the code lines of the polling reflector
vertically.
8 008 224/I982/08-00
Ø Check the polling reflector installation for 100% read quality using the
Percentage Evaluation mode in the T
ERMINAL option of the user interface (see
Section 10.6). The CLV outputs the code content of the polling reflector and
signals REPO as the code type.
Function of reflector polling
In Reflector Polling pulse mode, the CLV activates the laser diode with every 20th
scan and checks whether it detects the reflector:
- if the reflector is still detected, the CLV repeates the procedure after the 20th