siat ProWrap 16_L_PW, ProWrap 16_M_FM, ProWrap 16_M_M, ProWrap 16_M_PW, ProWrap 16_H_FM Operation And Maintenance Manual
...
Semi-automatic pallet wrapper
ProWrap
Operation and maintenance
manual
Translation of the “ORIGINAL
INSTRUCTIONS”
Code SBC0035151 ed. 05-2018 - rev. 1
No part of this publication may be reproduced without the written consent of the Manufacturer. Pursuing a policy of continuous improvement, the Manufacturer reserves the right to change this
document without notice, provided that such changes do not create risks to safety.
Summary
Safety information
Purpose of the manual ............................................................................................................ 3
Glossary of the terms .............................................................................................................. 3
Attached documentation ......................................................................................................... 4
General safety warnings ......................................................................................................... 5
Safety Warnings for Handling and Installation ........................................................................ 5
Safety Warnings for Operation and Use.................................................................................. 6
Safety Manager Obligations ................................................................................................ 7
Safety Warnings on Misuse..................................................................................................... 7
Safety Warnings on Residual Risks ........................................................................................ 8
Safety Warnings for Maintenance and Adjustments................................................................ 8
Safety warnings for the electrical equipment .......................................................................... 9
Safety warnings for the environmental impact ...................................................................... 10
Safety and information symbols .............................................................................................11
Technical Specications
general description of the machine ....................................................................................... 13
Description of the main components ..................................................................................... 15
Manufacturer and machine identication .............................................................................. 16
Cycle ..................................................................................................................................... 17
Types of wrapping ................................................................................................................. 18
Residual risks ........................................................................................................................ 19
Incorrect uses that are reasonably expected ........................................................................ 20
Optional Accessories ............................................................................................................. 20
Description of the safety devices .......................................................................................... 21
Technical data of machine ..................................................................................................... 22
Dimensions and weights (Standard version) ..................................................................... 22
Dimensions and weights (version HSD) ............................................................................ 23
Technical specications ..................................................................................................... 23
Technical specications of pressing roller.......................................................................... 23
Specications of the accessories available on request ..................................................... 24
Technical data of reel ............................................................................................................ 24
Dimensions of lm reel ...................................................................................................... 24
Net reel dimensions ........................................................................................................... 24
Description of outer areas ..................................................................................................... 25
Safety and information symbols ............................................................................................ 26
IDM 510-128-1_Sommario
Maintenance
Recommendations for maintenance interventions ................................................................ 27
Scheduled maintenance intervals ......................................................................................... 28
Diagram of the points of lubrication ....................................................................................... 29
Problems, causes, remedies ................................................................................................. 30
Alarm message table ............................................................................................................ 32
Cleaning and replacement of the air lter ............................................................................. 34
Adjustment of chain controlling the rotation of platform ........................................................ 35
Sensitivity adjustment for the product to be wrapped detection photocell ............................ 37
Replacing the rotating platform wheels (standard version) ................................................... 38
Replacing the rotating platform wheels (version HSD) ......................................................... 39
Replacing the lifting belt of the carriage ................................................................................ 41
Pressing roller
Description of the main components of the Pressing Roller ................................................. 44
Disassembly and re-assembly of the Pressing Roller ........................................................... 45
Re-assembly of the Pressing Roller .................................................................................. 46
Reel holding carriage (M)
Reel holding carriage (M) ...................................................................................................... 47
Main components .............................................................................................................. 47
Film Coil Feeding ............................................................................................................... 48
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Tension adjustment of lm ................................................................................................. 49
Cleaning and replacement of brake disc ........................................................................... 50
Replacing the outer surface of roller .................................................................................. 51
Reel holding carriage (FM)
Reel holding carriage (FM) .................................................................................................... 52
Main components .............................................................................................................. 52
Film Coil Feeding ............................................................................................................... 53
Cleaning and replacement of brake disc ........................................................................... 54
Adjustment of brake ........................................................................................................... 55
Replacing the outer surface of roller .................................................................................. 56
Reel holding carriage (PW)
Reel holding carriage (PW) ................................................................................................... 57
Main components .............................................................................................................. 57
Film Coil Feeding ............................................................................................................... 58
Adjustment of drive chain tensioning ................................................................................. 59
Pre-stretch percentage variation (lm pre-stretch kit ) ....................................................... 60
Disassembly and re-assembly of the reel holding carriage ............................................... 62
Control system
Recommendations on Operation and Use ............................................................................ 63
Control description ................................................................................................................ 64
Description of the operator interface ..................................................................................... 65
Operator interface navigation diagram (standard) ................................................................ 66
Operator interface navigation diagram (advanced) ............................................................... 68
Description of a typical screen .............................................................................................. 70
Description of the keyboard .................................................................................................. 70
Function description of the displayed icons .......................................................................... 71
Programming icons (shaded gray background) ................................................................. 71
Display icons (gray background) ....................................................................................... 73
Non-release hold keys (shaded gray background) ............................................................ 74
Single-action keys (orange or shaded gray) ...................................................................... 74
Language selection mode ..................................................................................................... 76
Password entering mode ...................................................................................................... 76
How to programme or edit the parameters ........................................................................... 77
Recipe management ............................................................................................................. 77
How to programme a new recipe ....................................................................................... 77
Modifying a recipe .............................................................................................................. 78
How to load a recipe in the PLC ........................................................................................ 79
How to programme the bands and the wrapping reinforcements ......................................... 80
How to display the wrapping statistics .................................................................................. 84
How to display the Setup parameters ................................................................................... 86
Manual wrapping ................................................................................................................... 88
Normal stop ....................................................................................................................... 89
(Single or double) automatic wrapping .................................................................................. 90
Normal stop ....................................................................................................................... 91
(Single or double) automatic wrapping with sheet feeder ..................................................... 92
Normal stop ....................................................................................................................... 93
Stop in alarm conditions and restart ...................................................................................... 94
Emergency stop and new start-up ........................................................................................ 95
Use of the weighing unit (optional) ........................................................................................ 96
Calculation of lm pre-stretch ................................................................................................ 97
Calculation of lm tensioning ................................................................................................ 98
1Disposal and scrapping
Machine Disposal and Scrapping .......................................................................................... 99
Analytical index ................................................................................................................... 101
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English language Operation and maintenance manual
IDM 510-128-1_Sommario
Purpose of the manual
– The purpose of the manual is to inform and train operators so that they can inter-
act with the machine in SAFE CONDITIONS.
– Its aim is also to prevent risks, to reduce the social costs resulting from accidents
and damage to the health of people, property and to the environment.
– In some cases, accidents may be due to the Operator using the machine
carelessly.
– Caution is always necessary. Safety is also the responsibility of all the per-
sons interacting with the machine throughout its operating life.
– Remember that it is too late to think about safety issues when the accident
has already occurred.
– It is important to dedicate enough time to read the “Instruction Manual” in
order to minimise the risks and to avoid any unpleasant accidents.
– The content of this manual was originally edited by the Manufacturer in the moth-
er tongue (ITALIAN), in compliance with the professional writing standards and
the regulations in force.
Safety information
– Any translation of the manuals shall be carried out directly and without alterations
from the texts of the ORIGINAL INSTRUCTIONS.
– This applies also to the translations carried out by the agent or by the person who
is in charge of delivering the equipment in the specic linguistic area.
– The Manufacturer reserves the right to update the documentation, should this
prove necessary.
– All information supplied by the recipients represents an important contribution to
the improvement of the after-sales service that the manufacturer will offer to his/
her customers.
– All supplied information is organised into an index and a table of contents, so as
to easily track specic topics of interest.
– The SAFETY WARNINGS and the INSTALLATION MANUAL are supplied as
hard-copy publications.
– The USE AND MAINTENANCE MANUAL, operation diagrams and all other
post-sale documents can be downloaded from the INTERNET.
– Keep the manual and the attached documents in a place known and easily trace-
able, so that you may refer to them whenever necessary.
Glossary of the terms
The glossary includes some terms used when processing information, with
their denition, in order to facilitate understanding.
IDM 510-004-5
– Training: A process aiming at transferring the knowledge, skills and behaviours
required to work in an autonomous, correct and hazard-free manner.
– Assistant: person chosen, trained and coordinated in an appropriate manner to
minimize the risks in carrying out their tasks.
– Emergency stop: voluntary activation of the special control that stops the dan-
gerous elements of the work unit in the case of imminent risk.
– Stop in alarm conditions: this state causes the components to stop and is acti-
vated when the control system detects a problem in the machine operation.
– General shut down: In addition to the normal stop this state also causes the in-
terruption of all the power sources (electrical, pneumatic, etc.).
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– Operating Stop: state that does not cut off power supply to the actuators, but
ensures control system monitoring in safe conditions.
– Size change: a set of interventions to be carried out before beginning to work
with specications different with respect to the ones previously in use.
– Test-run: a series of operations required to ensure compliance to the design
specications, and to commission the machine under safety conditions.
– Installer: a technician chosen and authorized by the manufacturer or his author-
ized representative, among those who full the requirements for installation and
testing of the machine or plant in question.
– Maintenance Operator: a technician chosen and authorized, among those who
full the requirements, to carry out routine and extraordinary maintenance operations on the machine. Therefore, the maintenance operator shall possess precise
knowledge and skills, with particular skills in the relevant eld.
– Routine Maintenance: all the operations necessary to maintain the functionality
and efciency of the machine. Normally, these operations are scheduled by the
manufacturer, who denes the necessary skills and methods of action.
– Operator: a person chosen and authorized, among those who full the require-
ments, having the knowledge and skills necessary to operate the machine and
carry out routine maintenance interventions.
Safety information
– Production Manager: technician with expertise and knowledge on the use of
packaging machines and similar equipment, who is authorised to supervise the
production activity.
– Person in charge of the installation: a technical expert who must carry out the
installation in compliance with the laws applicable to the workplace and, at the
end, assess its compliance.
– Residual risks: all the risks remain even if all the safety solutions have been
adopted and integrated when the machine has been designed.
– Expert Technician: A person authorised by the Manufacturer and/or his represent-
ative to carry out services that require specic technical skills and abilities.
– Forwarder and Handler: Authorized persons with recognized expertise in the
use of means of transport and lifting devices, in safety conditions.
– Foreseeable improper use: reasonably foreseeable use other than that recom-
mended in the instruction manual, which may result from human behaviour.
Attached documentation
The SAFETY WARNINGS and the INSTALLATION MANUAL are supplied as
hard-copy publications.
– The USE AND MAINTENANCE MANUAL, operation diagrams and all other post-
sale documents can be downloaded from the INTERNET.
– The list shows the documentation supplied with the machine.
– CE Declaration of conformity
– Operation and maintenance manual
– Installation manual
– Wiring diagrams
– Pneumatic system diagrams
– Specic Manuals for installed components or sub-assemblies available commer-
cially
IDM 510-004-5
4
English language Operation and maintenance manual
General safety warnings
– The machine has been designed and built with all the precautionary measures
aimed at minimising the possible risks over its expected life cycle.
– Tampering with and bypassing the safety devices may lead to severe risks for the
Operators.
– Before interacting with the machine, and in particular, before its rst use, read the
SAFETY WARNINGS contained in the manual.
– Spend some of your time reading this information to avoid any risk for people’s
health and safety as well as economic damage.
– Respect the SAFETY WARNINGS. Avoid any IMPROPER USE of the machine
and assess the RESIDUAL RISKS.
– When operating the machine, DO NOT wear clothes and/or accessories that
could become caught in the moving or protruding parts.
– Before machine use and/or maintenance, read the information contained in the
reference documents and accurately implement the described procedures.
– Carry out the interventions ONLY according to the modes recommended by the
Manufacturer in the “Instructions for use”.
Safety information
– The personnel in charge of carrying out interventions on the machine must have
suitable and proven experience in this specic eld.
– Please keep safety signs and information legible and follow the instructions.
– The information signals may be of different shapes and colours, to indicate dan-
gers, obligations, prohibitions and indications.
– Signals which are no longer legible must be replaced and repositioned in the
same place of origin.
– The non-compliance with the information provided herein may lead to risks
for the safety and health of the persons involved and may also lead to economic damages.
Safety Warnings for Handling and Installation
– The manufacturer has attached special attention to the packaging of the ma-
chine, to minimise the risks associated with the shipping, handling and transport
phases.
– The personnel authorised to handle the machine (loading and unloading) must
have acknowledged technical skills and professional ability.
– Before handling, please read the instructions, in particular those on safety, con-
tained in the installation manual, on the packages and/or on the removed parts.
IDM 510-004-5
– In order to make transport easier, the equipment can be shipped with a few dis-
assembled and properly protected and packaged components.
– Loading and transport must be carried out with equipment of adequate capacity
by anchoring it to specic points indicated on the packages.
– DO NOT attempt to by-pass the instructions concerning the lifting requirements
and special points provided for lifting and handling each item and/or disassembled part.
– Slowly lift the pack to the minimum necessary height and move it very carefully in
order to avoid dangerous vibrations.
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– The packs being shipped must be properly fastened to the means of transport in
order to ensure safe conditions during transfer and the integrity of their contents.
– During some handling phases, the support of one or more operators may be re-
quired; these operators must be trained and informed about the tasks assigned
to them.
– Download packages in the immediate vicinity of the machine setting, which must
be sheltered from bad weather.
– Do not stack the packs onto each other in order to avoid any damage and to avoid
the risk of sudden and dangerous movements.
– In case of prolonged storage, regularly check that the component stocking condi-
tions do not change.
– The installation area is to be prepared so as to be able to carry out the operations
as specied in the manuals and in conditions of safety.
– Ensure that the installation environment is protected against atmospheric agents,
free of corrosive substances and free of any risk of explosion and/or re.
– Signal and delimit the installation area in a proper way in order to prevent non
authorised personnel from accessing the installation area.
Safety information
– The connections to the power sources (electric, pneumatic, etc.) must be per-
formed correctly, as shown in the diagrams and in compliance with the regulatory
and legal requirements in force.
– ONLY qualied and experienced personnel are allowed to carry out the electrical
connections.
– After completing the connections, perform a general check to ensure that all the
interventions have been carried out properly and that the requirements have
been met.
– The installation manager, before commissioning, must check that all the safety
devices are properly installed and functioning.
– At the end of operations check that there are no other tools or other material near
the moving parts or in dangerous areas.
– Dispose of all packing in accordance with the laws in force in the country of instal-
lation.
– The non-compliance with the information provided herein may lead to risks
for the safety and health of the persons involved and may also lead to economic damages.
Safety Warnings for Operation and Use
– The machine must be used by one single operator ONLY, who must be trained
and capable of performing the work and be in suitable conditions.
– Consult the user manual, in particular during the rst use, and make sure that you
fully understand its content.
– Find out the position and function of the controls and simulate some operations
(in particular start and stop) in order to acquire familiarity.
– The machine shall be used ONLY for the purposes and complying with the proce-
dures specied by the Manufacturer.
– Make sure that all the safety devices are properly installed and efcient.
– The machine should be used ONLY with the original safety devices installed by
the Manufacturer.
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English language Operation and maintenance manual
IDM 510-004-5
Safety information
– Ensure the area around the machine, especially the control post, is ALWAYS
unobstructed and in good condition to minimize the risks for the Operator.
– According to the type of operation to carry out, wear the Personal Protective
Equipment listed in the “Instructions for use” and that indicated by the Labour
laws.
– The non-compliance with the information provided herein may lead to risks
for the safety and health of the persons involved and may also lead to economic damages.
Safety Manager Obligations
▀
– The safety manager must train the operator and help him or her familiarise and
interact with the machine in an independent, adequate and risk-free manner.
– The operator must be informed about the PROPER USE of the machine and
about the remaining RESIDUAL RISKS.
– The operator must demonstrate that he has acquired the relevant skills and has
understood the “User Instructions” in such a way as to carry out his activities
safely.
– The operator must be able to recognise the safety signals and demonstrate that
he is in suitable condition to carry out his assigned duties.
– The safety manager must release educational material to trainees and document
the delivered training, so as to be able to produce such documentation in case of
litigation.
IDM 510-004-5
Safety Warnings on Misuse
– ONLY trained, documented and authorized Operators are allowed to use the ma-
chine.
– DO NOT use or allow other persons to use the machine if the safety devices are
faulty, disabled and/or incorrectly installed.
– DO NOT use or allow other persons to use the machine for purposes and in ways
different from what specied by the Manufacturer.
– DO NOT use the machine in home environments.
– DO NOT wear clothes and/or accessories that could become caught in the mov-
ing or protruding parts.
– When operating the machine, ALWAYS wear the Personal Protective Equipment
specied by the Manufacturer and by the current regulations on safety at work.
– If troubles arise, do NOT continue to use the machine. Stop it immediately and
restart only after restoring the normal operating condition.
– DO NOT use the machine if the scheduled routine maintenance interventions
have not been carried out.
– DO NOT tamper with, override, bypass or eliminate the safety devices installed
on the machine.
– DO NOT modify the manufacturing and functional characteristics of the machine
in any manner whatsoever.
– DO NOT perform any interventions other than those specied in the Operation
Manual without the explicit authorization of the Manufacturer.
– DO NOT carry out any intervention when the machine is being operated. Stop the
machine and put it in safety condition before carrying out any intervention.
– DO NOT clean or wash the machine with water, steam or aggressive products
that might irreversibly damage the components.
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– DO NOT replace the components with non-genuine spare parts or other compo-
nents with different design and manufacturing specications.
– DO NOT dump in the environment any materials, polluting liquids and mainte-
nance waste generated during the operations. Dispose of them according to the
regulations in force.
– DO NOT leave the machine unattended during operation and DO NOT leave it at
the end of the work without stopping it to safety conditions.
– The non-compliance with the information provided herein may lead to risks
for the safety and health of the persons involved and may also lead to economic damages.
Safety Warnings on Residual Risks
Residual risks: all the risks remain even if all the safety solutions have been
adopted and integrated when the machine has been designed.
– Upon designing and building the machine, the Manufacturer has paid particular
attention to the RESIDUAL RISKS that may affect the safety and health of the
Operators.
Safety information
– For specic information about residual risks, please refer to the machine user
manual.
Safety Warnings for Maintenance and Adjustments
– Always keep the machine in optimum operating condition and carry out the rou-
tine maintenance according to the intervals and procedures specied by the Manufacturer.
– A good maintenance will ensure a stable performance over time, longer
working life and constant compliance with the safety requirements.
– The personnel authorized to carry out the ordinary maintenance must have qual-
ied expertise and specic skills in the eld of intervention.
– Any work on the electrical system must ONLY be performed by technicians with
acknowledged, eld-specic skills.
– Mark the intervention area and prevent access to the devices that, if activated,
may cause unexpected hazards and jeopardize the safety level.
– According to the type of operation to carry out, wear the Personal Protective
Equipment listed in the “Instructions for use” and that indicated by the Labour
laws.
– Respect the SAFETY WARNINGS. Avoid any IMPROPER USE of the machine
and assess the RESIDUAL RISKS.
– Before carrying out any intervention, activate all the safety measures, and assess
any residual energy which may still be present.
– Carry out the operations in areas which are difcult to access or hazardous ONLY
after disconnecting all power sources.
This operating mode is necessary in order to work under safe conditions.
– Carry out the operations according to the procedures and modes shown by the
Manufacturer in the “Instruction Manual”.
– All operations must be carried out ONLY with suitable tools which shall be in good
condition, in order to avoid damaging any components and parts of the machine.
– Replace the components and/or safety devices ONLY with original spare parts in
order not to alter the required safety level.
IDM 510-004-5
8
English language Operation and maintenance manual
Safety information
– The use of similar but not genuine spare parts can lead to non-compliant repairs,
impaired performance and economic damage.
– Use the lubricants (oils and greases) recommended by the Manufacturer or lubri-
cants of equivalent chemical and physical characteristics.
– At work completion, restore all the security conditions aimed to prevent and min-
imize the risks during the human-machine interaction.
– At the end of operations check that there are no other tools or other material near
the moving parts or in dangerous areas.
– Refer to the Technical Assistance Service of the Manufacturer, in case interven-
tions not described in the “Instructions for use” are needed.
– All EXTRAORDINARY MAINTENANCE interventions shall be performed only by
authorized Technicians with proven and gained experience in the eld.
– Some operations may require the use of support devices and/or equipment that
shall be used properly in order to avoid any safety risks.
– The non-compliance with the information provided herein may lead to risks
for the safety and health of the persons involved and may also lead to economic damages.
Safety warnings for the electrical equipment
The electrical equipment has been built in accordance with the applicable
standards and its efciency is ensured if the listed conditions are met.
– Ambient temperature and relative humidity between maximum and minimum per-
mitted limits.
– Absence of environmental electromagnetic noise and radiation (X-rays, laser,
etc.).
– Absence of environment areas with gas and dust concentration levels potentially
explosive and/or at risk of re.
– Use of products and materials free from contaminants and corrosive agents.
Products containing chemicals, acids, salts, etc. can come into contact with the
electrical components and cause irreversible damage.
– Transport and storage temperatures between minimum and maximum permitted
limits.
– Altitude not exceeding the maximum permitted limits.
Do not carry out the installation under conditions that are different from those allowed.
– Power Cable with section suitable for the current power and intensity values indi-
cated in the data plate.
IDM 510-004-5
– Protection class in accordance with data plate indications.
– The power supply line to which the machine must be connected must have iden-
tical characteristics to those mentioned in the data plate.
Important
All the listed requirement values are contained in the technical specications
table.
– If one or more of the listed requirements cannot be met, alternative solu-
tions should be agreed at the ordering stage.
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Safety warnings for the environmental impact
Each organization is responsible for implementing procedures aimed at identifying, evaluating and controlling the environmental impact of its own activities (products, services, etc.).
– Procedures for identifying signicant environmental impact must take account of
the factors listed.
- Discharges for liquids and lubricants
- Waste disposal
- Soil contamination
– In order to minimize the environmental risks during the man-machine interaction
follow the recommended instructions.
- Dispose of all packing in accordance with the laws in force in the country of installation.
- Keep noise level to the minimum to reduce noise pollution.
- Select materials on the basis of their composition and provide for differentiated
disposal in accordance with the laws in force.
- Avoid dumping polluting materials and products in the environment (oils, greases, electrical and electronic apparatus etc.).
- All the components of Electrical and Electronic Apparatus contain dangerous
substances and are appropriately marked.
- Dispose of Electrical and Electronic Apparatus Waste properly, at authorised
collection centres, to avoid harmful and damaging effects.
- Incorrect disposal of dangerous waste is punishable with sanctions regulated by
the laws in force on the territory in question.
Safety information
– The non-compliance with the information provided herein may lead to risks
for the safety and health of the persons involved and may also lead to economic damages.
10
English language Operation and maintenance manual
IDM 510-004-5
Safety and information symbols
– The information signals may be of different shapes and colours, to indicate dan-
gers, obligations, prohibitions and indications.
– The illustrations show the shapes of the signals that can be applied, with the
function indicated
– For more details on the type and position of the
signals applied, refer to the paragraph “Position
of safety signals and information”.
– Please keep safety signs and information legible
and follow the instructions.
– Signals which are no longer legible must be re-
placed and repositioned in the same place of origin.
Safety information
IDM 510-004-5
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Safety information
12
English language Operation and maintenance manual
IDM 510-004-5
general description of the machine
Technical Specications
IDM 510-129-1
The semi-automatic wrapper series “ProWrap” is designed to secure products
loaded on pallets using stretch lm.
– To wrap loads, commercially available reels of stretch lm are used.
– The products to be wrapped must be contained in packages (cases, containers
for liquids, etc.) having a regular shape or in any case, such as to allow for stable
palletising.
– The containers of liquids or uids should be hermetically sealed and with suitable
characteristics to avoid spilling any content.
– The products to be wrapped have ALWAYS to be positioned in the middle and
must NOT protrude from the rotating platform in order to avoid the risk of collision.
– The wrapping surface shall be uniform and smooth (without projections or re-
cesses) in order to prevent the risk of lm breaking.
– The products are loaded and unloaded using forklift trucks of suitable capacity.
– Loading should ONLY be carried out from the orthogonal sides of the support
base (see gure).
– The machine has been designed, built and equipped by applying integrated safe-
ty principles.
– The machine is for professional use only and must be installed in industrial-type
settings - factories or workshops.
– The premises must have no areas with gas and dust concentration levels that are
potentially explosive and/or at risk of re.
English languageOperation and maintenance manual
13
Technical Specications
– On request, the machine may be equipped with accessories, either when it is
ordered or later.
See “Optional Accessories” for further details.
– The machine must be used by one single operator ONLY, who must be trained
and capable of performing the work and be in suitable conditions.
– The operator is in charge of programming and controlling the production cycle,
perform the relling and the scheduled maintenance.
IDM 510-129-1
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English language Operation and maintenance manual
Technical Specications
Description of the main components
The image shows the main components and the list reports their description
and function.
IDM 510-129-1
A) Rotating platform: area on which are loaded the products to be wrapped.
– The rotating platform is driven by a gear-motor with a chain drive.
B) Column: it is used for vertical movement of reel holding carriage D.
C) Control panel: it contains the devices to start and control all the operation func-
tions.
D) Reel holding carriage
– According to production requirements, in the ordering phase the machine can be
equipped with one of the listed carriages.
– Reel holder carriage (type M): suitable for wrapping, allows the operator to ad-
just the lm tension manually using the ring nut of the mechanical brake.
– Reel-holder carriage (type FM): suitable for wrapping, allows the operator to
adjust the lm tension from the control panel.
– Reel holding carriage (type PW): specic for wrapping with motorised lm
pre-stretching and transmission gear ratio adjustment (replacement of the pulleys).
English languageOperation and maintenance manual
15
Manufacturer and machine identication
The identication plate (pictured) is afxed directly to the machine.
– In addition to the references for
identication provided by the
Manufacturer, they also list all
the essential information for a
safe operation.
A) Manufacturer identication
B) Space reserved for CE compli-
ance marking
C) Machine model
D) Machine type
E) Serial number
F) Serial number
G) Year of fabrication
Technical Specications
H) Power supply voltage
L) Electrical power consumption
M) Power supply frequency
N) Absorbed power
P) Power supply phases
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English language Operation and maintenance manual
IDM 510-129-1
Technical Specications
Cycle
The gure shows the operating cycle and indicates the main operating areas.
Stage Ê
– Correctly load the new product to be wrapped in the middle of rotating platform.
– Tie the trailing end of the lm to the base of the product to be wrapped.
Stage Ë
– Start the wrapping cycle that will be performed based on the previously set pa-
rameters.
– Manual wrapping: start the platform and keep the special control pressed to
start the wrapping process.
– Release control when wrapping has reached the desired height.
– Automatic wrapping: set up the desired parameters and press the special con-
trol to start the cycle.
– The machine carries out wrapping and at the end of the set-up cycle it stops au-
tomatically.
Stage Ì
– Manually cut the lm and cause it to adhere to the wrapped product.
– Remove the wrapped product to be able to load the next one to wrap.
– The machine is ready for a new wrapping cycle.
IDM 510-129-1
English languageOperation and maintenance manual
17
Technical Specications
Types of wrapping
The wrapping can be made in manual or automatic mode.
– With the manual mode, platform rotates at a reduced speed, while reel holding
carriage is activated by a non-release control.
This mode allows for the wrapping to be made on an occasional basis, according
to the specications of the load to be wrapped (See “Control system.”).
– With the manual mode the wrapping can be programmed according to the spec-
ications of the load batch to be wrapped.
– The gures show the types of wrapping that can be programmed with the auto-
matic mode operation.
– Single wrapping: it starts at the base of the load to be wrapped
(with stabilisation wraps) and ends at the top of the load, after
completing the closing wrapping.
– Move the reel carriage to fully lowered position from the control
panel to start a new wrapping.
The operator can decide whether to cut the lm when the carriage is in the high position or in the low position.
– Double wrapping: it starts at the base of the load to be
wrapped (with stabilisation wraps) and ends at the top of the
load.
– After completing the reinforcement at the top of the load, the
wrapping continues downwards and stops after the closing
wrapping.
– Single wrapping with sheet feeder: it starts at the base of the
load to be wrapped (with stabilisation wraps) and stops temporarily at the top of the load.
– After inserting the covering sheet the operator must enable the
control to restart the wrapping.
– After completing the upper reinforcement, the wrapping stops.
– Move the reel carriage to fully lowered position from the control
panel to start a new wrapping.
The operator can decide whether to cut the lm when the carriage is in the high position or in the low position.
– Double wrapping with sheet feeder: it starts at the base of
the load to be wrapped (with stabilisation wraps) and stops
temporarily at the top of the load.
– After inserting the covering sheet the operator must enable the
control to restart the wrapping.
– After completing the reinforcement at the top of the load, the
wrapping continues downwards and stops after the closing
wrapping.
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English language Operation and maintenance manual
IDM 510-129-1
Technical Specications
Residual risks
Residual risks are dened as: “Any risk that remains notwithstanding the safety
solutions adopted and integrated during the design phase”.
– Each residual risk is signalled with a special sign. Some of them are applied close
to the areas where the risk is present, others are placed in an easily visible position.
– The list includes the residual risks that may persist on this type of machine.
– Risk of projection of objects: during operation there may be a risk linked with
wrapping product stability characteristics in the event of excessive operation
speed.
– The operator must adjust the wrapping speed according to the product features
and during operation he/she shall not halt near the machine.
– Risk of slipping: do not climb onto or approach the platform during operation.
– Do not climb on the platform using the lifting equipment during operation.
– Risk of body part crushing: do not stand near and/or approach the area be-
tween the column and the product to be wrapped during operation.
– Risk of crushing upper limbs: do not introduce or place upper limbs in/next to
any machine moving parts during operation.
– Risk of crushing or shearing lower limbs: keep lower limbs away from the
platform during operation (fork inserting points version HSD).
– In addition to the precautions for the signalled risks, the following measures must
be implemented.
- Do NOT approach or allow people to approach the moving parts of the machine
in order to avoid dangerous collisions.
- When the lm is inserted, pay special attention in order to prevent collisions,
abrasion and crushing of the upper limbs.
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19
Technical Specications
Incorrect uses that are reasonably expected
Improper use: reasonably foreseeable use different from what is specied in the
use manual, that may be caused by human behaviour.
– ONLY trained, documented and authorized Operators are allowed to use the ma-
chine.
– DO NOT use or allow other persons to use the machine for purposes and in ways
different from what specied by the Manufacturer.
– NEVER use the tool if the scheduled maintenance interventions have not been
carried out accordingly
– DO NOT use the machine in places that are at risk of re and / or explosion.
– When the products are wrapped, the radius of action of the machine must be kept
free from people.
– DO NOT carry out any intervention when the machine is being operated. Stop the
machine and put it in safety condition before carrying out any intervention.
– DO NOT clean or wash the machine using aggressive products that may damage
its components.
– DO NOT leave the machine unattended during operation and DO NOT leave it at
the end of the work without stopping it to safety conditions.
Optional Accessories
Some accessories designed to improve the performance and versatility of the
machine are available from the manufacturer. This list contains a description
of the main ones.
– Ramp: it makes product loading and unloading easier when a pallet truck driven
by a ground-level operator is used.
– Lifting frame: structure under the support base, used to load/unload the prod-
ucts to be wrapped by means of a “stackers”pallet truck.
– Burying frame: structure used to bury the support base of the machine.
– Weighing Unit: device used to weigh the palletised product located on the rotat-
ing platform.
– Pressing roller: this device keeps the product stabilised during wrapping.
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English language Operation and maintenance manual
IDM 510-129-1
Technical Specications
Description of the safety devices
The machine is equipped with safety devices that reduce the risks during the
man-machine interaction.
A) Isolator switch: safety control
to disconnect electric power
supply.
B) Emergency stop button:
safety control that, in case of an
imminent risk, stops all parts
whose function might constitute
a risk.
For further details on devices
A-B, refer to paragraph “Description of the controls.”
C) Fixed guard: safety device
that prevents access to the
parts whose operation may be
dangerous.
– The device is secured and it
can be opened only by means
of tools.
– Guard can be removed only
when the machine is stopped
under safe conditions and must
be installed before starting it.
D) Fixed guard: safety device
that prevents access to the
parts whose operation may be
dangerous.
– The device is secured and it
can be opened only by means of tools.
– Guard can be removed only when the machine is stopped under safe conditions
and must be installed before starting it.
E) Fall arrest system: safety device that prevents the risk of a fall of the carriage in
the event of lifting strap breaking.
– System is equipped with a spring device that locks the reel holding carriage after
a fall of 10 mm.
F) Feeler: safety device that stops the descent of the reel holding carriage in the
presence of an obstacle.
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21
Technical data of machine
Technical Specications
Dimensions and weights (Standard version)
▀
ProWrap
Model
16_L_FM
16_L_M 526
16_L_PW 549
16_M_FM
16_M_M 541
16_M_PW 564
16_H_FM
16_H_M 545
16_H_PW 568
18_L_FM
18_L_M 552
18_L_PW 575
18_M_FM
18_M_M 567
18_M_PW 590
18_H_FM
18_H_M 571
18_H_PW 594
22_L_FM
22_L_M 660
22_L_PW 683
22_M_FM
22_M_M 675
22_M_PW 698
22_H_FM
22_H_M 679
22_H_PW 702
Size of the load to be
wrapped AxBxC (mm)
Min 600x600x700
Max 1000x1200x2200
Min 600x600x700
Max 1000x1200x2600
Min 600x600x700
Max 1000x1200x3000
Min 600x600x700
Max 1200x1200x2200
Min 600x600x700
Max 1200x1200x2600
Min 600x600x700
Max 1200x1200x3000
Min 600x600x700
Max 1500x1500x2200
Min 600x600x700
Max 1500x1500x2600
Min 600x600x700
Max 1500x1500x3000
Weight of the
load to be
wrapped (kg)
Diameter of the
platform (mm)
Dimensions of the
machine LxWxH (mm)
xx ÷ 2400 1650 2831x1650x2714
xx ÷ 2400 1650 2831x1650x3114
xx ÷ 2400 1650 2831x1650x3514
xx ÷ 2400 1800 2982x1800x2714
xx ÷ 2400 1800 2982x1800x3114
xx ÷ 2400 1800 2982x1800x3514
xx ÷ 2400 2200 3382x2200x2714
xx ÷ 2400 2200 3382x2200x3114
xx ÷ 2400 2200 3382x2200x3514
Max weight of the
machine (kg)
526
541
545
552
567
571
660
675
679
Height above ground of the platform 75 mm
IDM 510-129-1
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English language Operation and maintenance manual
Dimensions and weights (version HSD)
▀
Technical Specications
ProWrap
Model
HS_L_FM
HS_L_M 718
HS_L_PW 741
HS_M_FM
HS_M_M 733
HS_M_PW 756
16_M_FM
16_M_M 737
16_M_PW 760
Maximum size of the load to
be wrapped AxBxC (mm)
Min 600x600x700
Max 800x1200x2200
Min 600x600x700
Max 800x1200x2600
Min 600x600x700
Max 800x1200x3000
Max weight of
the load to be
wrapped (kg)
Diameter of the
platform (mm)
Dimensions of the
machine LxWxH (mm)
xx ÷ 1200 1650 2874x1736x2732
xx ÷ 1200 1650 2874x1736x3132
xx ÷ 1200 1650 2874x1736x3532
Max weight of the
machine (kg)
718
733
737
Height above ground of the platform 83 mm
Technical specications
▀
Unit of
measurement
Value
OPERATING PROPERTIES
Height of wrapping start E mm 20 ÷ 120
Height of wrapping end F
- Model L mm 2400
- Model M mm 2800
- Model H mm 3200
Rotation speed of the platform rpm 6 ÷ 12
Maximum level of noise dB(A) 72.0
Electric supply
The power supply specications are those shown in the identication plate
applied to the machine.
- -
- With single-phase power supply: install a circuit breaker “A” in the line. - -
- With three-phase power supply: install a circuit breaker “B” in the line. - -
Electric protection class - IP 54
Environmental conditions
Maximum operating height (asl) m 1000
Relative humidity (detected at a temperature included between 20°C and 40°C) - 80%
Ambient functioning temperature °C +5 ÷ 40
Environmental brightness LUX 150
IDM 510-129-1
Technical specications of pressing roller
▀
Unit of
measurement
Value
Weight kg Operating pressure bar 6
Air consumption at the working pressure
- Model L Nl/cycle 9,32
- Model M Nl/cycle 11,77
- Model H Nl/cycle 13,73
Height of the load to be wrapped
- Model L mm 1500 ÷ 2200
- Model M mm 1600 ÷ 2600
- Model H mm 1800 ÷ 3000
Height of the load to be wrapped (with optional extension)
- Model L mm 750 ÷ 2200
- Model M mm 850 ÷ 2600
- Model H mm 1050 ÷ 3000
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23
Specications of the accessories available on request
▀
Technical Specications
Unit of
measurement
Weight Capacity
Ramp kg 58 1000
Weighing unit kg 260 2000
Floating weighing unit kg 270 2000
Lifting frame kg 260 2000
Burying frame kg 150 -
Technical data of reel
Dimensions of lm reel
▀
Unit of
measurement
Maximum external diameter D mm 250
Inside Diameter d mm 76
Maximum height h mm 500
Maximum height h (Machine with reel holding
carriage of type PW750).
Film thickness (Machine with reel holding
carriage of type EM - M - FM).
Film thickness (Machine with reel holding
carriage of type PW - DM).
mm 750
µm 9-12-17-23
µm 17 ÷ 23
Max Weight kg 17
Value
Net reel dimensions
▀
Unit of
measurement
Value
Maximum external diameter D mm 250
Inside Diameter d mm 76
Maximum height h mm 500
Maximum height h (Machine with reel holding
carriage of type PW750).
mm 750
Max Weight kg 17
IDM 510-129-1
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English language Operation and maintenance manual
Technical Specications
Description of outer areas
The gure shows different areas to be considered in the planning of the installation area.
A) Operator control and stand-
ing area
B) Rell area for reel
C) Loading/unloading area for
the products to be wrapped
D) Perimeter area
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Safety and information symbols
The gure shows the applied
signals and the list includes the
description of the shown residual risk.
A) Electrical shock or electrocu-
tion hazard: hazard signal that
warns the operator from accessing the areas under voltage in order to avoid risks.
B) Risk of slipping: danger sig-
nal indicating that attention
should be paid during transfers
on at surfaces.
C) Risk of crushing body parts:
danger signal warning to stay
out of the active machine work
range.
Technical Specications
D) Risk of crushing upper limbs:
danger signal warning to keep
upper limbs out of the active
machine work range.
E) Information Signal: indicates
the required direction of rotation for operation.
F) Information Signal: indicates
the lifting points for fork-type
devices.
G) Information sign: it indicates the points where to attach the hooks of the lifting
device.
H) Information Signal: indicates the earthing point.
L) Information warning sign: read the operation and maintenance manual careful-
ly before performing any operations.
– Please keep safety signs and information legible and follow the instructions.
– Signals which are no longer legible must be replaced and repositioned in the
same place of origin.
Important
At the time of ordering provide the code of each signal to be replaced that is
specied in the spare parts catalogue.
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English language Operation and maintenance manual
IDM 510-129-1
Recommendations for maintenance interventions
– The recommendations represent a summary of those shown in the SAFETY
WARNINGS section.
– The personnel authorized to carry out the ordinary maintenance must have qual-
ied expertise and specic skills in the eld of intervention.
– Any work on the electrical system must ONLY be performed by technicians with
acknowledged, eld-specic skills.
– Mark the intervention area and prevent access to the devices that, if activated,
may cause unexpected hazards and jeopardize the safety level.
– According to the type of operation to carry out, wear the Personal Protective
Equipment listed in the “Instructions for use” and that indicated by the Labour
laws.
– Before carrying out any intervention, activate all the safety measures, and assess
any residual energy which may still be present.
– Carry out the interventions ONLY according to the modes recommended by the
Manufacturer in the “Instructions for use”.
Maintenance
– All operations must be carried out ONLY with suitable tools which shall be in good
condition, in order to avoid damaging any components and parts of the machine.
– At work completion, restore all the security conditions aimed to prevent and min-
imize the risks during the human-machine interaction.
– At the end of operations check that there are no other tools or other material near
the moving parts or in dangerous areas.
– Refer to the Technical Assistance Service of the Manufacturer, in case interven-
tions not described in the “Instructions for use” are needed.
– In order to avoid safety hazards for the operators and nancial losses, fol-
low not only the recommendations but also the information in the SAFETY
WARNINGS section.
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27
Scheduled maintenance intervals
Att
Att
Always keep the machine in optimum operating condition and carry out the
routine maintenance according to the intervals and procedures specied by
the Manufacturer.
– In case of prolonged inactivity, carry out some maintenance operations in order
to preserve functionality and prevent further damages.
– After prolonged inactivity, carefully check that the operating functionality has re-
mained unaltered.
– A good maintenance will ensure a stable performance over time, longer working
life and constant compliance with the safety requirements.
Maintenance schedule
Every working day
Component Operation required Procedures to implement
- Make sure that the listed devices are efficient.
Safety devices Checking
- Emergency stop button.
- Main electric disconnector
Maintenance
Every 40 work hours (max 1 week)
Component Operation required Procedures to implement
Lifting belt for the reel holding carriage Checking
Reel holding carriage sliding guides Cleaning
Load to be wrapped detection photocell Cleaning
Every 2000 work hours (max 6 months)
Component Operation required Procedures to implement
Air lter (if any) Cleaning
Checking
Rotating platform rotation chain
Lubrication
Film pre-stretch belt (Only for reel holding
carriages of type PW).
Film drawing-in rollers (Only for reel
holding carriages of type PW).
Checking
Cleaning
- Check this component for wear.
- Replace the belt in case it is excessively worn. (See
“Replacing the lifting belt of the carriage”).
- Remove any impurities with a plastic scraper.
- Clean with a soft cloth soaked in a non-flammable
and non-corrosive detergent.
- Properly dry the surfaces.
ention
Warning
Do not use water jets.
- Clean the detection area of the photocell.
- Use a clean, dry (not abrasive) cloth.
- Clean the filter or replace it with an original spare
part, if necessary (See “Cleaning and replacement of
the air filter”).
- Check the tension of component.
- Adjust tension as required - if necessary (See
“Adjustment of chain controlling the rotation of
platform”).
- Lubricate all the greasing points (See “Diagram of
the points of lubrication”).
- Check the tension of component.
- Adjust tension as required - if necessary (See
“Adjustment of drive chain tensioning”).
- Replace the belt in case it is excessively worn.
- Clean with a soft cloth soaked in a non-flammable
and non-corrosive detergent.
- Properly dry the surfaces.
ention
Warning
Do not use water jets.
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