Siargo MFFD series,MFI series,MFFE series User Manual

MFFD/MFFE/MFI series
Länna, S-142 50 SKOGÅS Ordertel 08-771 00 04 Växel 08-771 02 20 Email info@hemomatik.se Stockholm, Sweden Orderfax 08-771 62 00 Teknisk 08-771 35 80 Internet www.hemomatik.se
MEMS Mass Flow Meters
SIARGO MEMS FLOW SENSING PRODUCTS
User Manual
© 2013 Siargo Ltd.
MEMS Mass Flow Meters
Länna, S-142 50 SKOGÅS Ordertel 08-771 00 04 Växel 08-771 02 20 Email info@hemomatik.se Stockholm, Sweden Orderfax 08-771 62 00 Teknisk 08-771 35 80 Internet www.hemomatik.se
MFFD/MFFE/MFI Series
User Manual
Document No. 07-2013-2 EN Issue date: 2013.07 Revision: B.1
Siargo Ltd.
2041 Mission College Boulevard
Suite 250 Santa Clara, CA 95054
USA
Tel: +1(408)969.0368 Email: info@siargo.com
© Copyright 2013 by Siargo Ltd. Siargo Ltd. and its subsidiaries reserve the rights to change the specifications and/or descriptions without prior notice. For further information and updates, please visit: www.Siargo.com
Introduction
MEMS Mass Flow Meter User Manual
The MF series MEMS mass flow meters are the second generation products on Siargo's proprietary sensor technology and control circuit technology. These meters offer a higher standards of intelligent all-electronic mass flow technology. With the smart software well tested for various applications, the MF series MEMS mass flow meters achieve high sensitivity, large dynamic range, and high accuracy. The MF series MEMS mass flow meters incorporate a number of advanced techniques such as multiple-compensation scheme, noise reduction solution, multiple signal outputs, and network management feature.
The MF series MEMS mass flow meters can be used for general purpose gas metering in industry or commercial applications. The user shall observe the general guidelines in the meter applications in accordance with the safety and other metrology requirements. It is advised that the user must read this user manual carefully before processing to field applications. It is mandatory to follow the instruction of the for installation and operation requirements to ensure the meter can work properly without malfunctions or even damages.
based
Declarations
1.
Do not alter any software and hardware of the product.
2.
Do not use the product if any suspect for malfunction or damage.
3.
Do not use this product in any corrosive gas environment.
4.
Observe all requirements in accordance with the product specifications.
5.
Only qualified personnel from Siargo or a person who is accredited by Siargo can perform troubleshooting or service to the product.
1
www.Siargo.com
Contents
MEMS Mass Flow Meter User Manual
Introduction 1 Usage and Safety 2 Overview
2.1 Siargo's MEMS The rm al M as s Fl ow S en so r Technology
2.2 Siargo's MEMS The rm al M as s Fl ow M et er
3 Working Principle
3.1 Working Principle
3.2 Volume Flow vs. Mass Flow
4 Product Model Selections
4.1 In-line Meters
4.2 Insertion Meters
5 Product Configuration
5.1 In-line Meters
5.2 Insertion Meters
6 Product Specifications
6.1 Physical Dimensions of In-line Meters
6.2 Physical Dimensions of Insertion Meters
6.3 Flow Range of In-line Meters
6.4 Flow Range of Insertion Meters
6.5 Environmental Conditions
6.6 Medium Conditions
6.7 Electrical Specifications
6.8 Other Specifications
7 Installation
7.1 Description of Parts in Package
7.2 Installation Preparation
7.3 Installation Procedure of In-line Meters
7.4 Installation Procedure of Insertion Meters
7.5 Power Up
7.5 Caution Notes on Installation
8 Display and Functions
8.1 Display
8.2 Access Points and User Interface
8.3 Real time display of both flow rate and accumulated volume
8.4 RS485 data communication protocole
8.5 4~20mA Connection
8.6 Pulse Output
8.7 Automatic stored data
8.8 Buttons
9 Safety and Maintenance
9.1 Wetted Materials and Compatibility
9.2 Safety Precautions
10 Maintenance
10.1 Calibration
10.2 Maintenance 11 Warr an ty 12 Troubleshooting 13 Storage
13.1 Storage
13.2 Transportation 14 Customer Service and Order information
1 3 3
4
5
6
7
10
15
18
18
19 19 20
20
2
www.Siargo.com
MEMS Mass Flow Meter User Manual
1. Usage and Safety
a) The product can be utilized to measure in-line mass flow rate of any relatively clean, s in gl e- el em en t gas
or multiple-element gas mi xt ure with a relatively constant concentration profile du ri ng gas
measurement, monitoring, or flow control in industrial and commercial applications. If the product is used for a special gas co nd it io n other than listed in above, the product may not function properly or even can be damaged. Please contact Siargo for special req ui rements.
b) The operational ranges of the product are illustrated in the section of product specifications. If the product
is used for a s pe ci al operational condition other than listed in the product specifications, the p ro du ct may not function properly or even can be damaged. Please contact Siargo for special req ui rements.
c) Operation, installation, storage, and maintenance of the product mu st closely follow the instructions o f
this user manual. Otherwise, unpredicted damage and even injuries or other severe situations could be caused. All the installation, storage, and maintenance o f the product must be performed by skilled workers. This user manual should be placed near the product for easy access.
d) Before using the product, the user should read this user manual completely and in details so that the user
can memorize all the important instructions.
e) It is recommended that the product should be re-calibrated and maintained in every two years or at a
desired time if required.
2. Overview
2.1 Siargo's MEMS Thermal Mass Flow Sensor Technolog y
Siargo's pr op ri et ar y MEMS mass flow sensor technology provides accurate in-line flow measurement with the availability of customer-specified packages. The sensor is manufactured using Siargo's unique MEMS process that ensures high reliability. The sensors can measure ai r flow as low a s 5 m m/ se c and a s high as 75m/sec. Depending on the a pp li ca ti on s, the sensors can be used to measure mass flow, volume flow or media flow speed. The specially designed circuitry provides amplification as well as small signal processing capability.
Siargo's flow sensors utilize the thermal mass flow technology using energy balance design. Unlike the o th er MEMS flow sensing technologies, Siargo's flow sensors have multiple sensors integrated on a single silicon chip. The surface of the chip is passivated with ceramic materials of high thermal conductivity to ensure the sensor's sensitivity. Siargo's sensor package has its flexibility t ha t significantly expands the applications of the technology.
2.2 Siargo's MEMS Thermal Mass Flow Meter
Siargo's gas meters feature the state-of-the-art electronics that provides a much larger ran ge ab il it y than those for most of the thermal mass flow meters using the traditional sensing technology:
Integrated silicon MEMS flow sensors Measures mass, volume flow and flow speed Large rangeability over 200:1 Measures flow speed up to 75 m/sec High stability at full scale High accuracy and repeatability at full scale Low power consumption Low pressure loss Fast response time Small form factor
3
www.Siargo.com
MEMS Mass Flow Meter User Manual
3. Working Principle
3.1 Working Principle
Siargo's proprietary MEMS flow meters utilize the insertion sensing approach that can measure gas flows in a large pipe. The MEMS fl ow sensor integrates a micro h ea te r, l oc al temperature sensors and environmental temperature sensors onto a single package. At the no flow, a stable temperature field (distribution) ar ou nd the micro heater is m ai nt ai ne d. When the flow media passes through the sensor c hi p, the temperature field will be forced to change as the flow media will carry away the heat fr om the micro heater causing the redistribution and variation of lo ca l temperature. Such a change of the local temperature will depend on th e media's mass as well as th e media's flow speed. The sensors integrated on the silicon chip will then measure such temperature redistribution, and the c ar ef ul ly designed signal process circuits and the algorithm provided by the smart control software can then precisely measure the actual media mass flow. This mass flow can then be tra ns la te d into volume speed as well as accumulated volume media consumption at the specific conditions set at the calibration.
For the ME MS thermal mass flow sensor technology, the heater on the chip has a dimension at the micrometer scale. In the insertion configuration, the air convection due to the onset of the micro heater is negligible, and hence t he "chimney effect" concerned for most of the "hot-wire" thermal mass flow meters will not be applicable to the MEMS thermal mass flow sensor technology with this package.
3.2 Volume Flow vs. Mass Flow
For the gas me tr ol og y using mechanical meters, the volume fl ow rate is ad op te d. The volume rate nevertheless ma y not be a good indicator for industrial processing technology as the processing gas quality depending vastly on the mass, not on the volume. In addition, the volume of gas wi ll change with different gas temperature and pressure. With the MEMS the rm al mass flow meter, it is possible to measure the "quality" (mass) of the gas directly, and at real time. The mass flow rate wi ll not depend on temperature and pressure, and h en ce it accurately measures the actual mass consumption. In addition, the co nv er si on of the volume rate to the mass rate is readily available by referencing to a standard condition such as at 20 C and
101.325 kPa.
o
4
www.Siargo.com
MEMS Mass Flow Meter User Manual
4. Product Model Selections
4.1 In-line Meters/MFFD and MFFE series
4.2 Inser tion Meters/MFI series
Gas (A - air; N - N ; O - O ; R - Ar; for other gases, please contact Siargo.)
Output (
: B, AB, BD, ABD for external power model; N for Li-Ion battery model.)
Maximum working pressure (1.5 MPa )
Maximum flow rate (Nm /hr. e.g. 450 - 450Nm /hr)
Minimum flow rate (Nm /hr. e.g. 2.0Nm /hr)2 -
Power supply ( )D - 3.6VDC Li-Ion battery, E - 8~24VDC external power supply
Connection (N - NPT; B - BSPT; F - Flange)
DN (pipe inner diameter, mm. : 25, 32, 40, 50, 65, 80, 100)Options
Product series name
Gas ( for other gases, please contact Siargo.)
Output (N- No output; A-4~20mA; B-RS485; D-pulse : B, AB, BD, ABD for external power model; N for Li-Ion battery model.) Maximum working pressure ( MPa )1.5
Probe material (SSS - 304 stainless steel)
Maximum flow rate (Nm /hr)
C - CO ;
N- No output; A-4~20mA; B-RS485; D-pulse / 0 ~ 5 V;
Options
A - air; C - CO ; N - N ; O - O ; R - Ar;
Options
2 2
2
3 3
3 3
2 2 2
3
/ 0 ~ 5 V;
Installation (V - with ball valve, D - without ball valve)
Power supply (D - 3.6VDC Li-Ion battery, E - 8~24VDC external power supply)
DN (1 - below DN500, 2 - DN600 ~ DN1100, 3 - above DN1200)
Product series name
5
www.Siargo.com
MEMS Mass Flow Meter User Manual
5. Product Configuration
5.1 In-line Meters/MFFD and MFFE series
The product consists of MEMS flow sensors, smart control circuitry, display unit and output ports, flow conditioning set, flange, and other types of connectors. The configuration is illustrated in Fig. 5-1:
Label
User Interface
LCD Display
Flow Direction
5.2 Inser tion Meters/MFI series
Label
LCD Display
Smart Control Circuit
Flow Pipe
Connector (Flange or NPT)
Fig. 5-1
User Interface
Smart Control Circuit
Sensor Probe
Valve
Fig. 5-2
6
Flow Direction
Sensor
www.Siargo.com
MEMS Mass Flow Meter User Manual
6. Product Specifications
6.1 Physical Dimensions of In-line Meters/MFFD and MFFE seris
103
H
L
n-L
D
d
K
Fig. 6-1
Model Con nec tion L H D d K n-L Ref. Standa rds
MF25
MF32
MF40
MF50
MF65
MF80
MF100
MF25
MF32
MF40
MF50
F
F
F
F
F
F
F
N/B
N/B
N/B
N/B
DN (mm)
25
32
40
50
65
80
100
25
32
40
50
300
300
300
360
360
400
400
300
300
300
360
315
326
330
344
362
374
396
270
272
275
285
115
140
150
165
185
200
220
-
-
-
-
25
32
40
50
65
80
100
25
32
40
50
85
100
110
125
145
160
180
4 -φ14
4 -φ18
4-φ18
4-φ18
8-φ18
8-φ18
8-φ18
-
-
-
-
-
-
-
-
GB/T-9116.1 -2000
CANSIB1.20. 1NPT
or
BSPT:IS O7/1
6.2 Physical Dimensions of Inser tion Meters/MFI series
103
Fig. 6-2
7
Model
MFI-1
MFI-2
MFI-3
H
511
586
661
D
14
14
19
www.Siargo.com
MEMS Mass Flow Meter User Manual
6.3 Flow Range of In-line Meters/MFFD and MFFE series
Model
MF25
MF32
MF40
MF50
MF65
MF80
MF100
Pipe Size (mm)
25
32
40 250 2.5
50
65
80 1000 10
100
Max. Flow Rate (Nm /h)
6.4 Flow Range of Insertion Meters/MFI seris
Model
MFI-1
MFI-2
MFI-3
DN
(mm)
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
Insertion Depth
(mm)
11
13
16
20
26
33
40
46
53
60
66
80
93
106
119
132
146
159
172
186
199
212
Probe Length(mm)
(H= pipe wall thickness)
168+H
170+H
173+H
177+H
183+H
190+H
197+H
203+H
210+H
217+H
223+H
237+H
250+H
263+H
276+H
289+H
302+H
329+H
343+H
356+H
369+H
382+H
100
160
400
650
1600
3
Full Length
(mm)
250;D=14;
Ball valve=15
325;D=14;
Ball valve=15
400;D=19;
Ball valve=20
Min. Flow Rate (3Nm /h)
1.0
1.6
4.0
6.5
16
Full Scale Flow
3
(Nm /hr)
1000
1600
2500
3500
6500
10000
15000
20000
25000
32000
40000
55000
75000
100000
130000
160000
200000
230000
270000
320000
360000
400000
8
www.Siargo.com
MEMS Mass Flow Meter User Manual
6.5 Environmental Conditions
(1) Temperature: -20 C~+60 C (2) Humidity: 95%RH (3) Atmospheres Pressure: 86kPa~106kPa (4)Working Pressure: 0.1~ 1.5MPa
6.6 Medium Conditions
(1) Temperature: -10 C~+55 C (2) Gas Type: natural gas, coal gas, etc..; industrial gases except ethane.
6.7 Electrical Specifications
(1)Power supply:
External power model:
Li-Ion battery model: Li-Ion battery L3638A.
(2) Display: Real time LCD display of both flow rate and accumulated rate (3) Response time: 1 second to 95% of final value (4) Communication
RS485(Modbus), with real-time data for flow rate and flow accumulation and can be directly connected to the remote network. A user interface software is an option.
(5) 4 to 20mA output
The current is proportional to the standard mass f lo w rate; 4mA represents 0 flow rate, while 20mA corresponds the maximum flow rate Q .
(6) Pulse output
The output signal consists of a sequence of voltage pulses, each pulse is 0.001Nm .
(7) Data records
a) Log of power supply status and accumulated flow rate. b) As many as 4000 records of the flow status for power supply (the schedule of power-on and -off as
well as the corresponding data of accumulated flow rate.
c) Record t he flow accumulation fo r every 3~720 m in ut es (which can b e programed through the user
interface software) for data analysis and data management. The us er interface software can be
obtained from the manufacturer for the desired program and retrieval of the recorded data.
o o
o o
12 ~ 24 VDC; 200mA.
max
3
6.8 Other Specifications
(1) Accuracy: ±(1.5+0.5FS)%
(2) Repeatability: ±0. 75 %
(3) Turn-Down Ratio: > 100:1
(4) Working Pressure: 1.5MPa
(4) Pressure Loss: < 500 Pa (at max. flow)
(5) Calibration: Air (20 C, 101.325kPa)
(6) Protection: IP66
(7) Hazard Proof
In-line meters: Ex d IIC T4
Insertion meters: n/a
o
9
www.Siargo.com
MEMS Mass Flow Meter User Manual
7. Installation
7.1 Description of Par ts in Package
When unpack your meter from the shipping container, three parts should be found in the package:
a) The meter
b) This user manual
c) Product certificate
Upon o pe ni ng the pa ck ag e, the product physical integrity should be inspected to ensure no visual damage can be observed. If any items are missing or any physical damages are observed, please contact the meter manufacturer and/or the shipping agent to place a re tu rn /e xc ha ng e or to identify the cause during the transportation. If you are uncertain of the installation or have any questions about the shipment, please also contact the manufacturer or the shipping agent before further process.
7.2 Installation Preparation
The product at the ti me of shipment has been fully inspected for product quality and me et s all safety requirements. Additional safety measures during the installation should be a pp li ed . This includes, but is not limited to leakage verification procedure, standard ESD (electrostatic discharge) precautions, DC voltage precautions and heavy duty precautions. Other tasks such as calibration, p ar t replacement, repair and maintenance must only be performed b y trained personnel. Upon requests, the manufacturer will provide necessary technical support and/or training of the personnel.
Do not open the product cover or alter any parts of the product. Any of such actions will forfeit the warranty and cause the liability to any damages thereafter.
Before the in st al la ti on , both upstream and downstream valves on the pipeline should be tightly shut down to ensure no gas leakage from the pipeline. Once the pipeline is ready for installation of the me te r, follow the steps listed below to check the meter electronics:
(1) Check the mechanical integrity including the LCD display and make sure no mechanical f au lt s pre-
existed before installation.
(2) Connect the cable of the meter (see Fig. 7-1).
Fig. 7-1
10
Red Black Green Brown Blue Purple Orange White
Red DC+, 12-24Vdc supply Black Power ground Green RS485A Brown RS485B Blue LOOP+ (4-20mA output) Purple LOOP- (4-20mA GND) Orange Pulse output White Pulse GND
www.Siargo.com
MEMS Mass Flow Meter User Manual
(3) In case the cable connection is problematic, user can directly connect the wire to the back
terminal
DC-
DC+
LP+
LP-
Power GND
12V~ 24VDC Power Supply
4~20mA Output
4~20mA GND
RS485B For RS485 Communication
RS485A For RS485 Communication
GND Signal GND
VP NC
PLS
PULSE Output
ERR Error Signal Output
Fig. 7-2
For the battery meter, there are three terminals in the back cover. (see Fig. 7-3)
Battery+
-Battery
BAT+
GND
GND
Fig. 7-3
(4) When the above processes are completed, the Fig. 8-1(see page 15) should appeared on the LCD screen;
Attention: Because of the high sensitivity of the meter, the displayed real time flow rate and accumulated vo lu me value might be non-zero as a ny air flow passing through the pipe at ta ch ed to the meter will be sensed and displayed, regardless if the meter is connected to t he pipeline except that there is absolutely no air flow in the pipe attached. Us e your ha nd s or a tight cover to close both ends of the pipe of the meter, th e top l in e display o f the real time flow rate should decrease and become zero, and the accumulated volume should re ma in a c on st an t va lu e.
(5) Once the above steps have been performed and n o er ro rs a re f ound, it indicates that the meter is working
properly. Then power off the meter by disconnecting the DC cable from the DC outlet, and it is ready to be installed onto the pipeline. (For battery powered meter, this step can be skipped)
11
www.Siargo.com
MEMS Mass Flow Meter User Manual
7.3 Installation Procedure of In-line Meters
The stainless steel pipe attached to the meter has its both ends with flanges for easy installation. The meter should be mou nt ed horizontally with the flow direction i nd ic at ed on the meter body. To ensure the best performance of the meter, a straight pipe with the same diameter as the pipe attached to the meter and a length of at least 5D (5 times of the pipe diameter) should be located at the upstream, while another straight pipe with the same di am et er as the pipe attached to the meter and a length o f at least 3D should be located at the downstream, as shown in the following figure:
Filter
Flow
Fig. 7-4
Meter
7.4 Installation Procedure of Insertion Meters
(1). In case of the online installation, make sure there is no any hazardous gases present in the flow
channel, and the proceed to completely close the valves at both upstream and downstream.
(2). Prepare the installation hole in the flow channel (14mm). After the installation hole for the probe on the
flow channel is prepared, make sure there is no any metal particles or other harmful debris present inside the flow channel. Avoid strong vibration sources.
(3). Attach (by wielding for stainless steel pipeline) the base onto the flow channel, making the hole on the base
align perfectly to that on the flow channel.
(4). Place the O-ring or seal gasket on the base.
Gasket Cap
Sealer
Valve
Connector
Base
Fig. 7-5 Deta iled guidan ce for installa tion
12
O-ring
www.Siargo.com
MEMS Mass Flow Meter User Manual
(4). Place the meter in the prepared installation probe hole, make sure the thread or flange can properly seal.
Check the meter position and make sure the probe is perpendicular with respect to the flow channel wall.
H
Calculation of the probe depth, L
L = 157 + H + D/ 8
where H is the flow channel wall thickness D is the flow channel diameter
A = 1/8 D
L=A+H+157
Fig. 7-6
(5). The flow measurement direction indicated on the meter
should align with the flow direction in the flow channel. Adjust the probe depth in the flow channel according to the measurement requirements;
Rotated by 90°
Fig. 7-7
(6). Adjust the direction of the sensor .
The sensor surface should be well align with the flow direction inside the flow channel as illustrated by the graph below. (The sensor surface has been aligned with respect to the surface where the flow direction arrow rests.)
Use of the “Sensor adjustment assistance tool kit” may help for a faster sensor alignment. For further
information, please contact manufacturer.
Probe base
Installation base
Fasten screw
Sensor adjustment assistance tool
+3°
Flow direction
-3°
Fig. 7-8 Adj ustment of the se nsor
Fig. 7-9
13
www.Siargo.com
MEMS Mass Flow Meter User Manual
(7). Fasten the cap.
(8). The meter should be installed avoiding valves, sharp turns and other obstacles possibly presented in the
system for flow instability.
For better performance: Upstream 20X DN Downstream 5XDN
Fig. 7-10
Incorrect installation may create flow instability
7.5 Power Up
After the meter is installed onto the pipeline, follow the steps listed below to finish the installation: (1) Make sure no leakage at both connections. (2) Make sure a nearby DC p ow er supply with surge protection is av ai la bl e and the power supply functions
properly without safety issue, other than for a battery powered model. (3) Connect the DC power cable with the DC power connection of the meter as shown in Fig. 7-1. (4) Open the valves at both ends of the pipeline until the gas fill the pipeline, then close the valves. (5) Supply the meter with a proper DC voltage, and the LCD should read as shown in Fig. 8-1 (page 15); (6) Record the accumulated flow rate value (optional). (7) Open the valves at both ends of the pipeline, and the meter should then operate as desired. (8) Finish the installation.
7.6 Caution Notes on Installation
(1) It is forbidden to weld pipeline flange online. (2) Before installing the flow meter, al l the dirty and debris in the p ip el in e must be cleaned for preventing
possible damages of the product. It is recommended that the pipeline wall should be clean and dry. (3) Please ensure that the seal rings do not block the passageway of the pipeline. (4) The ground line of the flow meter must be connected to the earth reliably. (5) Please ensure that no stress to the flow meter is introduced by the installation. (6) Near the flow me te r site, there should be neither any strong external magnetic field nor any strong
mechanical vibration. (7) The gas medium should not have strong flow instability. The operation of the valves should be s lo wl y. It
is prohibited to close/open valves abruptly to create extreme pressure pulses.
14
www.Siargo.com
8. Display and Functions
8.1 Display
MEMS Mass Flow Meter User Manual
At the normal operation mode, the meter has the display as shown in Fig 8-1. The Flowrate shows the real time mass flow rate in normal cubic meter per hour (Nm /h); the Total displays the accumulated flow rate in normal cubic meter (Nm ). The conversion of the real time mass flow to the volume is based on the condition that 1 Nm /h equals to the mass that is in 1 cubic meter of the air at a temperature of 20 C and a pressure of 101.325 kPa. The display can only be reset by trained
o
3
3
3
personnel at the firmware level.
Fig. 8-1
8.2 Access Points and User Interface
Siargo's proprietary flow meter utilizes the insertion approach that can measure gas flows in large pipes. All access points and user interface are through the cable provided.
8.3 Real time display of both flow rate and accumulated volume
The real time values of both flow rate in normal cubic meters per hour (Nm /h) and accumulated flow rate in normal cubic meters (Nm ) can be read from the LCD display on the front side of the meter. The meter can read up to 16 digits to a maximum flow rate record of 99999999.999 normal cubic meters (Nm ) and the minimal real time flow rate is 0.001 Nm /h.
3 3
3
3
Alarm code :
E1~E5
E1 Sensor error E2 Sensor covered with excessive foreign materials E3 Hardware error E4 Over flow range E5 Battery low (battery power model)
Fig. 8-2 Sens or Error Fig. 8-3 Ba ttery low
15
www.Siargo.com
MEMS Mass Flow Meter User Manual
8.4 RS485 data communication protocole (Exter nal Power Model)
For purposes of computer control and networking, the RS485 is used for communication with the following preferred settings:
Baud rate (Bits per second): 9600 Date bits: 8 Stop bits: 1 Parity: None
Flow control: None
The meter supports two protocols. Protocol A can be used for single meter communications only while Protocol B is the standard Modbus.
Protocol A
Protocol A can only used for single meter communication and it can be used to access the
meter via the communication port.
Digital communication mode: user can then access the digital data via the port:
a) send 0x9d via RS485 and receive the same returned ; b) send 0x54 via RS485 and receive the same returned 0x54. The interval time between two bytes sent to the meter must be longer than 5ms.
The meter will be at Digital communication mode at which the data from the meter will be
sent via RS485 in an interval of 4 seconds. The data are in the following format:
V=vvvvvv\nF=ffffffff\nA=aaaaaaaaaa\nT=t\n;\n;"
vvvvvv: Voltage code ffffffff: Flow rate (Equal to fff.fff Nm /h) aaaaaaaaaa: Accumulated flow (Equal to aaaaa.aaa Nm ) t: Either shown in 0 or 1
Local display mode: use this mode when only LCD display is needed.
a) send 0x9d via RS485 and receive the same returned 0x9d; b) send 0x00 via RS485 and receive the same returned 0x00. The interval time between two bytes sent to the meter must be longer than 5ms. Then the meter will be at Local display mode at which the data will not be sent via RS485 by the meter.
0x9d
3
3
Protocol B
Protocol B is based on the standard Modbus communication protocol. It supports either single meter communication or multi-meter networking. For detailed information, please contact the manufacturer.
16
www.Siargo.com
MEMS Mass Flow Meter User Manual
8.5 4~20mA Connection (External Power Model)
4~20m A( LO OP+, )Blue
Input: 24VDC Output: 4~20 mA (4mA @ 0 Nm /h; 20 mA@ Max. Flow)
3
The connection of the loop load resistor is illustrated as Fig. 8-4:
4~20m A GND(L OOP- , )Violet
Fig. 8-4
8.6 Pulse Output (Exter nal Power Model)
The meter supply pulse output in form of even square wave. The even square wave is composed of 5 V signal high and 0V signal low, and every pulse equal to 1Nm , 0.1Nm , 0.01Nm , 0.001Nm or
0.0001Nm . (default is 1Nm )
3 3
3 3 3 3
8.7 Automatic stored data
The meter can automatically record mass flow rate, accumulated flow rate and time. To retrieve these data, please contact manufacturer for the necessary user interface software. The data storage interval can be customized and please contact manufacturer for further information.
8.8 Buttons
Buttons
FUN
UP
SHIFT
Selection/confirmation of a setting
Shift to next item or next bit
Description
Scroll up the setup menu
Please contact Siargo for the detailed buttons operations.
FUN
UP
SHIFT
Fig. 8-5
17
www.Siargo.com
MEMS Mass Flow Meter User Manual
9. Safety and Maintenance
9.1 Wetted Materials and Compatibility
The meter bo dy and pipe are made of stainless steel. Sensors comprise of silicon, silicon nitride and silicon dioxide and the sensor surfaces are p as si va te d with silicon nitride and silicon dioxide. The electronic sealing is provided by RTV (room temperature vulcanizing) #643 Highly Chemical Resistant Coating.
9.2 Safety Precautions
The product is designed for use with general purpose gases such as nitrogen. It is advised that the products are best used for non-corrosive clean gases unless otherwise packaged. This meter cannot be used for gas metrology of fluoride or fluoride containing gases. For updates of the product information, please contact the manufacturer or visit www.Siargo.com. Using for gases that are extremely corrosive and toxic may cause the product malfunctioning or even severe damages.
The product pressure rating is ensured to work under working pressure of 200 psig and is leakage proof before the shipment. But cautions and further leakage test are important at installation since any leakage could cause severe safety issue.
The power supply for this product is 12~24 VDC, all precautions and measures for electrical voltage handling must apply.
Attentions: any alternation and/or improper use of the product without the permission of the manufacturer can cause unpredicted damage and even injuries or other severe situations. Siargo Ltd. or any of its employees and subsidiaries shall not be held liable and indemnified against consequences due to such circumstances via improper use of the product.
10. Maintenance
10.1 Calibration
The meter at the time of shipping is fully calibrated at the conditions indicated on the product label. Use of the product under other conditions will lead to unpredictable results. Please contact the manufacture before proceeding to such applications.
To ensure the meter performance, the meter should be calibrated every 12 to 24 months.
10.2 Maintenance
Attention: without prior permission of the manufacturer, please do not attempt to alter any parts of the product
as it may cause unrecoverable damages. If there are any questions or doubts, please contact manufacturer immediately before further actions. Please ensure the DC power is off before dismounting the meter from the installation.
All maintenance of the sensor should be done from trained and certified personnel by Siargo Ltd.
18
www.Siargo.com
MEMS Mass Flow Meter User Manual
11. Warranty
(Effective September 2005)
Siargo warrants the products sold hereunder, properly used and properly installed under normal circumstances and service as described in the user's manual, shall be free from faulty materials or workmanship for 180 days for OEM products, and 365 days for non-OEM products from the date of shipment. This warranty period is inclusive of any statutory warranty. Any repair or replacement serviced product shall bear the same terms in this warranty.
Siargo makes no other warranty, expressed or implied and assumes no liability for any special or incidental damage or charges, including but not limited to any damages or charges due to installation, dismantling, reinstallation or any other consequential or indirect damages of any kind. To the extent permitted by Law, the exclusive remedy of the user or purchaser, and the limit of Siargo’s liability for any and all losses, injuries or damages concerning the products including claims based on contract, negligence, tort, strictly liability or otherwise shall be the return of products to Siargo, and upon verification by Siargo to prove to be defective, at its sole option, to refund, repair or replacement of the products. No action, regardless of form, may be brought against Siargo more than 365 days after a cause of action has accrued. The products returned under warranty to Siargo shall be at user or purchaser's risk of loss, and will be returned, if at all, at Siargo’s risk of loss.
Purchasers or users are deemed to have accepted this limitation of warranty and liability, which contains the complete and exclusive limited warranty of Siargo, and it shall not be amended, modified or its terms waived except by Siargo’s sole action.
This warranty is subject to the following exclusions:
1. Products that have been altered, modified or have been subject to unusual physical or electrical circumstances indicated but not limited to those stated in the user’s manual or any other actions which cannot be deemed as proper use of the products.
2. Siargo does not provide any warranty on finished goods manufactured by others. Only the original manufacturer's warranty applies.
12. Troubleshooting
Errors Possible causes Actions
No display
Display nonzero while no gas flow in the pipe
No flow reading
Flow rate drops
Communication malfunction
1. Wrong wire connection
2. LCD malfunction
1. Valve may not be closed completely
2. Pipe leakage
1. Power supply error
2. Sensor damaged
1. Flow channel clogging
2. Foreign materials deposit on sensor
1. Wrong wire connection
2. Wrong baud rate
3. Pin contact error
1. Follow user manual, reconnect the wires
2. Check the LCD connection, otherwise replace
1. Check valve and perform leak tests
2. Check meter offset
1. Check power source
2. Check sensor error code, replace sensor
1. Check and/or change pipe filter
2. Clean or change sensor
1. Check wire connections
2. Check baud rate settings
3. Check hardware connections/contacts
No 4-20mA output
No pulse output
1. Wrong wire connection
1. Wrong wire connection 1. Reconnect the wires
1. Reconnect the wires
For other errors or additional information, please contact the manufacturer.
19
www.Siargo.com
MEMS Mass Flow Meter User Manual
Länna, S-142 50 SKOGÅS Ordertel 08-771 00 04 Växel 08-771 02 20 Email info@hemomatik.se Stockholm, Sweden Orderfax 08-771 62 00 Teknisk 08-771 35 80 Internet www.hemomatik.se
13. Storage
13.1 Storage
The products if not being installed upon receiving, should be stored in an area without the presence of strong chemicals, electromagnetic interference and vibration. The environments should be dry (<95%RH) and the temperature should be in the range of -25 to 80°C.
13.1 Transportation
During transportation, the products should be properly packaged if not being placed in their original package containers. Such package should be able to resist vibration. Expose to rain or chemicals are strictly prohibited. Labels such as “handle with care”, “avoid collision” should be applied or otherwise clearly marked.
14. Customer Service and Order information
Siargo Ltd. is making every effort to ensure the quality of the products. In case o f questions, and or product supports, please contact customer service at the address listed below. We will respond your r eq ue st in a timely fashion and will work with you toward your complete satisfaction. Customer service and all orders should be addressed to
Siargo Ltd.
2041 Mission College Blvd., Suite 250 Santa Clara, CA 95054. Tel: 01-(408)969-0368
Email: Info@Siargo.com.
For orders, please provide accurate and full post address. Siargo will not ship to P.O. Boxes or via a third party.
For further information and updates, please visit www.Siargo.com.
20
www.Siargo.com
Loading...