SHURflo Blaster Series Installation And Operation Manual

BLASTER
SERIES WASH-
DOWN PUMP
SHURflo's Blaster series pumps are designed to handle the harsh marine environment. Blaster motors have
supporting the armature. Each motor is protected by an integral
thermal
breaker
, and are all
U/L Marine listed
. Blaster pressure
switches are
sealed
and the motors are finished with a baked-on
polyurethane
coating
to inhibit corrosion. The "Pro-Blaster" motor is sealed in an
exceptionally tough
epoxy powder coated finish
, allowing it to be in environments where "splashed water" may be present. Blaster series pumps are enclosed to prevent incidental moisture from entering; however, they are not
submersible
units.
The Blaster delivers water on demand. W ith the spray nozzle off
(output
side closed)
the pump will turn off . As the nozzle is opened the pressure
within the hose
(output side)
drops. Once the pressure drops below a predetermined point the pumps pressure switch closes and the pump operates. Wit h the nozzle set at a fine mist the pump will cycle, as it is able to pressurize the hose faster t han water being r eleased. If the spray nozzle is held wide open the pump will operate continually. The pump may momentarily operate even after the nozzle is closed, as it pressurizes the hose. Once the pressure setting is reached the switch opens and the pump stops.
DUTY CYCLE
Wash-down pumps are rated f or int ermittent duty (only), as they operate at higher than averag e pr essur es. Operating a pump continuously for more than twenty (20) minutes, within an hour period, is not recommended. Actual dut y cycle is determined by amp draw, tem per at ure, and rate of cycling.
NOTE:
Rapid cycling should be minimized to ensure long life. Rapid cycling is defined as
ON/OFF
within two seconds.
911-444 Rev. E 10/98
MOUNTING
Consider a dry location that allows easy access if maintenance is required. The pump should not be located in an area of less than one cubic foot unless adequate ventilation is provided. Excessive heat may trigger the integral thermal breaker and interrupt operation. When the temperature drops the breaker will automatically reset and start operation.
Mount higher than the outside water (sea) level. The pump is capable of a 6 ft. [2
M
] vertical prime above the outside water level. The pump can be mounted in any position. If mounting the pump vertically, the pump head should be in the down position.
CAUTION:
Do not drive screws through the
vessel's hull.
Use
#
8 stainless steel hardware to fasten the
pump. Choose a solid surface
(bulkhead or
stringer)
that will not amplify pump sound. The mounting feet are int ended to isolate the pump from the mounting surface; over-tightening, flattening, or oversized screws will reduce the mounting pads ability to isolate vibration/noise.
ELECTRICAL
The pump should be on a dedicated
(individual)
circuit protected on the positive (+ red) lead with the proper size "slow blow" fuse. For all 12
VDC
pumps use a 15 amp
fuse, on 24
VDC
pumps use a 10 amp fuse. The total current draw on the circuit must not exceed 15 amps.
INSTALLATION AND OPERATION MANUAL
An ignition protected switch (U/L approved marine duty) rated at or above 15 amps is recommended, and must interrupt current flow on the positive (+ red) lead.
CAUTION:
Use of "open" type switches (not ignition
protected) may cause an explosion of fuel vapors.
Wire size
(gauge/Mm2)
is based on the distance from the power source to the pump. The min imu m recommended wire size is
#
14 gauge
[2.5Mm
2
].
For lengths of 20-50 ft
.
[6-15M]
use #12
gauge
[4Mm2].
The pump must be grounded to a "known ground" (battery). The ground wire must be the same size as the positive wire.
PLUMBING
SHURflo swivel barb fittings provide easy removal if maintenance or access is required. The fittings are designed with a "taper-seal", creating a water tight connection when hand- tightened. Always secure barb tubing connections with properly sized stainless steel clamps to prevent leaks. Retail pump kits include two ¾" swivel barb fittings
(straight/
elbow)
and an adapter to connect a standard
garden hose to the pump outlet fitting.
Avoid any sharp radius in tubing that may kink over time. Route tubing away from any heat
(exhaust manifolds etc.)
and fasten securely.
Inlet tubing
(½"I.D. min.)
from the sea-cock valve to the pump should be rated for vacuum. If rigid pipe is utilized, SHURflo recommends that the pump inlet port be plumbed with 1 ft. [.3
M
] of flexible tubing. Standard garden hose is not suitable as inlet tubing as it may collapse under vacuum, reducing water flow.
The pump outlet port should not be connected to rigid
(plastic)
pipe. Normal oscillation of the pump may transmit through rigid plumbing causing noise and possibly loosen or crack components. A 1ft.
[.3M]
length of flexible high
pressure tubing is suggested.
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