Shure SR-106, SR-1062-E Service manual

222
HARTREY
AREA CODE 312/866-2200 . CABLE: SHUREMICRO
TWX: 910- 231-0048 TELEX 72-4381
AVE..
EVANSTON,
IL.
60204 u.S.A.
MODEL SR106
AND SR106-2E
SHEET ELECTRONIC CROSSOVERS
1
DATA
I
OPERATION AND
The Shure Model SR106 Electronic Crossover is a selectable-frequency dividing network, designed for use with two- or three-way speaker systems such as the Shure high-quality sound systems. It utilizes the principle of biamplification to separate an audio console or mixer-preamplifier output into two frequency bands for distribution to separate power amplifiers. In this man­ner, the advantages of low distortion, increased frequency power, wide dynamic range, and maximum efficiency are obtained.
SR108 Extended Range Speaker System in
high-
DESCRIPTION
The SR106 provides crossover frequencies of 500
Hz, 800 Hz and 2600 Hz. It can be used to provide two
output frequency bands or, in conjunction with a second bands, with each output routed to a separate power amplifier (triamplification). The professional three-pin and phone jack input and out­put connectors, and can be operated in line level bal-
anced and unbalanced systems.
operation and maintenance. A frequency-selector switch and a power on-off switch are the only con­trols. Silicon transistors and other solid-state devices are est quality and are operated well within their re­spective ratings to assure maximum reliability under normal use conditions.
the SR106-2E operates from either 105-125 or 210-250 Vac (switch-selectable).
mounting screws for mounting in 483 mm (standard 19 in.) audio equipment racks or in optional Shure or A105A Carrying Cases. In addition, the SR106 is supplied with a protective power switch cover and the SR106-2E is supplied with an ac line cord (without
power plug). The writers' Laboratories, Inc., and is listed by Canadian Standards Association as certified.
SR106, to provide three output frequency
SR106 contains both
SR106 is designed for maximum simplicity of
The
used throughout. All components are of the high-
SR106 and SR106-2E are identical except that
The
SR106 operates from 108-132 Vac, and the
All
SR106 Series units are supplied with four rack-
A30A
SR106 (only) is listed by Under-
SPECIFICATIONS
Type
............................
Crossover
Frequency
Copyright
27A1145
1979,
(SF)
..............
Shure
All silicon transistor electronic
crossover network
500 Hz, 800 Hz or 2600 Hz
(selectable)
Brothers
Inc.
SERVICE MANUAL
Voltage Gain
Input Sensitivity
Frequency
Response
Phase
lnput Common
Mode Rejection
Input Impedance
Total Harmonic
Distortion
Hum and Noise
Noise
Clipping Level
Recommended Output
Load Impedance
Power Supply
................
........................
................
.......................
..............
........
..Input and low frequency output
......
........
..........
...
............
....
............
0 2 1 dB (low or high frequency
output) with 47-kilohm output termination
-
1.5 + 1 dB with 600-ohm output termination
1-volt input produces I-volt
output (unity gain) with 47-kilohm output termination
I-volt input produces 0.84-volt
output with 600-ohm output termination
Electrical sum of outputs (phase
reversed): flat 20-20,000 HZ
High-frequency output: 12 dB/
octave
Low-frequency output: 6 dB/
octave (see Figure E)
connectors in phase, high frequency output reversed phase
92 dB minimum at 100 Hz 47 kilohms
1 % max. (I-volt input; low
frequency: 20-2,600 Hz; high
frequency: 500-20,000 Hz)
-
96 dBV max. low or high frequency output (through 20,000 Hz noise-bandwidth filter with 20 Hz lower cut-off; 600-ohm source, 47-kilohm output terminations)
-
98 dBV max. low or high frequency output (through 20,000 Hz noise-bandwidth filter with 300 Hz lower cut-off; 600-ohm source, 47-kilohm output terminations)
+
18 dBm (6.2V) min. input from 30-20,000 Hz with 600-ohm or greater output loads.
600 ohms minimum
(115 ohms actual output im­pedance)
SR106: 120 volts t lo%, 50/60
Hz ac only. SR106-2E: 105-125 or 210-250 volts, only. Power consumption: 3 watts maximum.
rolloff below crossover rolloff above crossover
t
2 dB,
50/60 Hz ac
Printed
in
U.5.A
FIGURE A.
SR106 FRONT PANEL
Temperature Range:
Operating
Storage
Dimensions
................
..............
................
-
7" to 57°C (20" to 135°F)
_
-
29" to 71 "C (-20" to 160°F)
44.5 mm height x 483 mm width
x
216 mm depth (1% in.
19 in. x 8% in.)
Weight
Finish Installation
........................
..........................
..................
3 kg (6
Ib, 8.8 oz)
Matte black
Equipped for standard 483 mm
(19 in.) audio rack mounting; may be operated in optional A30A or A105A Carrying Case (with other equipment)
Certifications
..............
~isted by Underwriters' Labora-
tories, Inc.; listed by Canadian Standards Association as cer-
(SR106 only)
tified
OPERATING
Functional Description
INSTRUCTIONS
(Refer to Figures A and
1. Power-On Indicator Lamp-Indicates ac power is being applied to unit.
2.
POWER ON-OFF Switch-Controls ac power to unit.
3. LlNE LEVEL
OUTPUTS/LOW FREQUENCY Pin Male Connector-Provides low-frequency balanced output connection to power amplifier.
May be unbalanced externally.
4. LlNE LEVEL
OUTPUTS/LOW FREQUENCY
Phone Jack-Provides low-frequency balanced
or unbalanced output connection to power am-
plifier.
5. LlNE LEVEL
OUTPUTS/HIGH FREQUENCY Phone Jack-Provides high-frequency balanced or unbalanced output connection to power am-
plifier.
6. LlNE LEVEL
OUTPUTS/HIGH FREQUENCY 3­Pin Male Connector-Provides high-frequency balanced output connection to power amplifier.
May be unbalanced externally.
7.
CROSSOVER FREQUENCY Slide Switch­Selects crossover frequency of 500 Hz, 800 Hz
B)
or 2600 Hz for separation of high- and
low-
frequency signals to power amplifiers.
8. LlNE LEVEL INPUT 3-Pin Female
Connector-
Provides balanced bridging, high-impedance in-
x
put connection from audio console or mixer-
preamplifier. May be unbalanced externally.
9. LlNE LEVEL INPUT Phone Jack-Provides ba­lanced or unbalanced bridging, high-impedance input connection from audio console or mixer­preamplifier.
10. Ac Grounded Line Cord-Connects unit to ac power source
(SR106 only).
11. AC (MAINS) POWER 3-Pin Connector-Con­nects unit to ac (mains) power source via supplied line cord
(SR106-2E only).
12. VOLTAGE SELECTOR Slide Switch-Selects 115V or 220V input power
(SR106-2E only).
General Operating Instructions
WARNING
To reduce the risk of fire or electric shock, do not expose this appliance to rain or extreme moisture.
3-
Using hardware provided, install
1.
SR106 securely
in 483 mm (standard 19 in.) rack or optional
A30A or A105A Carrying Case prior to making
electrical connections.
Connect SR106 LlNE LEVEL OUTPUT/LOW FRE-
2. QUENCY 3-pin connector or phone jack (3,
4)
to (low frequency) power amplifier line level input.
3. Connect
SR106 LlNE LEVEL OUTPUT/HIGH FREQUENCY &pin connector or phone jack (5, 6) to second (high frequency) power amplifier
line level input.
Connect audio console or mixer-preamplifier line
4. level output to connector or phone jack (8,
SR106 LlNE LEVEL INPUT &pin
9).
5. Make sure speaker systems are properly con­nected to power amplifiers and are adjusted for biamplified operation.
II
rr
SR106-2E
rolula
ONLY
MTIM
if(TOR
3
whr
\
12
t
10
FIGURE
B.
3
7
8
9
SR106 REAR PANEL
6. Move CROSSOVER FREQUENCY Switch
(7)
to select proper crossover frequency (see Speaker Operating Instructions).
7.
(SR106-2E only) Move VOLTAGE SELECTOR Switch (12) to 115V or 220V position as desired.
8. Connect ac line cord to grounded 108- to
132­volt (SR106), or 105-1 25V or 210-250V (SR106­2E), 50/60
Hz
ac source.
9. Turn on front-panel POWER ON-OFF Switch (2). Red indicator lamp (1) will go on, indicating power application. The
1
@.
Adjust audio console or mixer-preamplifier and
SR106 is now operating.
power amplifier controls for desired operating levels.
Mounting and Ventilation
The SR106 Electronic Crossover is designed for
rack-mounting in a 483
mm (standard 19 in.) audio equipment cabinet rack and is supplied with the nec­essary mounting hardware (see Figure C). If possible,
SR106 should be rack-mounted below its asso-
the
ciated power amplifiers.
SR106 may also be operated while mounted in
The a Shure A30A or A105A Carrying Case. The A30A has a panel height capacity of 88.9
mm (3Y2 in.), pro­viding space for two SRlOG's, or one SR106 and one other unit of 44.5 mm
(1% in.) height. The A105A has a panel height of 178 mm (7 in.), providing space for up to four
SRlO6's, or one SR106 and
other equipment totaling 133.4 mm (5Y4 in.) in height.
No special precautions are required for ventilation.
The
SR106 may be operated over a temperature range
-
7"
of
to 57°C (20" to 135°F) in continuous duty with-
out derating.
483
mm
(19
1N!
-44
4
mrn(1-3/4 IN,
'NOT
lNCLUDlN6 CABLE/CONNECTOR CLEARANCE DEPTH
FIGURE C.
OVERALL DIMENSIONS
Power Supply
The SR106 is furnished with a three-conductor power
cable and three-prong grounded plug (10). Connect
SR106 to an outlet which supplies 108 to 132 volts
the ac,
50/60
Hz
power. Maximum power consumption at 120 volts under normal operating conditions is 3 watts (0.025 amperes at 120 volts). If extension cords are required, a high-quality, 18-gauge or larger cord should be used.
SR106-2E is furnished with a three-conductor
The
line cord without a power plug. Obtain a suitable 3-pin
male power plug and attach it to the line cord. The
plug should be installed by qualified service personnel. (Brown lead goes to "hot" or "live" terminal, blue lead to neutral terminal, and
greenfyellow lead to ground or earth terminal.) Select proper operating voltage (115V for 105-125V supply or 220V for 210-250V supply) using the VOLTAGE SELECTOR Switch (12).
A
POWER ON-OFF toggle switch on the front panel
(2) controls the application of ac power to the
SR106, and a red indicator lamp (1) indicates the power-on condition. The tamper-proof cover supplied
(SR106 only) may be used to eliminate accidental movement of this switch.
Functional Circuit Description
The inputs of the SR106 Electronic Crossover con-
sist of one phone jack (9) and one three-pin female
D).
audio connector (8) (see Figure
The phone jack is a three-circuit (stereo) type and is wired in parallel with the three-pin connector to provide a balanced in-
put with either connector. The input signal then passes
through a 6 dB
stepdown input isolation transformer
to a unity-gain buffer amplifier.
The next stage is a 12
with an operating frequency of 500 Hz, 800
Hz.
All frequencies above the selectable operating fre-
dB/octave high-pass filter
Hz
or 2600
quency are routed to a unity-gain filter amplifier stage.
One output of this stage goes to a 6 dB gain, 600-ohm
line driver, which drives the high-frequency output transformer to a differential
+I8 dBm. The other output goes to
amplifier/line driver stage, which also
receives an input from the first buffer amplifier stage.
The differential
amplifier/line driver stage thus de­rives the low-pass signal by responding to the differ­ence between the buffer amplifier signal (all-pass) and
the filter circuit signal (high-pass). The difference signal
ampli.tude rolls off at 6 dB/octave. The differ­ence signal is amplified and drives the low-frequency output transformer. The resulting frequency response curves are shown in Figure E. Adding the two outputs out-of-phase provides a flat output response from 20
Hz.
to 20,000
High- and low-frequency outputs appear
on both phone jacks and three-pin, professional, male
audio connectors.
LlNE
LEVEL
INPUT
- - - - - -
HIGH-PASS FILTER
FIGURE D.
BLOCK DIAGRAM
- - -
-
- - - - - - -
HIGH
1
LINE
LOW
LlNE
FREQUENCY
LEVEL
OUTPUTS
FREQUENCY
LEVEL
OUTPUTS
+
10
-
m
P
0
w
0
B
-10
W
W
:
-20
w
-30 20 50 100 200 400 600
CROSSOVER FREQUENCY:
CROSSOVER FREQUENCY:
+I0
m
a
0
I
0
-10
Y
",
5
-20
W
-30 20 50 100 200 400 600
CROSSOVER FREQUENCY: 500
FIGURE E.
FREQUENCY RESPONSE
FREQUENCY (HZ
1K 2K 4K
)
1K 2K 4K 6K IOK 20K
2600
800
Hz
Hz
6K
IOK 2OK
Hz
Input and Output Connections
Two
LlNE LEVEL INPUT Connectors are located on the rear panel of the female audio connector
SR106. A professional, three-pin
(8)
provides a balanced con­nection from the audio console or mixer-preamplifier. A
standard
1/4
in. three-circuit (stereo) phone jack
(9)
provides either a balanced or unbalanced input con­nection.
The
SR106 is a unity gain device, that is, a 1-volt
input signal provides a 1-volt output signal. The
SR106 may be driven by virtually any mixer, audio console or mixer-preamplifier. When connecting the source output to the
SR106, follow the instructions supplied with the source equipment with regard to connectors and cabling. Note that if a two-circuit phone plug is used, the
SR106 input will automatically become un-
balanced.
HlGH FREQUENCY and LOW FREQUENCY LlNE
LEVEL OUTPUT connectors consist of both profes-
(3,
sional, three-pin, male audio connectors
6) for bal-
anced connection to power amplifiers, and standard
1/4
in. three-circuit (stereo) phone jacks
(4,
5)
provide
balanced or unbalanced connections. Biamplification
The principle of biamplification is to separate the
high- and low-frequency signal components ahead
of the power amplifier, and to use separate power amplifiers for each section of a two-way speaker sys­tem (see Figure F). Proper matching of amplifiers and speakers, increased system power, and reduced dis­tortion may be realized.
With biamplification it is possible to power-match each speaker system section to a power amplifier for maximum efficiency, whereas if a single equivalent high-power amplifier were used it would exceed the speaker system power rating. The improved system performance using separate power amplifiers for each
speaker section may be that of a single high-power amplifier whose rating is up to twice the sum of the
individual power amplifiers. In addition, the power amplifier overload caused by high-level, low-frequency
signals severely degrades high-frequency signals in a single-amplifier system. This overload, a form of
intermodulation distortion, is eliminated by the use of
separate power amplifiers. Biamplification also elimi­nates low-frequency distortion produced by saturation of iron cores used in some passive speaker crossover networks.
AUDIO CONSOLE SR106
OR MIXER-PREAMP ELECTRONIC
OR MIXER CROSSOVER
H
BlAMPLlFlED OPERATION
HIGH
LOW
-
FIGURE F.
POWER
AMPLIFIER
POWER
AMPLIFIER
TWO-WAY
SPEAKER SYSTEM
r-------
HIGH-FREQUENCY
i
I
I
I
I I
SPEAKERS
-
LOW-FREQUENCY
SPEAKERS
I
1
I
I I
I
I
I
The outputs of the power amplifiers in a biamplifica­tion system may be connected to any high-power, two-way speaker system with separate driver connec-
tions such as the Shure
restriction placed on speaker systems is that the crossover frequency of the speaker system must match
the crossover frequency selected on the back of the SR106. Damage to the high-frequency drivers may
result if the crossover frequency of the SR106 is set below that recommended for the speaker system.
For three-way speaker systems, a second SR106 may be used to split the high-frequency output of the first SR106 into mid-range and high-frequency outputs.
The two
into three components for routing to three power am-
plifiers and into the three-way speaker system (see
Figure used with any three-way speaker system with cross­over frequencies matching those of the
Certain three-way speaker systems are designed for
biamplified operation only, and use their internal cross­over networks to separate the mid- and high-frequency signals. When using a speaker system of this type, follow the instructions under speaker system manufacturer's instructions.
SRlO6's thus separate the line level signal
G). This is called triamplification, and may be
SR108. The only important
SR106. NOTE:
Biamplification and the
Crossover Frequencies
The three crossover frequencies available (500, 800
and 2600 Hz) on the SR106 rear-panel selector switch
(7)
are designed for use with the Shure SR108 Ex-
tended Range Speaker System (2600 Hz) and other
popular speaker systems. In connecting the it is imperative that the crossover frequency of the speaker system be known and the OVER FREQUENCY Switch be set before operating the system.
SR106 CROSS-
SR106,
CAUTION
High-frequency drivers may be damaged or destroyed if the electronic crossover is not set to match the speaker system crossover frequency.
Phasing
The SR106 high- and low-frequency output signals
are intentionally wired out of phase (opposite polarity).
The low-frequency output is in phase with the input,
and the phase of the high-frequency output is re-
versed. This phase relationship is consistent with the
requirements of the passive 12
networks used in most popular speaker systems. The Shure ternally wired out of phase and provides the correct acoustic output when operated in the
speakers in the crossover region. Failure to maintain characteristics in the critical mid-range frequencies.
The speaker system instruction manual should be con­sulted for information on proper phasing when con-
Shure Model and low-frequency power amplifiers may be used
system while listening to the same program material.
SR108 Extended Range Speaker System is in-
mode.
Proper wiring is necessary to maintain the correct
phase relationship of the high- and low-frequency
proper phasing may cause incorrect overall response
necting the speakers to the power amplifiers.
The following considerations should be given to phasing: When using the amplifiers (Shure SR105 or equivalent) to power a
SR108 Speaker System, the phasing is
correct. Different speaker systems or dissimilar long as all low-frequency sections are in phase with
one another and all high-frequency sections are in
phase with one another, as well as maintaining proper high- to low-frequency phasing.
To check for a possible out-of-phase condition in a single speaker system (high- to low-frequency phas-
ing), the following listening test should be performed. Connect the power amplifiers to a single speaker system. Feed the system with program material (vocal or instrumental) and adjust for a moderate level. Listen carefully to the speaker system output and either the high- or low-frequency section of the speaker
Choose the connection that produces the most uni­form sound quality.
SR106, program input equipment, and
dB/octave crossover
biamplification
SR106 and identical power
high-
as
reverse the phase of
If a crossover frequency other than the three pro-
vided (500, 800, and 2600 Hz) is desired a qualified
service technician can change the crossover frequency to a new desired frequency. Refer to the section on Alternate Crossover Frequencies.
ELECTRONIC
CROSSOVER
(2600
AUDIO CONSOLE
OR MIXER-PREAMP-
OR MIXER
-
SR106
CROSSOVER
HZ)
(500
HE
-
-
FIGURE G.
TRl AMPLIFIED OPERATION
SRlO6
HZ)
LOW
CAUTION
Do not interchange high- and low-frequency speaker cables. Damage to high-frequency drivers from high level, low-frequency sig­nals may result.
SPEAKER SYSTEM
r-------
-
HIGH
-
POWER
AMPLIFIER
HIGH-FREQUENCY
I
,
I
SPEAKERS
I
I
MID
(LOW)
-
POWER
AMPLIFIER
MID-FREQUENCY
I
SPEAKERS
I
I
POWER
AMPLIFIER
LOW-FREQUENCY
I
I
SPEAKERS
I
L
-------
7
J
I
I
I
I
I
I
I
I
I
I
The second test should be made feeding two
speaker systems at a time with the same vocal or
instrumental program material or noise (pink or white). Connect the
SR106, power amplifiers, speaker systems,
and program input equipment.
Turn on the sound system and adjust for a moderate
level. Disconnect the high-frequency driver input ca-
bles. Stand approximately mid-way between the two speaker systems and listen to the program material while reversing the "hot" and common leads to one of the low-frequency speaker sections. (This may be accomplished by wire-reversing or by a simple
cross-
wired, double-pole, double-throw switch.) Use the con-
nection that gives a localized sound, centered between
the speaker systems; this is the correct phase connec-
tion.
A
diffuse, directionless sound indicates improper
phasing.
Reconnect the high-frequency speaker sections and disconnect the low-frequency sections. Perform the same test as above. Correct phasing will provide a localized sound, centered between the speaker sys-
tem; incorrect phasing is indicated by the sound ap-
pearing to come predominantly from one speaker system, and to shift from one speaker system to another as the listener moves around the audience area.
If it becomes necessary to invert the phase of the
SR106 output signal without changing any wiring, a
A15PR Phase Reverser may be inserted in the
Shure LINE LEVEL OUTPUTS/HIGH FREQUENCY or /LOW FREQUENCY three-pin connector (6, 3) of the
SR106.
+
10
-
m
-
W
p
0
W
W
z
-I0 20 50 100 200 400 600 IK 2K 4K
FREWNCY
(HZ)
FIGURE
J.
TYPICAL SHELVING EFFECT:
LOW TO
HlGH FREQUENCY
SPECIAL OPERATING INSTRUCTIONS
The following information is supplied to enable the
user to utilize the
SR106 Electronic Crossover in spe-
cial or custom installations.
WARNING
Voltages in this equipment are hazardous
to life. Make all circuit changes described
in this section with ac power disconnected. Circuit changes should be referred to quali­fied service personnel.
6K
IOK 2OK
Shelving
In normal operation the flat portions of the
pass­bands of the SR106 high- and low-frequency outputs are at equal levels (see Figure E). However, because of the wide variance in acoustically "live" and
"dead" rooms, it is often necessary to "shelve," or adjust, relative to one another, the high- and low-frequency
signals in order to compensate for room reflection or absorption. This is done by decreasing the volume or output level setting on the desired power amplifier
(high- or low-frequency) to some arbitrary position be-
low that of the other power amplifier, and performing a listening test to establish that the desired compen-
sation has been achieved.
The effects of shelving the high- and low-frequency
H
and
J,
outputs are shown in Figures
+I0
-
m
0
U.
g
0
W
Y
-
L?
W
z
-
10
20
50
100
200 400 600 IK 2K 4K
FREWENCY
FIGURE
[HZ)
H.
respectively.
6K
IOK ZOK
TYPICAL SHELVING EFFECT:
HlGH TO LOW FREQUENCY
Alternate Crossover Frequencies
The crossover frequency is determined by a single
two-pole, 12
dB/octave, high-pass, active filter. Trans­sistors Q3 and Q4 and associated circuitry, including capacitors C4 to C13, comprise this filter. In the 2600 HZ position of switch
S1 capacitors C4 and C13 deter­mine the crossover frequency. In the 800 and 500 HZ switch positions capacitors C5 to C12 are selectively added in parallel to produce a lower crossover fre­quency.
Should a different crossover frequency than those provided be desired for use with a special custom speaker system, capacitors C4 and C13 may be re­placed. The two capacitors have the same value; to determine the new value capacitor required in micro­farads, divide 7.02 by the desired crossover frequency.
Example: If the new crossover frequency is to be
1500
Hz,
Use + 5% tolerance, 50-volt or greater capacitors.
Stable film-type capacitors, matched within 10% or
better, are recommended.
The new crossover frequency is 1500 Hz with the
switch in the 2600
HZ
switch position. Note that the
crossover frequencies corresponding to the 500 HZ
HZ
and 800
switch positions are also different due
to the change in capacitors C4 and C13.
Be sure to note the new crossover frequency on the switch position to avoid damage due to accidental connection to another speaker system.
Adding Level Controls
If the power amplifiers in use do not have volume controls, or if volume controls are desired at the SR106 location, external controls may be added to
SR106 outputs. Obtain two 1,000-ohm linear taper
the
J
potentiometers (Allen-Bradley Type
44.5
and mount them in a the potentiometers to the Figure
mum volume position (full clockwise) and reduce one control for the desired effect.
K.
For shelving adjustments, set the controls to maxi-
FROM SR106 TO POWER AMPLIFIER
OUTPUT INPUT
T
mm (1% in.) rack panel. Wire
SR106 output as shown in
-
ONE-HALF OF CIRCUIT
FIGURE
K.
or equivalent)
SHOWN
LEVEL CONTROL WIRING
WARNING
Voltages in this equipment are hazardous to life. Refer servicing to qualified service personnel.
Replacement Parts
Parts that are readily available through local elec­tronic parts distributors are not shown on the accom­panying Parts List. Their values are shown on the
P).
Circuit Diagram (Figure
readily available and unique parts are shown on the Parts List and may be ordered directly from the fac-
tory.
The commercial alternates shown on the Parts List
are not necessarily equivalents, but are electrically and
mechanically similar, and may be used in the event that direct factory replacements are not immediately available. To maintain the highest possible perform­ance and reliability, Shure factory replacement parts should be used. When ordering replacement parts, specify the Shure Replacement Kit Number, descrip­tion, product model number and serial number.
Commercial parts not
Telephone Line Surge Protection
When using the SR106 to feed a telephone line sub-
ject to lightning-induced voltage surges, the following
part (commercially available) can be installed across
LINE LEVEL OUTPUTSIHIGH FREQUENCY and
the /LOW FREQUENCY three-pin jacks (6,
(5,
4)
jacks
circuit components: Thyrector, General Electric Co., Part number
to provide additional protection for output
6RS20SPl B1.
3)
or phone
SERVICE INSTRUCTIONS
Service
of the highest quality, operating well within their re­spective ratings to assure long life.
(See Guarantee)
SR106 Electronic Crossover uses components
The
CII
CIO
T4
Cover Removal
To service components inside the chassis, the pro­tective top cover must be removed. This is done by removing the cover off.
10 screws from the top surface and lifting
Printed Circuit Board Removal
The SR106 chassis contains a printed circuit board assembly. The foil side of the board may be made ac­cessible for servicing, without disconnecting any leads, by removing the four Phillips head screws securing
the board. The board may be completely removed as
14
follows (see Figure L). Remove all
leads from the push-on board terminals, noting con­nections as listed in the table below.
A
I
T
2
interconnecting
T
3
D2
C6
J5
J6
C5
RI
FIGURE
L.
J
3
SR106 TOP VIEW, COVER REMOVED
TI
S
I
CI
C
2
CAUTION Similar wire colors are used in different cir­cuits; make sure proper re-connections can be made. Take care not to bend or break the push-on terminals.
Letter
A B
C D E
F
G
NOTE:
CIRCUIT BOARD
Wire Color Red
Black Purple Yellow/Purple Yellow/Black Yellow/Red Black
Production variations ing from those in the table.
WIRE COLORS
Letter
H
J
K
L
M
N P
may
result in wire colors differ-
Wire Color Red
Red Blue Red Blue Black White
Remove the four Phillips head screws from the board
and remove the board from the chassis.
Replace cover after servicing board.
Transistor and Diode Removal All transistors and diodes used in the
chanically supported
by their leads. When replacing
SR106 are me-
these devices, proper lead configurations must be followed. Minimum soldering heat (preferably with a
low-wattage soldering iron) should be used to avoid damage to the device. Transistor lead codes are in­cluded in the Notes to Circuit Diagram (Figure N).
Transistor and Diode Checking
Defective transistors and diodes may be located by
use of a standard ohmmeter such as a
Simpson 260.
Polarity of the ohmmeter must be verified before these checks are made.
With a known diode orientation, measure the diode
resistance in the forward and reverse directions. The lowest meter reading will establish the probe at the cathode end (schematic symbol arrow points to ca­thode) as the "minus" probe while the other probe will be "plus." Some ohmmeters are not polarized in this manner with relation to "volts plus probe" and
"volts minus probe." With the ohmmeter "plus" probe on the anode end of a diode, and the "minus" probe on the cathode end, the ohmmeter should read ap­proximately 2000 ohms or less. With the meter probes reversed, a reading of about 10,000 ohms or more should be obtained. If either of these conditions is
not met, the diode should be replaced.
To check transistors, the ohmmeter should be set to the 100- or 1,000-ohm scale. Transistors and diodes must be removed from the circuit before testing. If all conditions in the following table are met, the tran­sistor may be considered free of any major defect; if any of the following conditions are not met, the tran­sistor should be replaced. See Notes to Circuit Di-
N)
agram (Figure
for transistor lead codes.
Ohmmeter Connections Ohmmeter Reading
NPN PNP
"Plus" Lead "Minus" Lead Transistor Transistor
Collector Emitter High High
Emitter Collector High High Collector Base High Low Emitter Base
Low Base Collector Low High Base Emitter Low
*Not a significant measurement.
Replacement Parts List
The commercial alternates shown in the following parts list are not necessarily equivalent parts, but are electrically and mechanically similar, and may be used if direct factory replacements are not imme­diately available. To maintain highest possible per-
formance and reliability, Shure Factory Replacement
Parts should be used. Service Illustrations
The pages that follow contain a Parts Location
M)
Drawing for the printed circuit board (Figure
and
an overall Circuit Diagram (Figure P). Foil circuit paths
M.
are shown as shaded areas in Figure
Diagram shows all printed circuit board and
The Circuit
chassis-
mounted parts. GUARANTEE
This Shure product is guaranteed in normal use to be free from electrical and mechanical defects for a period of one year from date of purchase. Please retain proof of purchase date. This guarantee includes
all parts and labor. This guarantee is in lieu of any and all other guarantees or warranties, express or
implied, and there shall be no recovery for any con­sequential or incidental damages.
SHIPPING INSTRUCTIONS
Carefully repack the unit and return it prepaid to:
Shure Brothers Incorporated Attention: Service Department 1501 West Shure Drive
Arlington Heights, Illinois 60004 If outside the United States, return the unit to your dealer or Authorized Shure Service Center for repair. The unit will be returned to you prepaid.
REPLACEMENT PARTS
I I
Reference
Designation
CHASSIS-MOUNTED
Replacement
Kit No.*
PARTS
LIST
Qty. Part No. Description
AND
(See
ASSEMBLIES
Figures
Replacement Kit Consists
L
and
P)
Of:
I
Commercial
Alternate
A1 C10
C11
Dl, D2
F1
J 1
J2, J4, J6
J3, J5
J7
L1-L4
MP1
MP2 PL1 S1 S2
S2
S3
T1
T2,
T3
T4
T4
W1
W1
-
-
-
RKC21
-
RKC83
-
RK122P
-
-
-
-
RKC45
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
4
2
1
-
-
1
-
-
-
-
-
-
-
-
-
-
90A2058
86L628
86B632
86A404 80A297
95A482
95D446
95A198
95A689
80A250
39A418
31A1144A
80A79
55A105
55A96
55A117
55A116
90C2150
51 8229
51 A253
51 A259
95A632
90A1888
Printed Circuit Board Assembly Capacitor, Electrolytic,
,F, 40V
250
Capacitor, Electrolytic,
1000
,F, 40V
Silicon Rectifier,
Fuse, SLO-BLO, 1 Pigtail (SR106-2E)
Connector, Female, 3-Pin Audio,
Connector, Phone Jack,
3-Conductor, Open Circuit, LlNE LEVEL INPUT and LOW and
Connector, Male, 3-Pin
Audio, LOW and OUTPUT
Connector, 3-Pin, AC (MAINS) POWER (SR106-2E)
Ferrite Bead Ring
Nameplate, Front-Panel Cover, Switch, POWER
Lamp, Indicator
Switch, Slide, Switch, Toggle, SPST,
POWER ON-OFF
Switch, Toggle, SPST, POWER ON-OFF
Switch, Slide, DPDT, VOLTAGE SELECTOR (SR106-2E)
Transformer and Shield
Assembly, Line Level Input
Transformer, Low and High
Frequency Line Level Output
Transformer, Power
Transformer, Power (SR106-2E)
Line Cord and 3-Conductor Ac Plug Assembly
Line Cord and 3-Conductor Ac Plug Assembly
LlNE LEVEL INPUT
HlGH LEVEL OUTPUT
100V,
/16A, 250V,
HlGH LEVEL
4P3T
(SR106)
(SR106-2E)
(SR106)
(SR106)
(SR106-2E)
Y2
A
(SR106)
None
CDE BR250-50
None
Motorola 1
Littelfuse 315.062
Switchcraft C3F
Switchcraft 12B
Switchcraft C3M
None
Stackpole 57-0181 Ferronics 21-0351 J
None None
Leecraft 36N1311-6
None Cutler-Hammer
7501 K13
None
None
None
None
None None
Belden 17408
None
N4002
;
*Parts listed as RKC Kits should be ordered by that number.
Any orders received for piece parts where RKC Kit number is shown will be shipped in RKC quantities.
"Sprague Type
225P
has a
+lo%
tolerance; select to
&5%
if possible.
REPLACEMENT PARTS LIST-Continued
Reference
Designation
CIRCUIT BOARD ASSEMBLY (Al)
Q2, Q4 06
Q10 Power, PNP
Replacement
Kit No.*
-
Qty.
1 - 1
Replacement Kit Consists Of:
Part No.
Capacitor, Electrolytic,
4.7
,F, 35v
Capacitor, Electrolytic,
p.F,
250
Capacitor, Film,
.0027 ,F, 1OOV & 5% Capacitor,
.0022 ,F, lOOV t 5%
Capacitor, Film,
.0039 ,F, 10OV Capacitor, Film,
.0015 ,F, 100V t 10%
Capacitor, Film,
.O1
,F, lOOV t 5%
Silicon Rectifier,
Transistor, Silicon, Low
Power, NPN
86~348
1
Transistor, Silicon, Low
Description
40V
Film,
zk
5%
50V, YzA
Commercial
Alternate
Sprague 30D-TE1303; CDE NLW-5-50
BR250-50
CDE
Sprague 225P27291*
Sprague 225P22291**
Sprague 225P39291*'
Sprague 225P15291
Sprague 225P10391"
Motorola 1 N4001 Motorola 2N5210
Motorola or Fairchild
2N5087
*
"
I
Q8, Q12
*Parts listed as RKC Kits should be ordered by that number.
Any orders received
"Sprague Type 225P has a
RKC66
for
piece parts where
I
210%
tolerance; select to
1
1
86A335
RKC
Kit number is shown will be shipped in RKC quantities
25%
1
Transistor, Silicon, PNP
if possible.
FIGURE
PRINTED CIRCUIT BOARD PARTS LOCATION
M.
NOTES TO CIRCUIT DIAGRAM
General 2. Line voltage: 120V, 50/60 Hz (SR106), or 115V
Shure part numbers are not shown in the Parts List accompanying the Circuit Diagram (Figure P) if parts are readily available through local electronics parts
suppliers. In these instances, the Circuit Diagram shows only the reference designation and value of
the standard parts.
All capacitor values are shown in microfarads less otherwise designated. All non-electrolytic
tors are 100 working volts dc or more unless wise specified. The capacitor tolerance is shown for
the crossover-frequency-determining capacitors C4 to C13. Electrolytic capacitors are shown in microfarads The numbers within elliptical symbols
X
volts.
All resistor values are shown in ohms Resistors are %-watt 10% tolerance unless otherwise specified. 2. Line voltage:
Transistor lead codes are shown in Figure N.
ceptable replacements are shown in the Parts List.
The following ground symbols denote:
Chassis Ground
Circuit Ground Printed Circuit Board Ground
Troubleshooting
A
general troubleshooting process is as follows:
SR106 is completely "dead," check the ac power
the
source and power slipply output (36V at pin H of printed circuit board). If the output is distorted, low or not present, apply an input signal as described under Ac Voltage Measurements below, and determine that the input voltage to the board assembly is correct.
If an incorrect ac voltage is found on the board, per-
form Dc Voltage Measurements as described below to
isolate the problem area.
AC Voltage Measurements
The numbers within rectangular symbols
the Circuit Diagram denote the ac voltage at that
point under the following test conditions:
1. Voltage measured with respect to chassis un- FIGURE less otherwise indicated.
*
l
-
un-
capaci-
other-
(k=1000).
Ac-
0
on
If
or 220V
3. Test signal of 5 kHz (high-frequency) applied across connector
J1 through 600 ohms.
4. Measurements made with ac VTVM of 1 or greater input impedance.
5. Loads across LlNE LEVEL OUTPUTS Connectors J3 and J5: 47 kilohms.
6. Ac voltage measurements may vary t 30% from values shown.
DC Voltage Measurements
Circuit Diagram denote the dc voltage at that point
under the following test conditions:
1. Voltages measured with respect to chassis un­less otherwise indicated.
or 220V (SR106-2E).
3. No input signal applied.
4. Dc voltage measurements may vary values shown.
5. Measurements made with VTVM of 11 megohms or greater input impedance.
Resistance Measurements
With the ac line cord disconnected from the ac
source and the POWER ON-OFF Switch in the OFF
position, the following ohmmeter measurements may be made:
1. Transformers may be checked for continuity of each winding.
2. To test transistors and diodes, see Transistor and Diode Checking.
pK77q
.@
E
-
01
03 07.011
05
p9
(SR106-2E).
l.OV, 200 Hz (low-frequency) or
120V, 50/60 Hz (SR106), or 115V
-1
.a
.Q
E E
-
TRANSISTOR LEAD CODES
.a
E
-
.@
(J.6
E
02,P4 Q8,012
as,
a,o
N.
megohm
o
t
20% from
E E
on the
ARCHITECTS' AND ENGINEERS' SPECIFICATIONS
The Electronic Crossover shall be a rack-mounted 120-volt, 50160 Hz line-operated, all silicon transistor, active crossover network for separating the output filter with a 300 Hz lower cut-off. signals from an audio console or mixer-preamplifier into high- and low-frequency signals for routing to separate power amplifiers and two-way speaker sys" tems.
The Electronic Crossover shall be a unity voltage gain amplifier for either high- or low-frequency output
a
signals, with
the
range frequency output signals are added electrically out-of­phase. Input impedance shall be 150
and recommended output load impedance shall be 600 ohms (termination for 1.5 dB loss) or 47 kilohms
(bridging for unity gain). The Electronic Crossover leled female professional audio and three-circuit
shall evidence no visible clipping at either output from 30 to 20,000 Hz with a 15.8 dBV (6.2V) input level. When terminated with a 600-ohm input resistance and 47-kilohm output loads, both high- and low-frequency output signals shall have a maximum hum and noise
level of -96
*
All spec~ftcat~ons apply to
125~
or
210-250~.
flat f 2 dB frequency response over
of
20
to
207000
dBV through a 20,000 Hz noise-bandwidth above specifications shall be deemed unacceptable
Hz
SR106-2E
when
the
high-
kilohms 2 30%,
except operattng voltage
Or
low-
IS
105-
filter with a 20 Hz lower cut-off, and a maximum noise
level of -98
The Electronic Crossover shall have a POWER OFF Switch and a three-position CROSSOVER FRE­QUENCY Switch to select crossover frequencies of 500, 800 or 2600
The Electronic Crossover shall be enclosed in a
metal, rack-mounting enclosure housing with a
resistant vinyl-covered front panel. The dimensions shall be 44.5 in width, and 216
shall be
The
%-inch phone jack connectors. The HIGH and LOW FREQUENCY each be paralleled %pin male professional audio and three-circuit phone jack connectors.
Any Electronic Crossover not meeting all of the
under this
be a Shure Model SR106.
dBV through a 20,000 Hz noise-bandwidth
Hz.
mm
(1%
no
more
LINE LEVEL INPUT connectors shall be paral-
specification'
mm (8V2 in.) in depth. The weight
than
LINE LEVEL OUTPUT connectors shall
in.)
kg
The
(6
*
in
height, 483
Ib,
8.8
oz).
Electronic
mm
(19 in.)
Crossover
ON-
scuff-
11
SR106-2E POWER SUPPLY
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