SHP Laboklav 55, Laboklav 80, Laboklav 100, Laboklav 195, Laboklav 160 User Manual
...
Type 55 to 195 Liter
User manual
Edition 04/2010
Dampfs
terilisatoren
Steam sterilizers
Laboklav
SHP Steriltechnik AG
Schloss Detzel 1
D-39345 Detzel Schloss / Satuelle
Tel: +49 (0) 39058 97 62- 0
Fax: +49 (0)
39058 97 62- 22
E-Mail: info@shp-steriltechnik.de
Internet: www.shp-steriltechnik.de
Steam sterilizer Laboklav 55 - 195
user manual 3
Please read these user instructions before starting the use of the steam sterilizer! It is necessary to
keep this user manual over the complete life cycle of the sterilizer nearby the unit.
Indications included in this manual and labeled warning, important and attention are very
important and to draw attention to them. They are marked with the following graphical
symbols.
Warning
Failing to observe these warnings can cause injury and even
death. This symbol also means that an operator must
acquaint with a suitable passage in the manual.
Important
This symbol denotes important i
ndications for example to
prevent sterilizer or load damage.
Attention
Observing the texts marked with this symbol facilitates
operation of the sterilizer.
General Warnings:
Access to sterilizer operations manual should be restricted
only to persons authorized to operate a sterilizer
During an installation of a sterilizer, after maintenance
performed by technical staff and during power outlet
exchange, the verification of null electric potential of the
elements being touched by users shou
ld absolutely be
performed by authorized staff.
4 user manual Steam sterilizer Laboklav 55 - 195
Table of content
page
I. General application, construction and use of Steam sterilizer line Laboklav 55 - 195.........................................5
II. Steam sterilizer Laboklav xxx technical data.......................................................................................................7
III. Programs available in steam sterilizer line Laboklav 55 - 195 .........................................................................13
•
standard programs....................................................................................................................................13
•
Programs with fast cooling........................................................................................................................15
•
Programs with vacuum (versions V, MV, MSV und MSLV)......................................................................17
IV. Operating the steam sterilizer Laboklav 55 – 195............................................................................................20
1. List of delivered parts ................................................................................................................................20
Device in ordered specification (options) ......................................................................................................20
2. Installation..................................................................................................................................................20
• Preparation of the unit.........................................................................................................................20
• Power supply.......................................................................................................................................20
• Water supply........................................................................................................................................20
3. Installation and operation ..........................................................................................................................21
• Switching on........................................................................................................................................21
• Loading the device ..............................................................................................................................21
• Touch panel.........................................................................................................................................22
• Program change..................................................................................................................................23
• 2. Display level ....................................................................................................................................23
• Program start.......................................................................................................................................23
• STOP button........................................................................................................................................23
• Changing program parameters ...........................................................................................................24
5. Error handling ............................................................................................................................................27
6. Operating the sterilizer – generall information...........................................................................................28
• Preheating the chamber......................................................................................................................28
• Preparation of sterilization goods........................................................................................................28
• Cancellation of program cycle...........................................................................................................29
• Draining the condensate .....................................................................................................................29
• Documentation of sterilization cycle....................................................................................................29
V. Maintenance......................................................................................................................................................31
• Regular cleaning, maintenance and service activities ........................................................................32
• Cleaning ..............................................................................................................................................32
• Check of the safety valve(s)................................................................................................................33
• Changing the venting air filter..............................................................................................................33
• List of consumables.............................................................................................................................33
VI. Description of safety devices............................................................................................................................34
VII. Additional Information......................................................................................................................................35
• Definition of feed water quality............................................................................................................35
• Service and maintenance....................................................................................................................35
Steam sterilizer Laboklav 55 - 195
user manual 5
I. General application, construction and use of Steam sterilizer line Laboklav 55 - 195
The steam sterilizer line Laboklav 55 - 195 is equipped with a chamber by 55 Liter to 195 Liter
chamber volume. It is constructed for the steam sterilization of instruments, materials for non
medical use and liquids. All versions contain a thermo lock acc. to IEC 61010-2-42. Different
versions depending on the use of the sterilizers are available.
In Basic version (Laboklav xxx B) the sterilization of solid materials like instruments and glass ware,
waste and liquids is possible. Instruments should be sterilized in unwrapped form. Please be sure
that the materials to sterilize are allowed to be sterilized by steam sterilization in the correct
temperature range you want to sterilize them. We suggest to do not sterilize wrapped, porous and
hollow materials with basic units. The result is not defined and not possible to validate.
The version with fast liquid cooling option (Laboklav xxx M) is equipped to make the cooling
process of liquids faster than self cooling process can be. The use of the cative cooling process is
constructed for the use of not tightly closed flasks! Reduce of process time of cooling process is
about 40 % compared with basic version! In consequence of the active cooling process happens a
loss of liquids by 3 – 12 % depending of the pressure reduce speed (programmable by service).
Further versions are equipped to reduce the loss of liquids and to allow the sterilization of tightly
closed flasks (Laboklav xxx MS und MSL).
The vacuum version includes a water ring vacuum pump. This makes the steam sterilization
process safe for wrapped, porous and hollow materials. Additionally this version includes the
possibility of drying of the materials.
The
water ring pump in units with vacuum option should run
minimum once per week. This prolongers the life cycle of the
vacuum pump and protects against malfunctions.
The different options are possible to combine in one unit (Laboklav xxx MV, MSV, MSLV).
For the use of the sterilizer in safety laboratories a special steam exhaust filtration is available to
protect the environment against elusion of non sterilized micro organism.
The manufacturer is not liable or responsible for defects or
indefinitely results if the sterilizer is not under intended use.
The steam sterilizer line Laboklav 55 – 195 allows a fully automatic process cycle. That includes
deaeration, heating, sterilization, pressure remove and cooling or drying function (optional if
included in the actual version). All steps for a automatic process are controlled by a microprocessor
control board. The actual status is shown on a graphic display and includes all important
information for the user to operate the device. The supported temperature range of the sterilization
process is 103°C to 136°C. The typical temperatures of 121°C and 134°C are programmed for
different sterilizing situations and different materials. All program positions can be reprogrammed
by special trained engineers / service stuff.
The steam sterilizer line Laboklav 55 – 195 includes the following additional advantages:
- Automatic preheating to reach defined condition in the start situation in each program
separately to define. This function is especially developed for fractionated prevacuum process
to reduce the condensate in the chamber and on the sterilization goods
- Fully automatic deaeration of the sterilization goods by fractionated prevacuum (in vacuum
option only) or pressure purge process for solids and gravity process for liquid goods.
- Use of the principle of hot stone for the steam production reduces the use of water and
decreases the heating time of the device. That make the process much more economic than the
typical steam generation process in a classic steam generator
6 user manual Steam sterilizer Laboklav 55 - 195
- Cooling process using the feed water stored in an included feed water tank (all units with
included fast cooling option). That reduces the need of expensive demineralized water and
sores heating energy in the feed water. Additionally it is degassing the feed water for the next
cycle so it increases the quality of the complete sterilization process.
- Protection of the drain on house installation side by using normal tape water mixing to the
steam outlet. That process works temperature controlled by an PT 100 in the outlet installation.
The Temperature is programmable for opening and closing the mixing valve.
- Automatic cleaning function for the steam generator in running in each cycle. It protects the unit
against heater damage forced by bad water quality.
- Microprocessor controlled process for fully automatic use
Total view of the steam sterilizer Laboklav xxx
4
5
The Laboklav should be operated while the normal laboratory working hours. If the device is not in
use it should be switched off by the main power plug (5). Over night and on the weekends the central
power plug (1) should be switched off. If that central power plug is missing please use the main
breaker below the housing on the right side of the unit (4).
Emergency switch off
♦♦♦♦ In case of a fatal error switch off the device by turning the central main power switch (1)
or disconnect the sterilizer from power supply by using the power plug
(2).
1
2
Steam sterilizer Laboklav 55 - 195
user manual 7
II. Steam sterilizer Laboklav xxx technical data
Laboklav 55
Overall dimension (free standing unit)(W x H x D)...... 740 x 765 x 600 mm
Footprint (Bench top unit)(W x D)…………………….. 740 x 670 mm
Weight (net)................................................................. ca. 125 kg
Volume Feed water tank............................................. ca. 16 l
Maximum Load:
- Instruments ..................... 20 kg
- Textiles …......................... 10 kg
- Liquids …....…………….. 15 Liter Total volume
Sterilizer chamber:
Total volume …. .......................................................... ca. 62 l
Chamber dimension (φ x D) ………….......................... φ 410 x 460 (+50-round.) mm
usable Volume ……...................................................… ca. 60 l
Maximum allowable pressure (PS) .............................. 2.8 bar
Maximum allowable temperature (TS) ......................... 143°C
Working pressure safety valve ……….......................... 2.8 bar
Material number for chamber and double jacket........... 1.4404 (SS 316 L)
Surface roughness……………………........................... ≤ 0,8 µm
Pressure Device Directive 97/23/EG ............................ CE0036, Kat. I, Module B+C1
Power supply:
Voltage ………………................................................... 3N 400V~ (±5%), 50 Hz, 16A
Working power.............................................................. 4,5 kW
Averaged power consumption per cycle ...................... 5 kWh
Protection class .................……………………………... I
Protection level. .................……………………………... IP24
Electromagnetic compatibility …………………………... DIN EN 61326 / A1
Water supply:
Destilled or demineralized Water
(acc. to annex C EN 13060:2004)
Averaged feed water consumption per cycle................ ca. 3,5 l .. 8 l
Storing conditions:
Temperature ................................................................ 5 ÷ 40°C
Humidity ..................................................................... max. 85%
Heat emission ……………………………………………. Approx. 12 % of total power cons.
Programs:
10 predefined Programs in user level 1:
The program definition depends on the available options included in the model. The
programs can be individually changed.
10 programs in user level 2 (Program P11 to P20) Code protected. Predefinition is like P1.
2 test programs (Bowie&Dick-Test, P11, vacuum test, P12) – in vacuum versions only
Computer interface:
- serial interface RS 485
Printer (optional)
8 user manual Steam sterilizer Laboklav 55 - 195
Laboklav 80
Overall dimension (free standing unit)(W x H x D)...... 740 x 915 x 600 mm
Footprint (Bench top unit)(W x D)…………………….. 740 x 820 mm
Weight (net)................................................................. ca. 165 kg
Volume Feed water tank............................................. ca. 30 l
Maximum Load:
- Instruments ..................... 30 kg
- Textiles …......................... 10 kg
- Liquids …....…………….. 21 Liter Total volume
Sterilizer chamber:
Total volume …. .......................................................... ca. 82 l
Chamber dimension (φ x D) ………….......................... φ 410 x 610 (+50-round.) mm
usable Volume ……..................................................… ca. 80 l
Maximum allowable pressure (PS) .............................. 2.8 bar
Maximum allowable temperature (TS) ......................... 143°C
Working pressure safety valve ……….......................... 2.8 bar
Material number for chamber and double jacket........... 1.4404 (SS 316 L)
Surface roughness……………………........................… ≤ 0,8 µm
Pressure Device Directive 97/23/EG............................. CE 0036, Kat. II, Module B+C1
Power supply:
Voltage ………………................................................... 3N 400V~ (±5%), 50 Hz, 16A
Working power.............................................................. 4,5 kW
Averaged power consumption per cycle ...................... 5 kWh
Protection class .................……………………………... I
Protection level. .................……………………………... IP24
Electromagnetic compatibility …………………………... DIN EN 61326 / A1
Water supply:
Destilled or demineralized Water
(acc. to annex C EN 13060:2004)
Averaged feed water consumption per cycle................ ca. 3,5 l .. 10 l
Storing conditions:
Temperature ................................................................ 5 ÷ 40°C
Humidity ..................................................................... max. 85%
Heat emission ……………………………………………. Approx. 12 % of total power cons.
Programs:
10 predefined Programs in user level 1:
The program definition depends on the available options included in the model. The
programs can be individually changed.
10 programs in user level 2 (Program P11 to P20) Code protected. Predefinition is like P1.
2 test programs (Bowie&Dick-Test, P11, vacuum test, P12) – in vacuum versions only
Computer interface:
- serial interface RS 485
Printer (optional)
Steam sterilizer Laboklav 55 - 195
user manual 9
Laboklav 100
Overall dimension (free standing unit)(W x H x D)...... 740 x 1065 x 600 mm
Footprint (Bench top unit)(W x D)…………………….. 740 x 970 mm
Weight (net)................................................................ ca. 195 kg
Volume Feed water tank............................................. ca. 30 l
Maximum Load:
- Instruments ..................... 40 kg
- Textiles …......................... 25 kg
- Liquids …....…………….. 30 Liter Total volume
Sterilizer chamber:
Total volume …. .......................................................... ca. 102 l
Chamber dimension (φ x D) ………….......................... φ 410 x 760 (+50-round.) mm
usable Volume ……...................................................… ca. 100 l
Maximum allowable pressure (PS) .............................. 2.8 bar
Maximum allowable temperature (TS) ......................... 143°C
Working pressure safety valve ……….......................... 2.8 bar
Material number for chamber and double jacket........... 1.4404 (SS 316 L)
Surface roughness……………………........................… ≤ 0,8 µm
Pressure Device Directive 97/23/EG............................ CE 0036, Kat. II, Module B+C1
Power supply:
Voltage ………………................................................... 3N 400V~ (±5%), 50 Hz, 16A
Working power.............................................................. 6,5 kW
Averaged power consumption per cycle ...................... 6,5 kWh
Protection class .................……………………………... I
Protection level. .................……………………………... IP24
Electromagnetic compatibility …………………………... DIN EN 61326 / A1
Water supply:
Destilled or demineralized Water
(acc. to annex C EN 13060:2004)
Averaged feed water consumption per cycle................ ca. 4,5 l .. 12 l
Storing conditions:
Temperature ................................................................ 5 ÷ 40°C
Humidity ..................................................................... max. 85%
Heat emission ……………………………………………. Approx. 12 % of total power cons.
Programs:
10 predefined Programs in user level 1:
The program definition depends on the available options included in the model. The
programs can be individually changed.
10 programs in user level 2 (Program P11 to P20) Code protected. Predefinition is like P1.
2 test programs (Bowie&Dick-Test, P11, vacuum test, P12) – in vacuum versions only
Computer interface:
- serial interface RS 485
Printer (optional)
10 user manual Steam sterilizer Laboklav 55 - 195
Laboklav 135
Overall dimension (free standing unit)(W x H x D)...... 840 x 965 x 700 mm
Footprint (Bench top unit)(W x D)…………………….. 840 x 870 mm
Weight (net)................................................................. ca. 205 kg
Volume Feed water tank............................................. ca. 40 l
Maximum Load:
- Instruments ..................... 40 kg
- Textiles …......................... 25 kg
- Liquids …....…………….. 30 Liter Total volume
Sterilizer chamber:
Total volume …. .......................................................... ca. 135 l
Chamber dimension (φ x D) ………….......................... φ 500 x 660 (+50-round.) mm
usable Volume ……..................................................… ca. 130 l
Maximum allowable pressure (PS) .............................. 2.8 bar
Maximum allowable temperature (TS) ......................... 143°C
Working pressure safety valve ……….......................... 2.8 bar
Material number for chamber and double jacket........... 1.4404 (SS 316 L)
Surface roughness……………………........................… ≤ 0,8 µm
Pressure Device Directive 97/23/EG ........................... CE 0036, Kat. II, Module B+C1
Power supply:
Voltage ………………................................................... 3N 400V~ (±5%), 50 Hz, 16A
Working power.............................................................. 6,5 kW
Averaged power consumption per cycle ...................... 6,5 kWh
Protection class .................……………………………... I
Protection level. .................……………………………... IP24
Electromagnetic compatibility …………………………... DIN EN 61326 / A1
Water supply:
Distilled or demineralised Water
(acc. to annex C EN 13060:2004)
Averaged feed water consumption per cycle................ ca. 5,5 l .. 15 l
Storing conditions:
Temperature ................................................................ 5 ÷ 40°C
Humidity ..................................................................... max. 85%
Heat emission ……………………………………………. Approx. 12 % of total power cons.
Programs:
10 predefined Programs in user level 1:
The program definition depends on the available options included in the model. The
programs can be individually changed.
10 programs in user level 2 (Program P11 to P20) Code protected. Predefinition is like P1.
2 test programs (Bowie&Dick-Test, P11, vacuum test, P12) – in vacuum versions only
Computer interface:
- serial interface RS 485
Printer (optional)
Steam sterilizer Laboklav 55 - 195
user manual 11
Laboklav 160
Overall dimension (free standing unit)(W x H x D)...... 840 x 1065 x 700 mm
Footprint (Bench top unit)(W x D)…………………….. 840 x 975 mm
Weight (net)................................................................. ca. 220 kg
Volume Feed water tank............................................. ca. 40 l
Maximum Load:
- Instruments ..................... 40 kg
- Textiles …......................... 25 kg
- Liquids …....…………….. 45 Liter Total volume
Sterilizer chamber:
Total volume …. .......................................................... ca. 165 l
Chamber dimension (φ x D) ………….......................... φ 500 x 760 (+50-round.) mm
usable Volume ……..................................................… ca. 163 l
Maximum allowable pressure (PS) .............................. 2.8 bar
Maximum allowable temperature (TS) ......................... 143°C
Working pressure safety valve ……….......................... 2.8 bar
Material number for chamber and double jacket........... 1.4404 (SS 316 L)
Surface roughness…………………….........................… ≤ 0,8 µm
Pressure Device Directive 97/23/EG ........................... CE 0036, Kat. II, Module B+C1
Power supply:
Voltage ………………................................................... 3N 400V~ (±5%), 50 Hz, 16A
Working power.............................................................. 6,5 kW
Averaged power consumption per cycle ...................... 6,5 kWh
Protection class .................……………………………... I
Protection level. .................……………………………... IP24
Electromagnetic compatibility …………………………... DIN EN 61326 / A1
Water supply:
Destilled or demineralized Water
(acc. to annex C EN 13060:2004)
Averaged feed water consumption per cycle................ ca. 5,5 l .. 17 l
Storing conditions:
Temperature ................................................................ 5 ÷ 40°C
Humidity ..................................................................... max. 85%
Heat emission ……………………………………………. Approx. 12 % of total power cons.
Programs:
10 predefined Programs in user level 1:
The program definition depends on the available options included in the model. The
programs can be individually changed.
10 programs in user level 2 (Program P11 to P20) Code protected. Predefinition is like P1.
2 test programs (Bowie&Dick-Test, P11, vacuum test, P12) – in vacuum versions only
Computer interface:
- serial interface RS 485
Printer (optional)
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