ShoreLand'r SLRB55TCBBS User Manual

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SLRB55TCBBS-__
62168 Bunk Assy Rear Bunk Kit R/B……..……..2
66520 Bag with Chains, No Coupler....................1
69082 Lit Packet Brake Trailers...........................1
80801-- Frame Bundle – SLRB55TCBBS…...........1
67178-- Tongue Assy W/UFP Disc 5X3X65….......1
69352 Brake Kit – Tandem Axle Connection…....1
ST215/75R14C Tire/TS Dir Rim..............4
(or)
ST215/75R14C Tire/Galv Dir Rim….........4
Tire Size and Carrying Capacity Chart
Tire Size........................ST215/75R 14-C
GVWR...........................7040 lb.
Carrying Capacity........5500 lb.
Axle...............................Disc Brakes
Refer to the tire side wall for correct tire pressure.
ShoreLand’r offers their product line in either galvanized or painted finish. When or dering parts it is important that you specify the finish or color you have on your product. T he five (5) di git number a long with a two (2) digit spac e _ _, note the p arts which can be purchased with various finishes. When ordering these items use the five (5) digit number along with a t wo (2) digit suffix for the proper finish.
00..........Galvanized
01..........Arctic White
03..........Black
Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorelandr.com 0004293 Page 1 of 14 11/04/2010
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Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorelandr.com 0004293 Page 2 of 14 11/04/2010
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FINAL ASSEMBLY INSTRUCTIONS Remove the hardware bag from the frame, remove parts and sort by size.
TONGUE The tongue is shipped separate of the frame. Locate the appropriate tongue and install by sliding it in the front of the tongue channel.
Line the holes in the tongue with the holes in the tongue channel. Install the 1/2” x 4” hex bolt in the front cross hole and secure with a 1/2” lock nut. Remove the wire harness from the rear of the tongue. Place the wire harness and the brake line through the hole provided in the tongue cover plate. See Detail A in Diagram A. Secure the tongue cover plate in position with the same 1/2” x 1-1/2” hex bolt that secures the back on the tongue to the tongue channel of the frame. Secure with 1/2” lock nut. Tighten both bolts just installed.
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A
Plug the tongue wire harness ends into the frame har­nesses by matching colors and ends. Pushes the extra wire provided into the rear of the tongue or remove the grommet in the side frame and place the extra wire in the side frame. Replace grommet just re­moved.
BRAKE LINE Locate the brass brake line coupling. Remove the plastic cap and thread the brake line hose coming out the rear of the tongue into one end of the coupling. Bend the line in a smooth gradual radius being careful not to kink the line. Bend so it can be mated to the brake line hose from the side frame. Once aligned, thread the side frame brake line hose into the other end of the coupling. Tighten both lines into the coupling.
SAFETY CHAINS Locate the 1/2” x 5” hex bolt. Slip the bolt through a 1/2” flat washer, then place through the last link of one of the safety chain. Insert through the hole in the actuator housing and out the other side. Slide the last link of the other chain over the bolt and slide on a flat washer. Secure with a 1/2” .flange lock nut. Tighten.
ssembly is complete.
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WINCH POST ASSEMBLY
Locate the winch post and position it on the tongue. Place the ½” x 3 9/16” x 6” U-bolts up around the tongue, alig n the legs of the U-bolts with the holes in the winch post base and insert. Secure the U-bolts in place using ½” flange lock nuts. Tighten only enough to secure in place because they will have to be moved again for final adjustment when the boat is placed on the trailer.
Locate the winch handle. Press the retainer clip on the end of the winch handle so it can be slipped onto the drive shaft. Release clip once the handle is fully on the drive shaft. Note that the winch handle should be removed during transport to eliminate the possibility of loosing it.
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ROCKER ARMS Locate the rocker arms (Ref. No. 6 of Detail A in Diagram D. Note that the center bushing has a grease zerk in it. Position the rocker arms up into the center channel welded in the center of the tandem spring bracket so that the grease zerk is pointing down. Align the holes in the channel with the rocker arm. Secure in place with a 3/4” x 4-1/2” hex bolt and lock nut. Tighten. Repeat this process on the other rocker arm and spring bracket. Grease the rocker at this time by applying grease through the zerk just discussed.
NOTE: The grease zerk is positioned down so that it is accessible for servicing when needed.
SPRINGS
Position the axles so they are properly aligned with the trailer. Position the brake axle so that the disc brake calipers are on the back side of the axle. The brake axle must always be mounted as the rear axle to give you the best braking possible (See Diagram D. There is no right and left to the axle without brakes. It can be mounted either way.
Place the springs on the topside of the spring pads welded to the axle. (See chassis diagram). Note that the hook end of the spring must be to the rear of the trailer. Place a spring clamp on the top center of the spring as shown. Next place the 1/2” x 6-1/2” U-bolts down over the top of the spring clamp, spring and axle as shown.
Place the spring and axle U-bolt plate onto the ends of the two U-bolts just placed. Secure in place with 1/2” lock nuts. Thread onto the U-bolts but do not tighten securely until the complete unit is in position on the trailer. Repeat on the other spring.
AXLE Place one of the spring bracket bushings into the rear of the spring bracket and secure with a 9/16” x 3-1/4” hex bolt and hex lock nut. Repeat in other spring bracket.
Position the rear axle under the frame, then hook the loop of the springs around the bushings just installed. Note that if the axle is positioned too low when trying to hook, the loops will not hook around the bushings.
Raise the front of the springs up so they align with the rear hole in the axle boogie just installed. Secure in place with 9/16” x 3-1/4” hex bolts and lock nuts.
Install another spring bracket bushing in the front hole on the rock arm assemblies. Secure with a 9/16” x 3-1/4” hex bolt and lock nut. Tighten.
Hook the hook end of the springs mounted to the front axle over the bushing just installed in the rocker arm assembly. Then swing the front of the spring up and attach the front mounting hole in the spring bracket with another 9/16” x 3-1/4” hex bolt and lock nut.
Tighten all axle U-bolts and spring bolts.
ONE AXLE BRAKE INSTALLATION Cut the tape securing the brake line hose to the axle. Remove the plastic plug from the bottom port in the brass block on both brake calipers. Thread in the brake hose male end and tighten to either 6-8 ft. lb. or 72-96 in. lb. of torque.
DO NOT OVER TIGHTEN Over tightening will cause the brass block to crack
and or the threads to release and then leak. Remove the plastic cap from the end of the frame
brake line coming out of the side frame by the axle. Carefully pull the brake line hose so that it will thread thru the brake line bracket. Thread the brake line hose into the side port on the right side brake caliper. Tighten.
NOTE: The complete brake system including the axle MUST be re-bled to ensure that all air has been removed from the brake system. For bleeding instructions see the UFP brake bleeding manual or the ShoreLand’r Disc Brake Manual.
Fill the actuator reservoir with brake fluid and bleed the line per the instructions in the Brake Manual.
DUAL AXLE BRAKE INSTALLATION If your trailer is equipped with dual axle brakes con­nect the line to the axle as follows:
Cut the tape securing the brake line hose in the axle. Remove the plastic plug from the bottom port in the brass block on both brake calipers. Thread the brake hose male end into the block and tighten to either 6­8 ft. lb. or 72-96 in. lb. of torque.
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DO NOT OVER TIGHTEN Over tightening will cause the brass block to crack
and or the threads to release and then leak. Attach the brake hose from the attaching kit to the
side port on the brass block on the right side of the rear axle and then to the spring bracket with the U­shaped hose clip. Once the brake hose is secured in place, locate the brass tee connector. Screw the male port of the tee into the brake line hose. Tighten.
Next connect the side frame brake line hose into the top port on the tee. Connect the two axles together using the 42” brake line hose supplied. Thread one end of the line into the brass tee just installed. Route the line over to the other axle, forming a loop in the line thru the clip on the spring bracket and then connect the other end into the brake caliper on the second axle. Tighten to either 6-8 ft. lb. or 72-96 in. lb. of torque. Using the clamps and screws included in the kit secure the hose to the sideframe to keep it protected from damage.
DO NOT OVER TIGHTEN Over tightening will cause the brass block to crack
and then leak. NOTE: The complete brake system including the
axle MUST be re-bled to ensure that all air has been removed from the brake system. For bleeding instructions see the UFP brake bleeding manual or the ShoreLand’r Disc Brake Manual.
Fill the actuator reservoir with brake fluid and bleed the line per the instructions in the Brake Manual.
TIRE & WHEEL ASSEMBLY Mount the tire and wheel assemblies using the 1/2” fine threaded tapered lug nuts provided. Tighten to 85-95 ft./lb. torque using the rotation pattern as shown in the ShoreLandr’s Owners Manual. Re­torque the lug nuts after 50 miles driving and then periodically thereafter.
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RB SERIES The RB-series rear bunk assembly is installed by placing the bunk assembly mounting channel over the rear cross member and securing in place with a 1/2” x 4-1/4” hex bolt and lock nut. (See Diagram A). Place the assembly on the equiload bunk arm and secure by placing a 3/8” x 1” hex bolt through the bracket on the bunk and the ear on the end of the equiload arm. Secure in place using a 3/8” lock nut. Repeat on the other end of the arm. Tighten only enough to hold in position until the boat is placed on the
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TRAILER ADJUSTMENTS The adjustment of the trailer to your boat is very im­portant not only for the trailer, but also the boat. Failure to do so may lead to potential failure or damage to either the trailer or boat. Adjust as follows:
AXLE ADJUSTMENT The amount of tongue weight on your trailer can be adjusted as follows: To lower the tongue weight, adjust the axle assem­bly forward. To increase the tongue weight, adjust the axle backward.
The distance that the axle assembly has to be moved will vary because it is directly related to the weight and center of gravity of the boat placed on it. Best towing is achieved when the tongue weight is 5-7% of the total gross load of the complete unit.
Note: Wire harnesses and brake line lines will need care when moving the axle assembly.
REAR RB SUPPORT SYSTEM Place the boat on the trailer so that the transom is located 1-2” from the rear of the bunks. This gives you maximum support on the transom.
The rear cross member is adjustable forward or backward to allow the trailer to be adjusted to vari­ous length boats. This is accomplished by removing the pivot bolt that holds each end of the rear pivot to the side frame. Reposition the rear pivot arm into the other hole position predrilled in the side frame. Reattach the rear pivot to the side frame with the bolts just removed. Tighten.
The wire harness for the three-light identification light must be repositioned where it comes from the side frame to the rear pivot to eliminate slack, and sagging of the wiring.
Position the RB bunk assemblies so they are far enough apart to give your boat stability while trans­porting. When the desired width is achieved, move the RB bunk assemblies so that they are just to the outside of a strake.
The RB bunk assemblies need to be adjusted so that you have a minimum of one to two inches of clearance between the keel of the boat and the center cross member pads. This will help center the boat when loading and unloading.
When the desired position is determined, tighten only enough to hold the bunks from moving while the other adjustments are being made. Final tightening will be done at the end of the adjusting process.
FRONT ROLLER SUPPORT SYSTEM The keel of the boat must rest on the center of the front keel roller system creating a three-point support system. The keel roller system is designed to fit most boats without needing any further adjustment, however there are considerable differences in boat bottom designs and certain lines of boats will require a riser.
One riser is shipped inside the rear keel guide roller bracket. This can be removed and bolted on the bottom side of the keel guide roller bracket so it is between and the keel cradle itself. This will raise the front end of your boat 3/4”. In the event that this is not enough, an additional one can be added to the other keel guide roller bracket.
Once the height of the roller cradle assembly is es­tablished the stabilizer pads can be adjusted. This is accomplished by sliding the pad up against the boat bottom by hand. It is not necessary that they carry much weight. They are designed to just give your boat added stability while being towed. It may be necessary to adjust the assembly up so that they can be moved further apart giving additional support. Pull the assem­bly away from the boat. Place the U-bolt that holds the assembly to the cross member in a lower hole in the bracket. Then push the assembly back against the boat.
Tighten in position. WINCH POST
Once all other adjustments are complete the winch post can be adjusted. Slide the winch post base back­ward on the tongue until the bow roller comes in con­tact with the boat.
This bow roller needs to be positioned directly above the boat bow eye to prevent your boat from moving forward in the event of a sudden stop. It can be moved up or down by removing the back bolt that mounts the winch head to the base. When this bolt is removed, the head can be rotated up or down to reach the desired height required to fit your boat. Once in this position, align the closest pair of holes in the brackets and reinsert the bolt just removed. Tighten.
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Attach the winch strap and crank winch tight. Attach the bow eye safety chain into the bow eye of the boat as well. This is just another level of protection to keep your boat and trailer together as one unit.
Adjustments are now complete. Double check your boat for fit. If the desired fit has been achieved, tighten all fasteners that may have either been left loose or have been loosened to do the adjusting.
Note: All nuts and bolts must be tightened before tow­ing. The law requires that the white ground wire on both the tongue wire harness and vehicle harness be properly grounded to respective trailer and vehicle frames.
Recheck all fasteners on the complete trailer to make sure they are all tight and ready for towing. All fasten­ers should be periodically checked before towing.
See your ShoreLand’r Owner’s Guide for further technical information regarding your trailer and its components.
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