ShoreLand'r SLR95TAL User Manual

SLB & R95TAL & SLB, R, & KB150TAL
ASSEMBLY INSTRUCTIONS
Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorelandr.com 0004307 Page 1 of 16 2/24/2011
Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorelandr.com 0004307 Page 2 of 16 2/24/2011
Special caution should be taken that while assembling these stainless steel components to use Anti-seize compound on the threads to help prevent galling.
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size. Refer to the following pages for assembly instruction by components.
Reference: Standing at the rear of the trailer will determine the right and left side of the trailer in the assembly instructions. The trailer side frames and crossmembers are assembled at the manufacturer. The spring brackets and fenders are also assembled at the manufacturer.
Tools for Assembly Wrenches: 9/16, 3/4, 7/8, & 1 1/8 Sockets: 9/16, 3/4, 13/16. & 1 1/8 Tools for connecting brakes: Wrenches: 7/16, 3/8, 5/8, & 12mm and also a 3/8 nut driver
Safety Instructions
Always wear personal protective equipment (safety glasses, gloves, etc) when assembling and installing components.
Inspect all fasteners regularly for deterioration and fastener tension. Refer to the exploded part views for fastener locations in the appropriate parts manual.
Replace any and all components that show deterioration due to wear or misuse before using your boat trailer.
Never modify parts and components. Always replace components with genuine Shoreland’r replacement parts.
Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorelandr.com 0004307 Page 3 of 16 2/24/2011
Springs:
Position the axles so they are properly aligned with the trailer. The disc brake calipers are on the back side of the axle.. Drop two 1/2” x 2­9/16” x 6-1/2” stainless steel U­bolts down over the axle, then down through the holes in the spring mounting plate that is welded to the axle. Position a spring so that the eye end of the spring is to the front of the trailer. Raise the spring up between the U­bolts, slip on another spring plate and secure with four 1/2” stainless steel hex lock nuts. Do not tighten until after the springs are mounted into the trailer frame. Repeat on the other end of this axle.
NOTE: The hook end of the springs must be installed in the same direction, to the rear of the trailer - on all axles!
Rocker Bushings & Installation:
Note bolt positions
3/4” X 5 1/2” Stainless Steel Hex Bolt
Install the 3/4” ID X 1” OD X 1-1/2” bronze bushings into the rocker. Note there is a grease zerk in the center bushing of the rocker bogie. This is necessary so that it can be serviced in the field when needed. Position the rocker bogie into the center mounting channel of the spring bracket. The rocker must be positioned with the hole locations as shown for proper operation. Align the center hole of the rocker with the hole in the center mounting channel of the spring bracket. Insert a 3/4” x 5-1/2” stainless steel hex bolt from the outside inward as shown and secure with a 3/4” stainless steel hex lock nut. Tighten. Repeat on the other rocker bogie or bogies.
Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorelandr.com 0004307 Page 4 of 16 2/24/2011
Axle: For installation of the front axle:
From the outside-in, insert a 9/16” X 3-3/4” stainless steel hex bolt through the spring bracket and the eye of the spring and secure with a 9/16” stainless steel hex lock nut with nylon insert.
Raise the rear of the axle and insert the hook end of the spring into the rocker box and secure with a 9/16” X 3-3/4” stainless steel hex bolt and spring bushing under the spring and tighten with a 9/16” stainless steel hex lock nut with nylon insert.
Second Axle Installation for Aluminum trailer with three axles:
Align the eye of the spring on the second axle with the hole provided in the rear of the rocker bogie. From the outside in, insert a 9/16” x 3 3/4” hex bolt through the rocker bogie and the eye of the spring. Secure with a 9/16” hex lock nut.
Raise the rear hook end of the spring and axle assembly up so it is up inside the rocker bogie. Secure in place by placing a 9/16” x 3 3/4” hex bolt through the hole in the rocker bogie just below the spring leaf. Secure with a 9/16” lock nut.
Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorelandr.com 0004307 Page 5 of 16 2/24/2011
This end of rocker/bogie to toward front of trailer
Second axle spring attaches here
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