ShoreLand'r SLB68T User Manual

®
SLB68T & SLR68T
3X5 Trailers
SLB68T
SLB68T 3X5 Bunk Trailer
61778-- 36” Bunk Assembly with Brackets 62340 Literature Bag - Trailers 62466-- Support Tube Assembly for 3X5 4300221 ST205/75R 15D Tire/MSilver Directional Rim 4510353 Actuator - 10000 lb. UFP - Plated 67979-- Tongue Weldment - 81” 68140 Brake Kit Tandem Axle 62469-- Frame Bundle 3X5 B&R68T
SLR68T
SLR68T 3X5 Roller Trailer
60617-- 24-1/2” Roller Arm Assembly 62340 Literature Bag - Trailers 62466-- Support Tube Assembly for 3X5 4300221 ST205/75R 15D Tire/MSilver Directional Rim 4510353 Actuator - 10000 lb. UFP - Plated 67979-- Tongue Weldment - 81” 68140 Brake Kit Tandem Axle 62469-- Frame Bundle 3X5 B&R68T
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M304025
Page 1
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M304025
Page 2
Ton gue
The tongue comes shipped separately. Locate and install under the frames front tongue channel and in the channel welded to the front cross member which will support the rear of the tongue.
Line the hole in the tongue with the hole in the tongue channel. Install the 1/2” x 4-1/2” carriage bolt in the front cross hole and secure with a 1/2” lock nut. Secure the rear of the tongue to the frame with a 1/2” x 4” hex bolt and lock nut. Tighten.
Tongue Wire Harness
Locate the tongue wire harness. Place the end of the wire harness with the two double plugs into the hole in the top of the tongue. Pull backwards through the tongue until they can be fished through the holes in each side of the tongue. Note that the brown and yellow plug must go to the left side of the trailer and the brown and green plug must go to the right side of the trailer.
Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Place grommets into all the wire holes. Push the extra wire provided either into the hole in the tongue or else remove the grommet in the side frame and place the extra wire in the side frame. Replace grommet just removed.
out of the front of the tongue. Locate the brass brake line coupling in the hardware box and thread on the rear fitting of the brake line.
Actuator
Locate the actuator, and position it on the front of the tongue as shown. Look into the back end of the actuator and locate the solenoid. Note there is a wire harness coiled around the round solenoid. Uncoil the wire and plug it into the bullet plug on the end of the blue wire of the tongue harness. Remove the plastic plug from the port in the rear of the solenoid. Thread the fitting on the end of the tongue brake line into the port of the solenoid. Tighten.
Align the holes in the actuator with the holes in the tongue. Secure the actuator to the tongue using three (3) 1/2” x 4” hex bolts and lock nuts. Tighten.
Thread the brass coupling provided on the other end of the brake line just installed. Bend the line coming out the rear of the tongue in a smooth gradual radius being careful not to kink the line. Bend so it can be mated to the brake line from the side frame. Once aligned thread the side frame brake line into the other end of the coupling. Tighten both lines into the coupling.
Safety Chains
Mount the safety chains to the front of the tongue by placing a 1/2” flat washer onto a 1/2” x 5” hex bolt, then insert the bolt through the last link on one of the safety chains provided. Insert the bolt through the hole provided in the front of the tongue as shown. Once the bolt is completely inserted, place on the other safety chain provided. Place on another 1/2” flat washer and secure with a 1/2” hex lock nut. Tighten.
Brake Line
Remove the brake line from the brake kit box 68140. Locate the 58” tongue line. Uncoil the line and insert one end into the rear of the tongue pushing it forward until the end comes
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M304025
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Winch Post Assembly
Mount the winch post assembly to the tongue in a location that will best fit your boat. Secure the winch post base weldment (Ref. 2) to the tongue using (2) 1/2” x 3-9/16’ x 5” U-bolts and hex lock nuts. Attach the winch post tube weldment to the base just installed with a 1/2” x 4-1/2” hex bolt and hex lock nut. Tighten only enough to hold the assembly in position until the boat is positioned on the trailer.
Snap the winch handle on the winch by compressing the spring loaded clip incorporated in teh handle. Once in position, release. Handle is secure.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M304025
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Refer to Page 6, 7 & 8 for drawings. ROCKER ARMS
Locate the rocker arms (Ref. No. 5 of the chassis schematic). Note that the center bushing has a grease zerk in it. Position a rocker arm up into the center channel welded in the center of the tandem spring bracket so that the grease zerk is pointing down. Align the holes in the channel with the rocker arm. Secure in place with a 3/4” x 4-1/2” hex bolt and lock nut. Tighten. Repeat this process on the other rocker arm and spring bracket. Grease the rocker at this time by applying grease through the zerk just discussed.
NOTE: THE GREASE ZERK IS POSITIONED DOWN SO THAT IT IS ACCESIBLE FOR SERVICING WHEN NEEDED.
SPRINGS
Position the axles so they are properly aligned with the trailer. The axles must be positioned so that the disc brake calipers are on the back side of the axle.
Place the springs on the topside of the spring pads welded to the axle. (See chassis diagram). Note that the hook end of the spring must be to the rear of the trailer. Place a spring clamp on the top center of the spring as shown on page 6 &
8. Next place the 1/2” x 6-1/2” U-bolts down over the top of the spring clamp, spring and axle as shown.
Place the spring and axle U-bolt plate onto the ends of the two U-bolts just installed on the bottom side of the axle. Secure in place with 1/2” lock nuts. Thread the nuts onto the U-bolts but do not tighten securely until the complete unit is mounted in position on the trailer. Repeat on the other spring and the other axle.
AXLE
Place one of the spring bracket bushings into the rear of the spring bracket and secure with a 9/16” x 3 1/4” hex bolt and hex lock nut. Repeat on other spring bracket.
Position the rear axle under the frame, then hook the hook loop of the spring around the bushings just installed. Note that if the axle is positioned too low when trying to hook the springs on the bushings, the hooks will not hook around the bushings.
Raise the front of the springs up so they align with the rear hole in the axle rocker arm. Secure in place with 9/16” x 3-1/4” hex bolts and lock nuts.
Next install another spring bracket bushing in the front hole on the rock arm assembly. Secure with a 9/16” x 3-1/4” hex bolt and lock nut. Tighten.
Hook the hook end of the springs mounted to the front axle over the bushing just installed in the rocker arm assembly. Then swing the front of the spring up and attach to the front mounting hole in the spring bracket with another 9/16” x 3-1/4” hex bolt and lock nut.
Tighten all axle U-bolts and spring bolts not tightened at this time.
Brake Line Installation
Sort all of the items in hardware box No. 68140. Locate the
long (90’) brake lines and straighten out by uncoiling on a concrete floor while walking on the line as you uncoil. The line should be made as straight as possible to assist in mounting to the axle.
Locate five (5) line clamps and 1/4” self tapping screws provided in the kit. Hold the line on the backside of the axle and familiarize yourself on how it needs to be formed to connect to the brass blocks on the brake calipers. Form the line so that it can be routed down the back side of the axle and then over to the brass block on the calipers.
Remove one of the brass plugs from the port in the brass block on the left brake caliper that best aligns with the routing of the line. Note also that the bolt holding the brass block to the caliper can be loosened so that the brass block can be rotated to better accommodate the angle that the brake line approaches the block on the caliper. Thread the brake line fitting into this port to hold the line in position making sure that the line does not rub or touch the spring. Re-tighten the bolt in the brass block if it has been loosened to rotate the block.
Route the line along the back side of the axle and secure to the axle with the five (5) clamps and self tapping screws. Note that the axle is pre-drilled for the mounting screws.
Route the brake line over to the brass block on the right brake caliper. Remove both plugs on the right caliper block. Thread the other end of the brake line into one of the ports on the brass block. Thread the 13” brake hose male end into the other port. Tighten. Position the brass block so that neither the hose nor the brake line will contact or rub the spring.
Tighten all fittings.
Place the other end of the hose up through the hole provided in the brake line clip bracket. Secure in place with the hose clip provided. Item No. 26 in Diagram F.
Repeat this process on the second axle.
Connecting The Two Axles Together and To The Actuator
Locate the brass tee. Thread the male port of the tee into the female end of the brake hose of the front axle. Tighten. Remove the plastic cap from the end of the frame brake line coming out of the side frame by the axle. Carefully uncoil the brake line enough so that it will reach the port of the tee just threaded into the brake hose. Thread the brake line fitting into the top port of the tee and tighten.
Locate the 40” brake line tube. Thread one end of the line into the remaining port of the tee installed in the previous step. Route the line back to the second axle. Place a coil in the line to use up any excess line and then connect the other end of the line into the hose coming from the second axle. Tighten both fittings. Note that the coil in the line will absorb the vibration created during towing.
Bleeding the Brake System
Bleed the brake system as specified in the brake manual. The bleeding process is necessary to remove ALL air entrapped in the system in order for the brake system to function properly.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M304025
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