ShoreLand'r SLB30BAL User Manual

SLB30BAL, SLB40TBAL, SLB40TBBAL, SLB46TBAL, & SLB46TBBAL
ASSEMBLY INSTRUCTIONS
IMPORTANT: All hardware for your trailer is stainless steel. It is important that you use an anti­seize material on the bolt threads when assembling to prevent gauling.
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Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size. Refer to the following pages for assembly instruction by components.
Reference: Standing at the rear of the trailer will determine the right and left side of the trailer in the assembly instructions. The trailer side frames and crossmembers are assembled at the manufacturer. The spring brackets and fenders are also assembled at the manufacturer.
Tools for Assembly Wrenches: 9/16, 3/4, 7/8, & 1 1/8 Sockets: 9/16, 3/4, 13/16. & 1 1/8 Tools for connecting brakes: Wrenches: 7/16, 3/8, 5/8, & 12mm and also a 3/8 nut driver.
Safety Instructions
Always wear personal protective equipment (safety glasses, gloves, etc) when assembling and installing components.
Inspect all fasteners regularly for deterioration and fastener tension. Refer to the exploded part views for fastener locations in the appropriate parts manual.
Replace any and all components that show deterioration due to wear or misuse before installing or using your boat trailer.
Never modify parts and components. Always replace components with genuine Shoreland’r replacement parts.
Springs
Position the axle so that it is aligned with the trailer. Position the brake axle or axles so that the disc brake calipers are toward the rear of the trailer. Place the springs on the topside of the spring pads welded to the axle. (See chassis diagram) The hook end of the spring must be mounted to the rear of the trailer. Place a spring clamp on the top center of the spring. Place the 1/2” x 6-1/2” U­bolts over the top of the spring clamp, spring and axle. Place the spring and axle U-bolt plate onto the ends of the two U-bolts. Secure in place with 1/2” lock nuts. Tighten enough to keep springs and plates in place until axle /spring assembly is in proper position.
Spring and axle U-bolt plate
Spring Clam
Spring Pad
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Axle
Place a spring bracket bushing (Ref #25) into the rear of the spring bracket and secure with a 9/16” x 3 1/4” hex bolt and hex lock nut. Repeat in other spring bracket. Position the axle under the frame, hook the hook loop of the spring around the bushings just installed. Note: If the axle is positioned too low, the hooks will not hook around the bushings. Raise the front of the springs up so they align with the front hole of the spring bracket. Secure in place with 9/16” x 3-1/4” hex bolts and lock nuts. Tighten all axle U-bolts and spring bolts.
9/16” X 3 1/4” Hex Bolt & Lock Nut
Spring Bracket Bushing
TANDEM AXLE ROCKER ARMS
Locate the rocker arms. Note: Center bushing has a grease zerk in it. Position the rocker arms up into the center channel welded in the center of the tandem spring bracket so that the
3/4” X 4 1/2” Hex Bolt & Lock Nut
grease zerk is pointing down. Align the holes in the channel with
Spring Bracket Bushin
the rocker arm. Secure with a 3/4” x 4-1/2” hex bolt and lock nut. Tighten. Repeat this process on the other rocker arm and spring bracket. Grease the rocker, apply grease through the zerk.
NOTE: The grease zerk is positioned down so that it is accessible for servicing.
Grease Zerk
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AXLE
Place one of the spring bracket bushings (Ref. #35) into the rear of the spring bracket and secure with a 9/16” x 3 1/4” hex bolt and hex lock nut. Repeat in other spring bracket. Position the rear axle under the frame, then hook the hook loop of the spring around the bushings just installed. If the axle is positioned too low, the hooks will not hook around the bushings. Raise the front of the springs up so they align with the rear hole in the axle rocker arm. Secure in place with a 9/16” x 3-1/4” hex bolts and lock nuts. Install another spring bracket bushing in the front hole on the rock arm assembly. Secure with a 9/16” x 3-1/4” hex bolt and lock nut. Tighten. Hook the hook end of the springs mounted to the front axle over the bushing in the rocker arm assembly. Swing the front of the spring up and attach the front mounting hole in the spring bracket with another 9/16” x 3-1/4” hex bolt and lock nut.
Tighten all axle U-bolts and spring bolts.
Tongue
Remove the tongue from it’s shipping position, reverse it and re-insert it into the front of the tongue channel. Align the holes in the tongue with the holes in the tongue channel. Secure with a 1/2” x 4 1/4” hex bolt and 1/2” lock nut in the front cross hole. Remove the wire harness from the rear of the tongue. Place the wire harness and the brake line through the hole in the tongue cover plate. Secure the tongue cover plate in position with a 1/2” x 1-1/2” hex bolt and 1/2” lock nut. Tighten. Plug the tongue wire harness ends into the
1/2” X 4 1/4” Hex Bolt
frame harnesses by matching colors and ends. Push the extra wire into the rear of the tongue.
1/2” X 1 1/2” Hex Bolt
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