ShoreLand'r SLB150TAL User Manual

®
SLB150TAL
Aluminum Trailer - 15000 Bunk
SLB150TAL Alum Trailer w/Bunk
3310056 Jack 2000 lb. Drop Leg w/Mtg Hdwe
*Check with your dealer/customer service representative for current tire/rim assembly part number.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004000
Page 1 09/15/2008
Tire Size and Carrying Capacity Chart
Tire Size ............................LT235/85R16D
GVWR ...............................18,252 lb.
Carrying Capacity ............15,000 lb.
Axle ...................................Tri-Axle - Brakes
Refer to the tire side wall for correct tire pressure.
Diagram A
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004000
Page 2 09/15/2008
Breakaway Switch
Diagram B
Tongue:
Slide the tongue into the tongue channel weldment on front cross­member. Secure the tongue with a 5/8” X 7” stainless steel hex bolt,
5/8” stainless steel at washer and 5/8” stainless steel hex lock nut
with nylon insert.
Secure the tongue to the tongue plate on the frame using two (2) 5/8” X 5-3/4” X 6-1/2” square u-bolts and four (4) 5/8” stainless steel hex lock nut with nylon inserts.
Coupler / Safety Chain:
Mount the coupler onto the tongue (matching the hole pattern) us­ing four (4) 5/8” X 1-3/4” stainless steel hex bolts and four (4) 5/8” stainless steel hex lock nuts with nylon inserts.
Mount the safety chains to the front of the tongue using a 1/2” X
1-1/2” stainless steel hex bolts, followed by a 1/2” stainless steel at
washer and safety chain. Secure this assembly on the inside of the tongue using a 1/2” stainless steel hex lock nut with nylon insert. Repeat the above instructions on the other side of the tongue.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004000
Page 3 09/15/2008
Diagram D
Battery Boxes
(one mouted to each side frame)
SD Control Module
Actuator
Wiring Instructions
The attaching hardware for the actuator and the battery boxes on the aluminum trailers is stainless steel. They require that you use the appropriate size nuts with the nylon inserts.
• Open the box containing all the items required for installing the
electric over hydraulic brake system.
The wire harness for the brake system and lighting is pre-wired with mating plugs to simplify the connection process. Also the rear por­tion of the tongue harness has been installed at the factory.
• Place the wire harness supplied in the box into the front of the
tongue so the large round 7 prong plug remains out the front of the tongue.
• Pull the wire harness into the tongue and route it out the top of the
tongue through the large hole provided.
• Pull all of the wire ends with bullet plugs and mating plugs out
the hole in the top of the tongue including the white wire with the grounding ring.
• Connect the single bullet ends of the brown, yellow and green
wires of this wire harness to the mating plugs of the factory installed wire harness for the rear section of the tongue. These wires are extending out the hole in the top of the tongue and are taped there during shipping.
• Once attached these wires can be placed down inside the
tongue.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004000
Page 4 09/15/2008
• The white wire with the grounding ring will be attached later
when the battery boxes are fastened to the side frames. This white grounding wire is used only for a grounding system for the trailer lights and has nothing to do with the brake system which has its own grounding system pre-wired in the harness.
• Locate the two wire plugs: brown and yellow, and brown and
green at the rear of the tongue. Mate these plugs with those of the side frame wire harnesses and plug together making sure they have a good connection. Place any excess wiring inside the rear of the tongue.
• See Diagram B. Locate the breakaway switch that is already at­tached and wired into the main wire harness just installed in the front of the tongue. Position it so it is approximately 3” behind the coupler. Mark the mounting hole location. Drill a 13/64” pilot hole in the tongue. Insert the ¼” self-drilling screw provided and secure in place.
Battery Box Installation Instructions
Locate the battery boxes. Note that there are two battery boxes and two batteries. They are both required to power the brake system in the event of a disconnect from the tow vehicle.
1. Attach the two battery boxes to the front of the side frames mat­ing the holes in the battery boxes with those pre-drilled in the side frames. Mount them to the side frames using ¼” x 1” carriage bolts and ¼” lock nuts. Place the grounding ring attached to the end of the white ground wire to one of the screws before the nut is
threaded on. Once all bolts are installed, tighten.
SD Control Module Mounting Instructions
Locate the SD control module. Position the SD control module so the mounting holes in it align with the holes pre-drilled in the side frame. Secure the SD control module to the side frame with two- ¼” x 1” carriage bolts and hex nuts. Tighten.
Batteries
1. Place the batteries in the battery boxes. Remove the protective covers from the battery terminals.
Locate the battery wire harness supplied in the kit. Connect it to the batteries by connecting the wire harness spades with the red coat­ing to the positive post and the white or black wire to the negative post of the battery.
2. Route the wire harness from one battery to the other and then over to the SD control module. Place on the battery box covers.
Bleeding of the Hydraulic Brake System
1. Check to make sure brake uid has been added to the system
as recommended above.
2. Pull the cable on the breakaway switch installed just behind the coupler. This will pull a pin out the switch automatically activating the switch. The actuator will now draw its power from the batteries installed on the trailer. The actuator will continue to run until the bat­teries are drained. You will be able to hear the actuator motor run.
3. The proper procedure for bleeding the brake system is to start at the caliper that is the greatest distance from the actuator. Loosen the bleeder screw and allow the air to escape from the system until
brake uid starts to ow. Allow it to ow until the brake uid being
expelled is free of any air bubbles entrapped in the lines. Attaching a clear hose on the bleeder screw will make the air bubbles more visible during the bleeding process.
3. Attach the battery wire harness to the mating molded plug of the SD control module. Snap together to hold in place.
Electric Over Hydraulic Actuator Installation
1. Locate the brake actuator Place one each 5/16” lock washer on the three 5/16” x 1” hex bolts. Attach the brake actuator to the ac­tuator offset bracket with three 5/16” x 1” hex bolts. Tighten. Attach this assembly to the side frame with four 1/4" x 1" hex bolt and lock nuts. Tighten.
Note that the SD control module should be located between the hydraulic actuator and the front of the trailer frame.
2. Snap the mating plugs from the wire harness to the respective mating plugs from both the SD control box and the actuator accord­ing to the instructions provided with the electric over hydraulic kit. See the wiring schematic on page 20 of the manual provided with the actuator. Make sure they are completely snapped together and locked to assure a positive connection.
Brake Line Tubing Connection
1. Locate the brake line installed at the factory and is routed to the newly installed actuator.
2. Carefully bend and route the tubing with smooth round curves over to the port in the actuator.
3. Thread the brass brake line elbow tting into the actuator port if
not already installed.
4. Thread the frame brake line into the brass elbow in the port of the actuator shown. Tighten.
Close the bleeder screw and tighten.
4. Check the reservoir uid level to make sure that the actuator does not run low on uid during the bleeding process. Rell if nec-
essary. There is a possibility that more air can be introduced into
the system if the uid level is not kept sufcient in the reservoir.
5. Repeat the process used in step three on the caliper that is the next greatest distance from the actuator. Continue until all of the brake calipers have been bled.
6. Once the system is bled, When all air is removed, close the
bleeder screw. Push the pin back into the breakaway switch. This will stop the actuator motor.
7. Rell the reservoir with uid replacing any that may have been
used during the bleeding process.
8. Test the brake system to see if it is bled properly. If brakes func­tion properly the bleeding process is complete. If they do not oper­ate properly, repeat the above steps and test again.
9. Brake uid levels in the reservoir should be checked occasion­ally to make sure your brake system never runs out of brake uid.
See the Titan BrakeRite Actuator Installation and Instruction Manual for further information and operating instructions.
In- Cab Controller
Locate the In-cab controller supplied with the kit. Remove the in­structions and install the unit in the tow vehicle using the instruc­tions supplied.
Filling the System with Brake Fluid
Fill the reservoir on the actuator with an Arctic-SAEJ1702 or
SAEJ1703 brake uid or a uid that is comparable. Remove one of the reservoir caps located on the actuator. Only one cap has to be removed. Add uid until the reservoir is full. Bleed the brake
Always test the brake system at slow speeds each time you start towing to make sure the brake system is functioning properly. Should you experience a situation where you do not have brakes or they are malfunctioning, see your local ShoreLand’r dealer im­mediately to rectify the problems.
system following the procedure for bleeding the brakes. It may be
necessary to add uid to the reservoir during the bleeding process. Once the system is completely bled, rell the reservoir. Replace
the cap and tighten to seal out any moisture that may enter during normal use.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004000
Page 5 09/15/2008
Loading...
+ 11 hidden pages