Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 1
REV C 2/14/06
Page 2
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 2
REV C 2/14/06
Page 3
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 3
REV C 2/14/06
Page 4
Diagram D
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 4
REV C 2/14/06
Page 5
Diagram E
Wiring:
Pull the wire harness out the rear of the tongue which is located
on the first cross member. Match the color of the tongue wire
harness with those of the side frame harnesses. Plug in the
tongue wire harness to the side frame wire harnesses.
White Ground Wire Installation
Pull the white wire out the hole in the top of the tongue located just
IMPORTANT: All hardware for your trailer is stainless steel.
It is important that you use an anti-seize material on the
bolt threads when assembling to prevent gaulding.
FINAL ASSEMBLY INSTRUCTIONS
Remove and sort the small parts from the frame.
Reference Standing at the rear of the trailer looking forward will
determine the right and left sides of the trailer for assembly
instructions.
Tongue:
Fasten the tongue in the rear to the front cross member with a
1/2” X 4-1/2” stainless steel hex bolt and 1/2” stainless steel flat
washers under the bolt head and under the 1/2” stainless steel
lock nut. Slip the tongue under the lower frame plate of the frame.
Line up the holes, fasten the tongue in the frame with two (2)
1/2” X 3-9/16” X 5” stainless steel square U-bolts, 1/2” stainless
steel washers and 1/2” stainless steel hex lock nut with nylon inserts to the front tongue plate. Refer to Detail E and F.
Safety Chain:
Mount the safety chains to the front of the tongue using a 1/2” X 51/2” stainless steel hex bolt (Item #4). Place a 1/2” stainless steel
flat washer on the head of the bolt, followed by a safety chain. Insert
the bolt through the drop tongue tube. Place the other safety chain on
the bolt on the opposite side of tongue and secure with a 1/2” stainless steel flat washer and 1/2” stainless steel hex lock nut with nylon
insert. Refer to Diagram E.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 5
behind the front joint of the two side frames. Place the self-tapping
screw provided through the round metal ring on the white ground
wire of the tongue harness just pulled out. Attach the ground wire
to the main frame by driving the screw into the bottom flange of the
side frame. This will assure a positive ground for the lighting.
Brake line:
Place one end of the tongue brake line into the hole in the top of
the tongue located just behind the front joint of the two side frames.
Insert until the end of the line comes out the front of the tongue.
Place the actuator into it’s approximate location on the tongue.
Remove the plastic plug in the rear of the actuator and thread the brake line
into the port. Tighten. Place the actuator in it’s proper location by aligning
the holes in the mounting channel with the holes in the tongue.
Actuator:
Mount the actua tor (Item #10 ) to the dro p tongue section
using three (3) 1/2” X 4-1/2” stainless steel hex bolts (Item #3)
and 1/2” stainless steel hex lock nuts with nylon inserts.
Place a grommet around the brake line where it comes out
of the top of the tongue to keep it from vibrating and chaffing as it is being towed. Form the remaining end of the brake
line so it will mate up with the brake line running down the
si de fr ame . Sec ure the tw o lines toget her with the brass
coupling provided in Hardware box 66801. Tighten securely to
prevent leaks but do not over tighten causing the threads in the fitting
to strip.
REV C 2/14/06
Page 6
6675200
Winch Assembly for 6, 7, 8300 lb. Aluminum Trailers
Diagram P
Winch Post:
Mount the winch post assembly to the tongue at a
location that best fits your watercraft. Secure the
winch post base weldment (Item #3) to the tongue
using two (2) 1/2” X 3-9/16” X 5” stainless steel
square u-bolts (Item #13) and four (4) 1/2” stainless
steel hex lock nuts with nylon inserts. Mount the
winch post angle tube weldment (Item #4) on the
tongue at a height that would best fit your watercraft
using a 1/2” X 3-9/16” X 5” stainless steel square
u-bolt over the flange as shown in the drawing.
Place the legs of the U-bolt into the winch hold
down clamp (Item #7) and secure with two (2) 1/2”
stainless steel hex lock nuts with nylon inserts.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 6
REV C 2/14/06
Page 7
6892500
Winch Assembly for 6, 7, 8300 lb. Aluminum Trailers with Safety Strap
Mount the winch post assembly to the tongue at a location
that best fits your watercraft. Secure the winch post base
weldment (Item #3) to the tongue using two (2) 1/2” X 3-9/16”
X 5” stainless steel square u-bolts (Item #13) and four (4) 1/2”
stainless steel hex lock nuts with nylon inserts. Mount the
winch post angle tube weldment (Item #4) on the tongue at
a height that would best fit your watercraft using two (2)1/2”
X 3-9/16” X 5” stainless steel square u-bolt over the flange
as shown in the drawing. Place the legs of the U-bolt into the
winch hold down clamp (Item #7) and secure with four (4)
1/2” stainless steel hex lock nuts with nylon inserts.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 7
REV C 2/14/06
Page 8
Chassis Diagram
Diagram F
Rocker Bogie:
Note there is a grease zerk in the center bushing of the rocker
bogie. Position the rocker bogie into the center mounting
channel of the spring bracket so that the grease zerk is
pointing down. This is necessary so that it can be serviced
in the field when needed. Align the center hole of the rocker
(6239210) with the center hole of the spring bracket. Insert and
secure with a 3/4” X 4-1/2” stainless steel hex bolt from the outside in and tighten with a 3/4” stainless steel hex lock nut.
Axles:
Note: The hook end of the springs must point to the rear of the
trailer, on both axles!
Position the axles so they are properly aligned with the trailer. Position the brake axle so that the disc brake calipers are on the back
side of the axle. Place the springs on the topside of the spring pads
welded to the axle. (See axle assembly drawing on page 6). Place
a spring clamp on the top center of the spring. Place the 1/2” x 6-
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 8
1/2” stainless steel square U-bolts down over the top of the spring
clamp, spring and axle.
Place the spring and axle U-bolt plate (Item #6) onto the ends of
the two U-bolts. Secure in place with 1/2” stainless steel lock nuts.
Thread onto the U-bolts but do not tighten securely until the complete
unit is in position on the trailer. Repeat on the other spring.
Place one of the spring bracket bushings into the rear of the
spri n g bracke t and se c u r e wit h a 9/ 1 6 ” x 3 1/4” st a i nl e s s s t e e l h e x b o l t a n d 9 / 1 6 ” s t a i n l e s s s t e e l h e x
lock nut. Repeat in other spring bracket.
Position the rear axle under the frame, hook the hook loop of the
Detail A
REV C 2/14/06
Page 9
See axle assembly drawing on page 6.
Remove one of the brass plugs from the port in the brass block on the
left brake caliper that best aligns with the routing of the line. Note also
that the bolt holding the brass block to the caliper can be loosened so
that the brass block can be rotated to better accommodate the angle
that the brake line approaches the block on the caliper. Thread the
brake line fitting into this port to hold the line in position making sure
that the line does not rub or touch the spring. Re-tighten the bolt in
the brass block if it has been loosened to rotate the block.
Route the line down the back side of the axle and se cure
to the axle with the five (5) clamps and self tapping screws.
Note that the axle is pre-drilled for the mounting screws.
Route the brake line over to the brass block on the right brake caliper.
Remove both plugs on the right caliper block. Thread the other end of
the brake line into one of the ports on the brass block. Thread the 18”
brake hose male end into the other port from which the plug was removed and tighten. Position the brass block so that neither the hose nor
the brake line will contact or rub the spring. Tighten all fittings.
Plac e the other end of the hose up through the hole provi ded in the brake line clip br ack et. Sec ure in pl ace with
the hose clip provided. Item No. 29 in Diagram F, Page 4.
Repeat this process to install the brake line to the second axle using
the component parts in hardware box 66928. Once installed, locate
spring around the bushings just installed. Note that if the axle is
positioned too low when trying to hook, the hooks will not hook
around the bushings.
Raise the front of the springs up so they align with the rear hole in
the axle rocker bogie just installed. Secure in place with 9/16” x 31/4” hex bolts and lock nuts.
Install another spring bracket bushing in the front hole of the rocker
arm assembly. Secure with a 9/16” x 3-1/4” hex bolt and lock nut.
Tighten.
Hook the hook end of the springs mounted to the front axle over the
bushing just installed in the rocker arm assembly. Then swing the front of
the spring up and attach to the front mounting hole in the spring bracket with another 9/16” x 3-1/4” stainless steel hex bolt and 9/16” stainless steel lock nut. Tighten all axle U-bolts and spring bolts.
Brake Line Installation:
Open hardware box No. 66801 and sort. Locate the long (88”)
brake line and straighten.
Locate the five (5) line clamps and the 1/4” self tapping screws.
Form the brake line so that it can be routed down the back side of
the axle and then over to the brass block on the calipers.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 9
the brass tee in box 66928. Thread the male port of the tee into the
female end of the brake hose installed on the front axle. Tighten.
Remove the plastic cap from the end of the frame brake line coming
out of the black plastic tube in the side frame by the axle. Uncoil the
brake line enough so that it will reach the port of the tee just threaded
into the brake hose. Thread the brake line fitting into the top port of
the tee and tighten.
Locate the 40” long brake line tube in box 66928. Thread one end
of the line into the remaining port of the tee installed in the previous step. Route the line back to the second axle. Place a coil in
the line to use up the excess line and then connect the other end
REV C 2/14/06
Page 10
Axle Assembly
of the line into the hose coming from the
second axle. Tighten both fittings. Note
that the coil in the line will absorb the
vibration created during towing.
Bleeding the Brake System
Bl e e d t h e b ra k e sys t e m a s s p ec i fied in the brake manual. The bleeding
process is necessary to remove ALL air
entrapped in the system in order for the
brake system to function properly.
Tire And Wheel Assemblies
Mount the tire and wheel assemblies using the 1/2” fin e threaded tap ered lug
nuts provided. Tighten to 80-90 ft/lb. of
torque using the rotation pattern as shown
in the ShoreLan dr ’s Owne rs Ma nu al .
Re-torque the lug nuts after 50 miles of
driving and then periodically thereafter.
Brakes:
Refer to the Brake Service Manual for service
and maintenance.
Tire Size & Carrying Capacity Chart
Tire Size ST205/75R-15
Load Range D
Carrying Capacity 7000 lbs.
Refer to the tire side wall for proper tire
pressure.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 10
REV C 2/14/06
Page 11
Detail L
Rear Bunk Assembly
Mount the rear bunk support weldments to the pivot
weldments by placing them in the channel of the
pivot weldments and attaching with 1/2” x 4-1/2”
stainless steel hex bolts and 1/2” stainless steel
lock nuts. See Detail G on page 2. Place the bunk
assembly over the rear bunk support weldment,
align the holes of the bunk brackets with the holes
in the support weldment and secure using 1/2” x
1 1/2” stainless steel hex bolts and 1/2” stainless
steel lock nuts. Tighten but do not over tighten
because the bunks must rotate to conform to the
boat bottom.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 11
REV C 2/14/06
Page 12
Detail M
Front Bunk Assembly
Mount the front bunk support weldments to the pivot weldments by placing them in the channel of the pivot weldments and attaching
with 1/2” x 4 -1/2” stainless steel hex bolts and 1/2” stainless steel lock nuts. See Detail M. Place the bunk assembly over the front bunk
support weldment. See Detail G on Page 2. Align the holes of the bunk brackets with the holes in the support weldment and secure using
1/2” x 1-1/2” stainless steel hex bolts and 1/2” stainless steel lock nuts. Tighten but do not over tighten because the bunks must rotate to
conform to the boat bottom.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 12
REV C 2/14/06
Page 13
Rear Roller Arm Assemblies:
Mo u n t t he re ar ro l l e r a r m to t h e p iv o t w e ld m e nt by
placing them in the channel of the pivot weldments. See Detail G on
Page 4. Attach with 1/2” x 4-1/2” stainless steel hex bolts and 1/2”
stainless steel lock nuts.
Attach the roller arm assembly to the roller arm with 1/2” X 4-1/2”
stainless steel hex bolt and 1/2” stainless steel lock nut. Repeat with
other assembly. See Detail O.
Detail O
Repeat assembly process on other side of trailer.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 13
REV C 2/14/06
Page 14
Detail N
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 14
REV C 2/14/06
Page 15
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 15
REV C 2/14/06
Page 16
Diagram I
Diagram J
Stabilizer Bunk Assembly
The short stabilizer bunk in Diagram J is attached to the adjustable bunk bracket on the front cross member (See Diagram I) with
a 3/8” X 1” stainless steel hex bolt and 3/8” stainless steel lock nut.
Tighten, but do not over tighten so that the bunk can be rotated
to conform to the boat hull. Repeat on the other bracket.
Diagram K
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 16
REV C 2/14/06
Page 17
TRAILER ADJUSTMENTS:
The adjustment of the trailer to your boat is very important not only
for the trailer, but also the boat. Failure to do so may lead to potential
failure or damage to either the trailer or boat.
Rear Support System
Place the boat on the trailer so that the transom is located at the
rear of the support system. On a Bunk and RB trailer, the transom
of the boat should be within 1-2” of the end of the bunk.
Roller Model
The cente r of the rear rollers on the roll er rack should be
ap p ro x im a t e l y 4” fr o m t h e tr a n s o m . T h i s gi v e s you
maximum support on the transom.
The rear cross member is adjustable forward or backward to
allow the trailer to be adjusted to various length boats. This
is accomplished by removing the two bolt s that attach the
ends of the rear cross member to each side frame. Slide the
assembly to another set of holes provided in the side frames
that is more desirable, and then re-attach the cross member
in the new location with the bolts just removed.
The wire harness for the three-light identification light must
be re- positioned wher e it comes from the black wi re harness tubing to eliminate slack and sagging of the wiring.
Bunks
Th e bunk s mus t be pos itio ned fa r eno ugh apart to giv e
your boat as much stability as possible while transporting.
Position the bunks so they are located just to the outside of a strake on
your boat. This will help center your boat and assist when loading. The
bunks need to be adjusted up high enough to keep the keel from resting on the center pads. A minimum of one to two inches of clearance is
desirable.
Th e re ar RB Bunk sy stem wou l d be adjus ted the sa m e
way as the full bunk trailer just described above.
Rollers
Position the roller racks so they are far enough apart to give
your boat stability while transporting. When the desired width
is achieved, move the roller rack system so that the rollers are
just to the outside of a strake. The rollers need to be adjusted
so that you have a minimum of one to two inches of clearance
between the keel of the boat and the center cross member pads.
This will help center the boat when loading and unloading.
When the desired position is determined, tighten only enough
to hold the bun ks or ro ller s fro m mov ing wh ile the oth er
adjustments are being made. Final tightening will be done at the end
of the adjusting process.
Front Support System
Bunk
The front bunks should be adjusted either in or out so that the bunk
will run just to the outside of the strake on the boat. The bunks
can be adjusted either farther in or out from the location of the rear
bunk position. Adjust the bunks up so that there is approximately 1”
clearance between the keel of the boat and the center cross member
pad.
RB and Roller
The keel of the boat must rest on the keel rollers of the front
keel roller system creating a three-point support system. The keel
roller system is designed to fit most boats without needing any
further adjustment.
Once the boat is resting on the roller cradle assembly, the stabilizer
pads can be adjusted. Slide the pad up against the boat bottom
by hand. It is not necessary that they carry much weight. They are
designed to give your boat added stability while being towed. It
may be necessary to adjust the assembly up so that they can be
moved further apart giving additional support. Pull the assembly
away from the boat. Place the U-bolt that holds the assembly to
the cross member in a lower hole in the bracket. Then push the
assembly back against the boat. Tighten in position.
Winch Post:
Slide the winch post base backward on the tongue until the bow
roller comes in contact with the boat. This bow roller needs to
be positioned directly above the boat bow eye to prevent your
boat from moving forward in the event of a sudden stop. It can be
moved up or down by sliding the winch post angle tube either forward or backward on the tongue, thus raising or lowering the bow
eye roller. Attach the winch strap and crank winch tight.
It may also be used to keep your boat on the trailer while loading
and unloading at the ramp, especially with a roller trailer.
At tac h the bow eye safet y chain into the bow eye of the
boat as well. This is just another added level of protection to
keep your boat and trailer together as one unit.
Tighten all bolts and U-bolts at this time in the winch post
assembly not previously tightened.
Axle Adjustment:
The amount of tongue weight on your trailer can be adjusted as follows: To lower the tongue weight, adjust the axle assembly forward.
To increase the tongue weight, adjust the axle assembly backward.
The distance that the axle assembly has to be moved will vary because it is directly related to the weight and center of gravity on the
boat placed on it. Best towing is achieved when the tongue weight
is 5-7% of the total gross load of the complete unit.
NOTE: Brake line and wire harness will need care when moving
the axle assembly.
NOTE: Check all fasteners, they must be tightened before towing.
Cautions / Warnings
Th e law requ ires th at the wh ite gr ound wi re on bo t h
th e t ong ue wir e harness and th e veh icle harn ess be
properly grounded to the respective traile r and vehicle
frames.
See the ShoreLand’r Owners Guide for more technical information.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 17
REV C 2/14/06
Page 18
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003355
Page 18
REV C 2/14/06
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.