ShoreLand'r SL46TBAL User Manual

®
SLB46TBAL, SLR46TBAL & SLRB46TBAL
Aluminum Trailers
SLB46TBAL
69082 Literature Bag - Trailers - Brakes 1 6730200 Frame Bundle, SLB46TBAL 1 6704600 55” Tongue Assy w/2 Brakes 1 *ST185/80R 13C Tire / Galv. Dir Rim 4
*Check with your dealer/customer service representative for current tire/rim assembly part number.
SLR46TBAL
69082 Literature Bag - Trailers - Brakes 1 6815800 Frame Bundle, SLR46TBAL 1 6704600 55” Tongue Assy w/2 Brakes 1 *ST185/80R 13C Tire / Galv. Dir Rim 4
*Check with your dealer/customer service representative for current tire/rim assembly part number.
SLRB46TBAL
Bundles Required for SLRB46TBAL
69082 Literature Bag - Trailers - Brakes 1 6736000 Frame Bundle, SLRB46TBAL 1 6704600 55” Tongue Assy w/2 Brakes 1 *ST185/80R 13C Tire / Galv. Dir Rim 4
*Check with your dealer/customer service representative for current tire/rim assembly part number.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003629 Page 1 3/09/06
FINAL ASSEMBLY INSTRUCTIONS
Remove the hardware bag from the frame, re­move parts and sort by size.
IMPORTANT: All hardware is stainless steel. Use an anti-seize material on bolt threads when assembling to prevent gaulding.
TONGUE
The tongue comes shipped positioned backwards in the frame.
Remove the nut and bolt that holds the tongue in place and discard. Remove the tongue from its ship position and install correctly in the front tongue channel.
Line the holes in the tongue with the holes in the tongue channel. Install the 1/2” x 4” hex bolt in the front cross hole and secure with a 1/2” lock nut.
Re move th e wire harne s s from the rea r of the t o n gue. P l a c e th e w i re h a r n e ss an d the brake line thr oug h the hol e provided in the tongue cover plate. (See Detail J).
Se c u r e t h e t o n gue c ove r pl a t e w i t h t h e same 1/2” x 1-1/2” hex bolt that secures the
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003629 Page 2 3/09/06
back on the tongue to the tongu e ch annel of the frame. Se­cure with a 1/2” lock nut. Tighten both bolts just installed.
Plug the tongue wire harness ends into the frame harnesses by match­ing colors and ends. Push the extra wire either into the rear of the tongue or remove the grommets in the side frame and place the extra wire in the side frame. Replace grommets.
White Ground Wire Installation
Pl a c e the self-t a pping scr e w pr ovide d th r ough the round metal ring on the white ground wire of the tongue harness located at the rear of the tongue. Attach the ground wire to the main frame by driving the screw in the hole provided next to the tongue channel of the frame. This will assure a positive ground for the lighting.
Locate the brass brake line coupling. Remove the plastic cap and thread the brake line coming out the rear of the tongue into one end of the coupling. Bend the line in a smooth gradual radius being careful not to kink the line. Bend the line so it can be mated to the brake line from the side frame. Once aligned thread the side frame brake line into the other end of the coupling. Tighten both lines into the coupling.
SAFETY CHAINS
Locate the 1/2” x 5” hex bolt. Slip the bolt through a 1/2” flat washer and through the last link of one of the safety chains.
Place the bolt with chain attached through the hole in the bot­tom front of the actuator mounted on the tongue. Place the second chain on the the bolt threads extending through the other side of the tongue. Place on another 1/2” flat washer and hex lock nut. Tighten.
ROCKER ARMS Locate the rocker arms. Note: Center bushing has a grease zerk in it. Position the rocker arms up into the center chan­nel welded in the center of the tandem spring bracket so that the grease zerk is pointing down. Align the holes in the channel with the rocker arm. Secure with a 3/4” x 4-1/2” hex bolt and lock nut. Tighten. Repeat this process on the other rocker arm and spring bracket. Grease the rocker, apply grease through the zerk.
NOTE: The grease zerk is positioned down so that it is accessible for servicing.
SPRINGS Position the axles so they are aligned with the trailer. Position the brake axle so that the disc brake calipers are on the back side of the axle. The brake axle must always be mounted as the rear axle to give you the best braking pos s i b le. T h e re i s no r i ght a n d l e f t to t he a x l e without brakes. It can be mounted either way.
Plac e the springs on the topside of the sprin g pads welded to the axle. (See chassis diagram on Page 4). Note: The hook end of the spring must be to the rear of the trailer. Place a spring clamp on the top center of the spring. The 1/2” x 6-1/2” U-bolts are placed down over the top of the spring clamp, spring and axle.
Place the spring and axle U-bolt plate onto the ends of the two U-bolts. Secure in place with 1/2” lock nuts. Do not tighten securely until the adjustments can be made. Repeat on the other spring.
AXLE
Place one of the spring bracket bushings (Ref. #35) into the rear of the spring bracket and secure with a 9/16” x 3 1/4” hex bolt and hex lock nut. Repeat in other spring bracket.
Position the rear axle under the frame, then hook the hook loop of the spring around the bushings just installed. If the axle is positioned too low, the hooks will not hook around the bushings.
Raise the front of the springs up so they align with the rear hole in the axle rocker arm. Secure in place with a 9/16” x 3-1/4” hex bolts and lock nuts.
Install another spring bracket bushing in the front hole on the rock arm assembly. Secure with a 9/16” x 3-1/4” hex bolt and lock nut. Tighten.
Hook the hook end of the springs mounted to the front axle over the bushing in the rocker arm assembly. Swing the front of the spring up and attach the front mounting hole in the spring brack­et with another 9/16” x 3-1/4” hex bolt and lock nut.
Tighten all axle U-bolts and spring bolts.
ONE AXLE BRAKE INSTALLATION
Cut the tape securing the brake line hose to the axle. Remove the brass plug from the port in the brass block on the right brake caliper. Thread the brake hose male end into the port from which the plug was removed and tighten. Place the other end of the hose up through the hole in the brake line clip bracket (Ref #29). Secure with the hose clip.
Remove the plastic cap from the end of the frame brake line coming out of the black plastic tube in the side frame by the axle. Uncoil the brake line so that it will reach the end of the hose just attached to the brake line clip bracket. Thread the brake line fitting into the brake line hose. Tighten. All bleed­ing to the line can be done through the bleeder on the right caliper. For bleeding instructions see the ShoreLand’r Brake Manual.
DUAL AXLE BRAKE INSTALLATION Cut the tape securing the brake line hose to the axle. Remove the brass plug from the port in the brass block on the right brake caliper. Thread the brake hose male end into the block and tighten. Attach the brake hoses from the axles to the spring bracket with the brake line clip brackets as shown in Detail U. Once the brake hoses are secured with the hose clips, the lines can be attached.
Identify which brake line hose that the side frame brake line tubing will be connected to. In a dual axle installation it can connected to either one. When identified, locate the brass tee connector. Screw the male port of the tee into the brake line hose. Tighten. (See Detail W.) Connect the side frame brake line into the top port on the tee. Connect the two axles together using the 40” brake line. Thread one end of the line into the remaining port in the brass tee. Route the line over to the other axle, form a loop in the line and connect the other end into the brake line hose for the second axle.
Fill the actuator reservoir with brake fluid and bleed the line per the instructions in the ShoreLand’r Brake Manual. The axle is already bled at the factory during assembly. Allremainder bleeding of the line can be done through the bleeder on the right caliper.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003629 Page 3 3/09/06
Tire And Wheel Assemblies
Mount the tire and wheel assemblies using the 1/2” fine threaded tapered lug nuts provided. Tighten to 80-90 ft/lb. of torque using the rotation pattern as shown in the Shore Landr’s Owners Manual. Re-torque the lug nuts after 50 miles of driving and then periodically thereafter.
Note: All nuts and bolts must be tightened before towing.
Single Axle Brake Assembly
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003629 Page 4 3/09/06
Tire Size and Carrying Capacity Chart
Tire Size ST185/80R13-C GVWR 5920 lb. Carrying Capacity Axle Brake
4600 lb.
Refer to the tire side wall for correct tire pressure.
Dual Axle Brake Assembly
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003629 Page 5 3/09/06
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003629 Page 6 3/09/06
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