ShoreLand'r SL30BAL User Manual

®
SLB30BAL, SLR30BAL & SLRB30BAL
Aluminum Trailers
SLB30BAL
62340 Literature Bag - Trailers 1 6745600 Frame Bundle, SLB30BAL 1 4300198 ST215/75R 14C Tire / Galv. Dir Rim 2
SLR30BAL
62340 Literature Bag - Trailers 1 6816200 Frame Bundle, SLR30BAL 1 4300198 ST215/75R 14C Tire / Galv. Dir Rim 2
SLRB30BAL
Bundles Required for SLRB30BAL
62340 Literature Bag - Trailers 1 6745700 Frame Bundle, SLRB30BAL 1 4300198 ST215/75R 14C Tire / Galv. Dir Rim 2
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
Page 1
IMPORTANT: All hardware for your trailer is stainless steel. It is important that you use an anti-seize material on the bolt threads when assembling to prevent gaulding.
Bunk Assembly (B-Series) - Assemble after the axles and tires are assembled.
The 2 x 6 bunk assemblies with mounting brackets are factory assembled. Place the end of the bunk with the two brackets on the equiload bunk arm. Secure with a 3/8” x 1” hex bolt and lock nuts through the brackets on the bunk and the ear on each end of the equiload arm. Repeat on the other end of the arm. (See Detail I.)
Place the other end of the bunk in the bracket and adjustable bracket mounted on the front cross member. (The adjustable bracket is adjustable in height.) Once the proper position for the rear cross member is determined, the front of the bunk attaches to the bracket using two No. 10 x 1-1/4” self tapping screws as shown in Detail H.
The 3/8” bolts can be tightened, do not over tighten. The bunks should be allowed to rotate slightly to conform to the boat bottom.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
Page 2
Tongue
The tongue comes shipped positioned backwards in the frame. Remove the nut and bolt that holds the tongue in place and discard. Slide the tongue out from it’s shipping position and re-install in the front tongue channel. Line the holes in the tongue with the holes in the tongue channel. Secure with a 1/2” x 4” hex bolt and 1/2” lock nut in the front cross hole.
Remove the wire harness from the rear of the tongue. Place the wire harness and the brake line through the hole in the tongue cover plate. (See Detail G). Secure the tongue cover plate in position with a 1/2” x 1-1/2” hex bolt and 1/2” lock nut. Tighten. Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Push the extra wire into the rear of the tongue or remove the grommets in the side frame and place the extra wire in the side frame. Replace grommets just removed.
White Ground Wire Installation
Place the self-tapping screw provided through the round metal ring on the white ground wire of the tongue harness located at the rear of the tongue. Attach the ground wire to the main frame by driving the screw in the hole provided next to the tongue channel of the frame. This will assure a positive ground for the lighting.
Safety Chains
Place 1/2” x 5” hex bolt through a 1/2” flat washer and the last link of the safety chains. Insert in the hole (bottom front of the actuator) on the tongue. Place the second chain on the same bolt that is extending through the other side of the tongue. Secure with a 1/2” flat washer and hex lock nut.
Brake Line
Locate the brass brake line coupling. Remove the plastic cap and thread the brake line coming out the rear of the tongue into one end of the coupling. Bend the line in a smooth gradual radius being careful not to kink the line. Bend so it can be mated to the brake line from the side frame. Once aligned, thread the side frame brake line into the other end of the coupling. Tighten both lines into the coupling.
Winch Post Assembly
(See Detail J, Page 2). The height that the bow eye is located on your boat will determine the winch post length required. Once this is determined, attach the winch base to the tongue with three 1/2” x 4-1/2” hex bolts and lock nuts.
Align the holes in the Profile 2000 mounting channel with the holes in the top of the winch base. Attach the front of the winch head mounting channel to the base with a 1/2” x 4-1/2” hex bolt through the hole closest to the front of the winch base. Secure with a lock nut. Do not tighten.
The winch head can be rotated either up or down. Identify the correct hole combination to position the bow eye roller just above the bow eye of your boat. Secure in position by placing the bushing as shown in Detail J, Ref #1, inside the winch base so it aligns with the hole just identified for the proper adjustment. Insert another 1/2” x 4-1/2” hex bolt through the determined mounting hole in the mounting channel and winch base making sure the bolt passes through the bushing.
Secure with a 1/2” lock nut. Tighten all bolts.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
Page 3
Tire Size: ST215/75R 14-C GVWR: 3740 lb. Carrying Capacity: 3000 lbs. Axle: Brake
Refer to the tire side wall for correct tire pressure.
Springs
Position the axle so that it is aligned with the trailer. Position the brake axle so that the disc brake calipers are on the back side of the axle. Place the springs on the topside of the spring pads welded to the axle. (See chassis diagram) The hook end of the spring must be mounted to the rear of the trailer. Place a spring clamp on the top center of the spring. Place the 1/2” x 6-1/2” U-bolts over the top of the spring clamp, spring and axle. Place the spring and axle U-bolt plate onto the ends of the two U-bolts. Secure in place with 1/2” lock nuts. Tighten.
Axle
Place a spring bracket bushing (Ref #25) into the rear of the spring bracket and secure with a 9/16” x 3 1/4” hex bolt and hex lock nut. Repeat in other spring bracket. Position the axle under the frame, hook the hook loop of the spring around the bushings just in­stalled. Note: If the axle is positioned too low, the hooks will not hook around the bushings. Raise the front of the springs up so they align with the front hole of the spring bracket. Secure in place with 9/16” x 3-1/4” hex bolts and lock nuts. Tighten all axle U-bolts and spring bolts.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
Page 4
One Axle Brake Installation
Cut the tape securing the brake line hose to the axle. Remove the brass plug from the port in the brass block on the right brake caliper. Thread in the male end of the brake hose and tighten. Place the other end of the hose through the hole in the brake line clip bracket and secure with a hose clip.
Tire And Wheel Assemblies
Mount the tire and wheel assemblies using the 1/2” fine threaded tapered lug nuts provided. Tighten to 80-90 ft/lb. of torque using the rotation pattern as shown in the ShoreLandr’s Owners Manual.
Remove the plastic cap from the end of the frame brake line. This brake line is located coming out of the black plastic tube in the side frame by the axle.
Uncoil the brake line so that it reaches the end of the hose just attached to the brake line clip bracket. Thread the brake line fitting into the brake line hose. Tighten. NOTE: All bleeding to the line can be done through the bleeder on the right caliper.
Fill the actuator reservoir with brake fluid and bleed the line per the instructions in the Brake Manual. NOTE: The axle is already bled at the factory during assembly. All bleeding to the line can be done through the bleeder on the right caliper.
For bleeding instructions see the ShoreLand’r Disc
Brake Manual.
Re-torque the lug nuts after 50 miles of driving and then periodically thereafter.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
Page 5
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