ShoreLand'r SL30BAL User Manual

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®
SLB30BAL, SLR30BAL & SLRB30BAL
Aluminum Trailers
SLB30BAL
62340 Literature Bag - Trailers 1 6745600 Frame Bundle, SLB30BAL 1 4300198 ST215/75R 14C Tire / Galv. Dir Rim 2
SLR30BAL
62340 Literature Bag - Trailers 1 6816200 Frame Bundle, SLR30BAL 1 4300198 ST215/75R 14C Tire / Galv. Dir Rim 2
SLRB30BAL
Bundles Required for SLRB30BAL
62340 Literature Bag - Trailers 1 6745700 Frame Bundle, SLRB30BAL 1 4300198 ST215/75R 14C Tire / Galv. Dir Rim 2
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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IMPORTANT: All hardware for your trailer is stainless steel. It is important that you use an anti-seize material on the bolt threads when assembling to prevent gaulding.
Bunk Assembly (B-Series) - Assemble after the axles and tires are assembled.
The 2 x 6 bunk assemblies with mounting brackets are factory assembled. Place the end of the bunk with the two brackets on the equiload bunk arm. Secure with a 3/8” x 1” hex bolt and lock nuts through the brackets on the bunk and the ear on each end of the equiload arm. Repeat on the other end of the arm. (See Detail I.)
Place the other end of the bunk in the bracket and adjustable bracket mounted on the front cross member. (The adjustable bracket is adjustable in height.) Once the proper position for the rear cross member is determined, the front of the bunk attaches to the bracket using two No. 10 x 1-1/4” self tapping screws as shown in Detail H.
The 3/8” bolts can be tightened, do not over tighten. The bunks should be allowed to rotate slightly to conform to the boat bottom.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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Tongue
The tongue comes shipped positioned backwards in the frame. Remove the nut and bolt that holds the tongue in place and discard. Slide the tongue out from it’s shipping position and re-install in the front tongue channel. Line the holes in the tongue with the holes in the tongue channel. Secure with a 1/2” x 4” hex bolt and 1/2” lock nut in the front cross hole.
Remove the wire harness from the rear of the tongue. Place the wire harness and the brake line through the hole in the tongue cover plate. (See Detail G). Secure the tongue cover plate in position with a 1/2” x 1-1/2” hex bolt and 1/2” lock nut. Tighten. Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Push the extra wire into the rear of the tongue or remove the grommets in the side frame and place the extra wire in the side frame. Replace grommets just removed.
White Ground Wire Installation
Place the self-tapping screw provided through the round metal ring on the white ground wire of the tongue harness located at the rear of the tongue. Attach the ground wire to the main frame by driving the screw in the hole provided next to the tongue channel of the frame. This will assure a positive ground for the lighting.
Safety Chains
Place 1/2” x 5” hex bolt through a 1/2” flat washer and the last link of the safety chains. Insert in the hole (bottom front of the actuator) on the tongue. Place the second chain on the same bolt that is extending through the other side of the tongue. Secure with a 1/2” flat washer and hex lock nut.
Brake Line
Locate the brass brake line coupling. Remove the plastic cap and thread the brake line coming out the rear of the tongue into one end of the coupling. Bend the line in a smooth gradual radius being careful not to kink the line. Bend so it can be mated to the brake line from the side frame. Once aligned, thread the side frame brake line into the other end of the coupling. Tighten both lines into the coupling.
Winch Post Assembly
(See Detail J, Page 2). The height that the bow eye is located on your boat will determine the winch post length required. Once this is determined, attach the winch base to the tongue with three 1/2” x 4-1/2” hex bolts and lock nuts.
Align the holes in the Profile 2000 mounting channel with the holes in the top of the winch base. Attach the front of the winch head mounting channel to the base with a 1/2” x 4-1/2” hex bolt through the hole closest to the front of the winch base. Secure with a lock nut. Do not tighten.
The winch head can be rotated either up or down. Identify the correct hole combination to position the bow eye roller just above the bow eye of your boat. Secure in position by placing the bushing as shown in Detail J, Ref #1, inside the winch base so it aligns with the hole just identified for the proper adjustment. Insert another 1/2” x 4-1/2” hex bolt through the determined mounting hole in the mounting channel and winch base making sure the bolt passes through the bushing.
Secure with a 1/2” lock nut. Tighten all bolts.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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Tire Size: ST215/75R 14-C GVWR: 3740 lb. Carrying Capacity: 3000 lbs. Axle: Brake
Refer to the tire side wall for correct tire pressure.
Springs
Position the axle so that it is aligned with the trailer. Position the brake axle so that the disc brake calipers are on the back side of the axle. Place the springs on the topside of the spring pads welded to the axle. (See chassis diagram) The hook end of the spring must be mounted to the rear of the trailer. Place a spring clamp on the top center of the spring. Place the 1/2” x 6-1/2” U-bolts over the top of the spring clamp, spring and axle. Place the spring and axle U-bolt plate onto the ends of the two U-bolts. Secure in place with 1/2” lock nuts. Tighten.
Axle
Place a spring bracket bushing (Ref #25) into the rear of the spring bracket and secure with a 9/16” x 3 1/4” hex bolt and hex lock nut. Repeat in other spring bracket. Position the axle under the frame, hook the hook loop of the spring around the bushings just in­stalled. Note: If the axle is positioned too low, the hooks will not hook around the bushings. Raise the front of the springs up so they align with the front hole of the spring bracket. Secure in place with 9/16” x 3-1/4” hex bolts and lock nuts. Tighten all axle U-bolts and spring bolts.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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One Axle Brake Installation
Cut the tape securing the brake line hose to the axle. Remove the brass plug from the port in the brass block on the right brake caliper. Thread in the male end of the brake hose and tighten. Place the other end of the hose through the hole in the brake line clip bracket and secure with a hose clip.
Tire And Wheel Assemblies
Mount the tire and wheel assemblies using the 1/2” fine threaded tapered lug nuts provided. Tighten to 80-90 ft/lb. of torque using the rotation pattern as shown in the ShoreLandr’s Owners Manual.
Remove the plastic cap from the end of the frame brake line. This brake line is located coming out of the black plastic tube in the side frame by the axle.
Uncoil the brake line so that it reaches the end of the hose just attached to the brake line clip bracket. Thread the brake line fitting into the brake line hose. Tighten. NOTE: All bleeding to the line can be done through the bleeder on the right caliper.
Fill the actuator reservoir with brake fluid and bleed the line per the instructions in the Brake Manual. NOTE: The axle is already bled at the factory during assembly. All bleeding to the line can be done through the bleeder on the right caliper.
For bleeding instructions see the ShoreLand’r Disc
Brake Manual.
Re-torque the lug nuts after 50 miles of driving and then periodically thereafter.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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Detail I
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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RB Series
Place the RB arm assembly mounting channel over the rear cross member and secure with a 1/2” x 4-1/4” hex bolt and lock nut. (See Detail N). The RB assemby should be left loose until the boat is placed on the trailer for adjustment. Once the position is determined, tightened. Repeat on the other RB arm assembly.
The short stabilizer bunk is mounted to the adjustable bunk bracket on the front cross member with a 3/8” x 1” hex bolt and lock nut. (See Detail O).
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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R Series
Place the roller arm assembly mounting channel over the rear cross member and secure with a 1/2” x 4-1/4” hex bolt and lock nut. (See Detail M, Page 6). The roller arm asssembly should be left loose until the boat is placed on the trailer for adjustment. Once the position is determined, tighten. Repeat on the other roller arm assembly.
The short stabilizer bunk is installed to the adjustable bunk bracket on the front cross member with a 3/8” x 1” hex bolt and lock nut. (See Detail O, Page 7).
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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NOTE: All nuts and bolts must be
tightened before towing.
The law requires that the white ground wire on both the tongue wire harness and vehicle harness be properly grounded to the trailer and vehicle frames.
TRAILER ADJUSTMENTS
Axle Adjustment
The amount of tongue weight on your trailer can be adjusted as follows: To lower the tongue weight, adjust the axle assembly forward. To increase the tongue weight, adjust the axle assembly backward. The distance that the axle assembly has to be moved will vary because it is directly related to the weight and center of gravity of the boat place on it. Best towing is achieved when the tongue weight is 5-7% of the total gross load of the complete unit.
NOTE: Brake line and wire harness will need care when moving the assembly.
Rear Support System
Place the boat on the trailer so that the transom is located at the rear of the support system. On an RB bunk trailer, the transom of the boat should be within 1-2” of the end of the bunk. The center of the rear rollers on the roller rack should be approximately 4” from the transom. This gives you maximum support on the transom. The rear cross member is adjustable forward or backward to allow the trailer to be adjusted to various length boats. This is accomplished by removing the pivot bolt on each end that holds the rear pivot arm to the side frame and the rear pivot offset weldments. Once the rear pivot arm assembly is removed, remove the two additional bolts on each side frame that mount the rear pivot offset weldments to the side frame. Move them to the desired location and remount to the side frames with the bolts just removed. Reposition the rear pivot arm between the two rear pivot offset weldments just installed. Secure in place using the two pivot bolts removed earlier. Tighten.
The wire harness for the three-light identification light must be re-positioned where it comes from the black wire harness tubing to eliminate slack, and sagging of the wiring.
Bunks
The bunks must be positioned far
enough apart to give your boat as much stability as possible while transporting. Position the bunks so they are located just to the outside of the boat’s strake. This will help center your boat and assist when loading. The bunks need to be adjusted up high enough to keep the keel from resting on the center pads. A minimum of 1” to 2” of clearance is desirable.
RB Bunk trailers will be adjusted the same way.
Rollers
Position the roller racks so they are far enough apart to give your boat stability while transporting. When the desired width is achieved, move the roller rack system so that the rollers are just to the outside of the strake. The rollers need to be adjusted so that you have a minimum of 1” to 2” of clearance between the keel of the boat and the center cross member pads. This will help center the boat when loading and unloading. When the desired position is determined, tighten only enough to hold the bunks or rollers from moving while the other adjustments are being made. Final tightening will be done at the end of the adjusting process.
FRONT SUPPORT SYSTEM Bunk
The front bunks should be adjusted either in or out so that the bunk will continue to run just to the outside of the strake of the boat. The bunks can run at an angle rather than parallel with the centerline of the trailer. Adjust the bunks up so that there is approximately 1” clearance between the keel of the boat and the center cross member pad.
RB & Roller
The keel of the boat must rest on the center of the front keel roller system creating a three-point support system. The keel roller system is designed to fit most boats without needing any further adjustment, however there is considerable differences in boat bottom designs and certain lines of boats will require a riser. One riser is shipped inside the rear keel guide roller bracket. This can be removed and bolted on the bottom side of the keel guide roller bracket so it is between it and the keel cradle. This will raise the front end of your boat 3/4”. In the event that this is not enough, an additional one can be added to the other keel guide roller bracket. The additional riser kit is an
SS1403.
Once the height of the roller cradle assembly is established the stabilizer pads can be adjusted. Slide the pad up against the boat bottom. It is not necessary that stabilizer pads carry much weight. They are designed to just give your boat added stability while being towed. It may be necessary to adjust the assembly up so that they can be moved further apart giving additional support. Pull the assembly away from the boat. Place the U-bolt that holds the assembly to the cross member in a lower hole in the bracket. Push the assembly back against the boat. Tighten in position.
Winch Post
Slide the winch post base backward on the tongue until the bow roller comes in contact with the boat. The bow roller needs to be positioned directly above the boat bow eye to prevent your boat from moving forward in the event of a sudden stop. It can be moved up or down by removing the back bolt that mounts the winch head to the base. When this bolt is removed, the head can be rotated up or down to reach the height required to fit your boat. Once in this position, align the closest pair of holes in the brackets and reinsert the bolt just removed. Tighten. Attach the winch strap and crank winch tight.
Attach the bow eye safety chain into the bow eye of the boat as well. This is just another level of protection to keep your boat and trailer together as one unit.
It may also be used to keep your boat on the trailer while loading and unloading at the ramp, especially with a roller trailer.
Adjustments are now complete. Double check your boat for fit. If desired fit has been achieved, tighten all fasteners that may have either been left loose or have been loosened to do the adjusting.
Re-check all fasteners on the complete trailer to make sure they are all tight and ready for towing. All fasteners should be periodically check before towing.
See your ShoreLand’r Owner’s Guide for further technical information regarding your trailer and its components.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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NOTES
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M301237
REV A 9/18/03
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