ShoreLand'r PWC2213W User Manual V.1

PWC2213W & PWC2413W
Service Manual
PWC2213W
1 62340 Literature Bag - Trailers 1 64085-- PWC Walkboard W/Carpet 2 4300241 1 68218-- Frame Bundle
ST175/80R13C Tire/MSilver Mod Rim
PWC2413W
1 62340 Literature Bag - Trailers 1 64085-- PWC Walkboard W/Carpet 2 4300236 1 68218-- Frame Bundle
ST185/80R13C Tire/MSilver Mod Rim
Tire Size & Carrying Capacity Chart
The amount of tongue weight on your trailer can be Tire Load Carrying Size Range Capacity
ST175/80R 13 C 2200 lb. ST185/80R 13 C 2400 lb.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M310276
Page 1 10/27/03
adjusted as follows:
To lower the tongue weight, adjust the axle assembly
forward, to increase the tongue weight, adjust the axle
assembly backward.
The distance that the axle assembly has to be moved
will vary because it is directly related to the weight and
center of gravity of the machines placed on it.
Best towing is achieved when the tongue weight is
5-7% of the total gross load of the complete unit.
PWC2213W & PWC2413W
Bill of Materials
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M310276
Page 2 10/27/03
PWC2213W & PWC2413W
Parts Drawing
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M310276
Page 3 10/27/03
FINAL ASSEMBLY INSTRUCTIONS
Remove all banded items from the
Walk Board:
Rear Crossmember
frame and sort hardware by size.
Springs:
Install one of the spring bushings Item #96 in the rear of one of the spring brackets and secure it in place with a 9/16” x 3-1/4” hex bolt and 9/16” flange lock nut. Hook the hook end of the spring around this bushing and then swing the front up into the spring bracket. Align the eye of the spring with the hole provided in the spring bracket and secure in place with another 9/16” x 3-1/4” hex bolt and 9/16” flange lock nut. Tighten. Repeat on the other spring.
Axle:
Position the axle under the springs just installed. Align the pin on the bottom center of the spring with the hole provided in the spring pad welded to the top of the axle. Place a spring clamp Item #97 on the topside of the spring. Drop two 1/2” x 2-5/16” x 6-1/2” U-bolts down over the spring clamp, spring and then the axle. Place on a spring and axle U-bolt plate (Item #99) and secure in place with 1/2” flange lock nuts. Repeat on the other spring. Tighten all nuts on the U-bolts just installed.
Tire and Wheel Assemblies:
Locate the front walkboard mounting bracket. (Item #3) Place it on the front of the frame and align the holes in the bracket with the holes provided in the frame. Mount the front walkboard bracket to the front of the frame by placing two (2) 3/8” x 5” carriage bolts in the holes provided from the top side down through the frame. Secure with 3/8” lock washers and hex nuts.
Mount one of the back walk board plates to the middle cross member by placing 3/8” x 3-1/2” carriage bolts from the top side down through the plate and cross member.
Secure with a 3/8” flange lock nut. Tighten. Repeat this process on the rear crossmember.
Place the walkboard down the centerline of the trailer on top of the walk board mounting brackets just installed. Center on the brackets side ways and lengthwise. Attach the walk board to the brackets by placing No. 10 x 1-1/2” Phillips-head screws in the holes provided in the mounting brackets from the bottom side up into the carpeted walkboard. Thread in the screws until tight.
Outside PWC bunk brackets on each side of the trailer:
Slide a 3/8” x 3-7/16” x 3” square U-bolt (Item #31) over the rear crossmember so the threaded end of the U-bolt is pointing rearward. Position the PWC bunk bracket on the rear side of the crossmember so that the dog leg end of the PWC bunk bracket is pointing outward. Align two holes in the PWC bunk bracket with the legs of the U-bolt, then insert U-bolt through the holes and secure with 3/8” flange lock nuts. Repeat this process on the other PWC bunk bracket on the rear crossmember.
Inside PWC bunk brackets on each side of the trailer:
Repeat the above process except point the dog-leg of the PWC bunk brackets toward the center of the trailer.
Locate the bunk assemblies. Note that one end of the bunks have a tie down bracket fastened to it. Position the bunk above the PWC bunk brackets just installed so that the tie down bracket is to the rear of the trailer. Align the holes in the bunk brackets (Item #98) with a hole in the PWC bunk brackets. Note
that the PWC bunk bracket must be on Mount the tire and wheel assemblies using the 1/2” fine threaded tapered lug nuts provided. Tighten to 80-90 ft/lb. of torque using the rotation pattern as shown in the ShoreLandr’s Owners Manual. Re-torque the lug nuts after 50 miles of driving and then periodically thereafter.
Winch Posts:
Locate one of the winch posts weldments Item #12. Place it onto the winch post weldment mounting section of the frame as shown. Note that there is a series of hole positions that the winch post can be mounted in. Select the one that will best adapt to your PWC and secure the winch post weldment to the frame using (2) 3/8” x 3-3/4” hex bolts and flange lock nuts. Repeat this process on the remaining winch post weldment. Do not tighten at this time because they will have to be adjusted to the PWC’s once they are placed on the trailer.
Bunks:
Front Crossmember
Outside PWC bunk brackets on each side of the trailer:
Slide a 3/8” x 3-7/16” x 3” square U-bolt (Item #31) over the front crossmember so the threaded end of the U-bolt is pointing forward. Position the PWC bunk bracket on the front side of the cross member so that the dog leg end of the bracket is pointing outward. Align two holes in the PWC bunk bracket with the legs of the U-bolt, then insert U-bolt through the holes in the PWC bunk bracket and secure with 3/8” flange lock nuts. Repeat this process on the other outside PWC bunk bracket on the front crossmember.
Inside PWC bunk brackets on each side of the trailer:
Repeat the above process except point the dog-leg of the PWC bunk brackets toward the center of the trailer.
the correct side of the leg of the bunk
bracket attached to the bunk so that the
metal of both brackets will hinge bind
themselves when the bunks are pivoted.
This will keep the bunks from pivoting
too far when the machines are removed
from the trailer. Attach the two together
using 3/8” x 1” hex bolt and 3/8” flange
lock nuts. Tighten but do not over
tighten. The bunks must be allowed to
pivot so they can conform to the PWC
boat bottom when it is placed on the
trailer. Repeat this process on the other
bunks.
Final Adjustment:
Place the PWC’s on the trailer so the
rear of the machines are positioned at
the rear of the bunks. Check the bunk
positioning for clearance with the
strakes. Loosen the U-bolts securing the
PWC bunk brackets to the
crossmembers and slide the bunks
either in or out so that they are located
just to the outside of matching strakes.
This will not only help with loading but
will also give you proper support for your
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M310276
Page 4 10/27/03
machine. Re-tighten the bunks when in the proper location. Repeat on the other machine.
Note the PWC bunk brackets also have multiple holes for raising or lowering the position that the machine sets on the trailer with respect to the frame and fenders. It may require a change in the height adjustment to clear the fenders on certain machines.
Winch Post Weldments:
Once the machines are properly positioned on the bunks the winch post weldments can now be adjusted. Remove the two 3/8” x 3-3/4” hex bolts installed earlier to hold the winch post weldment to the frame. Slide the winch posts weldment either forward of back­ward so it corresponds with the front of the machine. Rotate the winch post weldment so that the bow stop roller is positioned just above the bow eye of the machine. Attach the winch strap, route under the bow sstop roller, then to the bow eye and tighten the winch strap slightly to help hold the winch post weldment in position. Locate and align the mounting holes in the winch post weldment with the holes in the frame member. Re-install the 3/8” x 3-3/4” hex bolts in the new location. Secure with the 3/8” lock nuts removed. Tighten in position.
Pull the machine into the winch post weldment bow eye roller and check to make sure the positioning is correct. The bow eye roller must be positioned just above the bow eye to properly stop the machines in the event of a sudden stop. The winch strap must run under the bow eye roller when it is attached to the bow eye.
Repeat the above process on the other machine.
Tongue Weight:
Check the trailer now for proper tongue weight. The recommended tongue weight range is indicated earlier in this manual. A tongue weight in the indicated range will give you the best towing results.
Re-check all nuts and bolts for tightness to make sure that none have been missed during assembly. Unit is now ready to be towed.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M310276
Page 5 10/27/03
NOTES
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M310276
Page 6 10/27/03
Loading...