ShoreLand'r PWC12STS User Manual V.1

PWC12STS
PWC12STS Bundle Requirements
62340 Literature Bag - Trailers 1 69125 Hardware Box - Single PWC 1 80458-- Frame Bundle PWC1200S 1
4.80 X 12B Tire/Mod Rim 2 62484-- Tongue 42” Single - PWC 1
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003709 Page 1 REV B 07/06/09
Table of Contents: Page
Bundles Required ........................................................ 1
Color Code Information ............................................... 3
Safety Instructions ....................................................... 3
Tongue Assembly Instructions. .................................... 4
Safety Chain Assembly Instructions ............................ 4
Coupler Assembly Instructions .................................... 4
Winch Post Assembly Instructions............................... 4
Axle Assembly Instructions .......................................... 4
Bunk Assembly Instructions......................................... 4
Misc. Information ......................................................... 4
Tongue Weight Adjustment ......................................... 4
Winch Dwg/BOM ......................................................... 5
Axle Dwg/BOM ............................................................ 6
Tire Size & Carrying Capacity Chart ............................ 6
Bunk Dwg/BOM ........................................................... 7
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003709 Page 2 REV B 07/06/09
Refer to your ShoreLand’r Owner’s Guide and other decals on trailer for
additional information.
SAFETY INSTRUCTIONS
4810709
Proper tongue weight must be maintained.
Rev C 8/28/06
Before towing, check the following to ensure that:
1. All parts, bolts, nuts and wheel lug nuts are tight.
2. All wheel lug nuts must be tightened to a minimum torque rating of 85 ft/lb.
3. Lug nuts must be re-torqued after the first 50 miles, then periodically there after.
4. Tires are inflated to manufacturer’s standards. (See tire sidewall)
5. Wheel bearings have adequate grease.
6. Hitch ball is the proper diameter and has a rating equal to or greater than the GVWR of the trailer.
7. Coupler is properly attached and secured to coupler ball.
8. Trailer safety chains are crossed under the tongue and attached to towing vehicle.
9. All lights are operational. Note: It is recommended that the trailer lights be disconnected before backing into the water.
10. Tie downs, winch strap and bow­ eye safety chain are secure.
11. Trailer tongue jack is in up or travel position.
ShoreLand’r offers their product line in either galvanized or painted
nish. When ordering parts it is important that you specify the nish or color you have on your product. The ve (5) digit number along with a two (2) digit space _ _, note the parts which can be purchased with various nishes. When ordering these items use the ve (5) digit number along with a two (2) digit sufx for the proper nish.
00..........Galvanized
01..........White
03..........Black
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003709 Page 3 REV B 07/06/09
Assembly Instructions:
Remove the small parts from the frame by cutting the banding. Re­move the bolt bag and sort all the nuts and bolts by size.
Tongue: (Note: The tongue has two hole positions.)
Slide the tongue into the tongue channel to the hole location that
best ts your boat to trailer set-up. Secure with a 3/8” X 4” car­riage bolt in the front and 3/8” X 3-7/16” X 4-1/8” square U-bolt, 1” X 4-1/2” mounting strap and 3/8” ange lock nut in the rear of the
assembly. Thread the tongue wire harness through the tongue and connect to the frame harness. Install grommets.
Safety Chain:
Insert a 3/8” X 1-1/4” hex bolt with a 3/8” at washer and safety
chain through the lower hole on the front of the tongue. Secure with
a 3/8” ange lock nut. Repeat this procedure on the opposite side
of the tongue.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2” X 4” hex bolt and two (2) 1/2” X 1” hex bolts. Secure with 1/2” ange lock nuts.
Winch Post:
Attach the winch brace to the winch post assembly with a 3/8” X 4”
hex bolt in one (1) of the three (3) holes of adjustment. Position the
winch assembly on the tongue in the desired position and fasten
with a 3/8” X 3-7/16” X 4-1/8” square U-bolts, 1” X 4-1/2” mounting straps and 3/8” ange lock nuts.
CAUTION:
To prevent damage to your water vehicle hull, place the water ve­hicle on the trailer, loosen bunk U-bolts so the bunks conform to
the hull. Tighten.
Tighten all fasteners before towing.
The law requires that the white wire on both the trailer and vehicle wire harness be grounded to the trailer and towing vehicle.
Tongue Weight Adjustment
The tongue weight should be 7% to 10% of the total gross weight of the trailer and boat combined.
The tongue weight can be increased by moving the axle backward or decreased by moving the axle forward. Loosen and remove the
bolts securing the fenders and spring brackets to the side frame,
reposition the axle and then reinstall in the new location using the bolts just removed.
Axle:
Install the spring bushing in the rear spring brackets with 1/2” X 3-
1/4” hex bolts and 1/2” ange lock nuts. Position the axle under the trailer with the spring eye to the front. Slip the at end of the spring
in the rear spring bracket over the bushing and fasten the front spring eye to the front of the spring bracket with 9/16” X 3-1/4” hex bolts and 9/16” hex lock nuts.
Mount the tire and rim assemblies with 1/2” lug nuts and tighten to 85-95 ft./lbs. of torque.
Bunk:
Slide a 3/8” X 2-7/16” X 2-3/4” square bolt over the rear cross mem­ber with the threads facing the FRONT. Place an adjustable bunk
bracket on the U-bolt legs and secure with 3/8” ange lock nuts.
Slide on a 3/8” X 2-7/16” X 2-3/4” square U-bolt over the front cross member with the threads facing the REAR. Place an adjustable
bunk bracket on the U-bolt legs and secure with 3/8” ange lock
nuts. Fasten the bunk assembly to the adjustable bunk brackets
just mounted and secure with 3/8” X 1” hex bolts and 3/8” ange
lock nuts.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003709 Page 4 REV B 07/06/09
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003709 Page 5 REV B 07/06/09
Tire Size & Carrying Capacity Chart
Tire Size: 4.80 X 12 Load Range: B Carrying Capacity: 780 lbs. per/tire
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003709 Page 6 REV B 07/06/09
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003709 Page 7 REV B 07/06/09
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003709 Page 8 REV B 07/06/09
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