ShoreLand'r PWC1000L User Manual V.1

PWC1000L
Bundles Required for PWC1000L
62340 Literature Bag - Trailers 1 80458-- Frame Bundle - PWC1000L 1
4.80x12B Tire / Mod. Rim 2 65265-- Tongue Assy - 65” 1 69125 Box Hardware Single PWC 1
00 .........Galvanized
01 .........White
03 .........Black
Tire Size & Carrying Capacity Chart
Tire Size: 4.80 X 12 Load Range: B Carrying Capacity: 780 lbs. per/tire
Tongue Weight Adjustment
Slide the water vehicle either forward or backward on the trailer until the proper tongue weight has been achieved.
Table of Contents: Page
Bundles Required ..................................................................1
Color Code Information .........................................................1
Tire Size & Carrying Capacity Chart ......................................1
Tongue Weight Adjustment ................................................... 1
Trailer Drawing & Bill of Materials .........................................2-3
Tongue Assembly Instructions. ..............................................3
Safety Chain Assembly Instructions ......................................3
Coupler Assembly Instructions ..............................................3
Winch Post Assembly Instructions ........................................3
Axle Assembly Instructions ....................................................3
Bunk Assembly Instructions ..................................................3
Misc. Information ................................................................... 3
Winch Dwg/BOM ................................................................... 4
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0002990
Page 1 REV A 01/09/06
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0002990
Page 2 REV A 01/09/06
Remove the small parts from the frame by cutting the banding. Re­move the bolt bag and sort all the nuts and bolts by size.
Tongue:
Take the tongue and slide into the tongue channel. Secure with a 3/8” X 4” carriage bolt in the front and 3/8” X 3-7/16” X 4-1/8” square u-bolt, 1” X 4-1/2” mounting strap and 3/8” flange lock nut in the rear of the assembly. Thread the tongue wire harness through the tongue and connect to the frame harness. Install grommets. NOTE: Install the tongue in one of the two adjustment holes in the tongue channel. Refer to the parts drawing for placement.
Safety Chain:
Insert a 3/8” X 1-1/4” hex bolt with a 3/8” flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8” flange lock nut. Repeat this procedure on the opposite side of the tongue.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2” X 4” hex bolt and two (2) 1/2” X 1” hex bolts. Secure with 1/2” flange lock nuts.
Axle:
Install the spring bushing in the rear spring brackets with 1/2” X 3­1/4” hex bolts and 1/2” flange lock nuts. Position the axle under the trailer with the spring eye to the front. Slip the flat end of the spring in the rear spring bracket over the bushing and fasten the front spring eye to the front of the spring bracket with 9/16” X 3-1/4” hex bolts and 9/16” hex lock nuts.
Mount the tire and rim assemblies with 1/2” lug nuts and tighten to 80-90 ft./lbs. of torque.
Bunk:
Slide a 3/8” X 2-7/16” X 2-3/4” square bolt over the rear cross mem­ber with the threads facing the REAR. Place an adjustable bunk bracket on the u-bolt legs and secure with 3/8” flange lock nuts. Slide on a 3/8” X 2-7/16” X 2-3/4” square u-bolt over the front cross member with the threads facing the FRONT. Place an adjustable bunk bracket on the u-bolt legs and secure with 3/8” flange lock nuts. Fasten the bunk assembly to the adjustable bunk brackets just mounted and secure with 3/8” X 1” hex bolts and 3/8” flange lock nuts.
Winch Post:
Attach the winch brace to the winch post assembly with a 3/8” X 4” hex bolt in one (1) of the three (3) holes of adjustment. Position the winch assembly on the tongue in the desired position and fasten
CAUTION:
To prevent damage to your water vehicle hull, place the water ve­hicle on the trailer, loosen bunk u-bolts so the bunks conform to the
hull. Tighten. with a 3/8” X 3-7/16” X 4-1/8” square u-bolts, 1” X 4-1/2” mounting straps and 3/8” flange lock nuts.
Tighten all fasteners before towing.
The law requires that the white wire on both the tongue and vehicle
wire harness be grounded to the trailer and towing vehicle.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0002990
Page 3 REV A 01/09/06
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0002990
Page 4 REV A 01/09/06
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