ShoreLand'r PT47TBL User Manual

®
PT47TBL
Bundles Required for PT47TBL
69082 Literature Bag - Trailers - Brakes 1
Table of Contents: Page
80448-- Frame Bundle - PT47TBL 1 *20.5x8x10E Tire / Galv. Rim 4 68028-- Tongue Assy w/UFP Actuator - Drum 1 60106-- Axle Assy w/Brakes - Pontoon 1 64157 Brake Kit - First Axle 1
Frame Drawing & Bill of Materials ............................... 2-3
Bunk Assembly Instructions ........................................ 3
Tongue / Side Marker Lights Assy Instr. ...................... 3
White Ground Wire Installation .................................... 3
Safety Chain Assembly Instructions ............................ 3
Brakeline Assembly Instructions .................................. 3
ShoreLand’r offers their product line in either galvanized or painted finish. When ordering parts it is important that you specify the finish or color you have on your product. The five (5) digit number along with a two (2) digit space _ _, note the parts which can be purchased with various finishes. When ordering these items use the five (5) digit number along with a two (2) digit suffix for the proper finish.
Tongue / Safety Chain Dwg/BOM ............................... 4
Winch PostDwg/BOM/Assy Instr. ................................ 5
Chassis Drawing & Bill of Materials ............................. 6-7
Spring Assembly Instructions ...................................... 8
Axle Brake Instructions ................................................ 8
Tire & Wheel Assembly ............................................... 8
Winch Post Adjustments .............................................. 9
Axle Adjustments ......................................................... 9
00 ....... Galvanized
Safety Instructions ....................................................... 9
03 ....... Black
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003593
Page 1 REV A 5/02/06
Diagram A
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003593
Page 2 REV A 5/02/06
TONGUE
See Diagram B, Page 4.
Locate the proper length tongue. Insert the rear of the tongue into the frame tongue channel until the mounting holes line up. Locate the wire harness. Unwind and insert the end with the two plugs that mate with the frame harness into the hole and route out the rear of the tongue. Place a rubber grommet around the wire in the hole on top of the tongue.
If brakes are going to be installed, the line should be installed inside the tongue at this time.
SIDE MARKER LIGHTS FOR TONGUE Note: When installing the tongue in the trailer, the side marker
lights will have to be mounted to the tongue. They are shipped in a bag that is attached to the frame. Insert the wire harness from the side marker light into the larger hole in the side of the tongue, then route the wire harness to the rear of the tongue. Attach the light in position using the No. 10 x ¾” self-tapping screws provided. Plug the side marker light into one of the single plugs located at the rear of the tongue harness. Repeat on the other side marker light.
Secure the tongue into the frame by placing a ½” x 4” cross bolt in the front of the tongue channel. Locate the tongue cover plate as shown in Diagram A, detail A. Feed the wire harness and brake line if applicable through the hole in the tongue cover plate. Position the tongue cover plate so the mounting hole aligns with the hole in the rear bottom of the tongue. Place a ½” x 1 ½” hex bolt downward through the tongue cover plate, tongue and tongue channel. Se­cure both mounting bolts with ½ flange lock nuts. Tighten.
Remove the small parts from the frame by cutting the banding. Re­move the bolt bag and sort all the nuts and bolts by size.
BUNKS
Note that the bunk system is adjustable for width to fit most cen­ter dimensions of the pontoon tubes. Determine the centers of the bunk support system that fits the pontoon tubes for the pontoon that is going to be placed on the trailer and position accordingly.
Position the carpeted bunks so approximately 10” extends past the back of the rear bunk saddle support. Attach the bunks to the brackets using the ¼” x 1 ½” lag screws provided. Position the sec­ond bunk so it is just to the front of the rear bunk just installed.
Repeat this process on the bunks on the other side of the bunk saddle support and then on the other side of the trailer.
Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Push the excess wire provided either into the rear of the tongue or else remove the grommet in the side frame and place the excess wire in the side frame. Replace grom­met just removed.
WHITE GROUND WIRE INSTALLATION
Place the self-tapping screw provided through the round metal ring on the white ground wire of the tongue harness located at the rear of the tongue. Attach the ground wire to the main frame by driving the screw in the hole provided next to the tongue channel of the frame. This will assure a positive ground for the lighting.
SAFETY CHAINS
Locate the 1/2” x 5” hex bolt. Slip the bolt through a 1/2” flat washer, then place through the last link of one of the safety chains. Slide through actuator housing and tongue. Slide other safety chain over bolt and add a 1/2” flat washer. Secure with a 1/2” flange lock nut. See Diagram B.
Assembly is complete.
BRAKE LINE
Locate the brass brake line coupling. Remove the plastic cap and thread the brake line coming out the rear of the tongue into one end of the coupling. Bend the line in a smooth gradual radius being careful not to kink the line. Bend so it can be mated to the brake line from the side frame. Once aligned, thread the side frame brake line into the other end of the coupling. Tighten both lines into the coupling.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003593
Page 3 REV A 5/02/06
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