ShoreLand'r PT22M User Manual

®
PT22M
Bundles Required for PT22M
62340 Literature Bag - Trailers 1 80436-- Frame Bundle - PT22M 1 4300204 20.5x8x10E Duro Tire / Galv. Rim 2 65607-- Tongue Weldment - 78” 1 61395 Coupler Bag w/Chains 1
ShoreLand’r offers their product line in either galvanized or painted finish. When ordering parts it is important that you specify the finish or color you have on your product. The five (5) digit number along with a two (2) digit space _ _, note the parts which can be purchased with various finishes. When ordering these items use the five (5) digit number along with a two (2) digit suffix for the proper finish.
00 ....... Galvanized
03 ....... Black
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003585
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Frame Drawing & Bill of Materials ............................... 2-3
Bunk Assembly Instructions ........................................ 3
Tongue / Side Marker Lights Assy Instr. ...................... 3
White Ground Wire Installation .................................... 3
Hitch Coupler ............................................................... 3
Safety Chains .............................................................. 3
Tongue / Safety Chain Dwg/BOM ............................... 4
Winch Dwg/BOM/Assy Instr......................................... 5
Chassis Drawing & Bill of Materials ............................. 6
Tire Size & Carrying Capacity Chart ............................ 6
Spring Assembly Instructions ...................................... 7
Axle Assembly Instructions .......................................... 7
Tire & Wheel Assembly ............................................... 7
Winch Post Adjustments .............................................. 8
Axle Adjustments ......................................................... 8
Safety Instructions ....................................................... 8
Diagram A
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003585
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TONGUE
See Diagram B, Page 4.
Locate the proper length tongue. Insert the rear of the tongue into the frame tongue channel until the mounting holes line up. Locate the wire harness. Unwind and insert the end with the two plugs that mate with the frame harness into the hole and route out the rear of the tongue. Place a rubber grommet around the wire in the hole on top of the tongue.
If brakes are going to be installed, the line should be installed inside the tongue at this time.
SIDE MARKER LIGHTS FOR TONGUE Note: When installing the tongue in the trailer, the side marker
lights will have to be mounted to the tongue. They are shipped in a bag that is attached to the frame. Insert the wire harness from the side marker light into the larger hole in the side of the tongue, then route the wire harness to the rear of the tongue. Attach the light in position using the No. 10 x ¾” self-tapping screws provided. Plug the side marker light into one of the single plugs located at the rear of the tongue harness. Repeat on the other side marker light.
Secure the tongue into the frame by placing a ½” x 4” cross bolt in the front of the tongue channel. Locate the tongue cover plate as shown in Diagram A, detail A. Feed the wire harness and brake line if applicable through the hole in the tongue cover plate. Position the tongue cover plate so the mounting hole aligns with the hole in the rear bottom of the tongue. Place a ½” x 1 ½” hex bolt downward through the tongue cover plate, tongue and tongue channel. Se­cure both mounting bolts with ½ flange lock nuts. Tighten.
Remove the small parts from the frame by cutting the banding. Re­move the bolt bag and sort all the nuts and bolts by size.
BUNKS
Note that the bunk system is adjustable for width to fit most cen­ter dimensions of the pontoon tubes. Determine the centers of the bunk support system that fits the pontoon tubes for the pontoon that is going to be placed on the trailer and position accordingly.
Position the carpeted bunks so approximately 10” extends past the back of the rear bunk saddle support. Attach the bunks to the brackets using the ¼” x 1 ½” lag screws provided. Position the sec­ond bunk so it is just to the front of the rear bunk just installed.
Repeat this process on the bunks on the other side of the bunk saddle support and then on the other side of the trailer.
Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Push the excess wire provided either into the rear of the tongue or else remove the grommet in the side frame and place the excess wire in the side frame. Replace grom­met just removed.
WHITE GROUND WIRE INSTALLATION
Place the self-tapping screw provided through the round metal ring on the white ground wire of the tongue harness located at the rear of the tongue. Attach the ground wire to the main frame by driving the screw in the hole provided next to the tongue channel of the frame. This will assure a positive ground for the lighting.
HITCH COUPLER
Locate the hitch coupler. Drop it into position on the front of the tongue. Secure it to the tongue using a ½” x 4” hex bolt through the rear mounting hole of the coupler housing. Insert completely through the tongue, then secure in place with a ½” flange lock nut.
Attach the front of the coupler to the tongue using two- ½” x 1” hex bolts. Insert the bolt through one side of the coupler housing and the tongue. Secure inside the tongue using a ½” flange lock nut. Repeat this process on the other side of the tongue. Tighten all at­taching bolts securely.
SAFETY CHAINS
Insert a 3/8” x 1 ¼” hex bolt through a 3/8” flat washer and then into the end link of one safety chain. Insert the bolt into the front bottom hole punched in the tongue. Place another 3/8” flat washer on the bolt and secure with a 3/8” flange lock nut. Tighten.
Repeat this process on the other safety chain.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003585
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