ShoreLand'r PS8X17TB User Manual

®
PS8X17TB & PS8X17TBB
Powersport - 4000 lb. Capacity
Bundles Required - PS8X17TB
1 69082 Literature Packet - Brake Trailer 1 8064003 Frame Bundle -PS8X17 4 * 1 7008303 Axle Assembly - Electric Brake 1 6762503 Axle Assembly - Non Brake 1 5110618 Harness Tonge 7-Pin/Battery/Box
*Check with your dealer/customer service representative for current tire/rim assembly part number.
ST185/80D13-C Bias Tire/TS Dir Rim
Tongue Weight Adjustment
Approximate Tongue Weight for Best Towing. NOTE: Axle is adjustable. Shift load to obtain proper tongue
weight. Tongue weight should be 5-7% of total gross weight of the trailer and load combined.
Tire Size & Carrying Capacity Chart
Tire Load Carrying Size Range Capacity
ST185/80D13 C 1480 lbs.
Bundles Required - PS8X17TBB
1 69082 Literature Packet - Brake Trailer 1 8064003 Frame Bundle -PS8X17 4 * 2 7008303 Axle Assembly - Electric Brake 1 5110618 Harness Tonge 7-Pin/Battery/Box
*Check with your dealer/customer service representative for current tire/rim assembly part number.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004005
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ST185/80D13-C Bias Tire/TS Dir Rim
Refer to tire side wall for correct tire pressure.
FRAME SETUP for PS8X17TB
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004005
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004005
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FRAME SETUP for PS8X17TBB
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Standard Non Brake Axle
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Electric Brake Assembly
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FINAL ASSEMBLY INSTRUCTIONS
Remove the hardware bag from the frame, remove all parts and sort by size.
TONGUE
Locate the tongue and the tongue wire harness. Thread the wire harness into the slotted hole in the drop section of the tongue and then route the wires out the hole in the top of the tongue midway to the rear. The seven prong plug and the breakaway switch will remain out the front of the tongue and will be addressed later.
between deck planks 7 and 8. Raise one of the spring brackets up into position and place the rear mounting holes of the spring bracket over the legs of the U-bolt just installed. Thread on ½” lock nuts to hold in posi­tion. Place the front mounting U-bolts (nine planks forward of the U-bolt just installed) over the center frame mating it with the front mounting holes of the spring bracket. Attach it with ½” lock nuts as well. Tighten the spring bracket securely to the center frame.
Repeat this process on the other spring bracket.
TANDEM BOGIE
Locate the tandem bogies shown in Detail C. Note that the center bush­ing has a grease zerk in it. Position the tandem bogie up into the center channel welded in the center of the tandem spring bracket so that the grease zerk is pointing down. Align the holes in the channel with the tandem bogie. Secure in place with a 3/4” x 4-1/2” hex bolt and lock nut. Tighten. Repeat this process on the other tandem bogie and spring bracket. Grease the bogie at this time by applying grease through the zerk just discussed.
NOTE: The grease zerk is positioned down so that it is accessible for servicing when needed.
SPRINGS
Position the axles so they are properly aligned with the trailer. The brake axle backing plates are marked with white letters ”L” or “R” identifying them as Left or Right so they can be mounted under the trailer correctly. When standing behind the trailer, your Left is the trailers Left and your Right is the trailers Right. It is very important that the axle is placed in the correct orientation to function properly. Place the springs on the topside of the spring pads welded to the axle. (See chassis diagram). Note that the hook end of the spring must be to the rear of the axle. Place a spring clamp on the top center of the spring as shown. Next place the 1/2” x 5 ¾” U-bolts down over the top of the spring clamp, spring and axle as shown. Place the spring and axle U-bolt plate onto the legs of the two U-bolts just positioned. Secure in place with 1/2” lock nuts. Thread onto the U­bolts but do not tighten securely until the complete unit is in position on the trailer. Repeat on the other spring.
Position the tongue assembly under the front of the trailer in its approxi­mate installed position. Remove the wire harness plugs from the trailer frame. Mate the mating plugs so the wires colors match in each plug. Note that the 2 two wire mating plugs are for the electric brakes and are interchangeable.
Once all plugs are mated place all excess wire into the tongue. Raise the tongue up into the mounting channels of the trailer frame. Secure in
position with ½” x 4” hex bolts and ange lock nuts. Tighten.
SAFETY CHAINS
Locate the 1/2” x 4” hex bolt. Slip the bolt through a 1/2” at washer,
then place through the last link of one of the safety chains. Insert the bolt through the mating holes provided in the hole in the tongue for mounting
the safety chains. Place a second safety chain and at washer on the bolt on the opposite side of the tongue. Secure with a 1/2” ange lock nut.
Tighten.
TANDEM AXLE SPRING BRACKETS
The undercarriage for the tandem trailer can be adjusted forward or backward to best suit your need. The location suggested in these instruc­tions is satisfactory for most applications.
Locate the ½” x 2 9/16” x 9” U-bolts supplied. Counting from the rear cross member, drop one of the U-bolts down over the center frame tube
Repeat this process on the front axle.
AXLE
Place one of the spring bracket bushings into the rear of the spring brack­et and secure with a 9/16” x 3-1/4” hex bolt and hex lock nut. Repeat in other spring bracket. Raise the rear axle into position up under the spring brackets. Hook the loop of the springs around the bushings just installed. Note that if the axle is positioned too low when trying to hook, the loops will not hook around the bushings. Raise the front of the springs up so they align with the rear hole in the tandem bogie just installed. Secure in place with 9/16” x 3-1/4” hex bolts and lock nuts. Install another spring bracket bushing in the front hole on the tandem bogie assemblies. Secure with a 9/16” x 3-1/4” hex bolt and lock nut. Tighten. Hook the hook end of the springs mounted to the front axle over the bushing just installed in the rocker arm assembly. Swing the front of the spring up and attach the front mounting hole in the spring bracket with an¬other 9/16” x 3-1/4” hex bolt and lock nut. Tighten all axle U-bolts and spring bolts.
ELECTRIC BRAKE SYSTEM
Note there are brake wires routed out of the holes located on the inside of the center frame tube close to the axle positions. Remove the tape securing the wires to the center frame. Route them down to the wires coming out of the rear of the brake backing plate.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004005
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BATTERY BOX
Locate the section of shrink wrap material and wire connectors that are provided in the brake kit. Place a shrink wrap section over the wires before splicing them together. Connect the wires to each other using the crimp connectors provided. Once the connections have been made, center the shrink wrap material over the splices. Using a heat gun heat the shrink wrap material until it is shrunk down and creates a water tight seal over the connections.
Place all excess wire into the center frame tube and insert the rubber grommet.
Repeat this process on the brake on the other side of the trailer.
Repeat this process on the second axle brakes.
BREAKAWAY SWITCH
Place the breakaway switch on the tongue harness so it is located behind the decal on the top of the tongue. Align the mounting hole in the breakaway switch with the hole pre-drilled in the tongue at this location. Secure the breakaway switch to the tongue using the self-tapping screw
provided.
Locate the battery box. Position it on the side of the tongue aligning the holes in the battery box with the pre-drilled mating holes in the side of the tongue. Secure in place using four (4) self-tapping screws provided.
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Place the battery inside the battery box. Route the section of the wire harness over to the battery and connect it to the battery using the con­nector spades of the wire harness. Connect the Red wire to the positive terminal and the white wire to the negative terminal. The battery will maintain its charge when it is connected to the tow vehicle and is used only in the event the trailer becomes disconnected from the tow vehicle. In the event it does become disconnected the pin will be removed from the breakaway switch allowing the battery to power the brakes causing them to stop and trailer and hold it in position for up to twenty minutes after disconnect.
TIRE & WHEEL ASSEMBLY
Mount the tire and wheel assemblies using the 1/2” ne threaded tapered
lug nuts provided. Tighten to 85-95 ft./lb. torque using the rotation pat­tern as shown in the ShoreLandr’s Owners Manual. Re-torque the lug nuts after 50 miles driving and then periodically
thereafter.
Front Ramp Kit
The front ramp kit is designed to attach to the front cross frame tube of the PS5x10, PS5x14, and the PS8x17 series. The kit includes the ramps and all attaching hardware for converting the ramps into a front shield while being stored for transport. The ramp retainer channels are designed to accommodate U-bolts for attaching them to either a 2x3” or 2x4” frame tube.
Installing the ramps in the following manner will allow for the re­moval of the ramp from the *left side of the trailer rst.
*Left and Right side of trailer is indicated by standing at the rear of the trailer.
Installation Instructions
Locate the four ramp retainer attachment channels. Note that
they are all identical.
The two ramp retainer attachment channels on the *right side
of the trailer will be installed on the front side of the trailer front
frame tube so it will support the ramp as shown.
Note that the kit is supplied with two different size U-bolts. Se­lect the proper size to t your frame tube. Place one of the correct size square U-bolt around the front frame tube so the
legs of the U-bolt are pointing forward. Align the holes in one of the ramp retainer attachment channels with the U-bolt legs, then slide into position. Note that this channel is mounted on the front side of the frame tube. Secure in place with 3/8” lock washers and 3/8” hex nuts.
Position the U-bolt so it is 24” from the outside of the side frame tube.
Repeat the mounting process on the second channel. Position this ramp retainer attachment channel so that the center hole in the ramp retainer bracket is 27” from the center hole in the ramp retainer channel just installed. Tighten enough to hold in
position until the ramp is installed for nal spacing.
Install the remaining two ramp retainer attachment channels
on the left side of the trailer to the rear side of the front frame tube using the steps above. Placing them on the rear of the frame tube allows the ramps to overlap past each other in the middle.
Once all four of the ramp retainer attachment channels are at- tached to the frame, position the right ramp into the ramp re­tainer attachment channels. The ramp can either be slid into the end of the channels or else placed in the approximate posi­tion, then rotated into place.
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Align the holes provided in the edge of the ramp with the holes
in the center of the ramp retainer attachment channels as follows:
Place one of the ¼” pins with the wire retainer through the aligned holes in the ramp and the retainer attachment channel.
Align the hole in the second ramp retainer attachment channel with the second hole in the ramp. Note that the U-bolt may have to be loosened so the ramp retainer attaching channel can be moved either direction to align the holes. When aligned, insert a second ¼” pin with wire retainer. Once the pin is in- serted, retighten the U-bolt just loosened to adjust for proper hole spacing. The two pins will secure the ramps in the trans­port position.
Special Instructions:
Always check lighting and turn signal operations before towing.
Secure or tie-down your load before towing.
To prevent damage to your ATV trailer, tighten all fasteners before towing.
Your ATV traile r is equi pped with a tota lly groun ded wir e harness. You must be sure the wire harness plug that comes from the tow vehicle is grounded to the tow vehicle using the white grounding wire.
Check all lug nuts for proper torque before towing.
Note the (right) passenger side ramp must always be installed rst.
Repeat the above process on the second ramp on the (left)
drivers side of the trailer.
There are two carriage bolts and plastic bushing supplied in the kit. These bushing, when mounted on the ramp, will keep the ramps from moving either inward or outward when load­ing your machine. The bushings will extend down between the deck planks to eliminate the side movement during loading. Mount the bushing to the end of the ramp that attaches to the trailer side frame. The bushing can be installed in one of three positions to create the appropriate spacing width for loading your machines.
Installation is complete. The ramps can now be stored secure- ly during the towing process and can be easily removed for either loading or unloading the machines.
Using The Ramps
• Always remove the ramp that is on the *left side of the
trailer rst. The ramps are removed from its normal trans-
port position by removing the two ¼” retainer pins that attach the ramp to the ramp retainer attachment channels.
Contact your authorized ShoreLand’r dealer if you experi- ence a problem with your trailer. To locate a dealer, please use www.shorelandr.com - the dealer locator feature.
For more information or assistance, contact ShoreLand’r at 1-800­859-3028 or visit www. shorelandr.com.
• Once the pins are removed, rotate the ramp backward on top
to remove it from the ramp retainer attachment channels.
• Place the hook end of the ramp over the side frame tube or
the rear tube of the trailer deck so the hook end catches over the inside top of the tube. This will secure it in place while load­ing the machine.
• Repeat the above process on the second ramp. Space the
ramps to mate the wheel centers of the machine.
• Once the machines are loaded and the ramps are ready for
storage, place them in the ramp retainer attachment channels using a reverse process of removing them.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004005
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