ShoreLand'r PS4X6 User Manual

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®
PS4X6
Powersports ATV Trailer, 1000 lb. Capacity
Bundles Required
PS4X6 ATV Powersports - Black
*Check with your dealer/customer service representative for current tire/rim assembly part number.
16.5X6.5X8-C Tire/T-Slvr Rim
Tire Size & Carrying Capacity Chart
Tire Load Carrying
Size Range Capacity
16.5X 6.5X8 C 795 lbs.
Refer to tire side wall for correct tire pressure.
Table of Contents:
Assemblies and/or Options ...................................2
Tongue Weight Adjustment
Approximate Tongue Weight for Best Towing. NOTE: Axle is NOT adjustable. Shift load to obtain proper
tongue weight. Tongue weight should be 5-7% of total gross weight of the trailer and load combined.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003620
Page 1 REV D 04/15/200
Decals ...................................................................2
Tools Required ......................................................2
PS4X6 Bill of Material............................................ 2
PS4X6 Parts Drawing............................................ 3
PS4X6 Assembly Instructions ...............................4
SS1179 Stake Pocket Kit ......................................5
SS1181 Light Kit ....................................................6-8
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ASSEMBLIES AND/OR OPTIONS
6570803 Axle Assembly - ATV PS4X6 6570703 Hardware Bag - PS4X6 SS1181 Lite Kit for ATV Trailer SS1179 ATV Stake Pocket Kit
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003620
Page 2 REV D 04/15/2008
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TOOLS REQUIRED FOR ASSEMBLY
3/4” Wrench/Socket 3/8” Wrench/Socket 5/16” Socket (sidelights) 9/16” Wrench/Socket 7/16” Wrench/Socket Cable/Wire (to run harness/light wires) 7/8” Wrench/Socket 13/16” Wrench/Socket
Optional equipment and replacement parts must be purchased through an authorized ShoreLand’r dealer.
Use saw horses to aid in the assembly. Lay the deck ( with the deck side down) on the saw horses.
NOTE: The decals should face the ou tside of the ATV trailer. Decals closest to the front will determine the front of the trailer.
In the rear chassis cross weldments in sert the spring bus hing spacer. Secure the bushing to the chassis cross weldments using 1/2” X 3­1/4” hex bolts and 1/2” flange lock nuts.
Slide the tongue into the front cross weldment and secure with hitch pin w/clip. In the rear of the tongue insert a 1/2” X 4-1/2” hex bolt and two (2) 1/2” nylon washers (between tongue and mounting plates). Secure with a 1/2”
ange lock nuts.
Slide the spring into the rear chas­sis cross weldment under the spring bushing just installed. Insert the eye of the spring in the front chassis cross weldment and secure with the two (2) remaining 9/16” X 3-1/4” hex bolts. Tighten with 9/16” hex nuts.
Using a hoist or lifting device, lift your ATV trailer off the saw horses and place on it’s tires.
Mount the coupler to the tongue in the two (2) top holes of the tongue using one (1) 1/2” X 4” hex bolt in the rear hole. Secure with a 1/2” ange lock nut. Secure the front of the coupler to the tongue using two (2) 1/2” X 1” hex bolts. Secure with 1/2” flange lock nuts.
Mount the axle assembly to the springs just installed using the 3/8” X 2-3/16” X
1-3/4” SUB and secure with 3/8” ange
lock nuts.
If installing the light kit, install when trail­er is upside down on the saw horses.
Double check all fasteners and tighten before towing.
The ATV trailer is not highway or street legal without the light kit being installed. The light kit must be installed before to wing on public highwa ys an d/or streets!
Mount the tires to the axle assembly us­ing 1/2” lug nuts. Tighten to secure.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003620
Page 3 REV D 04/15/200
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003620
Page 4 REV D 04/15/2008
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SS1179
Optional Stake Pocket Kit
Mount the stake pockets onto the pre-drilled holes on the frame of your Powersports trailer using 1/4” X 3/4” hex bolts (Ref.#2) and
secure with a 1/4” ange lock nuts. (Ref.#3).
Side rail components can be purchased at your local lumber yard or hardware store.
2X4 wood is recommended: 4 pc’s @ 74” 4 pc’s @ 43” 8 pc’s @12”
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003620
Page 5 REV D 04/15/200
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SS1181
Optional Light Kit
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003620
Page 6 REV D 04/15/2008
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Run the frame harness wires through the hole on the to side of the tongue when the trailer is in it’s normal upright position. Push the wires to the rear of the tongue and thread the wires through the wire hole at the top side of the tongue in it’s normal upright position. Place grom­mets in both wire holes.
Slide the wire tube into the rear cross channel and through the chassis. Note theat the two pre-drilled holes on the
wire tube must be inserted in rst as
shown. Thread the frame harness wires just installed in the tongue into the wire tube. Pull wires out the rear of the tube so that the plugs are exposed.
Insert two (2) 1/8” x 1-1/2” cotter key through the pre-drilled holes on the wire tube as shown. Separate the legs of the cotter key to secure.
Install molded grommets over the wires to secure. Insert the wires in the hole next to the wire tube.
In se rt t he side marker light wires through the large pre-drilled hole in the side of the tongue. Pull out the front of the tongue. Mount the side marker light
Connect wires from the side marker light to the plugs provided on the frame harness - brown on brown.
to the tongue in the pre-drilled holes using #10-16 X 3/4” self-drill screws as shown.
Insert a 3/8” X 1-1/4 hex bolt with a 3/8”
at washer and safety chain through the
lower hole on the front of the tongue.
Secure with a 3/8” at washer and 3/8” ange lock nut. Repeat procedure on
opposite side of the tongue. Loosen and remove the rear hex nut holding
Place the taillight into the light channel with the green/brown wiring and white grounding wire fed through the wire hole as shown.
Notice that the left taillight has the yellow and brown wire. Slide the taillight into the light channel. Install the license plate bracket over the bolts on the taillight. Attach to the rear crossmember and secure with the hardware provided
with the taillight. the coupler to the tongue and place the white ground wire on the bolt threads. Replace the nut and tighten.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003620
Page 7 REV D 04/15/200
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When securing the taillight and bracket to the rear crossmember, secure the grounding wires before tightening.
Se cure th e w ire t ube t o t he rear crossmember using a conduit clamp,
1/4” x 3/4” hex bolt and 1/4” ange lock
nut.
Tighten 1/4” ange lock nut to secure
the conduit clamp around the wire tube as shown.
Insert the wire harness through the plastic tube as shown.
Place a conduit clamp around the platic tube.
Pull the wire harness thro ugh the plastic tube as shown.
Secure to the inside of the rear cross­member using a 1/4” X 3/4” hex bolt and
1/4” ange lock nut.
Plug wire harness in.
AMERICAN STANDARDS FOR WIRING:
YELLOW - LEFT GREEN - RIGHT BROWN - RUNNING WHITE - GROUNDING
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003620
Page 8 REV D 04/15/2008
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