ShoreLand'r MC2000 User Manual

MC2000-03 / MC2000A-03
Motorcycle Trailer, V-Twin
MC2000-03 Motorcycle Trailer V-Twin
4300254 6845603 Frame Bundle MC V-Twin 3510039 Axle Dexter Torsion MC Trailer 6845703 Hardware Box MC V-Twin 65069 Lit Packet - ShoreLandʼr 3310050 Jack 800 lb. Swivel
ST215/75R14C GY OWL Mod Rim Chrome
MC2000A-03 Motorcycle Trailer V-Twin
4300227 ST215/75R14C GY OWL Alum Star Rim 6845603 Frame Bundle MC V-Twin 3510039 Axle Dexter Torsion MC Trailer 6845703 Hardware Box MC V-Twin 65069 Lit Packet - ShoreLandʼr Utility 3310050 Jack 800 lb. Swivel
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M406105
Page 1 REV A 9/07/04
MC2000-03 / MC2000A-03 Specifications:
Capacity: 2000 lbs. GVWR: 2995 lbs. GAWR: 2995 lbs. Ship Wt: 994 lbs. Frm Size: 2X4 (11 Ga) Tire Size: ST215/75R14-C Rim Size: 14 X 6 Alum. Brake: Disc (Optional) Coupler: 2” Class III Safety Chn: Class III 5000 lb. Suspension: Torsion Tongue Size: 3X3X10 ga. X 9ʼ-3”
Diagram A
Detail E
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M406105
Page 2 REV A 9/07/04
MC2000-03 MOTOR CYCLE TRAILER, V-TWIN
Tw o p e o p l e a r e r e q u i r e d t o properly assemble this trailer.
CARE MUST B E TAKEN NOT TO SCRATCH OR DAMAGE THE SIDE SHIELD PANELS WHEN REMOVING THEM FROM THEIR SHIP POSITION AND INSTALLING THEM ON THE TRAILER.
Carefully remove the banded parts and hardware bag from the frame bundle. Sort all the items in the hardware bag by size.
ASSEMBLY INSTRUCTIONS
Locate the torsion axle assembly. Position it under the frame so that the axle end units that have the spindles welded to them is pointing towards the rear of the trailer as shown in Diagram A. Place a 5/8” flat washer on each of the four 5/8” x 5-1/2” hex bolts and drop them in the holes in the side frames as shown in Detail E on page 4. (See Item #
9). With a jack, hoist, or two people, raise the axle assembly up under the bottom side of the trailer frame. Align the holes in the axle mounting brackets with the 5/8” x 5-1/2” bolt just installed. Place on another 5/8” flat washer and secure with 5/8” hex flange lock nuts. Tighten.
Brakes
tional brake kit available. The Optional Brake kit No. is TA0012-13. It includes all the brake components, brake hoses, line fittings and brake line tubing cut to length. See your local dealer or call Midwest Industries, Inc. for further details. Phone 1-800-859-3028.
Tire and Wheel Assembly
Mount the tire and wheel assemblies using the 1/2” fine threaded tapered lug nuts provided. Tighten to 80-90 ft/lb. of torque using the rotation pattern as shown in the ShoreLandr’s Own- ers Manual. Re-torque the lug nuts after 50 miles of dri ving and the n periodically thereafter.
Your trailer does not come standard
Axle Assembly
with brakes. Check your state towing
laws regarding the brake requirements. Place the frame on four sawhorses or something comparable in height and strength for the assembly process.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M406105
Page 3 REV A 9/07/04
In the event that brakes are required or
you would like to install brakes on your
trailer for added safety, there is an op-
Insert the tongue wire harness down inside the tongue through this hole.
Detail D
Jack With Caster Wheel
See Detail D.
Locate the jack with caster wheel. Note that it will fit various size tongues. Place two- 3/8” x 4” hex bolts into the holes in the mounting plate as shown in the diagram. Hold the jack up to the tongue so that the two bolts just installed are resting on the topside of the tongue. Check to make sure that there is a set of holes directly under the tongue. If there is, place a channel mounting bracket onto the two bolts. Secure using 3/8” lock washers and hex nuts.
Place two more 3/8” x 4” hex bolts in the holes located directly under the tongue running them through the jack mounting plate and the channel mounting brackets as well. Secure using 3/8” lock washers and 3/8” hex nuts. Tighten.
Place the coupler on the end of the tongue and align the holes. Place a 1/2” x 4 hex bolt into the rear hole of the coupler and secure with a 1/2” flange lock nut. Place a 1/2” x 1” hex bolt into the front hole on one side of the coupler and tongue and secure with a 1/2” hex flange lock nut. Repeat this on the other side of the tongue. Tighten all bolts at this time.
Safety Chains
Place a 3/8” flat washer on a 3/8” x 1-1/4” hex bolt, the insert the bolt into the last link of one of the safety chains. Attach the safety chain to the tongue by then inserting the bolt into the hole provided in the side of the tongue as shown in Detail D. Place another flat washer on the bolt on the inside of the tongue and secure with a 3/8” hex flange lock nut. Tighten. Repeat this process on the other side of the tongue.
Attaching the tongue assembly to the frame.
Place the tongue assembly under the front of the trailer. Align the tongue with the mounting channels on the frame. Raise the tongue into position and secure to the frame using two- 1/2” x 4-1/2” hex bolts and hex flange lock nuts.
Tighten.
Once the tongue is installed in its permanent position the wire harness can now be connected to the frame harness. Match the tongue harness wire colors with those in the frame harness and plug the two together. Attach the white ground wire from the tongue harness to the frame with a 1/4” x 3/4” self-tapping screw. Note that a pilot hole is provided for this screw. It is located approximately 3” of the right of the tongue and on the back side of the front cross member of the frame. Once it is installed, all excess wire harness can be pushed into the hole on the top of the tongue. Place one of the rubber grommets provided into the hole on the top of the tongue to shield the wire harness from any sharp edges. The second rubber grommet can now be placed in the hole on the top side of the tongue located just behind the coupler.
Aluminum Diamond Plated Decking Shipping Information
Assembly is complete.
Tongue Assembly
Locate the tongue wire harness in the hardware bag and unwind. Locate the four-prong end of the harness. This end of the harness will plug into the trunk harness of the tow vehicle. Place the other ends of the harness into the hole in the top of the tongue located just behind where the coupler is to be mounted. See Detail D. Route the wire backward in the tongue approximately 42 inches and then bring the harness back out of the hole provided in the top of the tongue at this location. Pull the wire harness out the this hole approximately 8 inches at this time which should be plenty harness to make the connection with the frame harness later.
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The aluminum diamond plated decking is shipped upside down to protect it from damage during shipping. It is at­tached upside down with six (6) mounting screws.
The aluminum diamond plated decking must be removed and installed correctly using the following process:
Remove and discard the six (6) screws installed for shipping purposes.
Reverse the aluminum decking so it now has the shiney tread side up. Note that the decking has the mounting holes punched symmetrical so there is no front or rear position.
Once the decking is positioned, re-attach it to the frame using fif­teen (15) mounting screws that are provided in the hardware bag.
Side Panels and Front Shield
Locate the 16- 3/8” x 5” hex bolts provided in the hardware bag. Next locate the four tie down brackets also supplied in the hardware box. Insert four of the bolts through the smaller hole in the tie down brackets so the bent leg of the bracket will point upward along side the head of the bolt. Place a 3/8” flat washer also provided on the balance of the bolts just mentioned.
With the assistance of another person raise one of the side panels into position on the top side of the trailer side frame. Starting on the back end of the side panel, align the slotted holes in the formed over mounting legs of the side panel with the holes provided in the trailer side frame. While one person holds the side panel in its proper position, the other person will place in the attaching bolts. Beginning at the rear of the side panel, the first bolt to install will have one of the tiedown brackets on it. Insert this bolt assembly down through the rear slotted hole in the formed tab of the side panel, then down through the holes provided in the side frame. Once the bolt is fully inserted, secure it on the bottom side of the frame with a 3/8” hex flange lock nut. DO NOT TIGHTEN.
Insert one of the 3/8” x 5” hex bolts with the flat washer in the next slotted hole forward in the side panel. Place it down through the frame and secure with a 3/8” hex flange lock nut as on the first bolt. Continue to move forward placing three (3) more bolts with flat washers (total of (four) 4) in the other slotted holes. As you move forward on the side panel it will have to be pushed inward to the center line of the trailer to align the holes in the side panel with the holes in the frame. Once a total of four bolts with flat washers are installed, the next bolt has to be one with a tie down bracket on it. This is to be positioned as the sixth bolt from the rear or else the third position from the front. Note that this is only a recom-
mended position that will work on most bikes. It may be placed either forward or backward to best adapt to your bike and its tie-down location. Continue to place in the
remaining bolts with flat washers until all eight (8) bolts holding the side panel to the frame are installed.
Repeat the above process on the other side panel.
Locate the front panel. Place a flat washer on two (2) 3/8” x 3-3/4” hex bolts. Align the slotted holes in the front panel with the holes in the front cross member of the welded frame and insert the two (2) 3/8” x 3-3/4” hex bolts. Secure with 3/8” hex flange lock nuts. DO NOT TIGHTEN.
using the process just described for the bottom holes. Repeat this process until all four of the bolts have been installed on each side panel.
Once all of the bolts have been installed, all bolts attaching the side and front panels together and to the trailer can be tightened.
Remove the chrome edge trim from the hardware box and unwind. This trim is to be placed on the edge of the side panels not only for appearance but also for protection when you lean over the panel. Pry one end of the trim open just enough so that it can be started on the edge of the side panel. Starting at the front of the side panel where it connects to the front panel, slip the edge trim onto the side panel. Slowly slip the edge trim onto the edge pushing it completely down over the side panel as you move towards the rear. The edge trim has an adhesive inside so once it is pushed completely over the side panel it will begin to adhere itself. Cut off any excess edge trim that you may have once you reached the rear end of the side panel. Repeat this process on the other side panel.
Wheel Chocks
Note that the trailer has holes provided in the deck so either one bike can be carried in the center of the trailer or two bikes can be carried, one on each side of the trailer.
Locate one of the wheel chocks shipped with the trailer and place it on the trailer deck. Determine the desired location forward and backward to create the proper tongue weight for the trailer as well as the desired positioning for transporting your bikes.
Once determined, align the holes in the wheel chock with the holes provided in the deck of the trailer. Locate four (4) 3/8” x 1” carriage bolts provided in the hardware box. Insert one of the bolts into the aligned holes in the wheel chock. Secure the bolt in place using a 3/8” lock washer and 3/8” hex nut on the bottom side of the deck. Repeat this process on the three remaining bolts. Note that the wheel chock may be po­sitioned so that one of the bolts is located in the slotted hole provided in the deck. Should this be the case, place one 3/8” flat washer provided on the bolt before the 3/8” lock washer and 3/8” hex nut are installed. Once all bolts are installed they can be tightened.
Repeat the above process on the remaining wheel chock if two are being installed on the trailer.
Attach the side panels to the front panel with the 1/4” x 3/4” hex bolts provided. Place a flat washer on one of the 1/4” x 3/4” hex bolts. While one person moves the front panel either forward or backward to align the bottom hole in the front panel with the mating hole in the side panel, a second person will insert the bolt through the matched holes from the rear of the trailer towards the front. Once the bolt is inserted in the holes place on a second flat washer. Secure with one of the 1/4” kep nuts provided. Repeat this process on the bottom hole of the other side panel and front panel. DO NOT TIGHTEN.
Continue attaching the front panel to the side panels by matching the next pair of holes upward in the panels and securing them together with the 1/4” x 3/4” bolts provided
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M406105
Page 5 REV A 9/07/04
Detail C
Detail A
Tailgate Bumpers
Locate a 3/8” x 2” carriage bolt. Insert it into one of the rubber bumpers as shown in Detail A on page 6. Next place on a flat washer, lock washer and hex nut. Thread nut on only enough to start on the threads so it donʼt come off when handling. Position the assembly as shown in Detail A. Align the square portion of the carriage bolt head with the slot in the tailgate. Insert the carriage head bolt into the round portion of the key hole slot, then slide the square of the bolt head into the long portion of the key hole slot. Raise the assembly matching the square of the bolt with the slot while you tighten the hex nut on the bolt to secure in this position.
Repeat this process on the other bumper assembly.
Detail B
Ramp Latch
Handle Assembly
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M406105
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Spare Tire Bracket and Tire Wheel Assembly
See Detail F.
Locate the 3/8” x 3 7/16” x 4 1/8” square U-bolt Part No. 0310090 that fits the tongue of your trailer. Place the U-bolt up and around the tongue from the bottom side. Locate Item #9 spare tire bracket with two (2) holes. Align the holes in the bracket with the legs of the U-bolt and place on the U-bolt. Secure in place using 1/2” hex flange lock nuts. Position the bracket on the tongue so it is located at the ap pro ximat e c ent er of where the spar e ti re will be located when installed and tighten in position.
Locate Item No. 10 spare tire bracket with three (3) holes. Place it in position as shown and secure it to the bracket just installed using two- 3/8” x 1” hex bolts and hex flange lock nuts. The bottom set of holes in the bracket will raise the bracket into its high­est position and will adapt to the larger tires. Tighten.
Locate the three- 1/2” x 1-1/2” hex bolts. Place them into the upper bracket as shown from the bottom side. Secure into place using 1/2” fine threaded nuts. Tighten. The bracket is now ready for mounting the spare tire to it.
Place the spare tire onto the bracket by aligning the holes in the wheel rim with the three bolts just installed. Once aligned allow the spare tire to rest onto the bracket. Secure the wheel to the spare tire bracket using the three- 1/2” lug nuts provided. Tighten.
Detail F
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M406105
Page 7 REV A 9/07/04
Tie Down Brackets
Two additional tie down brackets are provide d in t he ha rdw are box. Once th e wh eel choc ks are prop erly positioned, place the bike or bikes on the trailer. Determine the desired location for the tie downs as follows:
One Bike Tie Down Location
If one bike is being transported on the trailer and the tie down brackets installed with the side panels are not properly located for your bike, the additional tie down brackets provided can be positioned anywhere on either the inside row or outside row of holes provided in the trailer deck for attaching the outside wheel chocks. Once determined, attach the tie down to the trailer deck by placing a 3/8” x 1” carriage bolt in the square hole of the tie down bracket and then inserting it in the determined hole in the deck. Secure using a 3/8” lock washer and 3/8” hex nut. Rotate the bracket to the desired position and tighten in place.
Two Bike Tie Down Location
If two bikes are going to be transported on the trailer the tie downs can be positioned anywhere in the holes provided for attaching the wheel chock in the center location. Identify the holes that will best adapt to each individual bike. Note that they may each have their own location forward or backward. Once determined, attach the tie down to the trailer deck by placing a 3/8” x 1” carriage bolt in the square hole of the tie down bracket and then inserting it in the determined hole in the deck. Secure using a 3/8” lock washer and 3/8” hex nut. Rotate the brackets to the desired position and tighten in place.
The two bike tie down system would incorporate the two tie downs installed with the side shields as well. These tie downs can be moved to another bolt that attaches the side shields to the trailer frame if they are in the wrong location for your bike.
Cleaning
The trailer can be washed with warm soap and water to remove dirt and road film. A standard automotive wax can be used to protect the painted parts of the trailer.
NEVER clean the aluminum parts on the trailer with Windex or other harsh cleaners like Orange Clean. They will damage the finish on the aluminum parts. To clean use an aluminum cleaner that can be purchased at a local auto parts store or else the automotive section in your larger chain stores.
Detail I
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