ShoreLand'r LUXR40TBXLW User Manual V.2
®
LUXR40TBXLW
LUXR40TBXLW 2X4 Lund Trailer
69082 Literature Bag - Trailers (Brakes)
80528-- Frame Bundle - LUXR40TBXLW
ST185/80R 13C TS Dir Rim
3310050 Jack 800 lbs. - Swivel
TA0991- ? Winch Stand Kit 9” W/Hardware
4610072 Spring, 5-Leaf
ShoreLand’r offers their product line a painted nish. When ordering
parts it is important that you specify the nish or color you have on
your product. The ve (5) digit number along with a two (2) digit space
_ _, note the parts which can be purchased with various nishes.
When ordering these items use the ve (5) digit number along with
a two (2) digit sufx for the proper nish.
01..........White
03..........Black
14..........Blue
22..........Red
24..........Majestic Red
39..........Galvanized w/Silver Plastic Components
LUXR40TBXLW Specications
Capacity 4000 lbs.
GVWR: 5920 lbs.
GAWR: 2960 lbs.
Ship Wt: 1042 lbs.
Frm Size: 2X4 (11 Ga)
Tire Size: ST185X80R13-C
Rim Size: 14 X 6 “J”
Brake: Surge Hydraulic
Coupler: 2” Actuator, 7000 lbs.
Suspension: 5 Leaf Hook Springs
Tongue Size: 3X5X65” Swing Tongue
Table of Contents
Frame Drawing & Bill of Materials .........................................2-3
Swing Tongue, Actuator, Safety Chain (Disc) ........................4
Prole 2000 Winch / Post Drawing & BOM ..........................5-6
More Information ...................................................................7
Tire Size & Carrying Capapcity Chart ...................................7
Axle Assembly Dwg / BOM (Disc) .........................................8-10
Roller Assemblies..................................................................
Trailer Adjustments ...............................................................13
11-12
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003672
Page 1 REV A 08/22/06
Diagram A
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003672
Page 2 REV A 08/22/06
Remove the wire harness from the rear of the tongue. Place the
wire harness and the brake hose through the hole provided in the
tongue cover plate.
Secure the tongue cover plate in position with the same 1/2” x 11/2” hex bolt that secures the back on the tongue to the tongue
channel of the frame. Secure with a 1/2” lock nut. Tighten both bolts
just installed.
Plug the tongue wire harness ends into the frame harnesses by
matching colors and ends. Push the extra wire provided into the
rear of the tongue. The wire should be positioned so the only thing
exposed to the outside of the tongue and side frame is the black
wire loom.
TONGUE BRAKE HOSE CONNECTION
Locate the brass brake line coupling. Remove the plastic cap from
the tting on the end of the tongue hose. Thread into one end of the
coupling. Remove the hose from the side frame enough to reach
into the rear of the tongue. Remove the plastic cap from the tting
on the side frame hose, then thread into the other end of the coupling. Tighten.
Push the excess hose back inside the tongue so that the coupling
just installed is located inside the rear of the tongue.
SAFETY CHAINS
Locate the 1/2” x 5” hex bolt. Slip the bolt through a 1/2” at washer,
then place through the last link of one of the safety chains.
Place the bolt with chain attached through the hole provided in the
bottom front of the actuator mount on the tongue. Place the second
chain on the portion of the bolt extending through the other side
of the tongue. Place on another 1/2” at washer and hex lock nut.
Tighten.
FINAL ASSEMBLY INSTRUCTIONS
Remove all banded items and the hardware bag from the frame.
Remove the parts and sort by size.
TONGUE
Locate the tongue and install by sliding it in the front of the tongue
channel.
Line the holes in the tongue with the holes in the tongue channel.
Install the 1/2” x 4” hex bolt in the front cross hole and secure with
a 1/2” ange lock nut.
RETRACTABLE TIE DOWNS
Locate the two retractable tie downs. Next locate one of the 7/16”
x 1 ½” ne threaded bolts supplied with the retractable tie down.
Insert it into the bottom hole on the retractable tie down so the bolt
is pointing through the back side of the tie down. Insert the bolt
through the hole provided in the taillight bracket just inside the side
frame. Secure with the 7/16” ange lock nut. Tighten.
Repeat the above process on the other tie down.
WINCH POST ASSEMBLY
Your trailer may have come with the jack already installed on the
winch base. However, in the event that it did not, use the following
instructions to attach the jack to the winch base before it is installed
on the tongue.
ASSEMBLY & MOUNTING INSTRUCTIONS
JACK - PROFILE 2000 WINCH BASE
The Prole 2000 winch base used on the 2” x 4” and 2” x 5” frame
trailers is formed so that the jack can be mounted directly to it eliminating the need for other mounting hardware for attaching the jack
to the tongue. The jack required for mounting does not require the
mounting base or any of the original mounting hardware components.
Assemble as follows:
The jack must be mounted to the winch base before it is installed
on the trailer tongue. If the winch base is already mounted on the
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003672
Page 3 REV A 08/22/06
Diagram B
tongue, it will have to be removed for the jack installation.
Locate the hardware bag and sort all items by size.
Lay the Prole 2000 winch base on its side so the side that the jack
is going to be mounted on is up.
Place the inside jack spacer on the winch base so the center pro-
trusion ts down into the indent in the winch base.
Position the jack mounting plate so it is centered around the inside
jack spacer just positioned.
Lay the jack retainer plate on top of the jack mounting plate aligning
the holes in it with the holes in the winch base.
Insert the two ½” and 1 ¼” carriage bolts into the holes just aligned
in the jack retainer plate and the winch base. Secure in place with
½” lock washers and hex nuts. Tighten.
Once tightened, rotate the jack through its normal pivoting range to
make sure it is free to travel and is not binding up.
If jack pivots, place it on the tongue and secure in place with the
bolts and hardware provided with the trailer. Complete the assembly of the winch head to the winch base. Assembly is complete.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003672
Page 4 REV A 08/22/06
Diagram C
WINCH POST INSTALLATION
The height that the bow eye is placed in your boat will determine
the length winch post required. Once this is determined, attach the
winch base to the tongue with three 1/2” x 4-1/2” carriage bolts and
lock nuts.
Align the holes in the Prole 2000 mounting channel with the holes
in the top of the winch base. Attach the front of the winch head
mounting channel to the base by placing a 1/2” x 4-1/2” hex bolt
through the hole closest to the front of the winch base. Secure with
a lock nut. Do not tighten.
Note that the winch head can now be rotated either up or down.
Identify the correct hole combination to use to position the bow eye
roller just above the bow eye of your boat. When determined, secure in this position by placing the bushing as shown in Diagram D
inside the winch base so it aligns with the hole just identied for the
proper adjustment. Insert another 1/2” x 4-1/2” hex bolt through the
determined mounting hole in the mounting channel and winch base
making sure the bolt passes through the bushing as well. Secure
with a 1/2” lock nut. Tighten all bolts.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003672
Page 5 REV A 08/22/06
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