ShoreLand'r LUV40TBXLW User Manual V.2

®
LUV40TBXLW
LUV40TBXLW 2X4 Lund Trailer
69082 Literature Bag - Trailers (Brakes) 66473__ Axle Assy 80 Wide 80524__ Frame Bundle - LUV40TBXLW ST185/80R13C TS Dir Rim
ShoreLand’r offers their product line a painted nish. When ordering parts it is important that you specify the nish or color you have on your product. The ve (5) digit number along with a two (2) digit space _ _, note the parts which can be purchased with various nishes. When ordering these items use the ve (5) digit number along with a two (2) digit sufx for the proper nish.
01..........White
03..........Black
14..........Blue
22..........Red
24..........Majestic Red
39..........Galvanized w/Silver Plastic Components
LUV40TBXLW Specications
Capacity 4000 lbs. GVWR: 5920 lbs. GAWR: 2960 lbs. Ship Wt: 902 lbs. Frm Size: 2X4 (11 Ga) Tire Size: ST185X80R13-C Rim Size: 14 X 6 “J”
Brake: Surge Hydraulic
Coupler: 2” Actuator, 7000 lbs.
Suspension: 5 Leaf Hook Springs
Tongue Size: 3X5X65” Swing Tongue
Table of Contents
Frame Drawing & Bill of Materials .........................................2-3
Swing Tongue, Actuator, Safety Chain (Disc) ........................4
Prole 2000 Winch / Post Drawing & BOM ..........................5-6
V-Bunk Assembly ..................................................................
Axle Assembly Dwg / BOM (Disc) .........................................8-11
More Information ...................................................................12
Tire Size & Carrying Capapcity Chart ...................................12
Trailer Adjustments ...............................................................13
7
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003671
REV B 02/09/2009
Page 1
Diagram A
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003671
REV B 02/09/2009
Page 2
Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Push the extra wire provided into the rear of the tongue. The wire should be positioned so the only thing exposed to the outside of the tongue and side frame is the black wire loom.
TONGUE BRAKE HOSE CONNECTION
Locate the brass brake line coupling. Remove the plastic cap from the tting on the end of the tongue hose. Thread into one end of the coupling. Remove the hose from the side frame enough to reach into the rear of the tongue. Remove the plastic cap from the tting
on the side frame hose, then thread into the other end of the cou-
pling. Tighten.
Push the excess hose back inside the tongue so that the coupling just installed is located inside the rear of the tongue.
SAFETY CHAINS
Locate the 1/2” x 5” hex bolt. Slip the bolt through a 1/2” at washer, then place through the last link of one of the safety chains.
Place the bolt with chain attached through the hole provided in the bottom front of the actuator mount on the tongue. Place the second chain on the portion of the bolt extending through the other side of the tongue. Place on another 1/2” at washer and hex lock nut. Tighten.
RETRACTABLE TIE DOWNS
Locate the two retractable tie downs. Next locate one of the 7/16” x 1 ½” ne threaded bolts supplied with the retractable tie down. Insert it into the bottom hole on the retractable tie down so the bolt is pointing through the back side of the tie down. Insert the bolt through the hole provided in the taillight bracket just inside the side frame. Secure with the 7/16” ange lock nut. Tighten.
Repeat the above process on the other tie down.
WINCH POST ASSEMBLY
Your trailer may have come with the jack already installed on the winch base. However, in the event that it did not, use the following instructions to attach the jack to the winch base before it is installed on the tongue.
ASSEMBLY & MOUNTING INSTRUCTIONS JACK - PROFILE 2000 WINCH BASE
FINAL ASSEMBLY INSTRUCTIONS
Remove all banded items and the hardware bag from the frame. Remove the parts and sort by size.
TONGUE
Locate the tongue and install by sliding it in the front of the tongue channel.
Line the holes in the tongue with the holes in the tongue channel. Install the 1/2” x 4” hex bolt in the front cross hole and secure with a 1/2” ange lock nut.
Remove the wire harness from the rear of the tongue. Place the wire harness and the brake hose through the hole provided in the tongue cover plate.
Secure the tongue cover plate in position with the same 1/2” x 1­1/2” hex bolt that secures the back on the tongue to the tongue channel of the frame. Secure with a 1/2” lock nut. Tighten both bolts just installed.
The Prole 2000 winch base used on the 2” x 4” and 2” x 5” frame trailers is formed so that the jack can be mounted directly to it elimi­nating the need for other mounting hardware for attaching the jack to the tongue. The jack required for mounting does not require the mounting base or any of the original mounting hardware compo­nents.
Assemble as follows:
The jack must be mounted to the winch base before it is installed on the trailer tongue. If the winch base is already mounted on the tongue, it will have to be removed for the jack installation.
Locate the hardware bag and sort all items by size.
Lay the Prole 2000 winch base on its side so the side that the jack is going to be mounted on is up.
Place the inside jack spacer on the winch base so the center pro­trusion ts down into the indent in the winch base.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003671
REV B 02/09/2009
Page 3
Diagram B
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003671
REV B 02/09/2009
Page 4
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