ShoreLand'r LUV2314XXL User Manual V.2

®
LUV2314XXL
ShoreLand’r offers their product line a painted nish. When ordering
parts it is important that you specify the nish or color you have on your product. The ve (5) digit number along with a two (2) digit space _ _, note the parts which can be purchased with various nishes. When ordering these items use the ve (5) digit number along with a two (2) digit sufx for the proper nish.
03..........Black
39..........Galvanized w/Silver Plastic Components
Table of Contents
Frame Drawing & Bill of Materials .........................................2-3
Swing Tongue, Actuator, Safety Chain (Disc) ........................4
Prole 2000 Winch / Jack Drawing & BOM ..........................5-6
Tire Size & Carrying Capapcity Chart ...................................7
Axle Assembly Dwg / BOM (Disc) .........................................7-8
More Information ...................................................................9
V-Bunk Assembly ..................................................................
Trailer Adjustments ...............................................................11
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003667
Page 1 06/13/06
10
LUV30BLW Specications
Capacity 2300 lbs. GVWR: 3740 lbs. GAWR: 3740 lbs. Ship Wt: 725 lbs. Frm Size: 2X4 (11 Ga) Tire Size: ST215X75R14-C Rim Size: 14 X 6 “J” Brake: Surge Hydraulic Coupler: 2” Actuator, 7000 lbs. Suspension: 5 Leaf Hook Springs Tongue Size: 3X5X65” Swing Tongue
Diagram A
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Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Push the extra wire provided into the rear of the tongue. The wire should be positioned so the only thing exposed to the outside of the tongue and side frame is the black wire loom.
SAFETY CHAINS
Locate the 1/2” x 5” hex bolt. Slip the bolt through a 1/2” at washer, then place through the last link of one of the safety chains.
Place the bolt with chain attached through the hole provided in the bottom front of the actuator mount on the tongue. Place the second chain on the portion of the bolt extending through the other side of the tongue. Place on another 1/2” at washer and hex lock nut. Tighten.
RETRACTABLE TIE DOWNS
Locate the two retractable tie downs. Next locate one of the 7/16” x 1 ½” ne threaded bolts supplied with the retractable tie down. Insert it into the bottom hole on the retractable tie down so the bolt is pointing through the back side of the tie down. Insert the bolt through the hole provided in the taillight bracket just inside the side frame. Secure with the 7/16” ange lock nut. Tighten.
Repeat the above process on the other tie down.
WINCH POST ASSEMBLY
Your trailer may have come with the jack already installed on the winch base. However, in the event that it did not, use the following instructions to attach the jack to the winch base before it is installed on the tongue.
FINAL ASSEMBLY INSTRUCTIONS
Remove all banded items and the hardware bag from the frame. Remove the parts and sort by size.
TONGUE
Locate the tongue and install by sliding it in the front of the tongue channel. Line the holes in the tongue with the holes in the tongue channel. Install the 1/2” x 4” hex bolt in the front cross hole and secure with a 1/2” ange lock nut.
Remove the wire harness from the rear of the tongue. Place the wire harness and the brake hose through the hole provided in the tongue cover plate. Secure the tongue cover plate in position with the same 1/2” x 1-1/2” hex bolt that secures the back on the tongue to the tongue channel of the frame. Secure with a 1/2” lock nut. Tighten both bolts just installed.
ASSEMBLY AND MOUNTING INSTRUCTIONS: JACK ON A PROFILE 2000 WINCH BASE
The Prole 2000 winch base used on the 2” x 4” and 2” x 5” frame trailers is formed so that the jack can be mounted directly to it elimi­nating the need for other mounting hardware for attaching the jack to the tongue. The jack required for mounting does not require the mounting base or any of the original mounting hardware compo­nents.
Assemble as follows:
The jack must be mounted to the winch base before it is installed on the trailer tongue. If the winch base is already mounted on the tongue, it will have to be removed for the jack installation.
Locate the hardware bag and sort all items by size.
Lay the Prole 2000 winch base on its side so the side that the jack is going to be mounted on is up.
Place the inside jack spacer on the winch base so the center pro­trusion ts down into the indent in the winch base.
Position the jack mounting plate so it is centered around the inside jack spacer just positioned.
Lay the jack retainer plate on top of the jack mounting plate aligning the holes in it with the holes in the winch base.
Insert the two ½” and 1 ¼” carriage bolts into the holes just aligned in the jack retainer plate and the winch base. Secure in place with ½” lock washers and hex nuts. Tighten.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003667
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Diagram B
Once tightened, rotate the jack through its normal pivoting range to make sure it is free to travel and is not binding up.
If jack pivots, place it on the tongue and secure in place with the bolts and hardware provided with the trailer. Complete the assem­bly of the winch head to the winch base. Assembly is complete.
WINCH POST INSTALLATION
The height that the bow eye is placed in your boat will determine the length winch post required. Once this is determined, attach the winch base to the tongue with three 1/2” x 4-1/2” carriage bolts and lock nuts.
Align the holes in the Prole 2000 mounting channel with the holes in the top of the winch base. Attach the front of the winch head mounting channel to the base by placing a 1/2” x 4-1/2” hex bolt through the hole closest to the front of the winch base. Secure with a lock nut. Do not tighten.
Note that the winch head can now be rotated either up or down. Identify the correct hole combination to use to position the bow eye roller just above the bow eye of your boat. When determined, se­cure in this position by placing the bushing as shown in Diagram C inside the winch base so it aligns with the hole just identied for the proper adjustment. Insert another 1/2” x 4-1/2” hex bolt through the determined mounting hole in the mounting channel and winch base making sure the bolt passes through the bushing as well. Secure with a 1/2” lock nut. Tighten all bolts.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003667
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Diagram C
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003667
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Diagram E
Tire Size and Carrying Capacity Chart
Tire Size ............................ST215/75R14-C
GVWR ...............................3740 LB.
Carrying Capacity ..............2300 LB.
Axle....................................Single Brake - Standard
Refer to the tire side wall for correct tire pressure.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003667
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Axle Assembly
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003667
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SPRINGS
Position the axle so it is properly aligned with the trailer and the calipers are on the back side of the axle as shown.
Place the springs on the topside of the spring pads welded to the axle. (See Diagram E). Note that the hook end of the spring must be mounted to the rear of the trailer. Place a spring clamp on the top center of the spring as shown. Next place the 1/2” x 6-1/2” U-bolts down over the top of the spring clamp, spring and axle as shown.
Place the spring and axle U-bolt plate onto the ends of the two U-bolts just placed around the axle. Secure with 1/2” lock nuts. Thread onto the U-bolts but do not tighten securely until the com­plete unit is in position on the trailer. Repeat on the other spring.
AXLE
Place one of the spring bracket bushings into the rear of the spring bracket and secure with a 9/16” x 3-1/4” hex bolt and hex lock nut. Repeat in other spring bracket.
Position the axle under the frame, then hook the hook loop of the spring around the bushings just installed. Note that if the axle is positioned too low when trying to hook, the hooks will not hook around the bushings.
Raise the front of the springs up so they align with the front hole of the spring bracket. Secure in place with 9/16” x 3-1/4” hex bolts and lock nuts.
Tighten all axle U-bolts and spring bolts not tightened at this time.
TIRE & WHEEL ASSEMBLIES
Mount the tire and wheel assemblies using the 1/2” ne thread­ed tapered lug nuts provided. Tighten to 85-95 ft/lb. of torque us­ing the rotation pattern as shown in the ShoreLandr’s Owners Manual. Re-torque the lug nuts after 50 miles of driving and then periodi¬cally thereafter.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003667
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Diagram D
V-BUNK ASSEMBLY (V-SERIES)
Position the bunks so that they are above the bunk brackets at­tached to the front and rear cross members. (See Detail D) Secure the brackets on the bunk to the upright brackets with 3/8” X 1” hex bolts and hex lock nuts. Tighten but do not over tighten because the bunks must be able to rotate to conform to the boat bottom.
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TRAILER ADJUSTMENTS
The adjustment of the trailer to your boat is very important not only for the trailer, but also the boat. Failure to do so may lead to poten­tial failure or damage to either the trailer or boat.
Adjust as follows:
AXLE ADJUSTMENT
The amount of tongue weight on your trailer can be adjusted as follows:
To lower the tongue weight, adjust the axle assembly forward. To increase the tongue weight, adjust the axle backward.
The distance that the axle assembly has to be moved will vary be­cause it is directly related to the weight and center of gravity of the boat placed on it.
Best towing is achieved when the tongue weight is 5-7% of the total gross load of the complete unit.
Wire harnesses and brake line lines will need care when moving the axle assembly.
REAR SUPPORT SYSTEM
Bunks
Make sure the bunks are positioned far enough apart to give your boat as much stability as possible while transporting. Position the bunks so they are located just to the outside of a strake. The bunk positioning is a pre-determined position that will work best for your particular boat.
WINCH POST
The winch post is pre-adjusted to t the boat. If it does not, use the following instructions to adjust to properly t your boat.
Once all other adjustments are complete the winch post can be ad­justed. Slide the winch post base backward on the tongue until the bow roller comes in contact with the boat. This bow roller needs to be positioned directly above the boat bow eye to prevent your boat from moving forward in the event of a sudden stop. It can be moved up or down by removing the back bolt that mounts the winch head to the base. When this bolt is removed, the head can be rotated up or down to reach the desired height required to t your boat. Once in this position, align the closest pair of holes in the brackets and reinsert the bolt just removed. Tighten. Attach the winch strap and crank winch tight. Attach the bow eye safety chain into the bow eye of the boat as well. This is just another level of protection to keep your boat and trailer together as one unit.
Check the boat to make sure it is in the desired location forward and backward on the trailer. If location is as instructed above, tight­en the three bolts in the winch base securing the winch base to the tongue.
Once all adjustments are complete and checked, connect to the tow vehicle to make sure all of the lights are operating properly and match the tow vehicle.
Re-check all fasteners on the complete trailer to make sure they are all tight and ready for towing. All fasteners should be periodi­cally check before towing.
See your ShoreLand’r Owner’s Guide for further technical infor­mation regarding your trailer and its components.
FRONT SUPPORT SYSTEM
Bunks
Adjust the bunks up so that there is approximately 1-2 inches clear­ance between the keel of the boat and the center cross member pad.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003667
Page 10 06/13/06
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