ShoreLand'r LUB40TABBXLW User Manual V.2

®
LUB40TABBXLW-03
LUB40TABBXLW-03 2X4 Lund Trailer
69082 Literature Bag - Trailers (Brakes) 8055403 Frame Bundle - LUB40TABBXLW-03 ST215/75R14C OWL Chrome Star Rim TA0105-10 Spare Tire Basket Kit LU0106-03 Loadguide - Lund 2X4 Frame 4-Hole 69352 Brake Kit Tandem Axle Connection Hose
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003747
Page 1 01/11/07
LUB40TABBXLW Specications
Capacity 4000 lbs. GVWR: 5920 lbs. GAWR: 2960 lbs. Ship Wt: 902 lbs. Frm Size: 2X4 (11 Ga) Tire Size: ST215/75R14C Rim Size: 14 X 6 “J” Brake: Surge Hydraulic Coupler: 2” Actuator, 7000 lbs. Suspension: 5 Leaf Hook Springs Tongue Size: 3X5X65” Swing Tongue
Diagram A
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003747
Page 2 01/11/07
FINAL ASSEMBLY INSTRUCTIONS
Remove all banded items and the hardware bag from the frame. Remove the parts and sort by size.
TONGUE
Locate the tongue and install by sliding it in the front of the tongue channel.
Line the holes in the tongue with the holes in the tongue channel. Install the 1/2” x 4” hex bolt in the front cross hole and secure with
a 1/2” ange lock nut.
Remove the wire harness from the rear of the tongue. Place the wire harness and the brake hose through the hole provided in the tongue cover plate.
Secure the tongue cover plate in position with the same 1/2” x 1­1/2” hex bolt that secures the back on the tongue to the tongue channel of the frame. Secure with a 1/2” lock nut. Tighten both bolts just installed. Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Push the extra wire provided into the rear of the tongue. The wire should be positioned so the only thing exposed to the outside of the tongue and side frame is the black wire loom.
TONGUE BRAKE HOSE CONNECTION Locate the brass brake line coupling. Remove the plastic cap from
the tting on the end of the tongue hose. Thread into one end of the
coupling. Remove the hose from the side frame enough to reach
into the rear of the tongue. Remove the plastic cap from the tting
on the side frame hose, then thread into the other end of the cou­pling. Tighten.
Push the excess hose back inside the tongue so that the coupling just installed is located inside the rear of the tongue.
SAFETY CHAINS
Locate the 1/2” x 5” hex bolt. Slip the bolt through a 1/2” at washer,
then place through the last link of one of the safety chains.
Place the bolt with chain attached through the hole provided in the bottom front of the actuator mount on the tongue. Place the second chain on the portion of the bolt extending through the other side
of the tongue. Place on another 1/2” at washer and hex lock nut.
Tighten.
RETRACTABLE TIE DOWNS
Locate the two retractable tie downs. Next locate one of the 7/16”
x 1 ½” ne threaded bolts supplied with the retractable tie down.
Insert it into the bottom hole on the retractable tie down so the bolt is pointing through the back side of the tie down. Insert the bolt through the hole provided in the taillight bracket just inside the side
frame. Secure with the 7/16” ange lock nut. Tighten.
Repeat the above process on the other tie down.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003747
Page 3 01/11/07
Diagram B
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003747
Page 4 01/11/07
Diagram C
Note that the winch head can now be rotated either up or down. Identify the correct hole combination to use to position the bow eye roller just above the bow eye of your boat. When determined, se­cure in this position by placing the bushing as shown in Diagram D
inside the winch base so it aligns with the hole just identied for the
proper adjustment. Insert another 1/2” x 4-1/2” hex bolt through the determined mounting hole in the mounting channel and winch base making sure the bolt passes through the bushing as well. Secure with a 1/2” lock nut. Tighten all bolts.
ASSEMBLY & MOUNTING INSTRUCTIONS JACK - PROFILE 2000 WINCH BASE
The Prole 2000 winch base used on the 2” x 4” and 2” x 5” frame trailers is formed so that the jack can be mounted directly to it elimi­nating the need for other mounting hardware for attaching the jack to the tongue. The jack required for mounting does not require the mounting base or any of the original mounting hardware compo­nents.
Assemble as follows:
The jack must be mounted to the winch base before it is installed on the trailer tongue. If the winch base is already mounted on the tongue, it will have to be removed for the jack installation.
Locate the hardware bag and sort all items by size.
WINCH POST ASSEMBLY
Your trailer may have come with the jack already installed on the winch base. However, in the event that it did not, use the following instructions to attach the jack to the winch base before it is installed on the tongue.
WINCH POST INSTALLATION
The height that the bow eye is placed in your boat will determine the length winch post required. Once this is determined, attach the winch base to the tongue with three 1/2” x 4” carriage bolts and lock nuts.
Align the holes in the Prole 2000 mounting channel with the holes in the top of the winch base. Attach the front of the winch head mounting channel to the base by placing a 1/2” x 4-1/2” hex bolt through the hole closest to the front of the winch base. Secure with a lock nut. Do not tighten.
Lay the Prole 2000 winch base on its side so the side that the jack is going to be mounted on is up.
Place the inside jack spacer on the winch base so the center pro-
trusion ts down into the indent in the winch base.
Position the jack mounting plate so it is centered around the inside jack spacer just positioned.
Lay the jack retainer plate on top of the jack mounting plate aligning the holes in it with the holes in the winch base.
Insert the two ½” and 1 ¼” carriage bolts into the holes just aligned in the jack retainer plate and the winch base. Secure in place with ½” lock washers and hex nuts. Tighten.
Once tightened, rotate the jack through its normal pivoting range to make sure it is free to travel and is not binding up.
If jack pivots, place it on the tongue and secure in place with the bolts and hardware provided with the trailer. Complete the assem­bly of the winch head to the winch base. Assembly is complete.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003747
Page 5 01/11/07
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