ShoreLand'r LAV46TCBB User Manual V.1

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LAV46TCBB
LAV46TCBB 2X4 Larson Trailer
69082 Literature Bag - Trailers (Brakes) 80733__ Frame Bundle - LAV46TCBB ST215/75D14C Carl Bias/Chrome Star Rim TA0120 Tie Down Retractable 1 Pair 69352 Brake Kit Tandem Axle Connection Hose
ShoreLand’r offers its product line in painted nishes. When ordering parts, it is important that you specify the nish or color
you have on your product. The 5-digit number along with a 2-digit space _ _, note that the parts can be purchased in various n­ishes.
03..........Black
19..........Vivid Blue
22..........Fire Red
24..........Burgundy
29..........Dark Blue
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004178
03/18/2010
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LAV46TCBB Specications
Capacity 4600 lbs. GVWR: 5920 lbs. GAWR: 2960 lbs. Ship Wt: 1190 lbs. Frm Size: 2X4 (11 Ga) Tire Size: ST215/75D14C Rim Size: 14 X 6 “J” Brake: Surge Hydraulic Coupler: 2” Actuator, 7000 lbs. Suspension: 5 Leaf Hook Springs Tongue Size: 3X5X65” Swing Tongue
Diagram A
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004178
03/18/2010
Page 2
FINAL ASSEMBLY INSTRUCTIONS
Remove all banded items and the hardware bag from the frame. Remove the parts and sort by size.
TONGUE
Locate the tongue and install by sliding it in the front of the tongue channel.
Line the holes in the tongue with the holes in the tongue channel. Install the 1/2” x 4” hex bolt in the front cross hole and secure with
a 1/2” ange lock nut.
Remove the wire harness from the rear of the tongue. Place the wire harness and the brake hose through the hole provided in the tongue cover plate.
Secure the tongue cover plate in position with the same 1/2” x 1­1/2” hex bolt that secures the back on the tongue to the tongue channel of the frame. Secure with a 1/2” lock nut. Tighten both bolts just installed. Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Push the extra wire provided into the rear of the tongue. The wire should be positioned so the only thing exposed to the outside of the tongue and side frame is the black wire loom.
TONGUE BRAKE HOSE CONNECTION Locate the brass brake line coupling. Remove the plastic cap from
the tting on the end of the tongue hose. Thread into one end of the
coupling. Remove the hose from the side frame enough to reach
into the rear of the tongue. Remove the plastic cap from the tting
on the side frame hose, then thread into the other end of the cou­pling. Tighten.
Push the excess hose back inside the tongue so that the coupling just installed is located inside the rear of the tongue.
SAFETY CHAINS
Locate the 1/2” x 5” hex bolt. Slip the bolt through a 1/2” at washer,
then place through the last link of one of the safety chains.
Place the bolt with chain attached through the hole provided in the bottom front of the actuator mount on the tongue. Place the second chain on the portion of the bolt extending through the other side
of the tongue. Place on another 1/2” at washer and hex lock nut.
Tighten.
RETRACTABLE TIE DOWNS
Locate the two retractable tie downs. Next locate one of the 7/16”
x 1 ½” ne threaded bolts supplied with the retractable tie down.
Insert it into the bottom hole on the retractable tie down so the bolt is pointing through the back side of the tie down. Insert the bolt through the hole provided in the taillight bracket just inside the side
frame. Secure with the 7/16” ange lock nut. Tighten.
Repeat the above process on the other tie down.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004178
03/18/2010
Page 3
Diagram B
WINCH POST ASSEMBLY
Your trailer may have come with the jack already installed on the winch base. However, in the event that it did not, use the following instructions to attach the jack to the winch base before it is installed on the tongue.
WINCH POST INSTALLATION
The height that the bow eye is placed in your boat will determine the length winch post required. Once this is determined, attach the winch base to the tongue with three 1/2” x 4” carriage bolts and lock nuts.
Align the holes in the Prole 2000 mounting channel with the holes in the top of the winch base. Attach the front of the winch head mounting channel to the base by placing a 1/2” x 4-1/2” hex bolt through the hole closest to the front of the winch base. Secure with a lock nut. Do not tighten.
Note that the winch head can now be rotated either up or down. Identify the correct hole combination to use to position the bow eye roller just above the bow eye of your boat. When determined, se­cure in this position by placing the bushing as shown in Diagram D
inside the winch base so it aligns with the hole just identied for the
proper adjustment. Insert another 1/2” x 4-1/2” hex bolt through the determined mounting hole in the mounting channel and winch base making sure the bolt passes through the bushing as well. Secure with a 1/2” lock nut. Tighten all bolts.
ASSEMBLY & MOUNTING INSTRUCTIONS JACK - PROFILE 2000 WINCH BASE
The Prole 2000 winch base used on the 2” x 4” and 2” x 5” frame trailers is formed so that the jack can be mounted directly to it elimi­nating the need for other mounting hardware for attaching the jack to the tongue. The jack required for mounting does not require the
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004178
03/18/2010
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