ShoreLand'r LAB80TBB User Manual

®
LAB80TBB
LAB80TBB 3X5 Larson Trailer
69082 Literature Bag - Trailers (Brakes) 80739__ Frame Bundle - LAV59TCBBL *ST225/75R15D Carl Tire/Galv or Chrome Rim 3310053 Jack Mounting Hardware Bag 3310052 Jack 1200 LB Swivel 68140 Brake Kit Tandem 4510658 Actuator - 16000# UFP GDC160 61778__ Bunk Assy 36in With Brakts 69976__ Tongue Weldment 58/68/80 Steel
*Check with your dealer/customer service representative for current tire/rim assembly part number.
ShoreLand’r offers its product line in painted nishes. When ordering parts, it is important that you specify the nish or color
you have on your product. The 5-digit number along with a 2-digit space _ _, note that the parts can be purchased in various n­ishes.
00..........Galvanized
03..........Black
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004187
03/29/2010
Page 1
LAB80TBB Specications
Capacity 8000 lbs. GVWR: 9990 lbs. GAWR: 4995 lbs. Ship Wt: 1280 lbs. Frm Size: 3X5 (10 Ga) Tire Size: ST225/75R15D Rim Size: 15 X 6 “J” Brake: Surge Hydraulic Coupler: Actuator, 16000 lbs. UFP Suspension: 5 Leaf Slipper Springs Tongue Size: 3X4X7GAX98-3/4” Tongue
FINAL ASSEMBLY INSTRUCTIONS
Remove all banded items and the hardware bag from the frame. Remove the parts and sort by size.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004187
03/29/2010
Page 2
TONGUE
The tongue comes shipped separately. Locate and install under
plug must go to the left side of the trailer and the brown and green plug must go to the right side of the trailer.
the frames front tongue channel and in the channel welded to the front cross member which will support the rear of the tongue.
Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Place grommets into the wire holes.
Line the hole in the tongue with the hole in the tongue channel. In­stall the 1/2” x 4-1/2” carriage bolt in the front cross hole and secure with a 1/2” lock nut. Secure the rear of the tongue to the frame with
Push the extra wire provided either into the hole in the tongue or else remove the grommet in the side frame and place the extra wire in the side frame. Replace grommets just removed.
a 1/2” x 4” hex bolt and lock nut. Tighten.
Tongue Wire Harness
Locate the tongue wire harness. Place the end of the wire harness with the two double plugs into the hole in the top of the tongue. Pull
backwards through the tongue until they can be shed through the
holes in each side of the tongue. Note that the brown and yellow
Brake Line
Remove the brake line from the brake kit box 68140. Locate the 58” tongue line. Uncoil the line and insert one end into the rear of the tongue pushing it forward until the end comes out of the front of the tongue. Locate the brass brake line coupling in the hardware box
and thread on the rear tting of the brake line.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004187
03/29/2010
Page 3
WINCH POST ASSEMBLY
Mount the winch post assembly to the tongue in a location that will
best t your boat. Secure the winch post base weldment (Ref. 2) to
the tongue using (2) 1/2” x 3-9/16’ x 5” U-bolts and hex lock nuts. Attach the winch post tube weldment to the base just installed with a 1/2” x 4-1/2” hex bolt and hex lock nut. Tighten only enough to hold the assembly in position until the boat is positioned on the trailer.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004187
03/29/2010
Page 4
Actuator
Locate the actuator, and position it on the front of the tongue as shown. Look into the back end of the actuator and locate the so­lenoid. Note there is a wire harness coiled around the round sole­noid. Uncoil the wire and plug it into the bullet plug on the end of the blue wire of the tongue harness. Remove the plastic plug from
the port in the rear of the solenoid Thread the tting on the end of
the brake line into the solenoid port from which the plastic plug was just removed. Tighten.
Align the holes in the actuator with the holes in the tongue. Secure the actuator to the tongue using three (3) 1/2” x 4” hex bolts and lock nuts. Tighten. Bend the line coming out the rear of the tongue in a smooth gradual radius being careful not to kink the line. Bend so it can be mated to the brake line from the side frame. Once aligned thread the side frame brake line into the other end of the coupling. Tighten both lines into the coupling.
SAFETY CHAINS
Mount the safety chains to the front of the tongue by placing a 1/2”
at washer onto a 1/2” x 5” hex bolt, then insert the bolt through the
last link on one of the safety chains provided. Insert the bolt through the hole provided in the front of the tongue as shown. Once the bolt is completely inserted, place on the other safety chain provided.
Place on another 1/2” at washer and secure with a 1/2” hex lock
nut. Tighten.
Diagram C
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0004187
03/29/2010
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