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HCV22XL
User Manual
12 pgs2.96 Mb0

ShoreLand'r HCV22XL User Manual

®
HCV22XL
Harbor Craft 2X3 V22XL
Table of Contents: ...................................................... Page
Frame Drawing & Bill of Materials ................................2-3
Loadguide Dwg/BOM ...................................................10
Poly Bunk/Loadguide Assembly Instructions ................11
Trailer Adjustments ....................................................... 12
Axle Adjustments .......................................................12
Rear Support System ................................................ 12
Front Support System ...............................................12
Winch Post Adjustments............................................12
Safety Instructions .....................................................12
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003715 Page 1 11/10/06
Diagram A
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003715 Page 2 11/10/06
(See Detail A) Secure the tongue cover plate in position with a 1/2” X 1-1/2” hex bolt and 1/2” lock nut. Tighten. Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Push the extra wire into the rear of the tongue or remove the grom­mets in the side frame and place the extra wire in the side frame. Replace grommets just removed.
SAFETY CHAINS Mount the safety chains to the front of the tongue by placing a 3/8”
at washer onto a 3/8” X 1-1/4” hex bolt, then insert the bolt through the last link of the safety chain. Add another 3/8” at washer. Put
the bolt through the hole on one side of the tongue as shown.
Secure on inside of tongue with a 3/8” hex ange nut. Tighten.
Repeat on the other chain on the other side of the tongue.
WINCH POST Place the winch assembly on the tongue and secure with three 3/8” X 4” hex bolts and hex flange lock nuts. Place the 3/8”
ange lock nuts on the bolts but do not tighten because they
will have to be readjusted once the boat is on the trailer.
Remove the winch handle nut from the shaft. Align the hole in the
winch handle with the at surfaces on the shaft. Slide in position and
secure with the nut just removed. Tighten.
JACK
It is recommended that the jack be mounted on the right side of the tongue. This will place it on the opposite side of the winch handle to eliminate the possibility of the two interfering when being oper­ated.
ASSEMBLY INSTRUCTIONS Remove all items from the frame. Locate the hardware bag and sort all items by size.
SWING TONGUE The tongue comes shipped incorrectly in the frame. Slide the tongue out from it’s shipping position and reinstall in the front tongue channel. Line the holes in the tongue with the holes in the tongue channel. Secure with a 1/2” X 4” hex bolt and 1/2” lock nut in the tongue channel.
Locate the coupler bag. Place the coupler on the end of the tongue, align holes and secure with one 1/2” X 4” hex bolts and
hex ange lock nuts in the rear coupler hole. Place two 1/2” X
1” hex bolts into the front holes of the coupler and secure to the inside of the tongue with 1/2” ange lock nuts. Tighten.
WIRE HARNESS
Locate the wire harness. Push the two triangular plugs in the hole on the top of the tongue, then out the rear of the tongue. Place the wire harness through the hole in the tongue cover plate.
Remove the hardware bag from the jack and sort all items by size.
Note that the jack mounting plate has only one pair of holes on one side of the plate while the other side has holes punched to accom­modate either 3”, 4”, or 5” tongue.
Place a 3/8” x 4” hex bolt into the single hole of the mounting plate so the head of the bolt is on the jack side of the plate.
Once inserted, place one of the mounting channels onto the bolt so the legs of the mounting channel are pointing away from the jack. Place on a 3/8” lock washer and hex nut. Thread on only far enough to secure in place.
Repeat the above process on the other single hole of the mounting plate.
Place the jack on the tongue so that the two bolts just installed are on the top side of the tongue with the jack on the right side of the tongue and the mounting channels on the other side of the tongue.
Visually check which of the bottom three holes in the plate will align just under the bottom side of the tongue. Insert the remaining two 3/8” x 4” hex bolts into these holes and then through the mating holes in the mounting channel. Secure with 3/8” lock washers and hex nuts.
Rotate the jack into the up position. Slide the jack forward or back­ward on the tongue to make sure it will not hit the frame of the trailer when in the up position.
Tighten all of the mounting bolts to secure the jack assembly to the tongue.
Always rotate the jack in the up position before towing the trailer.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003715 Page 3 11/10/06
Tire Size and Carrying Capacity Chart
Tire Size ....................... ST185/80R 13-C
GVWR .......................... 2960 lb.
Carrying Capacity ....... 2200 lb.
Axle .............................. Non-Brake
Refer to the tire side wall for correct tire pressure.
Recommended carrying capacity is based on shipping weight of the trailer with standard equipment. Adding optional equipment may decrease the trailer’s carrying capacity.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003715 Page 4 11/10/06
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