ShoreLand'r DK2146TB User Manual

DK2146T B, DK2346T B & DK2446T B
Bundles Required
DK2146T B Deck Boat Trailer, 4600 lbs.
4 4300215 ST185/80R 13-C Tire/Galv. Dir Rim (or) 4 4300218 ST185/80R 13-C Tire/MSilver Dir Rim 1 62340 Literature Bag - Trailers 1 62300-- Frame Bundle - DK2146T B 1 6238600 Rocker Arm Bag 1 T-1310 Axle, 78-3/8 1 T-1310B Axle W/Brakes
DK2446T B Deck Boat Trailer, 4600 lbs.
4 4300215 ST185/80R 13-C Tire/Galv. Dir Rim (or) 4 4300218 ST185/80R 13-C Tire/MSilver Dir Rim 1 62340 Literature Bag - Trailers 1 62302-- Frame Bundle - DK2446T B 1 6238600 Rocker Arm Bag 1 T-1310 Axle, 78-3/8 1 T-1310B Axle W/Brakes
®
DK2346T B Deck Boat Trailer, 4600 lbs.
4 4300215 ST185/80R 13-C Tire/Galv. Dir Rim (or) 4 4300218 ST185/80R 13-C Tire/MSilver Dir Rim 1 62340 Literature Bag - Trailers 1 62772-- Frame Bundle - DK2346T B 1 6238600 Rocker Arm Bag 1 T-1310 Axle, 78-3/8 1 T-1310B Axle W/Brakes
Tire Size &
Carrying Capacity Chart
Tire Load Carrying Size Range Capacity
ST185/80R13 C 1480 lbs. per tire
Approximate Tongue Weight for Best Towing.
Tongue weight too high, move the axle assembly forward. Tongue weight too low, move the axle assembly backward. Tongue weight should be 5% to 7% of the total gross weight of the boat and trailer combined.
Tongue Weight Adjustment
Refer to tire side wall for correct tire pressure.
Final Assembly Instructions for the DK2146T B, DK2346T B & DK2446T B
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Rocker Boxes:
Align the center hole of 6239210, rocker arm, with the center hole of spring bracket. Secure with a 3/4 X 4-1/2 hex bolt from outside-in and tighten with a 3/4 hex lock nut. Repeat on the other side of the trailer.
Axles:
Fasten the springs to the axles with the 1/2 X 6-1/2 axle u-bolts, spring plate (Ref.#121) and 1/2 flange lock nuts. NOTE: Make certain the hook end of the springs point in the same direction - to the rear of the trailer - on both axles! For the rear spring and axle assembly - place a S-3207 - galvanized spring bracket bushing (Ref.#118) in the rear of the spring bracket. Insert a 9/16 X 3-1/4 hex bolt through the bracket from the outside in and tightened with a 9/16 hex lock nut. Slide the end of the hook spring over the bushing; raise the front of the spring and fasten with a 9/16 X 3-1/ 4 hex bolt and 9/16 hex lock nut.
For installation of the front spring and axle assembly repeat the above procedure, however, place the bushing in the rocker box in the hook end of the spring. Insert the bolts and secure with lock nuts as before.
Tongue:
Slip the tongue into the front frame cap of the frame. Line up the holes; fasten the tongue in the frame with a 1/2 X 4-1/4 hex bolt and 1/2 flange lock nut at the front of the frame cap; fasten the tongue in the rear of the frame cap with a 1/2 X 1-1/2 hex bolt and 1/2 lock nut at the rear of the frame cap. Pull the wire harness through the hole in the top of the tongue, then backward out of the tongue. Place rubber grommet in the hole. Plug the tongue harness into the frame harness.
Actuator & Safety Chain:
Slide the actuator (Ref.#138) into the actuator housing unit (Ref.#137) and secure with two (pins) and snap rings provided with the actuator. Secure the actuator-housing unit to the front of the tongue using three (3) 1/2 X 4 hex bolts and 1/2 flat washer on 1/2 X 5 hex bolt on the lower right mounting hole on the tongue, secure the safety chain. Place a 1/2 flat washer on the 1/ 2 X 5 hex bolt followed by one (1) safety chain and insert into the actuator housing unit and the tongue. Place the second safety chain on the bolt followed by a 1/2 flat washer and 1/2 flange lock nut. Tighten.
Brakes:
Refer to the brake manual for service and maintenance.
Mount the tire and rim assemblies using 80-90 ft. lbs. torque on the lug nuts.
Continue to page 4...
Material List for the DK2146T B, DK2346T B & DK2446T B
NOTE: ShoreLandr offers their product line in either galvanized or painted finish. When ordering parts it is important that you specify the
finish or color you have on your product. The five digit number along with a two digit space _ _, notes the parts which can be purchased with various finishes. When ordering these items use the five digit prefix and include the following two digit suffix for proper finish.
Suffix Finish / Color Suffix Finish / Color
00 or G Galvanized 03 or BK Black 01 Arctic White 06 or AW Antique White
REF# PART# DESCRIPTION QTY
1 0140040 3/8 X 1 HEX BOLT ............................................10
2 0110064 3/8 X 5 HEX BOLT ............................................1
3 0110080 7/16 X 1 HEX BOLT ..........................................8
4 0110096 1/2 X 1-1/2 HEX BOLT ......................................1
5 0110114 1/2 X 4 HEX BOLT ............................................4
6 0110118 1/2 X 5-1/2 HEX BOLT ......................................1
7 0110125 1/2 X 5-1/2 HEX BOLT ......................................1
8 0110170 9/16 X 3-1/4 HEX BOLT ....................................8
9 0110282 3/4 X 4-1/2 HEX BOLT ......................................2
10 0140047 3/8 X 1-3/4 HEX BOLT ......................................4
11 0210058 5/16 X 1 CARRIAGE BOLT - SS ....................... 8
12 0210032 1/4 X 3/4 CARRIAGE BOLT .............................. 2
13 0210102 3/8 X 1 CARRIAGE BOLT ................................. 1
14 0210127 3/8 X 3 CARRIAGE BOLT W/1” THREAD.........8
15 0210130 3/8 X 3-3/4 CARRIAGE BOLT ........................... 2
16 0210218 1/2 X 4 CARRIAGE BOLT ................................. 3
17 0210220 1/2 X 4-1/2 CARRIAGE BOLT ........................... 12
18 0210240 1/2 X 6-1/2 CARRIAGE BOLT ........................... 4
19 0240210 1/2 X 3 CARRIAGE BOLT ................................. 8
20 0310170 1/2 X 2-5/16 X 6-1/2 SQUARE U-BOLT ........... 8
21 0310228 1/2 X 3-9/16 X 4-1/4 SQUARE U-BOLT ........... 6
22 0310280 1/2 X 2-9/16 X 7-5/8 SQUARE U-BOLT ........... 4
23 0810126 1/4 X 1/2 PH SHEET METAL SCREW.............. 4
24 0810930 #10 X 1-1/4 PH SCREW.....................................20
25 0810925 3/4 INDUSTRIAL TEK SCREW .......................... 2
26 0810945 1/4 X 3/4 HWH SELF DRILL SCREW ............... 1
27 3510158 PLASTIC DRIVE RIVET ...................................... 12
28 1310004 1/4” INTERNAL TOOTH LOCK WASHER...........2
29 1310035 7/16 LOCK WASHER ......................................... 8
30 1310040 1/2 MED. LOCK WASHER ................................. 12
31 1310121 3/4 FLAT WASHER - ALUM ............................... 16
32 1310163 1-3/8 OD X 7/16 ID X 12 GA WASHER.............8
33 1340095 3/8 FLAT WASHER ........................................... 1
34 1340098 1/2 SAE FLAT WASHER....................................4
35 1340100 1/2 USS FLAT WASHER....................................3
36 1340206 1-1/2 OD X 13/16 ID WASHER .........................4
37 61885 33-1/2 PLASTIC POST LOAD GUIDE TUBE .....2
38 1410049 1/4 HEX NUT......................................................2
39 1410149 7/16 HEX NUT....................................................8
40 4540015 10 HUB AND DRUM...........................................2
41 1410209 1/2 HEX LOCK NUT ........................................... 1
42 1410229 1/2 HEX LUG NUT..............................................20
43 1440100 3/8 HEX LOCK NUT ........................................... 8
44 1440101 3/8 FLANGE LOCK NUT ....................................18
45 1440102 1/2 FLANGE LOCK NUT ....................................59
46 1440159 1/2 HEX NUT......................................................12
47 1310170 #10 USS FLAT WASHER....................................2
48 1440259 9/16 HEX LOCK NUT ......................................... 8
49 1440319 3/4 HEX LOCK NUT ........................................... 2
50 1440349 3/4 HEX SLOTTED NUT - PLAIN.......................4
51 1540038 1/8 X 1-1/2 COTTER KEY ................................. 4
52 1540350 BULL RING..........................................................16
53 2121210 3/8 X 3 COMPRESSION SPRING .................... 4
54 2210145 1/4 X 10 LINK CHAIN .........................................1
55 1410069 5/16 FINISH NUT................................................8
56 3110242 WINCH HANDLE ................................................. 1
57 3110348 WINCH REEL W/STRAP..................................... 1
58 S-3148 PLASTIC MOLDED SWIVEL BLOCK .................. 4
59 S-3382 5 ROLLER W/MOLDED HUB ............................. 16
60 S-3383 MOLDED ROLLER BUSHING ............................. 16
61 S-3501 RUBBER CUP WASHER ....................................8
62 3510030 7/8 MOLDED GROMMET .................................. 13
63 3510022 7/16 BLACK GROMMET W/SPLIT..................... 9
64 62294-- LOAD GUIDE WELDMENT ................................. 2
65 3510046 POST LOAD GUIDE CAP ...................................2
66 3510065 4 BOW ROLLER................................................. 1
67 3510120 STEP PAD - WHITE ............................................ 2
-- 3510141 STEP PAD - AW .................................................. 2
68 3510132 AXLE PAD - 12 - BLACK .................................... 2
69 3520011 3/8 WHITE PLASTIC PLUG ...............................4
70 60880-- 9 POLY FENDER; RL OR LR .............................2
71 60887-- 9 POLY FENDER ; LF OR RR ............................ 2
72 6107503 END CAP............................................................. 2
73 62087 PLASTIC SPACER .............................................. 4
74 3610050 BRONZE ROCKER BUSHING ............................ 2
75 4410089 SPINDLE SLEEVE - 1-3/8 - 1-1/16”.................... 4
76 4410130 1-3/8 SEAL ......................................................... 4
REF# PART# DESCRIPTION QTY
77 4410247 BEARING BUDDY - SS ....................................... 4
78 4440160 1-1/16 ROLLER BEARING ................................. 4
-- 4440210 1-1/16 RACE ...................................................... 4
79 4440170 1-3/8 ROLLER BEARING ................................... 4
-- 4440220 1-3/8 RACE ........................................................ 4
80 4470400 1-3/8 X 1-1/16 CAST HUB................................. 2
81 62168 TONGUE BRAKE LINE - 67” ............................... 1
82 1310025 5/16” S/T MED LOCK WASHER.......................... 8
83 5110378 WATERPROOF TAILLIGHT - LEFT .................... 1
84 5110377 WATERPROOF TAILLIGHT - RIGHT.................. 1
85 5110045 3-LIGHT CLUSTER ............................................. 1
86 65606 TONGUE BRAKE LINE - 67” ............................... 1
87 4811341 SPRING LOAD GUIDE BACK WASHER ............2
88 5110112 AMBER SIDE MARKER LIGHT........................... 4
89 5110113 RED SIDE MARKER LIGHT................................ 2
90 5110127 AMBER ADHESIVE REFLECTOR...................... 2
91 4510505 TUBE COUPLING ...............................................1
92 5110349 7 TONGUE HARNESS .......................................1
93 4610072 5-LEAF SPRING.................................................. 4
94 3520019 1 WHITE PLASTIC PLUG ..................................2
95 5110348 LICENSE PLATE BRACKET ............................... 1
96 5110365 FENDER WIRE, RIGHT ......................................2
97 4540063 10 FREE BACKING BRAKE, LEFT .................... 1
-- 4540062 10 FREE BACKING BRAKE, RIGHT.................. 1
98 3510122 LIGHT BEZEL - WHITE ....................................... 6
-- 3510142 LIGHT BEZEL - AW ............................................. 6
99 5110402 WIRE HARNESS - RIGHT................................... 1
100 5110403 WIRE HARNESS - LEFT ..................................... 1
101 4279 SHIM PAD ........................................................... 4
102 6239210 TANDEM BOGIE ................................................. 8
103 S-3368 WHITE IN-LINE ROLLER PIN - 19-1/2” ...............8
104 S-3374 3/4 OD NYLON BUSHING.................................. 1
105 S-3384 2 OD X 1.150 ID FLAT WASHER - ALUM.......... 16
106 62385-- 9 TANDEM SPRING BRACKET......................... 2
107 S-3510 TONGUE PLATE COVER - WHITE ..................... 1
--- AW-3510 TONGUE PLATE COVER - AW .......................... 1
--- S-3510G TONGUE PLATE COVER - GALV....................... 1
108 60468-- AXLE - 2X5 .......................................................... 2
109 65657-- WINCH CASE WELDMENT ................................ 1
110 61852-- BUNK SUPPORT CHANNEL .............................. 2
111 S-3179G BUNK BRACKETS .............................................. 10
112 61913-- ROLLER ARM ..................................................... 2
113 61915-- FRONT ADJUSTABLE BRACKET ...................... 4
114 62298-- FRAME WELDMENT - DK2146T B .....................1
--- 62771-- FRAME WELDMENT - DK2346T B ..................... 1
--- 62299-- FRAME WELDMENT - DK2446T B ..................... 1
115 62307 2X6X10 BUNK - DK2146T B............................... 2
--- S-3243 2X6X11 BUNK - DK2346T B...............................2
--- 62315 2X6X13 BUNK - DK2446T B............................... 2
116 65604-- TONGUE, 65 WELDMENT ................................. 1
117 4300218 ST185/80R 13C TIRE/MSILVER DIR RIM .......... 4
--- 4300215 ST185/80R 13C TIRE/GALV DIR RIM................. 4
118 S-3207G SPRING BRACKET BUSHING ............................ 4
119 S-3387 12 CUSHION BRACKET .................................... 2
120 S-3409G SPRING CLAMP.................................................. 4
121 S-3449G SPRING PLATE...................................................4
122 64145 186 BRAKELINE - DK2146T B ...........................1
--- 61243 202 BRAKELINE - DK2346T B & DK2446T B .... 1
123 60047-- ADJUSTABLE BRACKET - HULL STABILIZER .. 6
124 6046200 ADJUSTABLE BUNK BRACKET CLAMP ........... 6
125 6081600 WINCH POST BUSHING .................................... 1
126 60930-- 7 WINCH STAND BASE..................................... 1
--- 60931-- 9 WINCH STAND BASE ..................................... 1
--- 60932-- 14 WINCH STAND BASE ................................... 1
127 LH308 CUP WASHER .................................................... 10
128 4510510 FRAME LINE TEE W/O CLIP .............................. 1
129 4510511 18 MALE-FEMALE BRAKE HOSE .....................1
130 4510518 HOSE CLIP .......................................................... 1
131 61213 6-1/2 BRAKE LINE ............................................. 1
132 61216 95 BRAKE LINE ................................................. 1
133 4410246 BEARING BUDDY BRA ....................................... 4
134 5110455 DO-RAY BOUBLE GROUND WIRE ....................1
135 0110120 1/2 X 5 HEX BOLT ............................................ 2
136 2220272 37 CHAIN ........................................................... 2
137 65542-- OUTER HOUSING - UFP ACTUATOR ............... 1
138 3991012 ACTUATOR - INNER ........................................... 1
--- 3620211 1/4 STRAIGHT GREASE ZERK ......................... 2
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