ShoreLand'r CL2438TB User Manual

®

CL2438T B

CL2438T B Center Lift Pontoon W/Brakes

2 4300181 20.5 X 8 X 10-D Tire/MSilver Rim (or)
2 4300203 20.5 X 8 X 10-D Tire/Galv Rim
1 62340 Literature Bag - Trailers
1 65879-- Frame Bundle-24’ T-Single Axle W/Brakes
1 3110267 Winch DLB2000 Brake W/7” Handle
1 65789 Brake Kit 20-24’ CL One Axle W/Brakes

Tongue Weight Adjustment

Approximate Tongue Weight for Best Towing.

Tongue weight too high, move the axle assembly forward.
Tongue weight too low, move the axle assembly backward.
Tongue weight should be 5% to 7% of the total gross
weight of the boat and trailer combined.

Final Assembly Instructions

Remove the items from the main frame by cutting the
banding. Remove the hardware bag and sort the parts by
size.

Torsion Axle:

Mount the axle assembly (Ref.#88) to the center lift frame
(Ref.#30) using four (4) 1/2” X 4” hex bolts, four (4) 1/2” flat
washers and with 1/2” flange lock nuts. Refer to the parts
drawing for the proper placement of the hardware.

Mount the tire and rim assemblies using 80-90 ft. lbs.
torque on the lug nuts using a proper tightening procedure.

Tongue:

Mount the tongue weldment (Ref.#73) to the center lift
frame (Ref.#30) using two (2) 1/2” X 4-1/2” hex bolts and
secure with 1/2” flange lock nuts. After mounting the
tongue to the frame weldment, secure the ground wire with
a 1/4” X 3/4” grounding screw (Ref.#84) to the inside of the
frame as shown in the drawing.

Wiring:

Your new pontoon trailer comes pre-wired. Once the
tongue is installed, plug the yellow wired plug of the
tongue harness. Likewise the green wired plugs are
connected to each other. This is necessary to have your
lighting function properly.

Actuator & Safety Chains:

Slide the actuator (Ref.#35) into the actuator housing unit
(Ref.#34) and secure with two (2) pins and snap rings
provided with the actuator. Secure the actuator-housing

Tire Size & Carrying

Capacity Chart

Tire Load Carrying
Size Range Capacity

20.5 X 8 X 10 D 1330 lb. per/tire

Refer to tire side wall for proper tire pressure.

unit to the front of the tongue using three (3) 1/2” X 4” and
1/2” flange lock nuts. Using a 1/2” X 5” hex bolt on the
lower right mounting hole on the tongue, secure the safety
chain. Place a 1/2” flat washer on the 1/2” X 5” hex bolt
followed by one (1) safety chain and insert into the
actuator housing unit and tongue. Place the second safety
chain on the bolt followed by a 1/2” flat washer and 1/2”
flange lock nut. Tighten.

Front Boat Stops:

Place the front stop weldment (Ref.#49) in the desired
position to stop your boat as it is being loaded on the
trailer. Secure it to the frame with a 1/2” square u-bolt
(Ref.#83) and a 1/2” lock washer (Ref.#59) and 1/2” hex
nut (Ref.#46). Repeat on the other stop. (Note that the
stops are to be used as a stop to which your boat is
winched into position for towing as well as a stop when
driving your pontoon on the trailer.)

Load Guides:

Measure the distance between the pontoons. Allow 1/2”
clearance on each side between the pontoon tube and the
load guide you are about to install. Slide out to the correct
width determined at the beginning of this installation. Note
that there are several holes in the bracket to accommodate
various widths of adjustment. Select the one that best
matches your determined width. Secure with a 3/8” flange
lock nuts. Do not tighten at this time. Repeat this process
on the load guide directly across the frame. Double check
the measurement to make sure that you have the correct
clearance between the load guide and the pontoon tube.
Place in the 3/8” X 1” and 3/8” X 4” hex bolts and 3/8”
flange lock nuts to secure the load guide as well. Tighten
bolts just installed.

Material List for the CL2438T B

NOTE: ShoreLand’r offers their product line in either galvanized or painted finish. When ordering parts it is important that you specify the

finish or color you have on your product. The five digit number along with a two digit space _ _, notes the parts which can be purchased
with various finishes. When ordering these items use the five digit prefix and include the following two digit suffix for proper finish.

Suffix Finish / Color

00 or G Galvanized
01 Arctic White

REF# PART# DESCRIPTION QTY

1 0110107 1/2” X 3” HEX BOLT .................................. 1

2 0110114 1/2” X 4” HEX BOLT .................................. 21

3 0140040 3/8” X 1” HEX BOLT .................................. 13

4 4410246 BEARING BUDDY BRA ............................. 4

5 1310120 3/4” USS FLAT WASHER .......................... 14

6 1340095 3/8” USS FLAT WASHER .......................... 8

7 1340100 1/2” USS FLAT WASHER .......................... 18

8 1440101 3/8”-16 SM FLANGE LOCK NUT .............. 23

9 1440102 1/2”-16 SM FLANGE LOCK NUT .............. 27

10 1540350 BULL RING - PLAIN .................................. 4

11 3110344 DL1402A WINCH W/20’ STRAP ............... 1

12 0110120 1/2” X 5” HEX BOLT .................................. 1

13 3310031 JACK W/STUD BOLT CL ........................... 1

14 3510030 7/8” MOLDED GROMMET ........................ 16

15 3510032 4” ROLLER W/ 3/4” ID ............................... 2

16 1320050 5/8” LOCK WASHER ................................. 1

17 5110011 LEFT SUBMERSIBLE TAILLIGHT ............ 1

18 5110012 RIGHT SUBMERSIBLE TAILLIGHT .......... 1

19 5110348 LICENSE PLATE BRACKET ..................... 1

20 5110413 LEFT FRAME HARNESS .......................... 1

21 5110414 RIGHT FRAME HARNESS ........................ 1

22 6234710 BRAKE LINE CLIP BRACKET - PLATED . 2

23 0140047 3/8” X 1-3/4” HEX BOLT ............................ 1

24 1130048 BLIND RIVET ............................................. 10

25 3520011 3/8” WHITE PLASTIC PLUG ..................... 8

26 3520019 1” WHITE PLASTIC PLUG ........................ 2

27 63837 1X3X60” PINE BUNK - CL ......................... 2

28 63565-- AXLE MOUNTING BRACKET ................... 1

29 6359910 LIFT TUBE SUPPORT BAR - PLATED ..... 1

30 65825-- FRAME WELDMENT - 24’ CL ................... 1

31 63562-- FRONT EQUAL LOAD WELDMENT - 24’ . 2

32 63633-- RIGHT REAR EQUAL LOAD WMENT ...... 1

33 63634-- LEFT REAR EQUAL LOAD WMENT ........ 1

34 65595-- ACTUATOR HOUSING ............................. 1

35 3991012 ACTUATOR - INNER ................................. 1

36 1340206 1-1/2” X .765” ID X .182-.206” WASHER .. 4

37 1440349 3/4” - 16 HEX SLOTTED NUT - PLAIN ..... 4

38 1540038 1/8” X 1-1/2” COTTER KEY ....................... 4

39 4410089 SPINDLE SLEEVE - 1-3/8” - 1-1/16” ......... 4

40 4410130 SEAL - 1-3/8” ............................................. 4

41 4410247 BEARING BUDDY - SS ............................. 4

42 4440160 1-1/16” ROLLER BEARING ....................... 4

43 4440170 1-3/8” ROLLER BEARING ......................... 4

44 4470400 1-3/8” X 1-1/16” CAST HUB ...................... 2

45 1410229 1/2” -20 HEX LUG NUT ............................. 20

46 1440159 1/2” -13 HEX FINISH NUT ......................... 4

47 1130045 POP RIVET ................................................ 24

48 0110275 3/4” - 10 X 3-3/4” HEX BOLT ..................... 1

49 6359810 FRONT STOP WELDMENT ...................... 2

50 1440319 3/4”-10 HEX LOCK NUT ............................ 6

51 3510024 BUSHING ................................................... 1

52 3510178 BEARING PULLEY W/BEARING .............. 1

53 3510180 SPACER - BEARING PULLEY .................. 2

54 65808-- LIFT TUBE WELDMENT CL2438TB ......... 1

55 64089-- LOAD GUIDE BRACKET WELDMENT ..... 6

56 3510076 2-1/2” OD X 8” ROLLER W/3/4” ID ............ 2

57 1310163 1-3/8” ID X 7/16” ID X 12 GA WASHER .... 3

58 3110349 CABLE CENTER LIFT PONTOON ............ 1

59 1310040 1/2” S/T MED. LOCK WASHER ................ 4

60 3510176 BLK PLASTIC LOADGUIDE CHANNEL .... 6

61 3110267 DLB2000 BRAKE WINCH HANDLE .......... 1

62 2220271 1/4” X 13 LINK CHAIN ............................... 1

63 0810925 #10-16 X 3/4” INDUSTRIAL TEK SCREW 12

64 4811338 1” ID X 3” OD X .03 NYLON WASHER ..... 8

65 6355010 AXLE PIVOT BUSHING ............................. 2

66 4510512 13” FLEX HOSE MALE-FEMALE .............. 5

67 2220272 37” CHAIN .................................................. 2

68 6034110 JACK RETAINER PLATE .......................... 1

69 3510072 ADHESIVE GRIT PAD - 2-3/4” X 6” .......... 2

70 5110387 AMBER SIDE MARKER LIGHT- 8.5” ........ 2

71 5110417 10’ TONGUE HARNESS - CL ................... 1

72 6353410 JACK MOUNTING CHANNEL ................... 1

73 63560-- TONGUE WELDMENT .............................. 1

74 0110060 3/8” X 4” HEX BOLT .................................. 7

75 6034010 JACK INSIDE SPACER ............................. 1

76 0140045 3/8” X 1-1/2” HEX BOLT ............................ 1

77 0110118 1/2”-13 X 4-1/2” HEX BOLT ....................... 2

78 0110284 3/4” -10 X 5” HEX BOLT ............................ 1

79 3110241 WINCH HANDLE ....................................... 1

80 4510511 18” MALE-FEMALE BRAKE HOSE ........... 1

81 0210204 1/2”-13 X 1-1/4” CARRIAGE BOLT ........... 2

82 0210265 3/4” X 2-1/2” CARRIAGE BOLT ................. 2

83 0340200 1/2” X 3-9/16” X 6” SQUARE U-BOLT ....... 2

84 0810945 1/4”-14 X 3/4” SELF DRILL SCREW ......... 1

85 4300203 20.5 X 8 X 10-D TIRE/GALV. RIM ............. 4

-- 4300181 20.5 X 8 X 10-D TIRE/MSILVER RIM ....... 4

86 4510518 HOSE CLIP ................................................ 6

87 1440269 5/8” HEX NUT ............................................ 1

88 63675-- CENTER LIFT AXLE ASSEMBLY ............. 1

-- 63676-- CENTER LIFT AXLE ASSY W/BRAKES ... 1

89 63564-- AXLE SPLICE WELDMENT ...................... 1

90 4510004 8-1/2” HUB & DRUM .................................. 2

91 4510049 8-1/2” MARINE BRAKE CLUSTER-LEFT . 1

-- 4510048 8-1/2” MARINE BRAKE CLUSTER-RIGHT 1

92 0120197 5/8” X 5” HEX BOLT .................................. 2

93 1440279 5/8” HEX LOCK NUT ................................. 2

94 4510515 3/16” MALE RUN - INVERTED FLARE ..... 1

95 4510505 TUBE COUPLING ...................................... 3

96 5110424 75” GROUND WIRE .................................. 2

97 S-3052G INLINE BRAKE LINE BRACKET ............... 6

98 0110023 1/4” X 1” HEX MACHINE SCREW ............. 4

99 1410059 1/4” HEX LOCK NUT ................................. 4

100 61340 BRAKELINE - 144” .................................... 1

101 61249 107” BRAKELINE ASSEMBLY .................. 1

102 61246 BRAKELINE - 12” ....................................... 1

103 61238 BRAKELINE - 15-1/2” ................................ 2

104 3110334 1/2” HITCH PIN W/LYNCH PIN ................. 1

105 7010168 CAP - PLASTIC OUTER - 2” DIA .............. 1

DECALS:

-- 4850174 STEEL HOIST PULLEY DANGER DECAL 1

-- 4850218 TOON’R BY SHORELAND’R ................... 2

-- 4850224 INSPECT CABLES CAUTION DECAL ...... 1

-- 4850228 SAFETY INSTRUC; LOWR JACK DECAL 1

-- 4850226 CAUT PINCH POINT TILT BED DECAL ... 2

-- 4810500 DECAL- SMALL SHORELAND’R .............. 2

-- 4810709 TRAILER - CAUTION/WARN DECAL ....... 1

-- 4850227 CAUTION PINCH POINT FRAME DECAL 2

-- 4850230 LEVEL DEVICE SAFETY INSTR DECAL . 1

-- 4850360 NMMA CERTIFIED TRAILER DECAL....... 1

-- 4850368 CAUT LOCK PIN/SAFETY CHAIN DECAL 1

-- 4850184 DECAL FOR COATED UFP ACTUATOR . 1

-- 7010188 DECAL - PUSH BRACKET - UFP ACT ..... 1