ShoreLand'r BK1000U User Manual V.2

®
BK1000U
ATV Utility Trailer
Bundles Required
BK1000U ATV Utility - Black
1 65069 Literature Packet - SL Utility 1 6588303 Tongue Weldment - 1000U
Tire Size & Carrying Capacity Chart
Tire Load Carrying
Size Range Capacity
16.5X 6.5X8 C 795 lbs. 1 6830103 Frame Bundle - BK1000U 1 4300193
16.5X6.5X8-C Tire/MSlvr Rim
Refer to tire side wall for correct tire pressure.
Table of Contents:
Assemblies and/or Options .................................. 2
Tongue Weight Adjustment
Approximate Tongue Weight for Best Towing. NOTE: Axle is NOT adjustable. Shift load to obtain proper
tongue weight. Tongue weight should be 5-7% of total gross weight of the trailer and load combined.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com
Decals .................................................................. 2
Tools Required ..................................................... 2
BK1000U Bill of Material ...................................... 2
BK1000U Parts Drawing ...................................... 3
BK1000U Assembly Instructions .......................... 4
SS1179 Stake Pocket Kit ..................................... 5
SS1181 Light Kit .................................................. 6-8
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DECALS
-- 4811433 ShoreLand’r Utility Decal ...................... 2
-- 4811432 Safety Decal........................................... 1
-- 4850223 Caution Decal - Lower ........................... 1
-- 4850222 Caution Tilting Decal .............................. 1
ASSEMBLIES AND/OR OPTIONS
6570803 Axle Assembly - ATV 1000U 6570703 Hardware Bag - BK1000U SS1181 Lite Kit for ATV Trailer SS1179 ATV Stake Pocket Kit
TOOLS REQUIRED FOR ASSEMBLY
3/4” Wrench/Socket 3/8” Wrench/Socket 5/16” Socket (sidelights) 9/16” Wrench/Socket 7/16” Wrench/Socket Cable/Wire (to run harness/light wires) 7/8” Wrench/Socket 13/16” Wrench/Socket
Optional equipment and replacement parts must be purchased through an authorized ShoreLand’r dealer.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M305235
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Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M305235
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Use saw horses to aid in the assembly. Lay the deck ( with the deck side down) on the saw horses.
NOTE: The decals should face the outside of the ATV strailer. Decals closest to the front will determine the front of the trailer.
In the rear chassis cross weldments insert the spring bushing spacer (Ref.#). Secure the bushing to the chassis cross weldments using 1/2” X 3-1/4” hex bolts and 1/2” flange lock nuts.
Slide the tongue into the front cross weldment and secure with 1/2” X 5” hitch pin w/lynch (Ref.# ). In the rear of the tongue insert a 1/2” X 4-1/2” hex bolt and two (2) 1/2” nylon washers (between tongue and mounting plates). Secure with a 1/2” flange lock nuts.
Slide the spring into the rear chassis cross weldment under the spring bushing just installed. Insert the eye of the spring in the front chassis cross weldment and secure with the two (2) remaining 9/16” X 3-1/4” hex bolts. Tighten with 9/16” hex nuts.
Mount the coupler to the tongue in the two (2) top holes of the tongue using one (1) 1/2” X 4” hex bolt in the rear hole. Secure with a 1/2” flange lock nut. Secure the front of the coupler to the tongue using two (2) 1/2” X 1” hex bolts. Secure with 1/2” flange lock nuts.
Moun t the axle assembly to the springs just installed using the 3/8” X 2-3/16” X 1-3/4” SUB (Ref.# ) and secure with 3/8” flange lock nuts.
Using a hoist or lifting device, lift your ATV trailer off the saw horses and place on it’s tires.
If installing the light kit, install when trailer is upside down on the saw horses.
Double check all fasteners and tighten before towing.
The ATV trailer is not highway or street legal without the light kit being installed. The light kit must be installed before towing on public highways and/or streets!
Mount the tires to the axle assembly using 1/2” lug nuts. Tighten to secure.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com
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SS1179
Stake Pocket Kit
Mount the stake pockets onto the pre-drilled holes on the frame of your ATV trailer using 1/4” X 3/4” hex bolts (Ref.#2) and secure with a 1/4” flange lock nuts. (Ref.#3).
Side rail components can be purchased at your local lumber yard or hardware store.
2X4 wood is recommended:
4 pc’s @ 74” 4 pc’s @ 43” 8 pc’s @12”
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M305235
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SS1181
Light Kit
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M305235
Page 6
Run the frame harness wires through the hole on the to side of the tongue when the trailer is in it’s normal upright position. Push the wires to the rear of the tongue and thread the wires through the wire hole at the top side of the tongue in it’s normal upright position. Place grommets in both wire holes.
Slide the wire tube (Ref.#) into the rear cross channel and through the chassis. Note theat the two pre-drilled holes on the wire tube must be inserted in first as shown. Thread the frame harness wires just installed in the tongue into the wire tube. Pull wires out the rear of the tube so that the plugs are exposed.
Insert two (2) 1/8” x 1-1/2” cotter key (Ref.# ) through the pre-drilled holes on the wire tube (Ref.# ) as shown. Separate the legs of the cotter key to secure.
Install molded grommets over the wires to secure. Insert the wires in the hole next to the wire tube.
Insert the side marker light wires through the large pre-drilled hole in the side of the tongue. Pull out the front of the
Connect wires from the side marker light to the plugs provided on the frame
harness - brown on brown. tongue. Mount the side marker light to the tongue in the pre-drilled holes using #10-16 X 3/4” self-drill screws (Ref.# ) as shown.
Insert a 3/8” X 1-1/4 hex bolt with a 3/8” flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8” flat washer and 3/8” flange lock nut. Repeat procedure on opposite side of the tongue. Loosen and remove the rear hex nut holding the
Place the taillight into the light channel with the green/brown wiring and white grounding wire fed through the wire hole as shown.
Notice that the left taillight has the
yellow and brown wire. Slide the taillight
into the light channel. Install the license
plate bracket over the bolts on the
taillight. Attach to the rear crossmember
and secure with the hardware provided
with the taillight.
coupler to the tongue and place the white ground wire on the bolt threads. Replace the nut and tighten.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com
M305235
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When securing the taillight and bracket to the rear crossmember, secure the grounding wires before tightening.
Secure the wire tube to the rear crossmember using a conduit clamp, 1/4” x 3/4” hex bolt and 1/4” flange lock nut.
Tighten 1/4” flange lock nut to secure the conduit clamp around the wire tube as shown.
Insert the wire harness through the plastic tube as shown.
Place a conduit clamp around the platic tube.
Pull the wire harness through the plastic tube as shown.
Secure to the inside of the rear crossmember using a 1/4” X 3/4” hex bolt and 1/4” flange lock nut.
Plug wire harness in.
AMERICAN STANDARDS FOR WIRING:
YELLOW - LEFT
GREEN - RIGHT
BROWN - RUNNING
WHITE - GROUNDING
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com M305235
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