ShoreLand'r 2x4W User Manual

®
2X4W
Bundle Document Reference
How to read your Service Manual:
To identify the model of your trailer please refer to the VIN decal located on the inside of the left side frame at the front of the trailer.
This Bundle Document Reference Sheet refers to the model identification of your trailer and the components that make up that particular trailer. Refer to the chart below: Listed are the various components with document numbers listed. The document number is located in the lower right-hand corner of each service manual sheet. When referencing the different components of your trailer, please refer to the document number and revision entry with date.
When contacting your dealer for service, please refer to the document numbers and revision entry dates.
FRAME SUBASSY CHASSIS WINCH ASSY DOC# DOC# DOC# DOC#
SLB23SW 0002830 - - - - - - - - 0002842 0002814 SLB24SW 0002830 - - - - - - - - 0002843 0002814 SLB24BSW 0002832 - - - - - - - - 0002844 0002814 SLB23LW 0002831 - - - - - - - - 0002842 0002814 SLB24LW 0002831 - - - - - - - - 0002843 0002814 SLB24BLW 0002833 - - - - - - - - 0002844 0002814 SLB31BSW 0002832 - - - - - - - - 0002845 0002814 SLB31BLW 0002833 - - - - - - - - 0002845 0002814 SLB35BLW 0002833 - - - - - - - - 0002846 0002814 SLB40TBLW 0002833 - - - - - - - - 0002847 0002814 SLB40TBBLW 0002833 - - - - - - - - 0002848 0002814
ROLLER
SLR23SW 0002834 0002813, 89 0002842 0002814 SLR24SW 0002834 0002813, 89 0002843 0002814 SLR24BSW 0002836 0002813, 89 0002844 0002814 SLR23LW 0002835 0002813, 89 0002842 0002814 SLR24LW 0002835 0002813, 89 0002843 0002814 SLR24BLW 0002837 0002813, 89 0002844 0002814 SLR31BSW 0002836 0002813, 89 0002845 0002814 SLR31BLW 0002837 0002813, 89 0002845 0002814 SLR35BLW 0002837 0002813, 89 0002846 0002814 SLR40TBLW 0002837 0002878, 88 0002847 0002814 SLR40TBBLW 0002837 0002878, 88 0002848 0002814
SLV23SW 0002838 - - - - - - - - 0002842 0002814 SLV24SW 0002838 - - - - - - - - 0002843 0002814 SLV24BSW 0002840 - - - - - - - - 0002844 0002814 SLV23LW 0002839 - - - - - - - - 0002842 0002814 SLV24LW 0002839 - - - - - - - - 0002843 0002814 SLV24BLW 0002841 - - - - - - - - 0002844 0002814 SLV31BSW 0002840 - - - - - - - - 0002845 0002814
Made in the USA Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 0002829
www.shorelandr.com REV B 10/25/00
Color Coating Reference
NOTE: ShoreLandr offers their product line in either galvanized or painted finish. When ordering parts it is important that you specify the finish or color you have on your product. The five digit number along with a two digit space _ _, notes the parts which can be purchased with various finishes. When ordering these items use the five digit prefix and include the following two digit suffix for proper finish.
Suffix Finish / Color
00 or G Galvanized 01 Arctic White 03 or BK Black 06 or AW Antique White
Tongue Weight Adjustment
Approximate Tongue Weight for Best Towing. Tongue weight too high, move the axle assembly forward. Tongue weight too low, move the axle assembly backward. Tongue weight should be 5-7% of total gross weight of both boat and trailer combined.
Cautions/Warnings
The law requires that the white ground wire on the both the tongue wire harness and the vehicle harness be properly grounded to the respective trailer and vehicle frames.
Double check all nuts and bolts ---- tighten before towing.
®
SLB23WS / SLB24WS
REF# PART# DESCRIPTION QTY
1 60047-- ADJ BUNK BRKT ................................... 2
2 6046200 ADJUSTABLE BUNK CLAMP ............... 2
3 61852-- BUNK SUPPORT CHANNEL ................ 2
4 61914-- ROLLERARM MTG BRKT WMENT ...... 2
5 62087 PLASTIC SPACER REAR PIVOT ARM 2
6 63960 BUNK ASSY W/BRKTS 9 FT ................ 2
7 65541-- TONGUE 3X5X55 .................................. 1
8 66100-- FRAME WMENT 80 WIDE 178 LONG .. 1
9 66128-- REAR CROSS WMENT (80 WIDE) ....... 1
10 0110037 HH 3/8-16 X 1 1/4 CS GR5 ................... 2
11 0110096 HH 1/2-20 X 1-1/2 .................................. 1
12 0110114 HH 1/2-13 X 4 CS GR5.......................... 2
13 0140040 HH 3/8-16 X 1 CS GR5.......................... 6
14 0140090 HH 1/2-13 X 1 CS GR5.......................... 2
15 0210130 CARR 3/8-16 X 3 3/4 GR5 .................... 2
16 0210137 CARR 3/8-16 X 5 FULL THREAD GR5. 2
17 0210220 CARR 1/2-13 X 4 1/2 GR5 .................... 2
18 0240210 CARR 1/2-13 X 3 GR5........................... 4
19 0310228 SUB 1/2 X 3 9/16 X 4 1/4 ...................... 2
20 0810126 SCREW SELFTAP TYPE B 1/4X1/2 ..... 4
21 0810925 SCRW SELFDRILL HWH #10-16 X 3/4 2 22 0810930 SCREW SELFTAP #10-12X1 1/4 T- A .. 4
23 0810945 SCREW SELFDRILL 1/4-14X3/4 ......... 1
24 1310040 LOCKWASHER 1/2 S/T MED................ 4
25 1310170 WASHER#10 USS FLAT ....................... 2
REF# PART# DESCRIPTION QTY
26 1340030 LOCKWASHER 3/8 S/T MED................ 2
27 1340095 WASHER USS FLAT 3/8 ....................... 6
28 1340100 WASHER USS FLAT 1/2 ....................... 1
29 1410109 HEX NUT FINISH 3/8-16 ....................... 2
30 1440101 FLANGE LOCKNUT SMALL 3/8-16 ...... 10
31 1440102 FLANGE LOCKNUT SMALL 1/2-13 ...... 11
32 1440159 HEX NUT FINISH 1/2-13 ....................... 4
33 2210155 CHAIN 3/16X20 LINK CHAIN ................ 2
34 3100010 COUPLER #980 P2 ASSEMBLED ........ 1
35 3510022 GROMMET 7/16IN MOLDED ............... 1
36 3510030 GROMMET 7/8IN MOLDED ................. 11
37 3510122 LIGHT BEZEL - WHITE ......................... 2
38 3510158 PLASTIC DRIVE RIVOT ........................ 4
39 3510542 MOLDED REAR CROSSMEMBER PAD2
40 5110013 DRY LAUNCH LIGHT ASSY (LEFT) ..... 1
41 5110014 DRY LAUNCH LIGHT ASSY (RIGHT) .. 1
42 5110045 3 LIGHT CLUSTER 1994 LEXAN ....... 1
43 5110112 MARINE YELLOW CLEARANCE LIGHT2
44 5110348 BO LICENSE PLATE BRACKET ........... 1
- 5110349 HARNESS TONGUE 7FT .................... 1
- 5110354 HARNESS FRAME 2X4 LEFT 17FT 2 .. 1
- 5110355 HARNESS FRAME 2X4 RIGHT 17FT 2 1
45 S-3390 STEP PAD RIGHT 2 1/2 X 7 .............. 1
46 S-3391 STEP PAD LEFT 2 1/2 X 7 ................. 1
47 S-3510 TONGUE COVER PLATE ..................... 1
48 S-3179G 2X6 BUNK BRKT SPUN GALV. ............ 2
#0002814
Made in the USA Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 0002830
www.shorelandr.com REV 7/13/00
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2 X 4 hex bolt in the side of the tongue and tongue channel. Secure with a 1/2 flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2 X 1-1/2 hex bolt, 1/2 flat washer and 1/2 hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
Safety Chain:
Insert a 3/8 X 1-1/4 hex bolt with a 3/8 flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8 flat washer and 3/8 flange lock nut. Repeat the procedure on the opposite side of the tongue.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2 X 4 hex bolt into the rear of the couplerand tongue and using two (2) 1/2 X 1 hex bolts into the two (2) front holes on the coupler and tongue. Secure with 1/2 flange lock nuts.
Bunks:
Mount the bunk assembly over the rear bunk support channel and secure the bunk brackets to the support channel with 3/8X 1 hex bolts and 3/8 flange lock nuts. Tighten as far as possible but still allow the bunk to fully pivot side to side. Secure the front adjustable bunk bracket to the bunk with a 10# X 1-1/4 screws.
DO NOT OVER TIGHTEN - the bunks must pivot freely to conform to the boats hull.
®
SLB23LW / SLB24LW
REF# PART# DESCRIPTION QTY
1 60047-- ADJ BUNK BRKT ................................... 2
2 6046200 ADJUSTABLE BUNK CLAMP ............... 2
3 61852-- BUNK SUPPORT CHANNEL ................ 2
4 61914-- ROLLERARM MTG BRKT WMENT ...... 2
5 62087 PLASTIC SPACER REAR PIVOT ARM 2
6 65541-- TONGUE 3X5X55 .................................. 1
7 66102-- FRAME WMENT 80 WIDE 190 LONG .. 1
8 66128-- REAR CROSS WMENT (80 WIDE) ....... 1
9 66406 BUNK ASSY BUNK LONG 2X4 ............. 2
10 0110037 HH 3/8-16 X 1 1/4 CS GR5 ................... 2
11 0110096 HH 1/2-20 X 1-1/2 .................................. 1
12 0110114 HH 1/2-13 X 4 CS GR5.......................... 2
13 0140040 HH 3/8-16 X 1 CS GR5.......................... 6
14 0140090 HH 1/2-13 X 1 CS GR5.......................... 2
15 0210130 CARR 3/8-16 X 3 3/4 GR5 .................... 2
16 0210137 CARR 3/8-16 X 5 FULL THREAD GR5. 2
17 0210220 CARR 1/2-13 X 4 1/2 GR5 ....................
18 0240210 CARR 1/2-13 X 3 GR5........................... 4
19 0310228 SUB 1/2 X 3 9/16 X 4 1/4 ...................... 2
20 0810126 SCREW SELFTAP TYPE B 1/4X1/2 ..... 4
21 0810925 SCRW SELFDRILL HWH #10-16 X 3/4 2 22 0810930 SCREW SELFTAP #10-12X1 1/4 T- A .. 4
23 0810945 SCREW SELFDRILL 1/4-14X3/4 ......... 1
24 1310040 LOCKWASHER 1/2 S/T MED................ 4
25 1310170 WASHER#10 USS FLAT ....................... 2
REF# PART# DESCRIPTION QTY
26 1340030 LOCKWASHER 3/8 S/T MED................ 2
27 1340095 WASHER USS FLAT 3/8 ....................... 6
28 1340100 WASHER USS FLAT 1/2 ....................... 1
29 1410109 HEX NUT FINISH 3/8-16 ....................... 2
30 1440101 FLANGE LOCKNUT SMALL 3/8-16 ...... 10
31 1440102 FLANGE LOCKNUT SMALL 1/2-13 ...... 11
32 1440159 HEX NUT FINISH 1/2-13 ....................... 4
33 2210155 CHAIN 3/16X20 LINK CHAIN ................ 2
34 3100010 COUPLER #980 P2 ASSEMBLED ........ 1
35 3510022 GROMMET 7/16IN MOLDED ............... 1
36 3510030 GROMMET 7/8IN MOLDED ................. 11
37 3510122 LIGHT BEZEL - WHITE ......................... 2
38 3510158 PLASTIC DRIVE RIVOT ........................ 4
39 3510542 MOLDED REAR CROSSMEMBER PAD2
40 5110013 DRY LAUNCH LIGHT ASSY (LEFT) ..... 1
41 5110014 DRY LAUNCH LIGHT ASSY (RIGHT) .. 1
42 5110045 3 LIGHT CLUSTER 1994 LEXAN ....... 1
43 5110112 MARINE YELLOW CLEARANCE LIGHT2
44 5110348 BO LICENSE PLATE BRACKET ........... 2
- 5110349 HARNESS TONGUE 7FT .................... 1
- 5110354 HARNESS FRAME 2X4 LEFT 17FT 2 .. 1
- 5110355 HARNESS FRAME 2X4 RIGHT 17FT 2 1
45 S-3390 STEP PAD RIGHT 2 1/2 X 7 .............. 1
46 S-3391 STEP PAD LEFT 2 1/2 X 7 ................. 1
47 S-3510 TONGUE COVER PLATE ..................... 1
48 S-3179G 2X6 BUNK BRKT SPUN GALV. ............ 1
#0002814
Made in the USA Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 0002831
www.shorelandr.com REV 7/13/00
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2 X 4 hex bolt in the side of the tongue and tongue channel. Secure with a 1/2 flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2 X 1-1/2 hex bolt, 1/2 flat washer and 1/2 hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
Safety Chain:
Insert a 3/8 X 1-1/4 hex bolt with a 3/8 flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8 flat washer and 3/8 flange lock nut. Repeat the procedure on the opposite side of the tongue.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2 X 4 hex bolt into the rear of the couplerand tongue and using two (2) 1/2 X 1 hex bolts into the two (2) front holes on the coupler and tongue. Secure with 1/2 flange lock nuts.
Bunks:
Mount the bunk assembly over the rear bunk support channel and secure the bunk brackets to the support channel with 3/8X 1 hex bolts and 3/8 flange lock nuts. Tighten as far as possible but still allow the bunk to fully pivot side to side. Secure the front adjustable bunk bracket to the bunk with a 10# X 1-1/4 screws.
DO NOT OVER TIGHTEN - the bunks must pivot freely to conform to the boats hull.
®
SLB24BWS / SLB31BWS
REF# PART# DESCRIPTION QTY
1 60047-- ADJ BUNK BRKT ................................... 2
2 6046200 ADJUSTABLE BUNK CLAMP ............... 2
3 61852-- BUNK SUPPORT CHANNEL ................ 2
4 61914-- ROLLERARM MTG BRKT WMENT ...... 2
5 62087 PLASTIC SPACER REAR PIVOT ARM 2
6 63960 BUNK ASSY W/BRKTS 9 FT ................ 2
- 64145 BRAKELINE ASSY 186" W/COILS ...... 1
7 65541-- TONGUE 3X5X55 .................................. 1
8 65542-- OUTER HOUSING - UFP ACTUATOR . 1
- 65601 BRAKELINE ASSY 56" ......................... 1
9 66100-- FRAME WMENT 80 WIDE 178 LONG .. 1
10 66128-- REAR CROSS WMENT (80 WIDE)....... 1
11 0110096 HH 1/2-20 X 1-1/2 .................................. 1
12 0110114 HH 1/2-13 X 4 CS GR5.......................... 4
13 0110120 HH 1/2-13 X 5 CS GR5.......................... 1
14 0140040 HH 3/8-16 X 1 CS GR5.......................... 6
15 0210130 CARR 3/8-16 X 3 3/4 GR5 .................... 2
16 0210137 CARR 3/8-16 X 5 FULL THREAD GR5. 2
17 0210220 CARR 1/2-13 X 4 1/2 GR5 .................... 2
18 0240210 CARR 1/2-13 X 3 GR5........................... 4
19 0310228 SUB 1/2 X 3 9/16 X 4 1/4 ...................... 2
20 0810126 SCREW SELFTAP TYPE B 1/4X1/2 ..... 4
21 0810925 SCRW SELFDRILL HWH #10-16 X 3/4 2 22 0810930 SCREW SELFTAP #10-12X1 1/4 T- A .. 4
23 0810945 SCREW SELFDRILL 1/4-14X3/4 ......... 1
24 1310040 LOCKWASHER 1/2 S/T MED................ 4
25 1310170 WASHER#10 USS FLAT ....................... 2
REF# PART# DESCRIPTION QTY
26 1340030 LOCKWASHER 3/8 S/T MED................ 2
27 1340095 WASHER USS FLAT 3/8 ....................... 2
28 1340100 WASHER USS FLAT 1/2 ....................... 3
29 1410109 HEX NUT FINISH 3/8-16 ....................... 2
30 1440101 FLANGE LOCKNUT SMALL 3/8-16 ...... 8
31 1440102 FLANGE LOCKNUT SMALL 1/2-13 ...... 12
32 1440159 HEX NUT FINISH 1/2-13 ....................... 4
33 2220272 CHAIN 8/0 MACH CHAIN 37" W/837 .... 2
34 3510022 GROMMET 7/16IN MOLDED ............... 1
35 3510030 GROMMET 7/8IN MOLDED ................. 11
36 3510122 LIGHT BEZEL - WHITE ......................... 2
37 3510158 PLASTIC DRIVE RIVOT ........................ 4
38 3510542 MOLDED REAR CROSSMEMBER PAD2 39 3991013 ACTUATOR UFP DISC BRAKE AXLE .. 1
- 4810501 SMALL SHORELANDR DECAL ............ 2
40 5110013 DRY LAUNCH LIGHT ASSY (LEFT) ..... 1
41 5110014 DRY LAUNCH LIGHT ASSY (RIGHT) .. 1
42 5110045 3 LIGHT CLUSTER 1994 LEXAN ....... 1
43 5110112 MARINE YELLOW CLEARANCE LIGHT2
44 5110348 BO LICENSE PLATE BRACKET ........... 1
- 5110347 HARNESS 5-PRONG FLAT ................ 1
- 5110354 HARNESS FRAME 2X4 LEFT 17FT 2 .. 1
- 5110355 HARNESS FRAME 2X4 RIGHT 17FT 2 1
45 S-3390 STEP PAD RIGHT 2 1/2 X 7 .............. 1
46 S-3391 STEP PAD LEFT 2 1/2 X 7 ................. 1
47 S-3510 TONGUE COVER PLATE ..................... 1
48 S-3179G 2X6 BUNK BRKT SPUN GALV. ............ 2
#0002814
Made in the USA Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 0002832
www.shorelandr.com REV A 10/24/00
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2 X 4 hex bolt in the side of the tongue and tongue channel. Secure with a 1/2 flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2 X 1-1/2 hex bolt, 1/2 flat washer and 1/2 hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
Actuator & Safety Chain:
Slide the actuator (Ref.#36) into the actuator housing unit
(Ref.#4) and secure with two pins and snap rings provided with the actuator. Secure the actuator-housing unit to the front of the tongue using three-(3) ½ X 4 hex bolts and ½ flange lock nuts. Using a ½ X 5 hex bolt on lower right mounting hole on tongue, secure the safety chain. Place a ½ flat washer on ½ X 5 hex bolt followed by one safety chain and insert into actuator housing unit and tongue. Place the second safety chain on the bolt followed by a ½ flat washer and ½ flange lock nut. Tighten.
Brakes:
Refer to the brake manual for service and maintenance.
Bunks:
Mount the bunk assembly over the rear bunk support channel and secure the bunk brackets to the support channel with 3/8X 1 hex bolts and 3/8 flange lock nuts. Tighten as far as possible but still allow the bunk to fully pivot side to side. Secure the front adjustable bunk bracket to the bunk with a 10# X 1-1/4 screws.
DO NOT OVER TIGHTEN - the bunks must pivot freely to conform to the boats hull.
®
SLB24BLW / SLB31BLW / SLB35BLW / SLB40TBLW /
SLB40TBBLW
REF# PART# DESCRIPTION QTY
1 60047-- ADJ BUNK BRKT ................................... 2
2 6046200 ADJUSTABLE BUNK CLAMP ............... 2
3 61852-- BUNK SUPPORT CHANNEL ................ 2
4 61914-- ROLLERARM MTG BRKT WMENT ...... 2
5 62087 PLASTIC SPACER REAR PIVOT ARM 2
- 64145 BRAKELINE ASSY 186" W/COILS ...... 1
6 65541-- TONGUE 3X5X55 .................................. 1
7 65542-- OUTER HOUSING - UFP ACTUATOR . 1
- 65601 BRAKELINE ASSY 56" ......................... 1
8 66102-- FRAME WMENT 80 WIDE 190 LONG .. 1
9 66128-- REAR CROSS WMENT (80 WIDE) ....... 1
10 66406 BUNK ASSY BUNK LONG 2X4............. 2
11 0110096 HH 1/2-20 X 1-1/2 .................................. 1
12 0110114 HH 1/2-13 X 4 CS GR5.......................... 4
13 0110120 HH 1/2-13 X 5 CS GR5.......................... 1
14 0140040 HH 3/8-16 X 1 CS GR5.......................... 6
15 0210130 CARR 3/8-16 X 3 3/4 GR5 .................... 2
16 0210137 CARR 3/8-16 X 5 FULL THREAD GR5. 2
17 0210220 CARR 1/2-13 X 4 1/2 GR5 .................... 2
18 0240210 CARR 1/2-13 X 3 GR5........................... 4
19 0310228 SUB 1/2 X 3 9/16 X 4 1/4 ...................... 2
20 0810126 SCREW SELFTAP TYPE B 1/4X1/2 ..... 4
21 0810925 SCRW SELFDRILL HWH #10-16 X 3/4 2 22 0810930 SCREW SELFTAP #10-12X1 1/4 T- A .. 4
23 0810945 SCREW SELFDRILL 1/4-14X3/4 ......... 1
24 1310040 LOCKWASHER 1/2 S/T MED................ 4
25 1310170 WASHER#10 USS FLAT ....................... 2
26 1340030 LOCKWASHER 3/8 S/T MED................ 2
REF# PART# DESCRIPTION ...................................... QTY
27 1340095 WASHER USS FLAT 3/8 ....................... 2
28 1340100 WASHER USS FLAT 1/2 ....................... 3
29 1410109 HEX NUT FINISH 3/8-16 ....................... 2
30 1440101 FLANGE LOCKNUT SMALL 3/8-16 ...... 8
31 1440102 FLANGE LOCKNUT SMALL 1/2-13 ...... 12
32 1440159 HEX NUT FINISH 1/2-13 ....................... 4
33 2220272 CHAIN 8/0 MACH CHAIN 37" W/837 .... 2
34 3510022 GROMMET 7/16IN MOLDED ............... 1
35 3510030 GROMMET 7/8IN MOLDED ................. 11
36 3510122 LIGHT BEZEL - WHITE ......................... 2
37 3510158 PLASTIC DRIVE RIVOT ........................ 4
38 3510542 MOLDED REAR CROSSMEMBER PAD2 39 3991013 ACTUATOR UFP DISC BRAKE AXLE .. 1
- 4810501 SMALL SHORELANDR DECAL ............ 2
40 5110013 DRY LAUNCH LIGHT ASSY (LEFT) ..... 1
41 5110014 DRY LAUNCH LIGHT ASSY (RIGHT) .. 1
42 5110045 3 LIGHT CLUSTER 1994 LEXAN ....... 1
43 5110112 MARINE YELLOW CLEARANCE LITE . 2
44 5110348 BO LICENSE PLATE BRACKET ........... 1
- 5110347 HARNESS 5-PRONG FLAT ................ 1
- 5110354 HARNESS FRAME 2X4 LEFT 17FT 2 .. 1
- 5110355 HARNESS FRAME 2X4 RIGHT 17FT 2 1
45 S-3390 STEP PAD RIGHT 2 1/2 X 7 .............. 1
46 S-3391 STEP PAD LEFT 2 1/2 X 7 ................. 1
47 S-3510 TONGUE COVER PLATE ..................... 1
48 S-3179G 2X6 BUNK BRKT SPUN GALV. ............ 2
#0002814
Made in the USA Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 0002833
www.shorelandr.com REV A 10/24/00
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2 X 4 hex bolt in the side of the tongue and tongue channel. Secure with a 1/2 flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2 X 1-1/2 hex bolt, 1/2 flat washer and 1/2 hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
Actuator & Safety Chain:
Slide the actuator (Ref.#39) into the actuator housing unit
(Ref.#7) and secure with two pins and snap rings provided with the actuator. Secure the actuator-housing unit to the front of the tongue using three-(3) ½ X 4 hex bolts and ½ flange lock nuts. Using a ½ X 5 hex bolt on lower right mounting hole on tongue, secure the safety chain. Place a ½ flat washer on ½ X 5 hex bolt followed by one safety chain and insert into actuator housing unit and tongue. Place the second safety chain on the bolt followed by a ½ flat washer and ½ flange lock nut. Tighten.
Brakes:
Refer to the brake manual for service and maintenance.
Bunks:
Mount the bunk assembly over the rear bunk support channel and secure the bunk brackets to the support channel with 3/8X 1 hex bolts and 3/8 flange lock nuts. Tighten as far as possible but still allow the bunk to fully pivot side to side. Secure the front adjustable bunk bracket to the bunk with a 10# X 1-1/4 screws.
DO NOT OVER TIGHTEN - the bunks must pivot freely to conform to the boats hull.
®
SLR23WS / SLR24WS
REF# PART# DESCRIPTION QTY
1 60047-- ADJ BUNK BRKT ................................... 2
2 6046200 ADJUSTABLE BUNK CLAMP ............... 2
3 60626-- ROLLERARM 8 ROLLER 2X4 ............... 2
4 60888-- KEEL CRADLE ASSY............................ 1
5 61914-- ROLLERARM MTG BRKT WMENT ...... 2
6 62087 PLASTIC SPACER REAR PIVOT ARM 2
7 65541-- TONGUE 3X5X55 .................................. 1
8 65781 ALUM EXT - CENTER PAD RISER 124 2 9 66100-- FRAME WMENT 80 WIDE 178 LONG .. 1
10 66128-- REAR CROSS WMENT (80 WIDE)....... 1
11 0110037 HH 3/8-16 X 1 1/4 CS GR5 ................... 2
12 0110096 HH 1/2-20 X 1-1/2 .................................. 1
13 0110114 HH 1/2-13 X 4 CS GR5.......................... 2
14 0140040 HH 3/8-16 X 1 CS GR5.......................... 2
15 0140090 HH 1/2-13 X 1 CS GR5.......................... 2
16 0210130 CARR 3/8-16 X 3 3/4 GR5 .................... 1
17 0210137 CARR 3/8-16 X 5 FULL THREAD GR5. 2
18 0210138 CARR 3/8-16 X 5 1/2 FULL GR5.......... 2
19 0210220 CARR 1/2-13 X 4 1/2 GR5 .................... 2
20 0240210 CARR 1/2-13 X 3 GR5........................... 4
21 0310228 SUB 1/2 X 3 9/16 X 4 1/4 ...................... 2
22 0810126 SCREW SELFTAP TYPE B 1/4X1/2 ..... 4
23 0810925 SCRW SELFDRILL HWH #10-16 X 3/4 2
24 0810945 SCREW SELFDRILL 1/4-14X3/4 ......... 1
25 1310040 LOCKWASHER 1/2 S/T MED................ 4
26 1310170 WASHER #10 USS FLAT ...................... 2
27 1340030 LOCKWASHER 3/8 S/T MED................ 3
REF# PART# DESCRIPTION QTY
28 1340095 WASHER USS FLAT 3/8 ....................... 5
29 1340100 WASHER USS FLAT 1/2 ....................... 1
30 1410109 HEX NUT FINISH 3/8-16 ....................... 3
31 1440101 FLANGE LOCKNUT SMALL 3/8-16 ...... 6
32 1440102 FLANGE LOCKNUT SMALL 1/2-13 ...... 11
33 1440159 HEX NUT FINISH 1/2-13 ....................... 4
34 2210155 CHAIN 3/16X20 LINK CHAIN ................ 2
35 3100010 COUPLER #980 P2 ASSEMBLED ........ 1
36 3510022 GROMMET 7/16IN MOLDED ............... 1
37 3510030 GROMMET 7/8IN MOLDED ................. 11
38 3510122 LIGHT BEZEL - WHITE ......................... 2
39 3510158 PLASTIC DRIVE RIVOT ........................ 4
40 3510538 REAR CROSSMEMBER PAD ............... 2
41 3510542 MOLDED REAR CROSSMEMBER PAD1
- 4810501 SMALL SHORELANDR DECAL ............ 2
42 5110013 DRY LAUNCH LIGHT ASSY (LEFT) ..... 1
43 5110014 DRY LAUNCH LIGHT ASSY (RIGHT) .. 1
44 5110045 3 LIGHT CLUSTER 1994 LEXAN ....... 1
45 5110112 MARINE YELLOW CLEARANCE LIGHT1
46 5110348 BO LICENSE PLATE BRACKET ........... 1
- 5110349 HARNESS TONGUE 7FT .................... 1
- 5110354 HARNESS FRAME 2X4 LEFT 17FT 2 .. 1
- 5110355 HARNESS FRAME 2X4 RIGHT 17FT 2 1
47 S-3390 STEP PAD RIGHT 2 1/2 X 7 .............. 1
48 S-3391 STEP PAD LEFT 2 1/2 X 7 ................. 1
49 S-3510 TONGUE COVER PLATE ..................... 1
50 S-3553 BUNK ASSY 2X6X10" W/BRKT ............ 2
#0002889
#0002814
#0002813
Made in the USA Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 0002834
www.shorelandr.com REV 7/13/00
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2 X 4 hex bolt in the side of the tongue and tongue channel. Secure with a 1/2 flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2 X 1-1/2 hex bolt, 1/2 flat washer and 1/2 hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
Safety Chain:
Insert a 3/8 X 1-1/4 hex bolt with a 3/8 flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8 flat washer and 3/8 flange lock nut. Repeat the procedure on the opposite side of the tongue.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2 X 4 hex bolt into the rear of the couplerand tongue and using two (2) 1/2 X 1 hex bolts into the two (2) front holes on the coupler and tongue. Secure with 1/2 flange lock nuts.
Roller Assembly:
Refer to Doc# 0002813 for assembly instructions.
Keel Roller:
Refer to Doc# 0002813 for assembly instructions.
®
SLR23LW / SLR24LW
REF# PART# DESCRIPTION QTY
1 60047-- ADJ BUNK BRKT ................................... 2
2 6046200 ADJUSTABLE BUNK CLAMP ............... 2
3 60626-- ROLLERARM 8 ROLLER 2X4 ............... 2
4 60888-- KEEL CRADLE ASSY............................ 1
5 61914-- ROLLERARM MTG BRKT WMENT ...... 2
6 62087 PLASTIC SPACER REAR PIVOT ARM 2
7 65541-- TONGUE 3X5X55 .................................. 1
8 65781 ALUM EXT - CENTER PAD RISER 124 2 9 66102-- FRAME WMENT 80 WIDE 190 LONG .. 1
10 66128-- REAR CROSS WMENT (80 WIDE)....... 1
11 0110037 HH 3/8-16 X 1 1/4 CS GR5 ................... 2
12 0110096 HH 1/2-20 X 1-1/2 .................................. 1
13 0110114 HH 1/2-13 X 4 CS GR5.......................... 2
14 0140040 HH 3/8-16 X 1 CS GR5.......................... 2
15 0140090 HH 1/2-13 X 1 CS GR5.......................... 2
16 0210130 CARR 3/8-16 X 3 3/4 GR5 .................... 1
17 0210137 CARR 3/8-16 X 5 FULL THREAD GR5. 2
18 0210138 CARR 3/8-16 X 5 1/2 FULL GR5.......... 2
19 0210220 CARR 1/2-13 X 4 1/2 GR5 .................... 2
20 0240210 CARR 1/2-13 X 3 GR5........................... 4
21 0310228 SUB 1/2 X 3 9/16 X 4 1/4 ...................... 2
22 0810126 SCREW SELFTAP TYPE B 1/4X1/2 ..... 4
23 0810925 SCRW SELFDRILL HWH #10-16 X 3/4 2
24 0810945 SCREW SELFDRILL 1/4-14X3/4 ......... 1
25 1310040 LOCKWASHER 1/2 S/T MED................ 4
26 1310170 WASHER #10 USS FLAT ...................... 2
27 1340030 LOCKWASHER 3/8 S/T MED................ 3
REF# PART# DESCRIPTION QTY
28 1340095 WASHER USS FLAT 3/8 ....................... 5
29 1340100 WASHER USS FLAT 1/2 ....................... 1
30 1410109 HEX NUT FINISH 3/8-16 ....................... 3
31 1440101 FLANGE LOCKNUT SMALL 3/8-16 ...... 6
32 1440102 FLANGE LOCKNUT SMALL 1/2-13 ...... 11
33 1440159 HEX NUT FINISH 1/2-13 ....................... 4
34 2210155 CHAIN 3/16X20 LINK CHAIN ................ 2
35 3100010 COUPLER #980 P2 ASSEMBLED ........ 1
36 3510022 GROMMET 7/16IN MOLDED ............... 1
37 3510030 GROMMET 7/8IN MOLDED ................. 11
38 3510122 LIGHT BEZEL - WHITE ......................... 2
39 3510158 PLASTIC DRIVE RIVOT ........................ 4
40 3510538 REAR CROSSMEMBER PAD ............... 2
41 3510542 MOLDED REAR CROSSMEMBER PAD1
- 4810501 SMALL SHORELANDR DECAL ............ 2
42 5110013 DRY LAUNCH LIGHT ASSY (LEFT) ..... 1
43 5110014 DRY LAUNCH LIGHT ASSY (RIGHT) .. 1
44 5110045 3 LIGHT CLUSTER 1994 LEXAN ....... 1
45 5110112 MARINE YELLOW CLEARANCE LIGHT2
46 5110348 BO LICENSE PLATE BRACKET ........... 1
- 5110349 HARNESS TONGUE 7FT .................... 1
- 5110354 HARNESS FRAME 2X4 LEFT 17FT 2 .. 1
- 5110355 HARNESS FRAME 2X4 RIGHT 17FT 2 1
47 S-3390 STEP PAD RIGHT 2 1/2 X 7 .............. 1
48 S-3391 STEP PAD LEFT 2 1/2 X 7 ................. 1
49 S-3510 TONGUE COVER PLATE ..................... 1
50 S-3553 BUNK ASSY 2X6X10" W/BRKT ............ 2
#0002813
#0002889
#0002814
Made in the USA Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 0002835
www.shorelandr.com REV 7/13/00
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2 X 4 hex bolt in the side of the tongue and tongue channel. Secure with a 1/2 flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2 X 1-1/2 hex bolt, 1/2 flat washer and 1/2 hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
Safety Chain:
Insert a 3/8 X 1-1/4 hex bolt with a 3/8 flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8 flat washer and 3/8 flange lock nut. Repeat the procedure on the opposite side of the tongue.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2 X 4 hex bolt into the rear of the couplerand tongue and using two (2) 1/2 X 1 hex bolts into the two (2) front holes on the coupler and tongue. Secure with 1/2 flange lock nuts.
Roller Assembly:
Refer to Doc# 0002813 for assembly instructions.
Keel Roller:
Refer to Doc# 0002813 for assembly instructions.
®
SLR24BWS / SLR31BWS
REF# PART# DESCRIPTION QTY
1 60047-- ADJ BUNK BRKT ................................... 2
2 6046200 ADJUSTABLE BUNK CLAMP ............... 2
3 60626-- ROLLERARM 8 ROLLER 2X4 ............... 2
4 60888-- KEEL CRADLE ASSY............................ 1
5 61914-- ROLLERARM MTG BRKT WMENT ...... 2
6 62087 PLASTIC SPACER REAR PIVOT ARM 2
- 64145 BRAKELINE ASSY 186" W/COILS ...... 1
7 65541-- TONGUE 3X5X55 .................................. 1
8 65542-- OUTER HOUSING - UFP ACTUATOR . 1
- 65601 BRAKELINE ASSY 56" ......................... 1
9 65781 ALUM EXT - CENTER PAD RISER 124 2 10 66100-- FRAME WMENT 80 WIDE 178 LONG .. 1
11 66128-- REAR CROSS WMENT (80 WIDE)....... 1
12 0110096 HH 1/2-20 X 1-1/2 .................................. 1
13 0110114 HH 1/2-13 X 4 CS GR5.......................... 4
14 0110120 HH 1/2-13 X 5 CS GR5.......................... 1
15 0140040 HH 3/8-16 X 1 CS GR5.......................... 2
16 0210130 CARR 3/8-16 X 3 3/4 GR5 .................... 1
17 0210137 CARR 3/8-16 X 5 FULL THREAD GR5. 2
18 0210138 CARR 3/8-16 X 5 1/2 FULL GR5.......... 2
19 0210220 CARR 1/2-13 X 4 1/2 GR5 .................... 2
20 0240210 CARR 1/2-13 X 3 GR5........................... 4
21 0310228 SUB 1/2 X 3 9/16 X 4 1/4 ...................... 2
22 0810126 SCREW SELFTAP TYPE B 1/4X1/2 ..... 4
23 0810925 SCRW SELFDRILL HWH #10-16 X 3/4 2
24 0810945 SCREW SELFDRILL 1/4-14X3/4 ......... 1
25 1310040 LOCKWASHER 1/2 S/T MED................ 4
26 1310170 WASHER #10 USS FLAT ...................... 2
REF# PART# DESCRIPTION QTY
27 1340030 LOCKWASHER 3/8 S/T MED................ 3
28 1340095 WASHER USS FLAT 3/8 ....................... 1
29 1340100 WASHER USS FLAT 1/2 ....................... 3
30 1410109 HEX NUT FINISH 3/8-16 ....................... 3
31 1440101 FLANGE LOCKNUT SMALL 3/8-16 ...... 4
32 1440102 FLANGE LOCKNUT SMALL 1/2-13 ...... 12
33 1440159 HEX NUT FINISH 1/2-13 ....................... 4
34 2220272 CHAIN 8/0 MACH CHAIN 37" W/837 .... 2
35 3510022 GROMMET 7/16IN MOLDED ............... 1
36 3510030 GROMMET 7/8IN MOLDED ................. 11
37 3510122 LIGHT BEZEL - WHITE ......................... 2
38 3510158 PLASTIC DRIVE RIVOT ........................ 4
39 3510538 REAR CROSSMEMBER PAD ............... 2
40 3510542 MOLDED REAR CROSSMEMBER PAD1 41 3991013 ACTUATOR UFP DISC BRAKE AXLE .. 1
- 4810501 SMALL SHORELANDR DECAL ............ 2
42 5110013 DRY LAUNCH LIGHT ASSY (LEFT) ..... 1
43 5110014 DRY LAUNCH LIGHT ASSY (RIGHT) .. 1
44 5110045 3 LIGHT CLUSTER 1994 LEXAN ....... 1
45 5110112 MARINE YELLOW CLEARANCE LIGHT2
46 5110348 BO LICENSE PLATE BRACKET ........... 1
- 5110347 HARNESS 5-PRONG FLAT ................ 1
- 5110354 HARNESS FRAME 2X4 LEFT 17FT 2 .. 1
- 5110355 HARNESS FRAME 2X4 RIGHT 17FT 2 1
47 S-3390 STEP PAD RIGHT 2 1/2 X 7 .............. 1
48 S-3391 STEP PAD LEFT 2 1/2 X 7 ................. 1
49 S-3510 TONGUE COVER PLATE ..................... 1
50 S-3553 BUNK ASSY 2X6X10" W/BRKT ............ 2
#0002889
#0002813
#0002814
Made in the USA Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 0002836
www.shorelandr.com REV A 10/24/00
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2 X 4 hex bolt in the side of the tongue and tongue channel. Secure with a 1/2 flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2 X 1-1/2 hex bolt, 1/2 flat washer and 1/2 hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
Actuator & Safety Chain:
Slide the actuator (Ref.#41) into the actuator housing unit (Ref.#8) and secure with two pins and snap rings provided with the actuator. Secure the actuator-housing unit to the front of the tongue using three-(3) ½ X 4 hex bolts and ½ flange lock nuts. Using a ½ X 5 hex bolt on lower right mounting hole on tongue, secure the safety chain. Place a ½ flat washer on ½ X 5 hex bolt followed by one safety chain and insert into actuator housing unit and tongue. Place the second safety chain on the bolt followed by a ½ flat washer and ½ flange lock nut. Tighten.
Brakes:
Refer to the brake manual for service and maintenance.
Roller Assembly:
Refer to Doc# 0002813 for assembly instructions.
Keel Roller:
Refer to Doc# 0002813 for assembly instructions.
®
SLR24BLW / SLR31BLW / SLR35BLW / SLR40TBLW /
SLR40TBBLW
REF# PART# DESCRIPTION QTY
1 60047-- ADJ BUNK BRKT ................................... 2
2 6046200 ADJUSTABLE BUNK CLAMP ............... 2
3 60626-- ROLLERARM 8 ROLLER 2X4 ............... 2
4 60888-- KEEL CRADLE ASSY............................ 1
5 61914-- ROLLERARM MTG BRKT WMENT ...... 2
6 62087 PLASTIC SPACER REAR PIVOT ARM 2
- 64145 BRAKELINE ASSY 186" W/COILS ...... 1
7 65541-- TONGUE 3X5X55 .................................. 1
8 65542-- OUTER HOUSING - UFP ACTUATOR . 1
- 65601 BRAKELINE ASSY 56" ......................... 1
9 65781 ALUM EXT - CENTER PAD RISER 124 2 10 66102-- FRAME WMENT 80 WIDE 190 LONG .. 1
11 66128-- REAR CROSS WMENT (80 WIDE)....... 1
12 0110096 HH 1/2-20 X 1-1/2 .................................. 1
13 0110114 HH 1/2-13 X 4 CS GR5.......................... 4
14 0110120 HH 1/2-13 X 5 CS GR5.......................... 1
15 0140040 HH 3/8-16 X 1 CS GR5.......................... 2
16 0210130 CARR 3/8-16 X 3 3/4 GR5 .................... 1
17 0210137 CARR 3/8-16 X 5 FULL THREAD GR5. 2
18 0210138 CARR 3/8-16 X 5 1/2 FULL GR5.......... 2
19 0210220 CARR 1/2-13 X 4 1/2 GR5 .................... 2
20 0240210 CARR 1/2-13 X 3 GR5........................... 4
21 0310228 SUB 1/2 X 3 9/16 X 4 1/4 ...................... 2
22 0810126 SCREW SELFTAP TYPE B 1/4X1/2 ..... 2
23 0810925 SCRW SELFDRILL HWH #10-16 X 3/4 2
24 0810945 SCREW SELFDRILL 1/4-14X3/4 ......... 1
25 1310040 LOCKWASHER 1/2 S/T MED................ 4
26 1310170 WASHER #10 USS FLAT ...................... 2
REF# PART# DESCRIPTION QTY
27 1340030 LOCKWASHER 3/8 S/T MED................ 3
28 1340095 WASHER USS FLAT 3/8 ....................... 1
29 1340100 WASHER USS FLAT 1/2 ....................... 3
30 1410109 HEX NUT FINISH 3/8-16 ....................... 3
31 1440101 FLANGE LOCKNUT SMALL 3/8-16 ...... 4
32 1440102 FLANGE LOCKNUT SMALL 1/2-13 ...... 12
33 1440159 HEX NUT FINISH 1/2-13 ....................... 4
34 2220272 CHAIN 8/0 MACH CHAIN 37" W/837 .... 2
35 3510022 GROMMET 7/16IN MOLDED ............... 1
36 3510030 GROMMET 7/8IN MOLDED ................. 11
37 3510122 LIGHT BEZEL - WHITE ......................... 2
38 3510158 PLASTIC DRIVE RIVOT ........................ 4
39 3510538 REAR CROSSMEMBER PAD ............... 2
40 3510542 MOLDED REAR CROSSMEMBER PAD1 41 3991013 ACTUATOR UFP DISC BRAKE AXLE .. 1
- 4810501 SMALL SHORELANDR DECAL ............ 2
42 5110013 DRY LAUNCH LIGHT ASSY (LEFT) ..... 1
43 5110014 DRY LAUNCH LIGHT ASSY (RIGHT) .. 1
44 5110045 3 LIGHT CLUSTER 1994 LEXAN ....... 1
45 5110112 MARINE YELLOW CLEARANCE LIGHT2
46 5110348 BO LICENSE PLATE BRACKET ........... 1
- 5110347 HARNESS 5-PRONG FLAT ................ 1
- 5110354 HARNESS FRAME 2X4 LEFT 17FT 2 .. 1
- 5110355 HARNESS FRAME 2X4 RIGHT 17FT 2 1
47 S-3390 STEP PAD RIGHT 2 1/2 X 7 .............. 1
48 S-3391 STEP PAD LEFT 2 1/2 X 7 ................. 1
49 S-3510 TONGUE COVER PLATE ..................... 1
50 S-3553 BUNK ASSY 2X6X10" W/BRKT ............ 2
#0002813
#0002888
#0002814
- Use this keel roller assembly for the SLR40TBLW & SLR40TBBLW
#0002813
#0002878 - Use this roller assembly
for the SLR40TBLW & SLR40TBBLW
Made in the USA Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 0002837
www.shorelandr.com REV A 10/24/00
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2 X 4 hex bolt in the side of the tongue and tongue channel. Secure with a 1/2 flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2 X 1-1/2 hex bolt, 1/2 flat washer and 1/2 hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
Actuator & Safety Chain:
Slide the actuator (Ref.#41) into the actuator housing unit (Ref.#8) and secure with two pins and snap rings provided with the actuator. Secure the actuator-housing unit to the front of the tongue using three-(3) ½ X 4 hex bolts and ½ flange lock nuts. Using a ½ X 5 hex bolt on lower right mounting hole on tongue, secure the safety chain. Place a ½ flat washer on ½ X 5 hex bolt followed by one safety chain and insert into actuator housing unit and tongue. Place the second safety chain on the bolt followed by a ½ flat washer and ½ flange lock nut. Tighten.
Brakes:
Refer to the brake manual for service and maintenance.
Roller Assembly:
Refer to Doc# 0002813 for assembly instructions.
Keel Roller:
Refer to Doc# 0002813 for assembly instructions.
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